Plumbing Systems

Incorporating Fire Protection and Grease Management

Issue 1

www.hunterplastics.co.uk

Hunter offer a complete range of plastic plumbing products for gravity soil and waste installations. With a choice of Solvent Weld or Push-Fit jointing systems, our systems match almost all installation requirements. As construction trends move towards high density housing and off site construction, our plumbing range has evolved to include innovative fire protection and Grease Management. This guide has been compiled to assist you to select your system of choice by jointing method, through to size, colour or application.

Plumbing Contents
Soil Systems Solvent Features & Benefits Products Push-Fit and Solvent Features & Benefits Products Jointing Procedure 7 9 13 17 19 21 31

WC Connectors

Introduction Features & Benefits Products

35 37 39

Features & Benefits Products

43 46

Waste System

Introduction Products

55 57

Plumbing Contents

Fire Protection

Introduction

41

Plumbing Contents
Solvent Weld Introduction Products 59 61

Overflow

Introduction Products

63 65

Pipe Carrier

Introduction Features & Benefits Products

67 69 69

Grease Management

Introduction Features & Benefits Products

71 73 79

Compatability Chart

89

Contact Details

91

Plumbing Contents

Soil Systems
Whether your preference is solvent weld or push-fit assembly, Hunter Plastics Soil Systems offer a comprehensive above ground plastic drainage system; suitable for carrying sanitary waste from domestic, commercial and industrial installations. The installer has the flexibility to select either Hunters Push-Fit or Solvent systems.

Soil and Waste Benefits

Durable and impact resistant C  olour co-ordination of soil and waste with rainwater systems  Easily matched and fixed to existing materials and systems A  variety of bends, branches, boss fittings and adaptors for maximum versatility and installation efficiency PVCu does not support combustion

Soil Systems

Soil Systems - Solvent

Features & Benefits of Solvent Jointing
The choice of the professional, Solvent Soil systems are extremely durable, designed to provide secure solvent weld joints. All components specifically designed for jointing with Hunter solvent cement. Hunters high performance MuPVC Solvent Weld waste system manufactured to BS EN1566 and is ideally suited for high temperature discharge applications and has excellent heat, UV stability and chemical resistance qualities.

System Benefits
Needs no protection from ultra violet light when used externally Smoother cleaner lines Broader colour range of wastes Solvent systems cannot be disturbed by other trades after installation

Tips & Hints

It is essential in any solvent weld soil system to allow for the expansion and contraction that occurs within the installation. A ring seal expansion adaptor should be fitted where a change in direction occurs and/or at a fixed point eg. a branch that is held in position with a socket bracket.

Solvent Soil Stack typical installation A A B C D E F G H J K S355 VENT COWL S271 OFFSET BEND S271 OFFSET BEND S210 DOUBLE SOCKET S220 SOCKET BRACKET S215 SHORT BOSS PIPE S280 ACCESS BRANCH S293 DOUBLE SKT. BEND S217 PIPE BRACKET S310 ACCESS PIPE

B C D E

G J

Soil Systems - Solvent

Soil Systems - Solvent

Double Solvent Short Boss Pipe
P  rovides direct connection method for 32mm, 40mm and 50mm Maximum of 4 connections of 32mm, 40mm or 50mm utilising boss adaptors as featured on page 23

S  mall fitting for tight installations C  ompact and aesthetically pleasing

Strap-On Boss
Allows a retro-fit soil stack waste connection that can be adapted to 32mm, 40mm and 50mm, simply make a hole in the pipe using a 54mm hole cutter. Remove swarf and apply Hunter Solvent Cleaner to back of boss flange and pipe, then simply cement in place. The Strap Boss is uniquely designed to be fixed without the need of a nut and bolt through a simple ratchet action. Provision is made, however, if a nut and bolt fixing is required.

Tips & Hints

It is essential to clean the pipe prior to applying the solvent cement, we recommend that you clean the surface of pipe and fittings with Hunter Solvent Cleaner to remove all traces of dirt and grease to ensure the connection is a secure watertight connection.

Corner and Double Branch

Hunter Corner and Double Branches have been designed to meet the needs of large commercial installations and houses with multiple bathrooms. With their reinforced construction integrity is ensured. All have a built in internal fall of 2.5 for improved flow characteristics that promote self cleaning, this makes the corner and double branches the ideal solution in many instances. D  ouble Branches enable connections of back to back WCs and WC floats from opposite directions C  orner Branches, saves space by enabling direct connection of two WC pans or floats from two directions at 90

Expansion Joint
Regulations state that after every 6m of solvent weld plumbing you must incorporate an expansion joint. Simply solvent weld the adaptor onto any solvent weld socket to convert for expansion.

Fixed point due to Socket Bracket. Expansion between fixed point and drain connection taken up within drain socket. If a solvent welded fitting is provided on the ground floor it should be fitted with an Expansion Socket.

11

Soil Systems - Solvent

Expansion above highest fixed point taken up through roof.

Soil Systems
Pipe Plain Ended

Solvent and Ventilation

Product Code

110mm

1m length 3m length 4m length

S204 S505 S506

Double Socket S210

Bracket Pipe 1 screw Pipe 2 screws Socket Pipe/Socket Bend

S217 S219 S220 S570

9212 Double Solvent Socket S293 135 Double Solvent Socket S294

135 Spigot Tail - Single Socket S332

9212 Long Spigot Tail - Solvent Socket S299

Soil Systems

Solvent and Ventilation

Offset Bend 11212 Spigot Tail

Product Code

110mm

S271

Access Bend 9212 Spigot Tail S327

9212 Double Solvent Socket

S330

Branch 9212 Triple Solvent Socket 5 Closed Bosses S292

S302 9212 Double Solvent Socket Spigot Tail 5 Closed Bosses 9212 Double Solvent Socket Spigot Tail No Bosses Double Branch S300
(Fabricated)

S297

Triple Solvent Socket

Corner Branch S301

13

Triple Solvent Socket (Fabricated)

Soil Systems - Solvent

Soil Systems
Access Branch

Solvent and Ventilation

Product Code

110mm

9212 Access Spigot Tail No Bosses Access Pipe

S280

Double Solvent Socket S310 Access Saddle

(Direct Fix to Pipework)

S337

Access Cap Solvent Socket Tail Spigot Tail S667 S246

Short Boss Pipe 32mm Expansion Socket S216 40mm Expansion Socket S215 50mm Solvent Socket for 32/40mm solvent weld use W104 or W106 adaptors S218

Soil Systems
Strap-On Boss

Solvent and Ventilation

Product Code

110mm

Snap-Fit. No bolt Supplied 54mm Hole Cutter Accepts 32mm, 40mm and 50mm Boss Adaptors
(See Page 24 For Boss Adaptors)

S343

Reducer Spigot Tail 110mm x 82mm Spigot Tail 160mm x 110mm S636 S420

Expansion Adaptor Ring Seal Adaptor For any Solvent Socket Vent Cowl S355 S201

Weathering Collar S358

15

Soil Systems - Solvent

A B

D E F

G H INternal Stack a S355 VENT COWL B S594/S596 WEATHERING SLATE C S217 1 SCREW PIPE BRACKET D S334 branch E S221 WC Connector F S200 waste manifold G S508 pipe-Socketed H S220 Bracket socket J S244 Boss pipe (spigot tail) K S208 single socket L S309 Access Pipe J K

Soil Systems Push-Fit & Solvent

A complete system manufactured to BS4514/BS EN1329 which is highly adaptable, available in 82mm, 110mm and 160mm sizes. Manufactured in PVC-U, and compatible with other above ground drainage systems. Dependable synthetic rubber seals to BS EN681, retained by snap caps, gives the convenience of Push-Fit installation for all soil and ventilation pipework systems.

Features & Benefits of Push-Fit

Resistant to most acids, alkalis, bleaches and detergents Dependable rubber seals, retained by snap caps, gives the convenience of push-fit installation Can be dismantled for adjustment Accommodates thermal movement Can be installed in wet conditions

17

Soil Systems - Push-Fit & Solvent

Soil Systems - Push-Fit

Waste Manifold S200
U  nique square design, it fits neatly against a wall or into a corner of the room A  llows standard pipe or socket bracket to be used to support pipework Integral baffles to prevent cross flow U  p to four 50mm connection ports available, each can be adapted with a boss connector to both 32mm & 40mm O  ne port is open and ready to use, to open the other three simply cut open the required connection ports using a fine tooth saw Simple Push-Fit connections for waste and soil The boss inlets may also be used for rodding purposes (If required)

Hunters Waste Manifold is Designed to Prevent Cross Flow:

W  aste pipes may be connected to the S200 above floor level using any one of the four inlets to suit site conditions T  he four waste inlets will allow connection of extra pipework at a later date. The S200 will accept waste pipes to BS EN1451 and BS EN1566:2000

How to install a WC, Basin and Bath

To WC

b a

70mm 60mm To basin 50mm 40mm 30mm 20mm To bath 10mm f/L

240mm 320mm 545mm 770mm 1000mm 1200mm 1365mm 1620mm

Bath

1700mm 1790mm 2340mm 2870mm 3270mm 3760mm 4800mm 5300mm

Note: If the distance to the bath exceeds 3000mm Building Regulations state a 50mm Pipe must be used.

Soil Systems - Push-Fit

Air Admittance Valve - For use in above ground drainage systems
For use in above ground drainage systems designed in accordance with BS EN 12056. Installed in domestic and non domestic buildings to prevent release of foul air and to admit air under conditions of reduced pressure arising from water flow in the discharge pipes and stack. No need to penetrate the roof structure and no need for additional venting pipes.

How To Install
The valve must be solvent welded in a vertical position to the top of the internal stack above flood level of the highest appliance allowing the soil stack to be terminated internally, however when terminating the stack in loft space, a polystyrene insulating cap (S451) must be used. The valve incorporates a socket for solvent welding to 110mm UPVC pipe to BS 4514. Using an adaptor, the valve may be connected to cast iron.
Please Note - Care must be taken to prevent contamination of moving parts.

Tips & Hints

The valve is suitable for use on soil stacks serving up to five storeys. The cap and internal components can be easily removed to provide simple rodding access.

19

Soil Systems - Push-Fit & Solvent

Push-Fit and Solvent

Product Code Product Code Product Code

82mm

110mm

160mm

Pipe Plain Ended 1m length 3m length S599 S204 S505 S506 S534 S535

4m length Pipe Socketed 2m length 3m length 4m length S602 S603

S507 S508 S509 S549 S533 S532 S530

6m length Single Socket S604

S208

S406

Slip Coupling S605 S211 S410

Bracket Pipe, 1 screw Pipe, 2 screws Socket S612 S607 S217 S219 S220 S570 S571 S412

Pipe/Socket

Push-Fit and Solvent

Product Code Product Code Product Code

82mm

110mm

160mm

Boss Pipe Spigot Tail 50mm Open Boss

(82mm one Boss only)

S608

S244

Boss Pipe Solvent Socket Tail 50mm Open Boss S247

Short Boss Pipe 32mm Expansion Socket* 40mm Expansion Socket* 50mm Solvent Socket S216 S215 S218
Soil Systems - Push-Fit & Solvent 21

*Accepts Push-Fit and Solvent Pipes For 32/40mm solvent weld use S218 & W104 or W106 adaptors

Strap-On Boss 50mm Spigot

(Bolt not supplied)

S610

S343

S437

Waste Manifold For 32mm use with W58 For 40mm use with W59 For 50mm use with W725 S200

Push-Fit and Solvent

Product Code Product Code Product Code

82mm

110mm

160mm

Access Pipe Spigot Tail S616 S309 S472

Access Saddle
(Direct Fix to Pipework)

S337

Socket Plug
 lso for on-site A socket protection

S214

S411

Access Cap Spigot Tail S618 S246 S667

Solvent Socket Tail Air Admittance Valve Solvent Socket Tail

(For more information see page 19)

S450

Polystyrene Insulator

S451

(for S450)

Soil Systems
Boss Adaptors
Product Code Product Code Product Code

32mm

40mm

50mm

Creates Solvent Connection to Boss For Solvent Pipe Only Straight W104
Use W104

W106
Use W106

S750 W725

90

+ W111

+ W112

Creates Push-Fit Connection to Boss For Push-Fit and  Solvent Pipe W58 W59 S751

For Push-Fit Pipe Only

A guide to Boss Connections

Soil Systems - Push-Fit & Solvent 23
Rubber Adaptors suit Push-Fit or Solvent Waste Pipes  Open and Unopened Bosses All the same size
Creates Push-Fit Connection -Push-Fit Pipework to BSEN1451 Creates Push-Fit Connection -Solvent Weld Pipework to BS5255 Creates Solvent Weld Connection -- Solvent Weld Pipework to BS5255 32mm 40mm 50mm

W58

W59

S751

32mm

40mm

W58

W59

32mm

40mm

50mm

W104

W106

S750

Push-Fit and Solvent

Product Code Product Code Product Code

82mm

110mm

160mm

Access Branch 9212 No Bosses S615 S281

Branch - Single Equal

 Expansion Socket/Spigot Tail Closed Bosses 9212 S611 S269 S272

104

 Expansion Socket/Spigot Tail No Bosses 9212 112

1 2

S334 S336 S278

S427

135

S614

 Expansion Socket/Solvent Socket Tail 5 Closed Bosses 9212 S312

 Solvent Socket Top and Bottom 3 Closed Bosses 9212 Adaptor Branch - Double Equal Adaptable from 9212 11212 For 92 use 2 x S323 For 104 use 2 x S324 For 11212 use 2 x S208
1 2

S340

S308

Push-Fit and Solvent

Product Code Product Code Product Code

82mm

110mm

160mm

Adaptor Branch - Single Unequal 160mm x 110mm S443

Double Branch S295

Triple Expansion Socket (Fabricated) Corner Branch Triple Expansion Socket (Fabricated) Branch (Single Unequal)

S296

Multiflex Branch  10mm x 110mm (grey) 1 MFYDG Expansion Socket Spigot Tail Adjustable 45 90 No Bosses

 110mm x 110mm (grey) MFYDB Expansion Socket Spigot Tail Adjustable 45 90 No Bosses

25

Soil Systems - Push-Fit & Solvent

 160mm x 110mm Expansion Socket Spigot Tail 135 No Bosses

S471

Push-Fit and Solvent

Product Code Product Code Product Code

82mm

110mm

160mm

Adaptor Bend 160 to form 9212 170 to form 104 Access Bend 9212 Bend 9212 Spigot Tail
1 2

S323 S324

S620

S326

S619

S322 S319

S403

92 Solvent Socket Tail S626 9212 Expansion Socket Tail 104 Spigot Tail 11212 Spigot Tail 135 Spigot Tail S621

S671 S325 S328 S331 S299 S404

9212 Long Spigot Tail Solvent Socket Adjustable Bends

 Multiflex Adjustable Bend 0 90  Multiflex Adjustable Bend 0 90 Adjustable Bend 5 30

MFBSG MFBSB S329

Push-Fit and Solvent

Product Code Product Code Product Code

82mm

110mm

160mm

Offset Bend S424

Top S630 S270 11212 Solvent Socket Tail S631 S700 S271 S263 S676

 Bottom 11212 Spigot Tail 11212 Spigot Tail

S425 S436

135 Double Socket

 Connector

To Other Materials S121

Soil Systems - Push-Fit & Solvent

Finned tail for Universal Connection PVC to CI BS416Socket

DS349

Finned Tail for Universal Connection Spigot Version

MKEP110

Eazisleeve complete with S/steel Clips Drain Adaptor Coupling DS26 DS28 DS27

PVC-PVC Adaptor

27

Push-Fit and Solvent

Product Code Product Code Product Code

82mm

110mm

160mm

Reducer - Level Invert 82mm x 50mm

Accepts 50mm Solvent Pipe

S668 S264

110mm x 50mm
Spigot accepts Push-Fit or Solvent Boss Adaptor (order separately)

110mm x 82mm

(expansion socket)

S633

160mm x 110mm

S420

 110mm x 32/40mm
(Flexible)

DS25

110mm x 32/40/50mm
(Flexible)

Vent Cowl Solvent Socket Tail S634

MKUAG MKUAB MKUAW

Grey Black White

S355

S422

Weathering Collar S635 S358

Push-Fit and Solvent

Product Code Product Code Product Code

82mm

110mm

160mm

Extract Cover RV591 RV592 RVB592*

 For Extract Ventilation Pipe

 Weathering

Slate (Aluminium) S594 S596 S590 S594 S596 S590

 ngled A 457mm x 457mm

 Angled 610mm x 610mm Flat 406mm x 406mm Ancillaries

30ml Lubricant 250ml Lubricant 300ml Silicone spray 125ml Solvent cleaner 125ml Solvent cement BS6209 for PVC 250ml Solvent cement BS6209 for PVC

SC960 SC966 SC967 SC950 SC953 SC954

Soil Systems - Push-Fit & Solvent 29

Tips & Hints

* Only available in Black

To achieve a secure watertight joint it is important that you prevent the seals from being forced from their housing in the fitting. Therefore it is essential that the pipe is chamfered, free from swarf and suitably lubricated (use only recommended Silicone Lubricant, as other lubricating matter could degrade the quality of the seal).

Jointing Procedures:
Soil Push-Fit

Cut pipe square, using a fine tooth saw. Use a pipe cutting template or wrap paper around pipe as guide line.

Chamfer end of pipe, using medium file or rasp. Standard lengths of pipe are already chamfered.

Remove dirt, dust and file swarf from end of pipe.

Lubricate end of pipe.

Check that the ring seal is in position within its housing.

Push pipe fully home and mark lightly with pencil.

Spigot fittings will have mark already shown.

Withdraw pipe (10mm). This will allow for expansion. All fittings must be supported by a bracket.

Jointing Procedures:
Soil Solvent

Cut pipe square, using a fine tooth saw. Use a pipe cutting template or wrap paper around pipe as guide line.

Remove dirt, dust and file swarf from end of pipe.

Clean surface of pipe and fittings with Hunter Solvent Cleaner.

Apply a liberal coat of Hunter Solvent Cement to both surfaces.

(Direct Fix to Pipework)

(Direct Fix to Pipework)

Immediately insert pipe into fitting with a twisting motion, pushing fully home. Using a clean rag, clean off any surplus cement.

Direct Fix to Pipework)

31

Soil Systems - Push-Fit & Solvent

Soil Systems

Tips & Hints

To avoid dislodging or damaging rubber seals, always ensure pipe ends are chamfered and lubricated. 33

Soil Systems - Push-Fit & Solvent

WC Connectors
Hunter WC Connectors are manufactured in accordance with BS5627 for water and air-tightness - that means no call backs! Key Benefits The WC connectors range are compatible with a variety of pipework materials including clay, cast iron and PVC-u  Manufactured in Polypropylene and PVC-u H  unter pan connectors incorporate all-purpose tails allowing simple, watertight installation  Fixed and flexible options A Margin For Error If pipework is misaligned by more than a few millimetres, using a standard connector could lead to leaks. The offset connector allows up to 22 mm difference between centres. WC Connectors 35 A Simple Adjustment The adjustable WC Connectors are designed to connect up to five separate pans, using a single common pipe. They suit BS5503 horizontal outlet pans and can accommodate up to +/-2 degrees movement on the joint between the branch and WC connector.

WC Connectors
A Simple Connection
WC Connectors have all-purpose tails, for easy speedy connection. There is a Hunter WC Connector for most installations. From a straightforward job to multiple connections and misaligned pans, Hunter WC Connectors take the hard work out of the job. WCs can be connected directly to a drain using Hunter WC connectors without individual venting, provided that the vertical distance from the crown of the trap to the invert of the drain is no more than 1.5m in accordance with current Building Regulations.

Compatible with the following: 110mm PVC-u to BS4514: 2001 110mm PVC-u to BS EN1329: 2000 110mm PVC-u to BS EN1401: 1998 102mm Cast Iron to BS416: 1990 100mm Clay to BS EN295: 1991

Manufactured in accordance with BS5627

WC Connectors
Space Saver
Can save up to 55mm in installations. It is ideal where a traditional seperate WC pan and cistern is being replaced by a close-coupled suite.

Space Saver with Water Boss 90

Compression waste boss allows direct connection of waste pipe from a wash hand basin and reduces the need for taking extra pipework through the wall.

Adjustable 5- 30
This connector is ideal fitting for when you are connecting up to five pans in a row, using one common pipe as the adjustment allows the pan to connect to the gradient of the float system. WC Connectors 37

S253 5 to 30

Tips & Hints

The minimum gradient on the horizontal float should be 1/2 or 9mm/m. The S750 boss adaptor can be solvent-welded onto a side boss of the branch to allow for a 50mm (2) traditional ventilation pipe if this is necessary.
Hunters adjustable connector allows connection of up to five BS5503 WC pans.

Branch connection

WC Connectors
Product Code

110mm

All Purpose Tail 90 S221

Space Saver

S234

Incorporates Waste Boss 90 S228

14

S222

Straight Connector
(Reducible length)

S224 S227

Straight Connector

22mm Offset Connector

S225

Extension Piece
(Reducible length)

S226

WC Connectors
Product Code

110mm

For BS5503 Pans 90 Spigot Tail to BS5627/BS4514 S251

14 Spigot Tail to BS5627/BS4514

S252

Adjustable 5- 30

S253

For BS1213 Pans

Order Gasket separately

Straight Connector Solvent Socket Tail Pipe Plain Ended 1m length Gasket

S231

S204

For use with BS5503 Pans Fits S253 and all 110mm Expansion Sockets Fits S251 and S252

S298 S291

39

WC Connectors

For Use With BS1213 Pans Fits S231 102 - 120mm Spigots

S248

Fire Protection
Hunter Plastics offer a comprehensive fire protection range, incorporating the innovative Quickstop Intumescent Coupling Unicollar and traditional Compact Fire Collar providing flexible and effective, fire protection solutions for the specifier and end user alike. When specifying or installing Hunter Fire Protection products, you can be confident that the range has been fully tested to ensure its suitability for not only with PVC pipework systems, but a variety of alternative plastic construction products. For full detailed performance data and/or installation procedures, please refer to the relevant technical data sheet.

Quick Stop
page 40

Uni-Collar
page 49

Compact Collar
page 52 41

Fire Protection

Quickstop
How Quickstop Works
Like all intumescent products Quickstop is activated when exposed to the heat of a fire, the exfoliated graphite material, (which uniquely with QUICKSTOP is part of the formulation used to mould the product), expands to crush the pipe and fill the wall or floor penetration. In doing so smoke and flames are prevented from passing for a period of time, known as the fire rating.

Typical Specification
Supply Hunter Quickstop (BBA Approved) Intumescent Coupling(s) to provide up to 2 HOURS fire resistance and suitable for PVCu pipe of 110mm diameter. To be installed in accordance with manufacturers guidelines, British Standard codes of practice and local Building Regulations.

Features & Benefits of Quickstop

Aimed at the specification and new build markets the QUICKSTOP coupling is a Fire Protection innovation, being the first product in the UK to provide protection as an integral part of a PVCu pipework system. The QUICKSTOP coupling concept is based on the principle keep-it-simple. It is not only a highly effective fire protection solution, but it is the first integrated fire protection product for plastic pipework systems to be approved by BBA. Engineered and manufactured specifically for PVCu No mechanical fixings saves time and money Installed using standard solvent jointing methods Fit and Forget - No maintenance, No deterioration Fire Protection 43 Suitable for wall and floor installations

The QUICKSTOP Intumescent Coupling is the first product of its kind in the UK to receive BBA approval.

Design
As the Quickstop coupling becomes an integral part of the drainage system and therefore a fixed point within that system, adequate allowance for thermal expansion/contraction must be made. To prevent stress cracks occurring in pipework it is essential that within 1metre of the penetration (wall or floor) a ring seal/expansion fitting is installed to accommodate such movement. Pipe should be cut square, chamfered and lubricated before insertion into the ring seal socket. To create an expansion gap, each spigot end must be fully inserted into the socket of the fitting and then withdrawn 10mm. At this point the fitting must be fixed to prevent it moving out of position.

Installing Quickstop

Clean pipe and socket with Hunter Solvent Cleaner. Apply Solvent Cement liberally to both pipe and coupling socket.

A pipe and coupling Join the together using a twisting action where possible to B ensure an even spread of Solvent Cement in the joint.

EnsureCthat the ends of the QUICKSTOP remains visible in-situ to allow activation in the event of fire. Make good with intumescent mastic.

Fire Protection
Product Code

Quickstop Intumescent Coupling

The Quickstop Intumescent Coupling is a fire-stopping innovation, providing up to 2 hours fire protection as an integral part of the PVC pipework system 50mm 82mm 110mm QS050 QS082 QS110

Acoustic Performance Quickstop Intumescent

Couplings have been tested in conjunction with Acoustic Intumescent Sealant in diamond drilled holes and provided up to a 58db Weighted Sound Reduction Index (Rw).

110mm 82mm
C

172mm 148mm 95mm

150mm 125mm 85mm

50mm

45

Fire Protection

A B Pipe Height Nom

C Core Cut

Fire Protection

Tips & Hints

Saves time and money, only one Quickstop has to be fitted compared with the mandatory two Intumescent Pipe Collars or Pipe Wraps.

47

Fire Protection

UniCollar
The complete fire protection solution... in a box
UniCollar is unique using a one size fits all concept yet still provides the highest level of protection from the passage of smoke and flames through fire rated walls and floors, in the event of a fire. Providing up to 4 hours fire protection on a wide variety of pipe materials (dependent on application/construction) UniCollar offers significant savings over traditional compact collars, as it can be cut to suit a range of pipe sizes. Up to 4 hours fire rating dependent on application Convenient dispensing carton Complete installation flexibility cut length to suit Lightweight and easy to install B  ox contains sufficient length for 5 x 110mm pipe collars
(8 x 50mm, 6 x 82mm, 3 x 160mm)

Independently tested with a wide range of plastic materials Approved to BS476 Part 20:1987 & prEN1366:Part 3
Normal Pipe Size Length Required Numbers of Segments

50mm 82mm 110mm 160mm

270mm 360mm 435mm 600mm

18 segments 24 segments 29 segments 40 segments

Total number of segments per box is 146, each segment measuring 15mm wide.

UniCollar
UniCollar is a unique method of protecting plastic pipes which pass through fire rated walls and floors. The system is supplied in continuous strip form which is cut to length and secured around to the pipework using ready-made clips. These clips fit into the pre-punched slots on the strip and are then fixed to the wall/floor using the fixings supplied. The intumescent (exfoliated graphite) activating layer is already attached to the metal band and requires no additional fixing.

Product Code

UniCollar Universal Fire Collar for 55mm to 160mm pipework (cut length to suit application). Up to 4 hour fire rating (BS476) Can make up to 5 x 110mm collars.

 Suitable

CC001

Tips & Hints

Acrylic, intumescent or silicone sealant may be applied around the pipe on the topside of the floor slab if a water seal is required. If there is a possibility of pipe movement occurring that will cause cracks in the seal between the pipe and mortar mix (if used), it may be advisable to seal the pipe with acrylic, intumescent or silicone sealant to prevent cold smoke egress. This however is not required for the fire rating to be achieved. If the gap between the pipe and slab is less than 8mm, apply a bead of acrylic, intumescent or silicone sealant approx. 8mm deep in to the gap at the soffit. For further information, please speak to the Hunter technical team. Fire Protection 49

Fire Protection

Tips & Hints

Any intumescent fire protection product, regardless of manufacturer, will only perform relative to the quality of installation, based on correct specification for the intended application. All installations are subject to British Standard Codes of Practice and local Building Regulations.

51

Fire Protection

Compact Collar
Features & Benefits of Compact Fire Collar
Ideally suited to maintenance and retro-fit applications the Hunter Compact Fire Collar is suitable for applications where up to 2 hours fire protection is required. The durable steel shell as well as supporting the intumescent material acts as a fixed surface, directing the crushing force of the fire activated collar inward, ensuring the effective sealing of fire rated compartment walls and floors.

 Designed for use with the most common UK pipework size 110mm Fire tested up to 2 hours (dependent on application)  Independently tested and approved to BS476 Part 20:1987 & prEN 1366:Part 3

Product Code

Compact Fire Collar CC110

Traditional Compact Design ideal for retro-fit

Timber Floor Construction

Typical tested configuration for one hour fire resistance to BS476:Part 20: 1987.

 19mm flooring grade chipboard.  150mm x 50mm timber joists at 400mm centres.  25mm thick insulation between joists.  2 layers of 12.5mm Gypsum board.

53

Fire Protection

Waste Systems
Hunter Push-Fit waste systems Hunter Push-Fit waste systems are manufactured from durable polypropylene material which can withstand domestic hot water discharge and cope with the majority of chemicals and detergents. The 32mm and 40mm ranges are fully colour co-ordinated whilst the 50mm size is ideal for high discharge appliances and longer pipe runs. All products are manufactured to BS EN1451. Hunter Solvent waste systems Hunters high performance MuPVC Solvent Weld waste system manufactured to BS EN1566 is ideally suited for high temperature discharge applications and has excellent heat, UV stability and chemical resistance qualities. A comprehensive range is available in 32mm, 40mm and 50mm diameters.

55

Waste Systems

Waste Systems
Push-Fit

Product Code Product Code Product Code

32mm

40mm

50mm

Pipe Plain Ended 3m length P125 P150 P250

Bend Swept 9212 Swept 135 Knuckle 90 Spigot 90 Spigot Bend 135 P010 P011 P017 P019 P061 P020 P021 P027 P029 P071 P200 P201 P207 P209

Coupling P012 P022 P202

Tee Socket Plug

P013

P023

P203

P014

P024

P204

Waste Systems
Push-Fit
Product Code Product Code Product Code

32mm

40mm

50mm

Reducer Concentric 40mm x 32mm P025 P208 P205

50mm x 32mm 50mm x 40mm Bracket W118 W119

Boss Adaptor Flexible

P210

W58

W59 S751

Universal Tank Connector

Waste Systems - Push-Fit 57

Accepts Push-Fit and Solvent Pipes

W98

W99

Solvent Waste
Manufactured, where applicable to BSEN1566. Hunter Solvent waste is the system of choice for the pro plumbing installer, once welded the waste cannot be pulled apart, the rigid joints provide a permanent watertight connection and the Solvent Weld Waste system can be used externally, no need to paint as it will not degrade in UV light.

59

Hunter PVCuM waste system is manufactured to BS EN 1566 (or in thick wall PVCu as applicable). The system is designed for waste water discharge and should not be used as a high temperature gas boiler exhaust system (commonly referred to as a flue). For this type of installation, please refer to the Boiler manufacturers installation instructions and install a exhaust system as recommended.

Solvent Weld

Boiler Flue Warning:

Solvent Weld
Product Code Product Code Product Code

32mm

40mm

50mm

Pipe Plain Ended 4m length 3m length Coupling Socket Tail Straight W60 W61 W64 W711 W541 W538 W542 W710 W539 W709

Socket Tail Expansion Use P114 Bracket Saddle W118 W120

W119 W121

W716 W122

Open Bend Spigot 90 Knuckle 90

1 2

W111 W116

W112 W117 W114 W79 W81 W109 W712 W713

Long Tail Spigot 92 W113 Swept 9212 Swept 135 Spigot 135 W78 W82 W108

Tee 9212 W84 W85 W88 W714 W715

135

Solvent Weld
Product Code Product Code Product Code

32mm

40mm

50mm

Cross 9212 Connector BSPT Adaptor Access Cap Spigot Tail W90 W91 W724 W125 W126 W723 W574 W722

Reducer Spigot/Socket 50mm x 40mm 50mm x 32mm 40mm x 32mm 32mm x 22mm Adaptors Waste Manifold Adaptor Bend Boss Adaptor Vent Cowl Balloon Grating Universal Tank Connector Accepts Push-Fit and Solvent Pipes W98 W99
61

W718 W717

W57

W55

W725 S750

W104

W106

S353

Solvent Weld Waste

Overflow
Hunter Overflow pipes are manufactured in 22mm Polypropylene material for Push-Fit assembly, or PVCu for Solvent Weld assembly. The range of fittings, comprising couplers, elbows, tees and connectors are all manufactured in high temperature MuPVC material and may be used with Push-Fit or Solvent pipework systems. 22mm full bore discharge for efficient overflow removal Dual purpose fittings offer Push-Fit and Solvent Weld assembly Suitable for hot or cold water overflow installations

Tips & Hints

63 Hunters 22mm pipe can be connected to other manufacturers pipe by using the universal adaptor O220.

Overflow

Overflow
Product Code 22mm

Pipe Plain Ended 3m length PP (Push-Fit) O247 PVCu (Solvent Weld) O232 Universal Adaptor O220

 Connect to other Push-Fit and Solvent Weld Systems Coupling

Straight O221 Bend 90 O222 135 O223

Overflow
Product Code 22mm

Tee 90 O224

Tank Connector Straight O225 90 O226 Clip

O245 Reducing Bush Push-Fit 32mm x 22mm Solvent 32mm x 22mm O233 W55

65

Overflow

Pipe Carrier
The Pipe Carrier has been designed to optimise capacity of a van. It enables plumbers and professionals of similar trades to transport up to a 3m length of 82mm pipe. Supplied with brackets for simple immediate connection to your vehicle. Reinforced caps to ensure heavy items such as copper pipe do not pierce the screwed caps. For additional safety and security a hasp & clasp is provided to allow padlocking. Integrated chain to assist with loading unloading the Pipe Carrier.

67

Pipe Carrier

Pipe Carrier
Product Code

110mm Pipe Carrier 3m length Bracket Set

(Padlock not supplied)

S795 S796

Other lengths available on request

 Carries up to a 3m length of 82mm diametre pipe.  Supplied with brackets for simple immediate connection to your vehicle.  Reinforced caps to ensure heavy items such as copper pipe do not pierce the front end.  For additional safety and security a hasp and clasp is provided to allow padlocking.  Integrated chain to assist when loading/unloading the Pipe Carrier.

69

Pipe Carrier

Grease Management
It is estimated that 30% of all foul water blockages that result in property flooding are actually caused by grease. Grease interceptors are specially designed traps which are placed in the drainage system close to the sink to intercept and separate the fat, oil and grease (F.O.G) from the rest of the wastewater. Grease interceptors can be highly effective if they are correctly installed, serviced and maintained. The grease is retained in the trap to be collected for disposal or recycling (Typically for Bio Fuels) waste contractors who are able to deal with commercial F.O.Gs are licensed, and must provide a waste transfer note (under the environmental health act 1990, you have a responsibility to keep these notes for up to two years) To meet the requirements of your local environmental health officer.

Tips & Hints

We recommend that one person is held responsible for the cleaning and maintenance of the interceptor and that they keep a written record of service and maintenance on the system, alternatively there are national companies that will manage the cleaning and maintenance of your interceptor.

71

Grease Management

Endura
Why Use a Grease Interceptor?
Grease and oil from commercial kitchens, etc poses a significant problem to sewage systems and treatment facilities.

Not for foul water applications

C  ongealed grease can clog sewer pipes, leading to expensive maintenance or even replacement. Local Water Authorities are increasingly recognising the need to protect their sewerage systems from grease and are requiring installation of Grease Interceptors (now being backed by building regulations).

Influent Control Device (ICD)

Introduces air to the influent, necessary for separation. Controls influent flow to ensure maximum efficiency of Grease Interceptor. Direct connection to 50mm ID BS EN1566/5255 waste pipe. Fully accessible for cleaning. Incorporates a mini-food particle trap. Using the ICD increases separation efficiency by over 40%. The addition of air to the influent conjunction with the physical regulation of the flow (1.6 only) is vital to the effective operation of any grease interceptor, increasing efficiency by approximately 40%.

Tips & Hints

It is recommended in addition to its regular servicing schedule, the interceptor should be fully dismantled and cleaned thoroughly on a six monthly basis.

Endura Case Study

McDonalds, Newcastle-under-Lyme A McDonalds restaurant in Newcastle-under-Lyme updated its grease management system and installed an Endura that has proved ideal for even this demanding environment. One of the features of the Endura, which made it so attractive to the team at McDonalds, was its ease of installation and simplicity of operation. It can be installed underground, semi-recessed or, as in this case, above ground. It is considerably lighter and less bulky than alternative systems, so installation causes minimum disruption to the running of the kitchen since it is so quick and simple for one man to install and requires minimal remedial works. (the management team has set up a service programme to ensure that the interceptor continues to operate efficiently with a general service every week and a planned quarterly overhaul by a visiting engineer.) McDonalds Franchisee Eddie Leligdowicz is enthusiastic about the Enduras qualities. What appealed to me initially was that the Endura is a doddle to fit and maintain. I had looked around the market at various options but the Endura stood out to me because it really is so simple yet effective, he comments. The unit has been running very effectively for months now and I have every confidence that it will continue to operate well for a long time to come. Last, but not least, the Endura represents excellent value for money and I will be recommending it to other McDonalds franchisees in the future.

73

Grease Management - Endura

Why Choose Endura?

The Endura Grease Interceptor is the only moulded product available in the UK, holding significant advantages over competitor systems. External reinforcing ribs on the single piece moulded tank provide strength and rigidity and provides a high quality, costeffective solution to grease separation offering efficient protection for drainage systems in domestic and commercial hot food premises. The Endura Grease Interceptor is one of the most cost effective solutions to grease management. The patent pending baffle design of the interceptor has been designed to maximise grease retention. Regular cleaning is required for efficient running of the system. The cover is moulded in nylon reinforced polypropylene increasing both load bearing capabilities and impact resistance. With a design load of 200kg the cover is suitable for use in normal pedestrian areas, supplied as standard with a non-skid surface. Engineered with a 1.6L/sec or 3.2L/sec flow rate with removable baffles for ease of maintenance, this highly efficient solution is suitable for most small to medium applications. Full sizing details available on request.

Sold as seperate items.

Endura
1 2

Technical Specification

Diagram Elements 1. Nylon Reinforced polypropylene cover with easy lift latch 2. ORing seal for air and water tightness 3. Removable outlet baffle 4. Removable inlet baffle 5. Moulded one piece tank No leaks!

4 5

Description Flow rate L/Sec Grease capacity Operating temp. capabilities Cover load capacity Despatch weight

DSG16 1.6 23kg 104C 200kg

DSG32 3.2 46kg 104C 200kg

15.31kg 18.81kg 50mm 50mm 110mm 110mm

75

Connection size (Mechanical) Inlet Outlet

Grease Management - Endura

How it Works
ICD air entry

Influent

Grease retained here

Ramp for Improved Separation

77

Grease Management - Endura

Grease Management
Endura Grease Interceptor  Supplied complete with full installation instructions, ICD and flexible inlet/outlet connectors
COMPLIA

Product Code

BUIL 1.6L/sec NT

DSG16 DSG32

N G REG DI

PART

3.2L/sec
ATIONS UL

Endura BioPak DSG10

 Supplied complete with Stainless Steel enclosure, 5L Bio-G, Programmable dosing pump and all fittings required to install

Endura Inlet Reducer DSG07

 110mm x 50mm Flexible Rubber will accommodate pipework up to 56mm diameter

Grease Management
110mm Adaptor - Flexible

Product Code

DS28

Influent Control Device For use with DSG16 For use with DSG32 DSG16CD DSG32CD

Bio-G 12.5L - BioPak Refill

Liquid Grease Digester BioPak use only DSG12

Endura Bio+ 4 x 1kg Granular Grease Digester - Non automated DSG11

Grease Management - Endura 79

Tips & Hints

To save on space Endura can be installed below ground with the lid flush to the finished floor level.

Endura Installation
The Hunter Endura Grease Interceptor should be installed as close as is practical to the fixture(s) being served and can be set on, partially recessed or fully recessed into the floor. Note that the Endura Grease Interceptor is NOT recommended for above ground, external installation unless adequate protection from freezing is made. Sufficient clearance around the cover area should be anticipated to allow for routine maintenance, including the removal of accumulated grease. It is preferable that the Endura be located as close as possible to the appliances being served, up to a maximum of 8 metres from the last appliance. This precaution will prevent the waste pipes becoming clogged with congealed grease that could begin to solidify before reaching the Grease Interceptor.

Do Not Install Endura in the waste line from appliances

such as waste disposal units. This type of unit must bypass the interceptor as rapid accumulation of solid matter will greatly reduce the interceptors efficiency preventing operation in compliance with the rated capacity.

typical IN FLOOR INSTALLATION a Appliance b Air intake c icd D rodding point E grease interceptor

B C D E

H J K

81

Grease Management - Installation

typical ON FLOOR INSTALLATION F Appliances G SOIL STACK H AIR INTAKE J ICD K grease interceptor

Interceptor Sizing
All Grease Interceptors are sized according to their maximum flow rate - This is measured in Litres per second. (L/sec) The Endura Grease Interceptor is available in two sizes. 1.6L/sec and 3.2L/sec.

How do you know which size to install?

BS EN 1825 - 2:2002 offers several methods of sizing, but for ease we recommend you use the measurement or calculation method.

Measurement Method A) Measure the sink left to right (cm) B) Measure the sink front to back (cm) C) Measure the depth of water (cm) B

To work out total number of litres in the sink multiply the answers as shown below:-

Answer A x Answer B x Answer C = D Divide Answer D by 1000 = Sink Capacity in litres Now you need to to time how long the sink takes to empty (in seconds):Divide the Sink Capacity in litres by the Time sink took to empty = Flow rate required. If the flow rate is under 1.6L/sec, then a DSG16 is suitable. If the flow rate is between 1.6 - 3.2 L/sec then a DSG32 is suitable.

Additional Note For two or more sinks, add the capacity

figures together. When timing their discharge, ensure you pull the plugs at exactly the same time, to ensure accurate flow measurement. Dishwashers flow rate should be identified, however as a general rule of thumb, you can assume it will be equal to an additional sink.

Calculation Method
Grease Management 83 The maximum flow rate can be calculated by the following equation.

Q =

M x VF 2770 x t
Kitchen Type Hotel Restaurant Hospital 24hr Kitchen Canteen VF 500 425 260 220 100

Q M

= The maximum flow (L/sec) = No. meals produced in a day

VF = A scaling factor (See table) t = Daily Kitchen operational duration (Hours)

Endura
The legal requirements relating to Grease Management
UK Building Regulations Part H 2002 states: Drainage serving kitchens in commercial hot food premises should be fitted a grease separator complying with BS EN 1825-1:2004 and designed in accordance with BS EN 1825-2:2002 or other effective means of grease removal. Under the Food Safety Act 1990. Local authorities are authorised to inspect problems arising from the effect of F.O.G (Fats, Oil and Grease) on drains, resulting in a failure to comply, could result in prosecution or an emergency prohibition order preventing trading from the premises. There is legislative power in section 111 of the Water Industry Act 1991 to take action against anyone that discharges any matter liable to cause damage to the sewerage system or to interfere with the free flow of its contents, this can include F.O.Gs.

Maintenance
As with all non-mechanical grease separators, the maintenance although essential to their effective operation, is considered an onerous and unpleasant task due to both the frequency of cleaning and removal of accumulate grease. The use of a system such as the Endura BioPak significantly reduces the frequency of interceptor/separator servicing by the introduction of a grease digesting product (in this case Bio-G) and means that a significant amount of the grease that would normally accumulate is broken down and digested. Dosing of the interceptor with Bio-G not only reduces the service frequency of the unit, but in addition protects the drainage system as a whole from grease accumulation and the commonly resulting blockage.

Endura Biopak & Bio+

A high quality, cost-effective solution to Grease Interceptor and drain dosing offering an effective packaged solution for the protection for drainage systems in domestic and commercial hot food premises. The Endura BioPak is supplied complete with all the necessary fittings and tubing, etc to complete your installation. The product comprises a mains operated peristaltic programmable dosing pump, 5 litres of Bio-G dual-acting liquid digesting media (sufficient for 4-6 weeks operation), preinstalled liquid delivery tubing and full installation instructions. All of this is contained in a high quality stainless steel enclosure and backed by one of the UKs leading specialists in grease separator installation and waste management services.

Endura Bio+
Introduced simply via any sink connected to the Grease Interceptor No pump or other equipment required Easy to handle 4 x 1kg containers Use daily for effective grease digestion

85

Grease Management - Maintenance

Endura

87

Endura

Compatibility Chart

Brett Floplast Hepworth Marley Osma Polypipe

Soil

Solvent Weld Waste Push-Fit Waste

50mm 32mm 40mm (BS5254/EN1541)

32mm 100mm 32mm 40mm 50mm (BS4514/EN1329) (BS5255/EN1566)

4 4 4 4 4 4

4 4 4 4 4 4

4 4 4 4 4 4

4 4 4 4 4 4

4 4 4 4 4 4

4 4 4 4 4 4

4 4 4 4 4 4

4 4 4 4 4 4

89

Compatibility Chart

Why dont you have a look at some other great products by Hunter?

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Hunter Plastics Ltd Nathan Way London SE28 OAE Sales Hotline: +44(0)20 8317 1551 Tel: +44(0)20 8855 9851 Fax: +44(0)20 8317 7764 hunterplastics.co.uk email: hunplas@hunterplastics.co.uk
Due to a programme of continuous development, Hunter Plastics Ltd. reserve the right to revise or alter any information pertaining to their products without prior notice. All products are manufactured using a quality management system that has been assessed by BSI as complying with the requirements of BS EN ISO9001:2000 and BS EN 14001. Hunter holds many kitemark licences. Products conforming to the appropriate standards are kitemarked. Additional ranges are covered by BBA certificates or compatible European standards (ENs). All goods are sold according to Hunter Plastics Ltd standard conditions of sale, which are available on request. Hunter Plastics Ltd reserves the right, in view of their continuous programme of development, to revise or alter their range of products and prices without prior notice.

PARTNER FOR SUSTAINABILITY

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