Hilti HIT-HY 150 MAX with HIT-TZ

Hilti HIT-HY 150 MAX with HIT-TZ

Injection mortar system
Hilti HITHY 150 MAX 330 ml foil pack (also available as 500 ml and 1400 ml foil pack)

Benefits
- suitable for cracked and noncracked concrete C 20/25 to C 50/60 - hammer drilled and diamond cored bore holes - high loading capacity - suitable for dry and water saturated concrete - under water application - No cleaning required

Statik mixer HIT-TZ HIT-RTZ rod

Concrete

Tensile zone

Corrosion resistance

European Technical Approval

CE conformity

Hilti anchor design software

Approvals / certificates
Description European technical approval
a)

Authority / Laboratory DIBt, Berlin

No. / date of issue ETA-04/0084 / 2009-12-09

a) All data given in this section according ETA-04/0084, issue 2009-12-09.

Basic loading data (for a single anchor)

All data in this section applies to For details see Simplified design method - Correct setting (See setting instruction) - No edge distance and spacing influence - Steel failure - Base material thickness, as specified in the table - Embedment depth, as specified in the table - One anchor material, as specified in the tables - Concrete C 20/25, fck,cube = 25 N/mm - Temperate range I (min. base material temperature -40C, max. long term/short term base material temperature: +50C/80C) - Installation temperature range +5C to +40C

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Embedment depth and base material thickness for the basic loading data.
Mean ultimate resistance, characteristic resistance, design resistance, recommended loads. Anchor size M8 M10 M12 M16 55 65 75 90 Embedment depth [mm] Base material thickness [mm] 110 130 150 180 M20 120 240

Mean ultimate resistance a): concrete C 20/25 fck,cube = 25 N/mm, anchor HIT-TZ
Anchor size Non-cracked concrete Tensile NRu,m HIT-TZ Shear VRu,m HIT-TZ Cracked concrete Tensile NRu,m HIT-TZ Shear VRu,m HIT-TZ M8 [kN] [kN] [kN] [kN] 21,3 11,6 12,0 12,0 M10 26,7 17,9 21,3 17,9 M12 33,3 26,3 26,7 26,3 M16 57,5 49,4 40,0 49,4 M20 88,5 77,7 53,3 77,7

Characteristic resistance: concrete C 20/25 fck,cube = 25 N/mm, anchor HIT-TZ

Anchor size Non-cracked concrete Tensile NRk HIT-TZ Shear VRk HIT-TZ Cracked concrete Tensile NRk HIT-TZ Shear VRk HIT-TZ M8 [kN] [kN] [kN] [kN] 16,0 11,0 9,0 9,0 M10 20,0 17,0 16,0 17,0 M12 25,0 25,0 20,0 25,0 M16 43,1 47,0 30,0 47,0 M20 66,4 74,0 40,0 74,0

Design resistance: concrete C 20/25 fck,cube = 25 N/mm, anchor HIT-TZ

Anchor size Non-cracked concrete Tensile NRd HIT-TZ Shear VRd HIT-TZ Cracked concrete Tensile NRd HIT-TZ Shear VRd HIT-TZ M8 [kN] [kN] [kN] [kN] 10,7 8,8 6,0 6,0 M10 13,3 13,6 10,7 13,6 M12 16,7 20,0 13,3 20,0 M16 28,7 37,6 20,0 37,6 M20 44,3 59,2 26,7 53,3

Recommended loads a): concrete C 20/25 fck,cube = 25 N/mm, anchor HIT-TZ

Anchor size Non-cracked concrete Tensile Nrec HIT-TZ Shear Vrec HIT-TZ Cracked concrete Tensile Nrec HIT-TZ Shear Vrec HIT-TZ M8 [kN] [kN] [kN] [kN] 7,6 6,3 4,3 4,3 M10 9,5 9,7 7,6 9,7 M12 11,9 14,3 9,5 14,3 M16 20,5 26,9 14,3 26,9 M20 31,6 42,3 19,0 38,1

a) With overall partial safety factor for action = 1,4. The partial safety factors for action depend on the type of loading and shall be taken from national regulations. According ETAG 001, annex C, the partial safety factor is G = 1,35 for permanent actions and Q = 1,5 for variable actions.

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Service temperature range

Hilti HIT-HY 150 MAX injection mortar with anchor rod HIT-TZ may be applied in the temperature ranges given below. An elevated base material temperature may lead to a reduction of the design bond resistance. Base material temperature -40 C to +80 C Maximum long term base material temperature +50 C Maximum short term base material temperature +80 C

Temperature range Temperature range I

Max short term base material temperature Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as a result of diurnal cycling. Max long term base material temperature Long-term elevated base material temperatures are roughly constant over significant periods of time.

Materials
Mechanical properties of HIT-(R)TZ
Anchor size Nominal tensile strength f uk Yield strength fyk M8 HIT-TZ HIT-RTZ HIT-TZ HIT-RTZ [N/mm] [N/mm] [N/mm] [N/mm] [mm] [mm] 600 600 480 480 36,6 31,9 M10 600 600 480 480 58,0 62,5 M12 600 600 480 480 84,3 109,7 M16 600 600 480 480 157 278 M20 600 600 480 480 245 542

Stressed crossHIT-TZ section As Moment of HIT-TZ resistance W

Material quality
Part HIT-TZ HIT-RTZ Material C-steel cold formed steel galvanized 5m EN ISO 4042 stainless steel cold formed 1.4404 and 1.4401 EN 10088

Anchor dimensions
Anchor size HIT-(R)TZ Anchor embedment depth M8 M8x55 55 M10 M10x65 65 M12 M12x75 75 M16 M16x90 90 M20 M20x120 120

[mm]

Setting
installation equipment
Anchor size Rotary hammer M8 M10 M12 TE 2 TE 16 M16 M20 TE 40 - TE 70

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Setting instruction Dry, water-saturated concrete, under water, hammer drilling and diamond coring

1. Diamond coring is permissible only when the Hilti DD EC-1 diamond core drilling machine and the corresponding DD-C core bit are used. 2. Check the setting depth and compress the drilling dust. It is not necessary to clean the hole. 3. For use with Hilti HIT-HY 150 / Hilti HIT-HY 150 MAX. Read the instructions before use. For detailed information on installation see instruction for use given with the package of the product.

Curing time for general conditions

Temperature of the base material 30 C to 40 C 20 C to <30 C 5 C to <20 C Curing time before anchor can be fully loaded tcure 30 min 30 min 60 min

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Setting details
Anchor size Nominal diameter of drill bit Diameter of element Effective anchorage depth Drill hole depth Minimum base material thickness Diameter of clearance hole in the fixture Non cracked concrete Minimum spacing for Minimum edge distance for Cracked concrete Minimum spacing for Minimum edge distance for Critical spacing for splitting failure Critical edge distance for splitting failure Critical spacing for concrete cone failure Critical edge distance for concrete cone failure Torque moment M8 d0 d hef h0 hmin a) df smin c cmin s smin c cmin s scr,sp ccr,sp scr,N ccr,N Tinst [Nm] 12 23 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 10 8 55 60 110 9 40 50 40 70 40 65 50 80 M10 12 10 65 70 130 12 50 70 50 80 60 85 60 120 M12 14 12 75 80 150 14 55 75 55 85 70 100 70 130 2 ccr,sp 2 hef 2 ccr,N 1,5 hef 40 70 130 M16 18 16 90 95 180 18 70 80 70 85 80 100 80 140 M20 22 20 120 125 240 22 80 90 80 90 100 120 100 150

For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be reduced. a) h: base material thickness (h hmin)

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Simplified design method

Simplified version of the design method according ETAG 001, Annex C. Design resistance according data given in ETA-04/0084, issue 2009-12-09. Influence of concrete strength Influence of edge distance Influence of spacing Valid for a group of two anchors. (The method may also be applied for anchor groups with more than two anchors or more than one edge distance. The influencing factors must then be considered for each edge distance and spacing. The calculated design loads are then on the save side: They will be lower than the exact values according ETAG 001, Annex C. To avoid this, it is recommended to use the anchor design software PROFIS anchor) The design method is based on the following simplification: No different loads are acting on individual anchors (no eccentricity) The values are valid for one anchor.
For more complex fastening applications please use the anchor design software PROFIS Anchor.

Tension loading
The design tensile resistance is the lower value of
- Steel resistance: NRd,s - Combined pull-out and concrete cone resistance: NRd,p = N0Rd,p fB,p fh,p - Concrete cone resistance:
-

NRd,c = N0Rd,c fB f1,N f2,N f3,N fh,N fre,N

Concrete splitting resistance (only non-cracked concrete): NRd,sp = N0Rd,c fB f1,sp f2,sp f3,sp f h,sp fre,N

Basic design tensile resistance Design steel resistance NRd,s

Anchor size NRd,s HIT-TZ [kN] M8 14,7 M10 23,3 M12 34,0 M16 62,7 M20 98,0

Design combined pull-out and concrete cone resistance NRd,p = N0Rd,p fB,p fh,p
Anchor size Embedment depth hef [mm] Non-cracked concrete 0 N Rd,p Temperature range I Cracked concrete 0 N Rd,p Temperature range I M8 55 [kN] [kN] 10,7 6,0 M10 65 13,3 10,7 M12 75 16,7 13,3 M16 90 28,7 20,0 M20 120 44,3 26,7

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Design concrete cone resistance a) NRd,c = N0Rd,c fB f1,N f2,N f3,N fh,N fre,N Design splitting resistance NRd,sp = N0Rd,c fB f h,N f1,sp f2,sp f3,sp fre,N
Anchor size N0Rd,c Non cracked concrete [kN] N0Rd,c Cracked concrete [kN] M8 13,7 9,8 M10 17,6 12,6 M12 21,9 15,6 M16 28,7 20,5 M20 44,3 31,5

Influencing factors Influence of concrete strength on combined pull-out and concrete cone resistance
Concrete strength designation (ENV 206)
0.1 a)

C 20/25

C 25/30

C 30/37

C 35/45

C 40/50

C 45/55 1,08

C 50/60 1,09

f B,p = (f ck,cube/25N/mm) 1 1,02 1,04 1,06 1,07 a) fck,cube = concrete compressive strength, measured on cubes with 150 mm side length

Influence of embedment depth on combined pull-out and concrete cone resistance fh,p = hef/hef,typ Influence of concrete strength on concrete cone resistance
Concrete strength designation (ENV 206) C 20/25 C 25/30 C 30/37 C 35/45 C 40/50 C 45/55 1,48 C 50/60 1,55

fB = (f ck,cube/25N/mm)1/2 a) 1 1,1 1,22 1,34 1,41 a) fck,cube = concrete compressive strength, measured on cubes with 150 mm side length

Influence of edge distance a)

c/ccr,N c/ccr,sp f 1,N = 0,7 + 0,3c/ccr,N f 1,sp = 0,7 + 0,3c/ccr,sp f 2,N = 0,5(1 + c/ccr,N) 0,1 0,73 0,2 0,76 0,3 0,79 0,4 0,82 0,5 0,85 0,6 0,88 0,7 0,91 0,8 0,94 0,9 0,97 1 1

0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1 f 2,sp = 0,5(1 + c/ccr,sp) a) The the edge distance shall not be smaller than the minimum edge distance cmin given in the table with the setting details. These influencing factors must be considered for every edge distance smaller than the critical edge distance.

Influence of anchor spacing a)

s/scr,N s/scr,sp f 3,N = 0,5(1 + s/scr,N) 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1

0,55 0,60 0,65 0,70 0,75 0,80 0,85 0,90 0,95 1 f 3,sp = 0,5(1 + s/scr,sp) a) The anchor spacing shall not be smaller than the minimum anchor spacing smin given in the table with the setting details. This influencing factor must be considered for every anchor spacing.

Influence of embedment depth on concrete cone resistance fh,N = (hef/hef,typ)1,5

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Influence of reinforcement
80 90 100 a) a) 0,9 0,95 1 f re,N = 0,5 + hef/200mm 1 a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a spacing 150 mm (any diameter) or with a diameter 10 mm and a spacing 100 mm, then a factor f re = 1 may be applied. hef [mm]

Shear loading
The design shear resistance is the lower value of
- Steel resistance:
-

VRd,s VRd,cp = k lower value of NRd,p and NRd,c VRd,c = V

0 Rd,c

Concrete pryout resistance:

- Concrete edge resistance:

fB f f h f4

Basic design shear resistance Design steel resistance VRd,s

Anchor size VRd,s HIT-(R)TZ [kN] M8 8,8 M10 13,6 M12 20,0 M16 37,6 M20 59,2

Design concrete pryout resistance VRd,cp = lower valuea) of k NRd,p and k NRd,c k = 1 for hef < 60 mm k = 2 for hef 60 mm
a) NRd,p: Design combined pull-out and concrete cone resistance NRd,c: Design concrete cone resistance

Design concrete edge resistance a) VRd,c = V0Rd,c fB f f h f4 Non-cracked concrete

Anchor size
0 V Rd,c

Cracked concrete
M8 M10 2,4 M12 3,1 M16 5,0 M20 6,9

M8

M10

M12

M16

M20

3,1 4,5 6,1 8,5 13,4 1,6 [kN] a) For anchor groups only the anchors close to the edge must be considered.

Influencing factors Influence of concrete strength

Concrete strength designation (ENV 206)
1/2 a)

C 20/25

C 25/30

C 30/37

C 35/45

C 40/50

C 45/55 1,48

C 50/60 1,55

fB = (f ck,cube/25N/mm) 1 1,1 1,22 1,34 1,41 a) fck,cube = concrete compressive strength, measured on cubes with 150 mm side length

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Influence of angle between load applied and the direction perpendicular to the free edge
Angle 0 - 55 60 65 70 75 80 85 90 - 180

1,07

1,14

1,23

1,35

1,50

1,71

Influence of base material thickness

h/c fh = {h/(1,5 c)}
2/3

0,15 1 0,22

0,3 0,34

0,45 0,45

0,6 0,54

0,75 0,63

0,9 0,71

1,05 0,79

1,2 0,86

1,35 0,93

1,5 1,00

Influence of anchor spacing and edge distance a) for concrete edge resistance: f4 f4 = (c/hef)1,5 (1 + s / [3 c]) 0,5
Single anchor 0,75 1,50 2,25 0,50 0,35 0,27 0,35 0,35 0,75 0,65 0,43 0,54 0,65 1,00 1,00 0,63 0,75 0,88 1,25 1,40 0,84 0,98 1,12 1,50 1,84 1,07 1,22 1,38 1,75 2,32 1,32 1,49 1,65 2,00 2,83 1,59 1,77 1,94 2,25 3,38 1,88 2,06 2,25 2,50 3,95 2,17 2,37 2,57 2,75 4,56 2,49 2,69 2,90 3,00 5,20 2,81 3,03 3,25 3,25 5,86 3,15 3,38 3,61 3,50 6,55 3,51 3,74 3,98 3,75 7,26 3,87 4,12 4,36 4,00 8,00 4,25 4,50 4,75 4,25 8,76 4,64 4,90 5,15 4,50 9,55 5,04 5,30 5,57 4,75 10,35 5,45 5,72 5,99 5,00 11,18 5,87 6,15 6,43 5,25 12,03 6,30 6,59 6,87 5,50 12,90 6,74 7,04 7,33 a) The anchor spacing and the edge minimum edge distance cmin. c/hef Group of two anchors s/hef 3,00 3,75 4,50 5,25 6,00 6,75 7,50 8,25 9,00 9,75 10,50 11,25 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 0,65 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,26 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,40 1,53 1,68 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,84 1,82 1,98 2,15 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,32 2,12 2,30 2,47 2,65 2,83 2,83 2,83 2,83 2,83 2,83 2,83 2,83 2,44 2,63 2,81 3,00 3,19 3,38 3,38 3,38 3,38 3,38 3,38 3,38 2,77 2,96 3,16 3,36 3,56 3,76 3,95 3,95 3,95 3,95 3,95 3,95 3,11 3,32 3,52 3,73 3,94 4,15 4,35 4,56 4,56 4,56 4,56 4,56 3,46 3,68 3,90 4,11 4,33 4,55 4,76 4,98 5,20 5,20 5,20 5,20 3,83 4,06 4,28 4,51 4,73 4,96 5,18 5,41 5,63 5,86 5,86 5,86 4,21 4,44 4,68 4,91 5,14 5,38 5,61 5,85 6,08 6,31 6,55 6,55 4,60 4,84 5,08 5,33 5,57 5,81 6,05 6,29 6,54 6,78 7,02 7,26 5,00 5,25 5,50 5,75 6,00 6,25 6,50 6,75 7,00 7,25 7,50 7,75 5,41 5,67 5,93 6,18 6,44 6,70 6,96 7,22 7,47 7,73 7,99 8,25 5,83 6,10 6,36 6,63 6,89 7,16 7,42 7,69 7,95 8,22 8,49 8,75 6,27 6,54 6,81 7,08 7,36 7,63 7,90 8,17 8,45 8,72 8,99 9,26 6,71 6,99 7,27 7,55 7,83 8,11 8,39 8,66 8,94 9,22 9,50 9,78 7,16 7,45 7,73 8,02 8,31 8,59 8,88 9,17 9,45 9,74 10,02 10,31 7,62 7,92 8,21 8,50 8,79 9,09 9,38 9,67 9,97 10,26 10,55 10,85 distance shall not be smaller than the minimum anchor spacing smin and the

Combined tension and shear loading

For combined tension and shear loading see section Anchor Design.

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Precalculated values
Design resistance: concrete C 20/25 fck,cube = 25 N/mm
Anchor size M8 Embedment depth hef = [mm] 55 Base material thickness hmin= [mm] 110 Tensile NRd: single anchor, no edge effects Non-cracked concrete HIT-(R)TZ [kN] 10,7 Cracked concrete HIT-(R)TZ [kN] 6,0 M10 65 130 M12 75 150 M16 90 180 M20 120 240

13,3 10,7

16,7 13,3

28,7 20,0

44,3 26,7

Shear VRd: single anchor, no edge effects, without lever arm Non-cracked concrete HIT-(R)TZ [kN] 8,8 13,6 20,0 Cracked concrete HIT-(R)TZ [kN] 6,0 13,6 20,0

37,6 37,6

59,2 53,3

Design resistance: concrete C 20/25 fck,cube = 25 N/mm

Anchor size M8 M10 Embedment depth hef = [mm] 55 65 Base material thickness hmin= [mm] 110 130 Tensile NRd: single anchor, min. edge distance (c = cmin) Non-cracked concrete cmin [mm] 50 60 HIT-(R)TZ Cracked concrete cmin HIT-(R)TZ [kN] [mm] [kN] 6,5 40 3,3 8,2 50 6,0 M12 75 150 M16 90 180 M20 120 240

70 10,3 55 7,4

80 17,3 70 11,3

100 25,9 80 14,2

Shear VRd: single anchor, min. edge distance (c = cmin) , without lever arm Non-cracked concrete cmin 50 60 70 80 [mm] HIT-(R)TZ Cracked concrete cmin HIT-(R)TZ [kN] [mm] [kN] 3,1 40 1,6 4,5 50 2,4 6,1 55 3,1 8,5 70 5,0

100 13,4 80 6,9

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Design resistance: concrete C 20/25 fck,cube = 25 N/mm (load values are valid for single anchor)
Anchor size M8 M10 M12 Embedment depth hef = [mm] 55 65 75 Base material thickness hmin= [mm] 110 130 150 Tensile NRd: double anchor, no edge effects, min. spacing (s = smin) Non-cracked concrete smin [mm] 40 60 70 HIT-(R)TZ Cracked concrete smin HIT-(R)TZ [kN] [mm] [kN] 6,3 40 3,5 8,2 50 6,4 10,3 55 7,9 M16 90 180 M20 120 240

80 17,6 70 11,9

100 26,7 80 15,6

Shear VRd: double anchor, no edge effects, min. spacing (s = smin) , without lever arm Non-cracked concrete smin [mm] 40 60 70 80 HIT-(R)TZ Cracked concrete smin HIT-(R)TZ [kN] [mm] [kN] 6,6 40 3,7 13,6 50 13,4 20,0 55 16,6 37,3 70 25,2

100 56,5 80 32,6

Precalculated values
Recommended loads: concrete C 20/25 fck,cube = 25 N/mm
Anchor size M8 M10 Embedment depth hef = [mm] 55 65 Base material thickness hmin= [mm] 110 130 Tensile Nrec: single anchor, no edge effects Non-cracked concrete HIT-(R)TZ Cracked concrete HIT-(R)TZ [kN] [kN] 7,6 4,3 9,5 7,6 M12 75 150 M16 90 180 M20 120 240

11,9 9,5

20,5 14,3

31,6 19,0

Shear Vrec: single anchor, no edge effects, without lever arm Non-cracked concrete HIT-(R)TZ [kN] 6,3 9,7 14,3 Cracked concrete HIT-(R)TZ [kN] 4,3 9,7 14,3

26,9 26,9

42,3 38,1

For the recommended loads an overall partial safety factor for action = 1,4 is considered. The partial safety factors for action depend on the type of loading and shall be taken from national regulations. According ETAG 001, annex C, the partial safety factor is G = 1,35 for permanent actions and Q = 1,5 for variable actions.

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Recommended loads: concrete C 20/25 fck,cube = 25 N/mm

Anchor size M8 M10 Embedment depth hef = [mm] 55 65 Base material thickness hmin= [mm] 110 130 Tensile Nrec: single anchor, min. edge distance (c = cmin) Non-cracked concrete cmin [mm] 50 60 HIT-(R)TZ Cracked concrete cmin HIT-(R)TZ [kN] [mm] [kN] 4,6 40 2,4 5,8 50 4,3 M12 75 150 M16 90 180 M20 120 240

70 7,3 55 5,3

80 12,4 70 8,1

100 18,5 80 10,2

Shear Vrec: single anchor, min. edge distance (c = cmin) , without lever arm Non-cracked concrete cmin [mm] 50 60 70 80 HIT-(R)TZ Cracked concrete cmin HIT-(R)TZ [kN] [mm] [kN] 2,2 40 1,1 3,2 50 1,7 4,4 55 2,2 6,1 70 3,5

100 9,6 80 4,9

Recommended loads: concrete C 20/25 fck,cube = 25 N/mm (load values are valid for single anchor)
Anchor size M8 M10 M12 Embedment depth hef = [mm] 55 65 75 Base material thickness hmin= [mm] 110 130 150 Tensile Nrec: double anchor, no edge effects, min. spacing (s = smin) Non-cracked concrete smin [mm] 40 60 70 HIT-(R)TZ Cracked concrete smin HIT-(R)TZ [kN] [mm] [kN] 4,5 40 2,5 5,9 50 4,5 7,3 55 5,6 M16 90 180 M20 120 240

80 12,5 70 8,5

100 19,1 80 11,1

Shear Vrec: double anchor, no edge effects, min. spacing (s = smin) , without lever arm Non-cracked concrete smin [mm] 40 60 70 80 HIT-(R)TZ Cracked concrete smin HIT-(R)TZ [kN] [mm] [kN] 4,7 40 2,7 9,7 50 9,6 14,3 55 11,9 26,6 70 18,0

100 40,4 80 23,3

For the recommended loads an overall partial safety factor for action = 1,4 is considered. The partial safety factors for action depend on the type of loading and shall be taken from national regulations. According ETAG 001, annex C, the partial safety factor is G = 1,35 for permanent actions and Q = 1,5 for variable actions.

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