H-005 Ecc Piping Design Instructions

ABB Lummus Global B.V.
SPECIFICATION

LGN SSPE xx-xxxx-xx.xxx (2002-04-10) SPECIFICATION.DOT
H-005 ECC PIPING DESIGN
INSTRUCTIONS_00.DOC
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Client Shell Eastern Petroleum (Pte) Ltd. Always refer to this number
Plant Shell ECC Project Singapore 120.421 04217 H-005
Location Pular Ular, Singapore Dept./Sect. Project Specification
Doc. No. E-00000-PI-7737-0028 Rev. 0.00

Specification For:

PIPING DESIGN INSTRUCTIONS

0.00 2006-08-11 A.F.D
ALL

JBRO MPN
REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

SPECIFICATION

Doc. No. E-00000-PI-7737-0028 Rev. 0.00

INDEX
SECTION PAGE

INSTRUCTIONS_00.DOC
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1. GENERAL 5
1.1 INTRODUCTION 5
1.2 REFERENCE DOCUMENTS 5
1.3 QUALITY 5
1.4 COST 6
1.5 PLANNING, SCHEDULES AND PRIORITIES 6
1.6 DETAILING OF PIPING STUDIES 6
2. GENERAL DESIGN REQUIREMENTS 7
3. ISOMETRIC REQUIREMENTS 9
3.1 ISOMETRIC RELEASE 9
3.2 ISOMETRIC DISTRIBUTION 9
3.3 ISOMETRIC BREAKS 10
3.4 ISOMETRIC ANNOTATIONS (PDMS) 12
3.5 PIAS INSTRUCTIONS (LGB and LGS only) 12
3.6 STANDARD ISOMETRIC NOTES (VIA PIAS, LGS AND LGB ONLY) 13
4. INSULATION REQUIREMENTS 14
4.1 INSULATION NOTES (FOR PDMS) 14
5. PIPE SUPPORT REQUIREMENTS 15
5.1 SUPPORTING NOTES 15
6. VALVE AND CONTROL SETS 16
6.1 LOW-TEMPERATURE PIPING 16

SPECIFICATION

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INDEX (Contd)
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6.2 (CONTROL) VALVE ACTUATOR ORIENTATIONS: 16
6.3 CONTROL SET LOCATION ALONG PIPE RACKS (I) 17
6.4 CONTROL SET LOCATION ALONG PIPE RACKS (II) 18
6.5 CONTROL SET HOOK-UPS 19
6.6 CONTROL SET HOOK-UP IN STEAM SERVICE 20
6.7 VALVE SETS ON PLATFORMS 20
7. PUMP HOOK-UPS 21
7.1 END SUCTION PUMPS 21
7.2 VERTICAL INLINE PUMPS 22
7.3 SINGLE SUCTION TOP SUCTION TYPE PUMPS 23
7.4 DOUBLE SUCTION PUMPS 24
8. TOWERS AND VESSELS 25
8.1 PIPE RUNS ALONG COLUMNS & VERTICAL VESSELS 25
8.2 PLATFORMS ON COLUMNS AND VERTICAL VESSELS 27
8.3 TOP NOZZLES ON HORIZONTAL & VERTICAL VESSELS 28
8.4 TOP NOZZLES ON VESSELS & TOWERS WITH A SPECTACLE BLIND 29
9. HEAT EXCHANGERS 30
9.1 AIR-COOLERS 30
9.2 SHELL & TUBE EXCHANGERS 30
10. INSTRUMENTATION REQUIREMENTS & HOOK-UPS 31
10.1 GENERAL 31
10.2 LEVEL INSTRUMENTS 31

SPECIFICATION

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INDEX (Contd)
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11. TABLES 32
11.1 GEAR OPERATED VALVES 32
11.2 HYDRAULIC BOLT TENSIONING 33
11.3 MINIMUM WELD DISTANCES 33

12 JOB NOTES 39

SPECIFICATION

Plant Shell ECC Project Singapore 120421 04217 H-005
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INSTRUCTIONS_00.DOC
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1. GENERAL

1.1 INTRODUCTION

This document shall be read in conjunction with the Specification for Piping Design and
Drafting (H-652), which describes the mandatory requirements for Piping Design
development, as agreed with the Client.
The information contained in this document is further instructions to the design team and
each DEC is responsible for its implementation.
This document will be supplemented with additional job-notes during the course of the
project.

1.2 REFERENCE DOCUMENTS

The following documents, together with these instructions, form an integral set of information and
instructions applicable for this project:

A: Project Specific:
Piping General Requirements DEP 31.38.01.11-GEN
Plant Model Construction and Review DEP 30.10.05.11-GEN
Human Factors Engineering E-00000-NA-7739-0080
Specification for Piping Design and Drafting, H-652 E-00000-PI-7737-0013
Piping Standard drawings, H-653 E-00000-PI-7737-0014
Plant Layout Development in PDMS, H-654 E-00000-PI-7737-0021
Piping Materials Quantity Control, H-655 E-00000-PI-7737-0024
Standard Drawings Piping & Piping Components S38 DEP 22 Standard Dwg. List
Specification for Instrumentation/ Piping E-00000-LF-7880-0008
Interface, K-6021 (prepared by Instr. Dept.)
Piping Execution Plan E-00000-PI-5880-0005
FEEEM Report Sessions 1, 2 & 3 E-00000-IN-6854-0003
Generic Ergonomic Templates E-00000-IN-6854-0002
Maintenance Bukom Requirements & Best Practice E-00000-PI-7880-0036
Model Review Follow-up Actions (1) E-00000-PI-8380-0003
Plotplan Rquirements E-00000-NA-7739-0026

PDMS Project Setup E-00000-KA-7880-0002
2D AutoCAD Drafting E-00000-JA-7880-0012

ANY DISCREPANCY IN ABOVE DOCUMENTS AND/OR PROPOSED DEVIATIONS BY THE
DEC MUST BE REPORTED TO THE JV FOR EVALUATION AND RESOLUTION/ APPROVAL

Notes:
(1) Listed document covers the 30% model review comments. Actions for Piping (identified
as action by JBRO) must be followed-up by the respective DEC after the hand-over
moment. The same applies to subsequent model review action lists.

1.3 QUALITY

Each team member is responsible for meeting the quality objectives of the project.

SPECIFICATION

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Avoid changes in your design. If it works and meets the project requirements, then do not
change. Revisions to AFC isometrics should be kept to an absolute minimum.
Each team member is responsible to execute the required quality checks as per company
instructions specified in the listed documents (see previous paragraph).

1.4 COST

All task force members shall execute their work with a constant alertness for all cost aspects,
and strive for an optimum and efficient design using a minimum of welds, fittings (e.g. elbows),
and pipe. The piping designer is also responsible for:
Proper material management (update bulk MTO data as per design developments).
Maximum use of purchased bulk commodities in the detail design.
Maximum use of available steel for supporting piping to avoid additional support steel
structures.

1.5 PLANNING, SCHEDULES AND PRIORITIES

Each team member is responsible for meeting the schedules as defined for the project, or for the
area the team-member is working in. Schedules are prepared for piping study completion, noz-
zle orientations (DICS), and isometric production. Ensure you are aware of these schedules!
Unavoidable delays are to be addressed to the Lead Engineer in time.

Priority Definitions:
The following materials are defined as Priority-1 materials:
Pipeclass 252091-H1 (P91)
Pipeclass 252091-H2 (P91)
Pipeclass 33055-H1 (347H SS)
All sizes 30 and larger (all pipeclasses/ GRP)

1.6 DETAILING OF PIPING STUDIES

See specification H-654 plus the project scope-split matrix and related marked-up plotplan
for the required level of detailing for Pipe Study Preparation executed by LGN per unit or
area.

SPECIFICATION

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2. GENERAL DESIGN REQUIREMENTS

In general, eccentric reducers shall be used. Concentric reducers shall only be used if
required for process or instrumentation reasons.

A drain is only allowed on eccentric reducers with a minimum size 10.
Check liminations when drains are on heavy wall specs. (Ref. Para.3.1 of H-652)
Locating drains on reducers takes preference if this saves a pipe-weld (avoiding a pipe
section).

Do not locate a spectacle blind between two valves. The valve bodies will obstruct the
removal of the (extended) bolts. Provide a spool-piece at one end of the spectacle blind.

SPOOL PIECE

Standard foundation heights will be (incl. grout):
Horizontal pumps: 300 mm
Vertical pumps: 400 mm
Vertical vessels: 150 mm
Skid-mount equipment 50 mm

Elevations on piping documents shall be shown as EL. + 0.000
This means either Centerline Pipe or Face of Flange.
Deviations shall be shown, e.g. B.O.P. EL. + 0.000
Platform elevations shall be shown as T.O.S. EL. + 0.000
This platform elevation is always underside grating.

Pipe bending, if indicated in the pipe specs, shall be applied as much as possible.
Standard elbows may be used in case of space problems, however (for large bore
piping) only after consulting the Process engineer, Piping Engineering and the MTO
engineer.

Ensure that all design developments affecting the bulk MTO are communicated to the
MTO engineer. Ensure that correct line-number breaks and area-breaks are maintained
to avoid MTO conflicts.
(See also H-655: Piping Materials Quantity Control)

Final hook-up of distribution systems (e.g. flare, cooling water, etc.) with respect of
header and sub-headers, are to be determined in the piping study phase, and the related
materials adapted in Marian (Piping Designer to inform MTO engineer).

SPECIFICATION

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Minimum distance between welds at pipe-branches is 50 mm (for details, see para.11.3)
Note that the 3D-CAD system checks from the centerlines of the branches! The de-
signer/checker himself must check for the correct distance, taking into account the fol-
lowing criteria: Pipe O.D., wall-thickness, branch-fitting dimension (especially for wel-
dolets), reinforcing pad dimensions (if applicable). DONT DESIGN TOO TIGHT.

When equipment is (to be) purchased with an odd or non-standard nozzle
connection(s), ensure that the vendor also provides the matching counter-flange (incl.
bolting and gaskets), drilled to match the pipe spec.

Fixed AG-UG piping connections must have an adequate field-fit provision to
accommodate differential settlements or misplacement of UG piping.
Examples include UG cooling water connected to exchangers. An offset spool (min. 500
mm) with field welds has to be included in the design between the equipment nozzle and
UG piping, to allow adjustment for installation tolerances.
The same applies to UG firewater connections to (prefabricated) Deluge houses. Ensure
the deluge house can accommodate such hook-up spool.

The minimum pipe size for lines on the pipe racks is NPS 1.
Pipe size: Max. span
NPS 1 4 4000 mm
NPS 6 and over 8000 mm

SPECIFICATION

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3. ISOMETRIC REQUIREMENTS

3.1 ISOMETRIC RELEASE

The release of isometrics for distribution shall be conform the agreed isometric schedule
and priority requirements as prepared for the respective areas or project.
Distribution shall be focused on releasing all isometrics of the same line-number per area
to enable material trending. Revisions to AFC isometrics (with material impact) require the
highest priority due to timely material deliveries.
If a previously distributed/ issued isometric splits, the new distribution/ issue must include
both sheets with the same revision. This will ensure correct material handling in Marian.
Isometrics with priority-1 hold-materials may not be distributed as B1 (checked) isometric.
To enable Pipe Stress & Support to work on these systems such an isometric is to be
distributed for information (e.g. rev. A1 in PIAS). Other material developments to that
LPA (Line Per Area) must be reported to the MTO engineer for manual update of Marian.

3.2 ISOMETRIC DISTRIBUTION

The following distribution is a reference of LGN, each DEC shall arrange its distribution to sute
his responsibility and organization accordingly.

First Second AFC
Distribution (1): Distribution (2): Issue:
(B1, B2, etc.) Status: (C1, C2, etc.) Status: (& rev.'s)
Stress & Support All iso's I All iso's A (5) None
Process Critical lines A (4) None None
Instrum. Design None None None
Instrum. Eng. With flow instr. I
(3)
A (4) None
Electrical All electr. traced
I
(3)
I All electr. traced
Bm All iso's I
(3)
None

Notes:
(1) Isometric checked by Area Lead Designer
(2) Isometric completed with supporting data
(3) Additional distribution only required for significant changes
(4) Approval by Isometric sign-off
(5) Approval via PIAS

Status:
I For information
A For approval

SPECIFICATION

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3.3 ISOMETRIC BREAKS

No automatic isometric-split (by PDMS) is allowed. One Pipe in PDMS shall fit on one
isometric sheet. If a Pipe requires more isometric-sheets, a forced-split will be required
(i.e. more pipes of the same LPA).
Separate isometrics have to be made for each pipe class. Only next rating classes on
the same isometric are allowed! (e.g. 300# flg in 150# line to suit continuation isometric.)
An isometric break shall be applied when there is a change in:
Line number
Material type
Design condition
Paint code
Location (Unit, Rack, Sleeper)
Ensure the isometric break is conform the line-number/area break as defined for material
allocation.
A split between two isometrics shall be preferably at a valve or flange. When splitting at
a valve, ensure that the gasket is on the isometric with the related valve (ensuring a
correct bolting extraction).
Keep small bore systems (Called Field isometrics) separate from large bore systems
(Called Shop isometrics), as logically feasible.
Field-welds of two different materials must be avoided. Such a weld (if unavoidable)
must always be on a shop isometric.
A shop-isometric is not allowed to break at a (pipe-to-pipe) branch-weld. Include a 300
mm long pipe-stub (measured from the pipe O.D.) at the header (to ease prefabrication).
If a fitting is located near the branch, the branch stub should be up to this fitting. (see
sketch typical break between unit piping.)
Keep approx. 50mm clearance at the bottom of the material listing on your first
distribution (B1) isometric, to accommodate future pipe-support materials.

SPECIFICATION

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Typical Break between pipe-rack and unit piping isometrics:

Typical break between unit piping isometrics: (no rack piping)

300mm from top of pipe or
up to the first fitting.

SPECIFICATION

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3.4 ISOMETRIC ANNOTATIONS (PDMS)

The following annotations are to be shown on the isometric:

Item: Annotation: Remarks:
Flow arrow - only one per isometric
Gear operated valve G.O. DIR DIR is orientation of hand wheel
LO or LC valve LO or LC select locking device (in PDMS)
CSO valve CSO
TSO valve - no annotation required
Cryogenic valve H.P. at high pressure side of valve
Actuator position (automatic in PDMS) see SGUI 04-3940-04-003 for codes
Special Piping Item H-<number> or named (selection in PDMS). Delivered by
SP-<number> Piping Eng. or Spec. Equipm.
Orifice Tappings Tapping orientation e.g. E45D / W45D

Pipe support data shall be added on the isometric as per relevant instruction. See:
E-00000-PI-2358-0001 0001 0014 Pipe Support Standards
E-00000-PI-7880-0008 Hangers & Support Application using PDMS
E-00000-PI-7880-0026 Pipe Stress & Support Engineering Instructions

The BOM list of the isometric shall also show pipe support materials (for welded pipe parts only)
and tagged instruments.

3.5 PIAS INSTRUCTIONS (LGB and LGS only)

Before building a line in 3D CAD, the designer indicates in PIAS that input has started. The
allocated drawing/sheet number will be used in 3D CAD to build the line:

INPUT STARTED:
Example
Originator JEP Fill in initials of area lead engineer
CWP code 21 Check this number carefully.
This number must be the same as the CWP number in
3D CAD. See Pias error report on the intranet, this
report is updated on daily basis and mismatches
between CWP codes in PIAS and 3D CAD are
highlighted here A proper (and fast) follow up of this
report is required
Process codes / / Not Used!
Input started Yes

In the Additional Isometric Specifications screen in PIAS, data will be loaded from 3D CAD for
reporting purposes. Do not modify this data as to avoid conflicts with the data as stored in CAD.

SPECIFICATION

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3.6 STANDARD ISOMETRIC NOTES (VIA PIAS, LGS AND LGB ONLY)

The following notes can be printed on an isometric when selected in PIAS (via ADDITIONAL
ISOMETRIC SPECIFICATIONS)
The text of these notes is stored (in PDMS) and can be modified/ appended per project.

1 = Line to be pickled and passivated.
2 = All welds to be inspected and tested prior to the installation of the jacket pipe.
3 = No hydro test after installation.
4 = Pipe supports by pipe support contractor.
5 = Contractor to confirm routing in field.
6 = Line must be fireproof insulated up to El +7,8 m above grade or tabletop.
8 = Spools to be galvanized.

SPECIFICATION

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4. INSULATION REQUIREMENTS

See the Project Insulation Specification for details regarding insulation requirements.
For pipe-study purposes use the following information:

The following items shall not be insulated for HOT insulation, unless otherwise specified:

Valves and flanges in service below 300 deg. (operation temp.), except in steam lines or
when heat-traced (by steam, electric, etc.)
Valves and flanges in hydrogen service.
Steam traps.
Condensate lines downstream the steam trap when discharging to open drainage
system (add PP if applicable).

Ball valves in insulated lines to be provided with an extended spindle.

4.1 INSULATION NOTES (FOR PDMS)

In case an isometric has non-insulated and insulated sections, separate branches are to
be made in PDMS for each type.

In case an isometric has more than one type of insulation or tracing, separate branches
are to be made in PDMS for each type, and the isulation/ tracing split clearly indicated
on the isometric.

SPECIFICATION

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5. PIPE SUPPORT REQUIREMENTS

See the Pipe Support Standard Drawings for details regarding pipe-supports.
For pipe-study purposes use the following information:

Pipe Shoes for un- and insulated Pipe (Hot, PP, Noise):
Insul. Thickness: Shoe Height:
0 thru 50 100
51 thru 100 150
101 thru 150 200
151 thru 200 250
etc.

Pipe Shoes for Cold Insulated Pipe:
Shoe height is insulation thickness plus 50 mm.

5.1 SUPPORTING NOTES

During the pipe-rack studies, check for intermediate steel requirements in the pipe rack
to support the small bore lines or branches.

On an isometric, put each support type on a separate line. Note that support types on
the mark-up drawings are separated by a dash /. This dash is not a part of the support
data and need not to be shown on the isometric.

For pipe rack isometrics include a temporary PS indication on the isometric at each pipe-
rack column, prior to the distribution.

If applicable, the note Pipe supports by pipe-support contractor shall be indicated in the
Remarks box on the isometric using PIAS.

SPECIFICATION

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6. VALVE AND CONTROL SETS

6.1 LOW-TEMPERATURE PIPING

Valves in low-temperature liquid systems (cryogenic) are generally equipped with an extended
bonnet to allow vapor space between body cavity and gland seals to protect the stem seals. The
orientation of the stem is therefore limited to ensure proper functioning of this feature. See the
SGUI 04-2801-01.027 (Low Temperature Piping Systems) and the appropriate pipe-specs for
details.

Valve orientations:
Two services are to be distinguished:
Liquid and/or liquid/vapor service
100% gas service

Valves in liquid and/or liquid/vapor service shall be installed with the stem orientated
upwards (preferred), or with a maximum inclination of 30 deg. From the vertical (1). This
orientation prevents the (cold) liquid to flow into the bonnet extension and make contact
with the stem packing.

Drain valves shall be installed likewise. The drain connections shall be provided with
support/bracing, preferably to the header.

Valve stems in no-flow connections (such as vents and pressure connections) may be
installed at an angle up to 90from vertical (i.e. they may be installed in vertical pipes).

Valve stems in 100% gas service may be installed at an angle up to 90from vertical
(i.e. they may be installed in vertical pipes).

When gate and ball valves have a pressure equalising hole (body cavity relief
provisions), the high-pressure site of a valve in closed position shall be identified on the
isometric with HP so ensure proper installation of the valve.
H.P. shall be indicated on P&ID by process

Preliminary dimensions for bonnet extensions:
(for study purposes add L to the standard spindle length)

Service -20C to -100C:
Valve size NPS -1 1 -2 3-4 6-8 10-12 >=14
L (mm): 100 125 150 175 200 250

Service below -100C:
Valve size NPS -1 1 -2 3-4 6-8 10-12 >=14
L (mm): 200 250 300 350 400 500

6.2 (CONTROL) VALVE ACTUATOR ORIENTATIONS:

See Intools/ 3D Interface Guide SGUI 04-3940-04-003 for applicable actuator positions and
related coding. <confirm list with instrumentation and specify exceptions>

SPECIFICATION

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6.3 CONTROL SET LOCATION ALONG PIPE RACKS (I)

GRADE
(+100000)
900 900 CONTROL SETS UP TO DN 350
1000 CONTROL SETS DN 400 TO DN 450 1000
P
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F
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CONTROL SET WILL BE LOCATED INSIDE THE PIPE RACK
WHEN THERE IS NO SPACE OUTSIDE
700
(NOTE 1)
BACK-OF-SHOE
N
O
T
E

2

Note
1) Aligned vertical pipes by back-of-shoe. All piping minimally with shoe height 100mm or
higher depending insulation thickness, see support standards with exeption of pipe size
larger than NPS 24.
2) Prefered location control sets overrules back-of-shoe distance.
3) Intermeidate steels are only available on the lowest piperack level. Piping designer
shall inform Civil design of intermediate steels if piping less than NPS 6 are arranged
on the lowest level.

SPECIFICATION

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6.4 CONTROL SET LOCATION ALONG PIPE RACKS (II)

RESERVED FOR PIPING
RESERVED FOR INSTRUMENTS
OR ELECTRICAL
SEE NOTES
RESERVED FOR ELECTRICAL
PIPE RACK COLUMNS
500 1000
800 SQ
(TYP)

The in and outside area of the pipe rack columns are reserved for piping
Piping to ensure accessibility to the instrument or electrical components
where applicable.
Adequate access and escape routes to and from the unit areas are to be
guaranteed.

SPECIFICATION

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6.5 CONTROL SET HOOK-UPS

DR.
D
C
B
A
F
E

DR.
D
B
A
F
E
DR.
D
C
B
A
F
E
CHECK FOR
CLEARANCE
(CA. 100)

Note:
The top hook-up is preferred.
Components shown in these hook-up are indicative only
See the project pipe spec. for appropriate details
Check for ergonomic and handling requirements, e.g. removal of control valves.

TABLE 1
DIMENSIONS
Line size (NPS) Dim. A (mm)
1 to 6 600
8 to 10 650
12 to 16 750
DIMENSIONS (mm)
A See TABLE 1
B 1800 max.
C 200 min.
D 100 min.

E

pending drain size,
pipe size &
schedule
F 150 min.

SPECIFICATION

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6.6 CONTROL SET HOOK-UP IN STEAM SERVICE

DR.
D
C
B
T
O

B
E

C
A
L
C
U
L
A
T
E
D
F
E
CHECK FOR
CLEARANCE
(CA. 100)
TO STEAM TRAP
DR.
ALTERNATIVE IF
ACTUATOR CLEARANCE
IS LESS THAN 200mm

6.7 VALVE SETS ON PLATFORMS

For maintenance and operation, all elevated control sets should be located on a platform or
concrete table and not outside along the platform or concrete table.

A
B
A

Dimensions
B 1800 (max.)
C 200
F 150 (min.)

Dimensions
A 200
B 750 (min.)

SPECIFICATION

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7. PUMP HOOK-UPS

If a by-pass with SW or BW valve is to be provided around the discharge check valve, than
break flanges are to be added in the by-pass to allow removal of the discharge piping.

BREAK FLANGES
PUMP

The following requirements for suction piping for centrifugal pumps shall apply
to avoid cavitation:

(Note: All material as per applicable Pipe class)

7.1 END SUCTION PUMPS

A straight length of piping of 4D with a minimum of 300 mm shall be provided immediately
upstream the suction nozzle:

SUCTION
DISCHARGE
NPS "
4D MIN.
MIN. 300
D (LINE SIZE)
STRAINER
IN VERTICAL OR HORIZONTAL
BOTTOM FLAT

SPECIFICATION

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7.2 VERTICAL INLINE PUMPS

No requirements when suction elbow is in the same plane as the pump shaft.
4D when suction elbow is at a right angle of the pump shaft.

SUCTION DISCHARGE
NPS " DR.
SUCTION
DISCHARGE
4D MIN.
D

(
L
I
N
E

S
I
Z
E
)
TOP FLAT

SPECIFICATION

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7.3 SINGLE SUCTION TOP SUCTION TYPE PUMPS

When the last elbow of the suction line is in the same plane as the pump shaft, no straight
length of piping immediately upstream the suction nozzle is required.

SUCTION

When the last elbow of the suction line is in plane at a right angle to the pump shaft, a straight
length of 4D minimum upstream the suction nozzle is required.

SUCTION
D

(
L
I
N
E

S
I
Z
E
)
4
D

M
I
N
.

SPECIFICATION

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7.4 DOUBLE SUCTION PUMPS

A straight length of piping of minimum 3D shall be provided immediately upstream the suction
nozzle and the first elbow shall always be at 90 angle on the pump shaft centerline.

SUCTION
D

(
L
I
N
E

S
I
Z
E
)
DISCHARGE
3D MIN.

When the first elbow cannot be installed with a 90angle on the pump shaft centerline, the
straight length of piping shall be 5D minimum immediately upstream the suction nozzle.

SUCTION DISCHARGE
5D MIN.
NPS " DR.
D

(
L
I
N
E

S
I
Z
E
)
TOP FLAT

SPECIFICATION

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8. TOWERS AND VESSELS

8.1 PIPE RUNS ALONG COLUMNS & VERTICAL VESSELS

50
150
Min.
50
100 * 100
Insulating
Tower or Vessel
B
a
c
k

o
f

S
h
o
e

700 min.: for dead-end
750 min.: for path through

* : To be adjusted
All piping minimally shoe height is 100 and heigher depending on
insulation thickness, see support standard

SPECIFICATION

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E
Q
U
A
L

A
S

P
O
S
S
I
B
L
E
=
=
Insulation of
Tower or Vessel
300
The height of all pipe shoes are designed
as minimum 100 mm depends on insulation
thickness, see support standard

Piping which are sizes NPS 16 and under, are prefered to be arranged as indicated gropes.

SPECIFICATION

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8.2 PLATFORMS ON COLUMNS AND VERTICAL VESSELS

NOTE: For details, see STANDARD DRAWINGS FOR STRUCTUAL STEEL WORK J601,
E-00000-BN-3580-0001, 0002
DIMENSIONS
A 500
B 200
C 460
D 50
E 50
F 413
R 300
G 350

0
1200 VAX
1250 AN0 LAR0ER

SPECIFICATION

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8.3 TOP NOZZLES ON HORIZONTAL & VERTICAL VESSELS

A: Nozzle extension through top platforms on towers and vessels:

B: Nozzles along platforms on horizontal vessels:

d 50
DIMENSIONS
A 130
B 200 max
C 40
D Vessel O.D.
E 300
F 200

85rr

SPECIFICATION

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8.4 TOP NOZZLES ON VESSELS & TOWERS WITH A SPECTACLE BLIND OR SPACER

WITH A WEIGHT OVER 25 KG

DIMENSIONS
A 200 min
B 200 max
C 40
D Vessel O.D.

For Vertical Vessels and
Columns
For Horizontal Vessels and
Drums

SPECIFICATION

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9. HEAT EXCHANGERS

9.1 AIR-COOLERS

The Air-cooler inlet and outlet piping manifold layout to be discussed with the Process
Department. The manifold layout is to be checked with the MTO engineer to ensure that the
correct materials are in the MTO.

9.2 SHELL & TUBE EXCHANGERS

Typical lay-out:

SPECIFICATION

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10. INSTRUMENTATION REQUIREMENTS & HOOK-UPS

10.1 GENERAL

See Specification for Instrumentation/Piping Interface (K-6021) for installation
requirements and scope-split definition.

10.2 LEVEL INSTRUMENTS

Sometimes level instruments (e.g. certain magnetic type level gauges, or standpipes) require
expansion loops at their nozzle connections. This is depending on the nozzle distances and
design temperatures. The following table is indicative only (Pipe Stress & Support will determine
the final loop dimensions):

Loop is necessary when operating temperature or nozzle
distance exceed list below (indicative only)
Design Temp C
Vessel/ Column
Nozzle to Nozzle
Distance
Loop Length
L
100 2500 600
150 1500 600
200 1000 400
250 800 400
300 600 400
350 450 400

RE0. 2 X (3/1 or 1)

SPECIFICATION

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11. TABLES

Spectacle Blind weights (Kg):
Diam. Diam. Rating
(mm) (inch) 150# 300# 600# 900#
100 4 2.9 5.1 7.3 11
150 6 5.5 11 20 30
200 8 10.4 21 34 59
250 10 18.1 36 64 104
300 12 31 55 94 155

Above black line: locate in horizontal (preferable) or vertical line (if unavoidable).
Below black line: locate in horizontal lines only.

Spectacle Blind vs. Spade & Spacer
Rating: Spectacle Blind Spade/ Spacer
150# 1/2" 16" 18" and up
300# 1/2" 14" 16" and up
600# 1/2" 12" 14" and up
900#
1500# 1/2" 10" 12" and up
2500#

Note: Hammer-blinds are to be installed in horizontal lines only.

11.1 GEAR OPERATED VALVES

Manually operated valves shall not require a force exceeding 350 N on the hand wheel or
wrench to operate the valve.

Manually operated valves shall, unless specified otherwise, be provided with a gear operator for
sizes as shown and larger.

VALVE
TYPE
ASME
CLASS
BALL
VALVES
FB & RB
(soft seated)
GATE
VALVES
GLOBE
VALVES
PLUG
VALVES
BUTTERFLY
VALVES

BALL
VALVES
(metal seated)
150 8" 20 16 6 8 3
300 6 16 12 6 6 2
600 4 12 10 4 4 2
900 - 10 8 3 - -
1500 - 8 6 2 - -
2500 - 6 4 2 - -

SPECIFICATION

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11.2 HYDRAULIC BOLT TENSIONING

Hydraulic nolt tensioning shall be used tor tightening the bolts of flanged connections of
equipment and piping where the operating conditions require the stress distribution in the bolts to
be properly controlled to obtain a reliable joint. These conditions generally occur at high pressure
and elevated temperature in conjunction with a medium which is difficult to seal.

Hydrolic bolt tensioning shall be applied in the following cases:
SERVICE ASME RATING CLASSES BOLT DIAMETER
All All 2
All 1500 1
Hydrogen 600 1
Critical applications
(to be agreed between the
Contractor and the Principal)
All 1
<bolt shall have sufficient free length for bolt tentioning>

Piping free area for Bolt Tensioning:

11.3 MINIMUM WELD DISTANCES

The minimum distance between welds is 50 mm (or 2 x wall thickness, whichever is the
greatest). This distance is to be measured from weld-edge to weld-edge. The heavier the wall
thickness, the larger the welds become. Do not design too tight!!

The following tables can be used as a reference for pipe study preparation and isometric
production. Note that these dimensions are the bare minimum.
Add extra space (25 mm minimum) to accommodate tolerances and discrepancies.
DIAM. 600# 900# 1500# 2500#
NOM. A A A A
1 240
2
3 240 265
4 240 245 285
6 250 280 335
8 260 300 355
10 270 335 440
12 280 350 470
14 295 380
16 285 300 420
18 290 450
20 295 485
24 330 550

SPECIFICATION

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TABLE A: INLINE WELD INLINE WELD

Header Schedule:
Size: 5S 10 10S 20 30 40 40S STD 60 80 80S XS 100 120 140 160 XXS
0.125 54 55 55 55 56 56 56
54 55 55 55 57 57 57
0.375 54 56 56 56 57 57 57
54 55 56 56 56 58 58 58 60 64
54 55 56 56 56 58 58 58 61 65
1 54 56 57 57 57 59 59 59 62 67
1 54 56 58 58 58 60 60 60 64 69
2 54 56 58 58 58 61 61 61 66 70
2 55 57 60 60 60 63 63 63 68 75
3 55 57 61 61 61 64 64 64 70 77
4 55 57 62 62 62 66 66 66 70 74 80
5 56 57 63 63 63 68 68 68 73 78 84
6 56 57 64 64 64 70 70 70 76 82 85
8 56 58 62 63 65 65 65 69 73 73 73 77 82 84 85 85
10 57 59 62 65 67 67 67 73 77 73 73 82 84 87 94
12 58 59 62 66 69 68 68 76 81 73 73 84 87 94 106
14 58 62 60 65 68 70 68 68 77 84 73 73 85 93 102 111
16 59 62 60 65 68 73 68 68 80 84 73 73 89 100 113 123
18 59 62 60 65 70 76 68 68 84 85 73 73 96 110 121 134
20 60 62 61 68 73 77 68 68 84 89 73 73 104 117 132 146
24 61 62 62 68 76 81 68 68 86 100 73 73 119 136 151 168
26 65 73 68 68 73 73
28 65 73 78 68 68 73 73
30 65 73 78 68 68 73 73
32 65 73 78 81 68 68 73 73
34 68 73
36 68 73

SPECIFICATION

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TABLE B: BRANCH OLET INLINE WELD

Up to schedule STD/40:
Header Olet Size:
Size: 1 1 2 3 4 6 8 10
78
1 79 82
1 79 82 88
2 79 82 88 97
2 80 83 89 98 106
3 81 84 90 99 106
4 81 84 90 99 106 129
5 81 85 91 100 107 129 145
6 82 85 91 100 107 130 145
8 83 86 92 101 108 131 146 179
10 84 87 93 102 109 132 147 180 211
12 84 87 93 102 109 132 147 180 211 244
14 84 87 93 102 109 132 147 180 211 244
16 84 87 93 102 109 132 147 180 211 244
18 84 87 93 102 109 132 147 180 211 244
20 84 87 93 102 109 132 147 180 211 244
24 84 87 93 102 109 132 147 180 211 244
26 84 87 93 102 109 132 147 180 211 244
28 84 87 93 102 109 132 147 180 211 244
30 84 87 93 102 109 132 147 180 211 244
32 84 87 93 102 109 132 147 180 211 244
34 84 87 93 102 109 132 147 180 211 244
36 84 87 93 102 109 132 147 180 211 244

Above schedule STD/40, up to schedule XXS/160:
Header Olet Size:
Size 1 1 2 3 4 6 8 10
88
1 89 93
1 90 93 100
2 91 94 101 111
2 93 97 103 114 122
3 94 98 104 115 123
4 96 99 106 116 125 150
5 97 101 108 118 126 152 169
6 98 101 108 118 127 152 170
8 98 102 108 119 127 152 170 210
10 106 110 117 127 135 161 178 218 267
12 117 120 127 137 146 171 189 229 277 324

SPECIFICATION

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14 122 125 132 142 151 176 194 234 283 329
16 132 136 143 153 161 187 204 244 293 340
18 143 146 153 163 172 197 215 255 304 350
20 153 157 164 174 182 208 225 265 314 361
24 174 178 185 195 203 229 246 286 335 382

TABLE C: BRANCH WELD BRANCH WELD

Up to header wall thickness 25 mm

Size 2

Size 1 1 1 2 3 4 5 6 8 10 12 14 16 18 20 24
77
80 83
1 84 87 91
1 92 95 99 106
2 98 101 105 113 119
2 106 109 112 120 127
3 114 117 121 129 135 151
4 128 130 134 142 149 165 178
5 142 145 149 156 163 179 192 207
6 157 159 163 171 178 193 207 221 236
8 183 186 190 198 204 220 234 248 263 289
10 210 213 217 225 231 247 261 275 290 316 343
12 236 239 242 250 257 273 286 300 315 342 369 394
14 252 254 258 266 273 289 302 316 331 358 385 410 426
16 277 280 284 292 298 314 327 342 356 383 410 435 451 477
18 302 305 309 317 323 339 353 367 382 408 435 461 477 502 528
20 328 331 335 342 349 365 378 392 407 434 461 486 502 528 553 578
24 379 381 385 393 400 416 429 443 458 485 512 537 553 578 604 629 680
(add width of reinforcing pad where applicable)

SPECIFICATION

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TABLE D: BRANCH OLET BRANCH OLET


Size 2

Size1 1 1 2 3 4 6 8 10
110
114 118
1 121 125 132
1 131 135 142 152
2 139 143 150 160 168
3 165 169 176 186 194 220
4 183 187 194 204 212 238 256
6 222 226 233 243 251 277 295 334
8 271 275 282 292 300 326 344 383 432
10 318 322 329 339 347 373 391 430 479 526

SPECIFICATION

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TABLE E: BRANCH OLET BRANCH WELD

Branch
Weldolet:
Weld 1 1 2 3 4 6 8 10
99
102 105
1 106 110 116
1 114 118 125 135
2 121 125 131 142 150
2.5 130 133 140 150 159
3 139 142 149 159 168 193
4 153 156 163 173 182 207 225
5 168 171 178 188 197 222 240
6 184 187 194 204 213 238 256 296
8 210 214 220 231 239 264 282 322 371
10 241 245 252 262 270 296 313 353 402 449
12 271 274 281 291 300 325 343 382 431 478
14 288 292 299 309 317 343 360 400 449 496
16 318 321 328 338 347 372 390 429 478 525
18 347 350 357 367 376 401 419 459 508 554
20 376 380 386 397 405 430 448 488 537 583
24 434 438 445 455 463 489 506 546 595 642
26 422 426 433 443 451 477 494 534 583 630
28 450 454 461 471 479 505 522 562 611 658
30 476 479 486 496 505 530 548 588 636 683
32 502 506 513 523 531 557 574 614 663 710
34 524 528 534 545 553 578 596 636 685 731
36 549 553 560 570 578 604 621 661 710 757
38 575 578 585 595 604 629 647 687 735 782
40 600 604 610 621 629 654 672 712 761 808
42 626 629 636 646 655 680 698 737 786 833
44 651 655 661 672 680 705 723 763 812 858
46 676 680 687 697 705 731 748 788 837 884
48 702 705 712 722 731 756 774 814 862 909
(add width of reinforcing pad where applicable)

SPECIFICATION

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12 JOB NOTES

INDEX:

Jobnote: rev. Topic:
001 0
002 0
etc.

Additional Job notes are to be made during the cause of the project.
Job notes may include:

Special requirements imposed by Client, Process, Instrumentation, Pipe-spec, etc.
Requirements for field welds (installation, shipping)
Authority requirements (e.g. stoomwezen).
Limitations hot dip galvanized piping
Connection type (and standard locations) of drain funnels to UG piping.
Number, location and type of instrument air connections
Etc.

H-005 Ecc Piping Design Instructions

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