Rexroth SY.DFE.

Electrohydraulic Control System for Pressure and Flow

Dynamic, energy-saving, high-precision

Always an Optimum of Pressure, Pump flow and Power

The Rexroth SY.DFE. is an electrohydraulic closed-loop control system based on a variable displacement axial piston pump, for controlling pressure, flow and power without throttling losses in the power train.
Q 100 % Flow command value

Power command value Pressure command value 100 % P

SYDZ preload valve with integrated pressure limiting feature

System benefits

HM16 pressure transducer

VT-SWA swivel angle transducer with integrated electronics

Pressure/flow control with high dynamics Energy-saving through mini mization of throttling losses Extremely straightforward system structure due to reduction in the number of components High-precision, infinitely variable control through closed electronic control loop
Fields of application

VT-DFPE pilot valve with integrated electronics

Plastics injection molding machines Various presses Rubber injection presses Diecasting machines Oil supply for test benches And many more

A10VSO axial piston pump

A Modular System with Pump and Electronic Variants for a Range of Applications
The SY(H)DFE closed-loop control system, with nominal pump volumes ranging from 18 to 355 cm3 , permits a uniform closed-loop control concept for a wide range of machine sizes. The electronic variants available allow it to be used in many different types of machines. Standard series SYDFE.-2X

Nominal pressure 280 bar With preload valve controllable from 1 bar 18 to 140 cm3
New pump series SYDFE.-3X

Nominal pressure 280 bar With preload valve controllable from 1 bar 71 to 140 cm3 Reduced noise emission Improved efficiency Optional PCV ensures even lower pressure pulses Increased reliability Greater flexibility thanks to U99 universal through drive

High pressure series SY(H)DFE.-1X

All SY(H)DFE control systems are factory-tested, pre-assembled and ready to use.

Nominal pressure 350 bar 125 to 355 cm3 Also available for HFC without limitation of pressure or speed Greater flexibility thanks to U99 universal through-drive

User interface Win-PED for SY(H)DFEC and SY(H)DFEn

SY(H)DFEC: Internal digital electronics

SYDFE1: External analog electronics

The electronic card for controlling the SYDFE1 is installed inside a control cabinet. Accessibility is therefore very good when commissioning and servicing, and the closed-loop control system can be used at ambient temperatures of up to 70C as well as immersed in oil.

In addition to the advantages of the SY(H)DFEE the digital electronic variant also permits even easier commissioning and servicing, as this control system offers automatic calibration and software for parameterization with the Scope function. Signal exchange with the higher-level control system is effected via analog and CANopen interfaces. The SY(H)DFE is designed for use at ambient temperatures of up to 50C.

The Drive & Control Company Rexroth is unique. No other brand on the world market can offer its customers the full range of drive and control technologies, both on a specialized and integrated basis. This is one of the reasons why we are best-in-class on a worldwide basis when it comes to furnishing technological driving, controlling and motion solutions; a standard to be constantly confirmed by mastering new challenges. In more than 80 countries around the world, with about 33,000 employees. This is possible thanks to an infrastructure purposefully designed with partnership and customer proximity in mind. As a company Bosch Rexroth looks back on more than 200 years of tradition. As a wholly owned subsidiary of Robert Bosch GmbH, we are part of a globally operating technology group. All this is both our drive and our commitment. And it is unique just like Bosch Rexroth. The Drive & Control Company.

Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service

SY(H)DFEE: Internal analog electronics

In order to simplify assembly and commissioning even more, the closed-loop control system of this electronic variant is integrated in the pilot valve. Settings such as the valve zero point are done in the factory. Using short cables reduces the cost of the EMC measures required. The closed-loop control system is designed for use at ambient temperatures of up to 60C.

SY(H)DFEn: Internal digital electronics, variable speed

A lower speed in the part-load range reduces energy losses and noise emissions at the pump and electric motor. The use of standard frequency converters optimizes the price-performance ratio. Emergency operation without frequency converters is also possible, as is retrofitting. Identical mechanical interfaces permit replacement of SYDFEE and SYDFEC with SYDFEn.

More information and data sheets can be found on our homepage http://www.boschrexroth.de/sydfe or send us an e-mail to support.sydfe@boschrexroth.de

Easy Assembly and Commissioning, Optimum Benefit

p p command value Actual value p a a command value

For each infeed/press operation:

Actual value a

Flow control

Pressure control

Flow control

Pressure control

p = pressure

a = swivel angle ~ ~ flow

Simultaneous input of maximum pressure and flow rate/speed Follow-up of speed profile at low infeed pressure Automatic transition to pressure control when system pressure increases Pressure command value is maintained in the event of small swivel angle during the pressing operation

Straightforward system structure

In many applications an additional directional control valve will suffice for selecting the direction of the oil flow. It is thus possible to set up an energy-saving hydraulic drive using few components. The pump can deliver the hydraulic fluid in both directions with sustained pressure at the P-port. The regenerative version is designed for continuous operation in this operating mode. A prefill valve is required here to prevent cavitation.
Dynamics in comparison with proportional valves
0..100 % SYDFE..71, p = 50 bar 100..0 % 4WRZ 16, p = 50 bar 0..100 % Proportional directional valves, pilot operated without electrical position feedback 100..0 % 4WRKE 16, p = 50 bar 0..100 % Proportional directional valves, pilot operated with electrical position feedback 100..0 % 70 ms (T95 ) 35 ms (T95 )

System Dynamics

105 ms (T95 ) 75 ms (T95)

65 ms (T95) 30 ms (T95)

Thanks to its good dynamic properties the closed-loop control system is suitable for use in many different applications. The control times for changes in flow rate and pressure are comparable with piloted proportional valves with position feedback.

Bosch Rexroth AG Industrial Hydraulics Zum Eisengieer 1 97816 Lohr, Germany Phone: +49(0)9352/18-0 Fax: +49(0)9352/18-3241 info.bri@boschrexroth.de www.boschrexroth.com

Germany Bosch Rexroth AG Vertrieb Deutschland Region Nord Walsroder Strae 93 30853 Langenhagen, Germany Phone: +49(0)511/72 66 57-0 Fax: +49(0)511/72 66 57-90 Bosch Rexroth AG Vertrieb Deutschland Region Ost Walter-Khn-Strae 4d 04356 Leipzig, Germany Phone: +49(0)3 41/2561-0 Fax: +49(0)3 41/2561-111 Bosch Rexroth AG Vertrieb Deutschland Region West Borsigstrae 15 40880 Ratingen, Germany Phone: +49(0)2102/409-0 Fax: +49(0)2102/409-400 Bosch Rexroth AG Vertrieb Deutschland Region Mitte Waldecker Strae 13 64546 Mrfelden-Walldorf, Germany Phone: +49(0)6105/702-3 Fax: +49(0)6105/702-444 Bosch Rexroth AG Vertrieb Deutschland Region Sdwest Siemensstrae 1 70736 Fellbach, Germany Phone: +49(0)711/51046-0 Fax: +49(0)711/51046-199 Bosch Rexroth AG Vertrieb Deutschland Region Sd Landshuter Allee 810 80637 Mnchen, Germany Phone: +49(0)89/12714-0 Fax: +49(0)89/12714-291 Austria Bosch Rexroth GmbH Industriepark 18 4061 Pasching, Austria Phone: +43(0)7221/605-0 Fax: +43(0)7221/605-20 Switzerland Bosch Rexroth Schweiz AG Hemrietstrae 2 8863 Buttikon, Switzerland Phone: +41(0)55/4646-111 Fax: +41(0)55/4646-222

Printed in Germany RE 09544/04.09 substitutes RE 09544/11.03