POWER JACKS Ltd South Harbour Road Fraserburgh Aberdeenshire AB43 9BZ Scotland (UK)
www.powerjacks.com sales@powerjacks.com
PJSJB-CS-EN-01
FM 23810
All information in this document is subject to change without notice All rights reserved by Power Jacks Limited. May not be copied in whole or in part Power Jacks Limited 2010, Aberdeenshire, Scotland, United Kingdom
C-SERIES S-SERIES
Metric Machine Screw Jacks
02
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Power Jacks are a manufacturer focused on providing customers with the best engineered solution for precision linear actuation, power transmission and mechanical jacking.
Our expertise has been built on a history of engineering craftsmanship and design dating back to 1903. The facility in Scotland is the UKs largest screw jack manufacturing facility, that uses the latest engineering technologies to deliver quality products (BS EN ISO 9001:2008) that offer reliability, performance and economy. Power Jacks is synonymous with screw jack technology and its development. We have been involved with Screw Jacks since the product was invented in the late 1930's and this gives us unparalleled experience in the design and manufacture of both standard and special designs. Complimenting the screw jacks the Power Jacks portfolio also includes the design and manufacture of spiral bevel gearboxes, electric linear actuators and planetary roller screws. This enables us to offer our customers a complete linear motion and power transmission system and solution. We know our customers demand our engineering expertise to help find a solution for their applications. We take pride in designing and delivering the best solution. This is what defines the Power Jacks range.
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Contents
04
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Standard Cubic
C-Series Screw Jack Features.................................................................................6 C-Series Screw Jack. ................................................................................................7 C-Series Translating Screw Jack Building System. .................................................8 C-Series Rotating Screw Jack Building System......................................................9 C-Series Screw Jack Product Code. .......................................................................10 C-Series Metric Machine Screw Jack Performance..............................................11 C-Series Translating Screw Jack 10kN..................................................................12 C-Series Rotating Screw Jack 10kN......................................................................13 C-Series Translating Screw Jack 25kN..................................................................14 C-Series Rotating Screw Jack 25kN......................................................................15 C-Series Translating Screw Jack 50kN..................................................................16 C-Series Rotating Screw Jack 50kN......................................................................17 C-Series Translating Screw Jack 100kN................................................................18 C-Series Rotating Screw Jack 100kN....................................................................19 Anti-Backlash for C-Series Screw Jacks...............................................................20 Anti-Rotation (Keyed) for C-Series Screw Jacks...................................................21 Anti-Rotation with Anti-Backlash or Safety Nut....................................................21 C-Series with Safety Nut........................................................................................22 End Fittings for C-Series Translating Screw Jacks...............................................23 Trunnion Mounts for C-Series................................................................................24 Motor Adaptor for C-Series....................................................................................25 Limit Switches on C-Series Screw Jack Cover Pipe..............................................26 Rotary Limit Switches for C-Series Screw Jacks. ..................................................27
High Peformance
S-Series Screw Jack Features...............................................................................28 S-Series Screw Jack...............................................................................................29 S-Series Translating Screw Jack Building System................................................30 S-Series Rotating Screw Jack Building System. ....................................................31 S-Series Screw Jack Product Code........................................................................32 S-Series Metric Machine Screw Jack Performance..............................................33 S-Series Translating Screw Jack 25kN..................................................................34 S-Series Rotating Screw Jack 25kN. ......................................................................35 S-Series Translating Screw Jack 50kN..................................................................36 S-Series Rotating Screw Jack 50kN. ......................................................................37 S-Series Translating Screw Jack 100kN................................................................38 S-Series Rotating Screw Jack 100kN. ....................................................................39 S-Series Translating Screw Jack 200kN................................................................40 S-Series Rotating Screw Jack 200kN. ....................................................................41 Anti-Backlash for S-Series Screw Jacks...............................................................42 Anti-Rotation (Keyed) for S-Series Screw Jacks. ...................................................43 Anti-Rotation with Anti-Backlash or Safety Nut....................................................44 S-Series with Safety Nut. ........................................................................................45 End Fittings for S-Series Translating Screw Jacks...............................................46 Trunnion Mounts for S-Series................................................................................47 Motor Adaptor for S-Series....................................................................................48 Limit Switches on S-Series Screw Jack Cover Pipe..............................................49 Rotary Limit switches for S-Series Screw Jacks...................................................50 Other Products from Power Jacks.........................................................................51
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Introducing the new C-Series Screw Jack range from Power Jacks, delivering new levels of versatility and quality.
Created by a team of experienced design engineers, the focus was to provide our customers with a new compact cubic Screw Jack, which offers versatility in mounting methods. In addition to this, we wanted to design a jack that had the perfect combination of excellent performance, a long lasting service life, durability, flexibility and an extensive accessory list. Perfect for industrial applications operating individually or as a multi unit jacking system. Over 140 Million Standard Configurations. 4 Standard Screw Jack Designs Standard Anti-Backlash* Anti-Rotation* Safety Nut
Anti-Rotation can be combined with standard, anti-backlash and safety nut designs. * Translating screw configurations.
Gearbox Housing Is one of the most functional features of the C-Series screw jack. Using a rugged cast housing made of either a highly durable SG Iron or Aluminium. This provides a strong housing that firmly and accurately holds the gear set in a reservoir of chosen lubricant suited to the most industrial demands. Reliable Worm Gear set Proven design used in millions of screw jacks. Forced Grease Lubrication Of lead screw. Radial lubrication holes on the worm gear allow the worm shaft to force grease through directly onto the lead screw threads.This lowers friction and operating temperature while increasing life. Corrosion Protection To suit all economic needs. Standard Industrial Paint Finish Arduous Environment Paint Finish Customer Specified Paint Plated Finish
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C-SERIES
Features
Translating and Rotating Screw Configurations 4 End Fittings as Standard: Top Plate Clevis End Fork End Rod End
Bellows Boot Screw Protection prevents ingress of dirt and debris onto screw threads.
Precision Machined Lead Screw available in standard material or stainless steel. Worm Shaft Material available in standard, plated or stainless steel.
Cover Pipe Fitted as Standard protects lead screw from damage and stops ingress of dirt and debris. Cover pipe also acts as grease reservoir for normal operation.
Special Features
2 Screw Lead Options for each screw jack size Over 140 million standard configurations 2 Gear Ratio Options for each screw jack size Aluminium Bronze Worm Gear accurately hobbed for greater gear contact Optimum lubrication via 2 integrated systems Delivering impressive rotary to linear motion performance
Worm Shaft Extensions as standard double (both sides) or optionally single extension (one side)
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C-SERIES
Translating Screw Jack Building System
Clevis End
Top Plate
Lead Screw Options 1. Standard 1 x Pitch 2. 2 x Pitch 3. Anti-Rotation (Keyed) 4. Stainless Steel
Bellows Boot
3
5 4
C-SERIES
Options
2 1
Motor Adaptor Electric Motor with or without: Brake Coupling Encoder Forced Ventilation
Standard
Anti-Rotation (Keyed)
Drive Shaft
Brake
Limit Switches
Anti-Backlash
Hand Wheel Gearbox
Trunnion
Trunnion Feet
Safety Nut
Protective Cap
Encoder
*For use with Anti-Backlash and some safety nut models only.
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C-SERIES
Rotating Screw Jack Building System
Double Hub Nut Standard Nut Safety Nut Safety Nut Double Hub Lead Screw Options 1. Standard 1 x Pitch 2. 2 x Pitch 3. No Pilot End 4. Stainless Steel Bellows Boot
4 3 2 1 6 5
C-SERIES
Options
Motor Adaptor
Standard
Rotary Limit Switch Adaptor
Trunnion
Safety Nut
Brake
Protective Cap
Encoder
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C-SERIES
Screw Jack Product Code Example
1 C 2 M 3 T 4 0 5 2 6 5 7 0 8 7 9 5 10 0 11 12 13 14 T B 1 1 15 16 17 18 0 0 P T 19 20 21 22 0 0 0 B 23 24 25 3 P 0
11 End Type
E C T F R A P N = = = = = = = = Threaded End Clevis Top Plate Fork End Rod End Plain End#9 Pilot End#1 No Pilot#1
15 Features
0 = K = C = R = Y = H = None Anti-Rotation (keyed) Secondary Guide Anti-Backlash Anti-Backlash & Anti-Rotation (keyed) Double Hub Nut#1
2 Screw Type
M = Machine Screw
3 Screw Configuration
T R = Translating Screw = Rotating Screw
12 Gearbox Mounting
B = Base Mount T = Trunnion Mount Standard#2 U = T + Trunnion Feet X = Trunnion Mount 90#3 Y = X + Trunnion Feet
17 Stop Nut
0 = No Stop Nut P = Full Power Stop Nut
25 Extra Design #8
0 = None S = Design Notes
Notes: #1. Rotating screw models only. #2. Trunnions on same side as worm shaft (standard). #3. Trunnions at 90 to worm shaft. #4. Standard right hand thread form. Worm shaft turns clockwise to extend screw. #5. Left hand thread form. Worm shaft turns anti-clockwise to extend screw. #6. Includes motor adaptor and coupling. IEC motor adaptor is standard. #7. Limit switch mounting included. #8. Design notes required to detail device/item specification. #9. Plain end A has same dimensions as E-threaded end except no thread form.
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C-SERIES
Metric Machine Screw Jacks Performance
Screw Jack Model 4 Capacity Lead Screw1 kN Diameter (mm) Lead Option mm Option 1 Option 2 Option 1 Option 2 1 Turn 4 Turn 1mm 1mm 0.19 6.8 3.0 20.4 9.0 0.236 0.133 0.306 0.194 22 325 Translating Rotating Translating Rotating 1800 Aluminium 3.0 3.1 0.11 0.05 0.339 0.192 0.424 0.268 30 0.201 0.113 0.264 0.167 76 380 1800 SG Iron 8.3 8.7 0.21 0.11 9.4 4.1 19.8 8.7 59.4 26.1 0.302 0.171 0.383 0.242 102 0.213 0.117 0.281 0.172 210 740 1800 SG Iron 19.5 20.2 0.32 0.19 0.36 1 5 5:1 20:1 2mm 2mm 0.375 1mm 1mm 1.5 0.375 26.4 11.7 56.0 25.5 168.0 76.5 0.314 0.172 0.398 0.244 290 0.206 0.132 0.272 0.190 575 1000 1800 SG Iron 36.0 40.2 CM-010 10 20 2 10 1 6 6:1 24:1 2mm 2mm 1.5mm 1.5mm 3 0.55 76.0 34.7 115.9 60.5 347.7 181.5 0.305 0.195 0.388 0.271 780 CM-025 25 30 2 12 1 9 6:1 24:1 3mm 3mm 2mm 3.75 1.125 156.6 81.9 1.5mm CM-050 50 40 2 18 1 12 8:1 24:1 3mm 4mm CM-100 100 55 2 24
Gear Ratios Turn of worm for travel of lead screw Maximum Input Power (kW) Start up torque at full load (Nm)2 Maximum Through Torque Static Efficiency3 Dynamic Efficiency3 Lead Screw Restraining Torque (Nm)5 Worm Shaft Radial Load (N)6 Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm (Nm)7
Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 -
Axial Backlash
Typical Axial Backlash Values: Standard Screw Jack is 0.12mm to 0.23mm Screw Jack with Anti-Backlash feature is adjustable to a minimum of 0.025mm.
Useful Formulae
Input Speed (rpm) =
Linear Speed (mm/min) *Gear Ratio Lead of Screw (mm) Load (kN)*Lead(mm)*Input Speed(rpm) 60000*Efficiency*Gear Ratio Load (kN)*Lead(mm) 2* *Efficiency*Gear Ratio
Notes: 1. All metric machine screws have a trapezoidal thread form. 2. For loads of 25% to 100% of screw jack capacity, torque requirements are approximately proportional to the load. 3. Efficiency values for standard grease lubricated worm gear box and lifting screw. 4. All C-Series screw jacks have grease lubricated gearbox and lead screw as standard. 5. Torque required to prevent the lead screw or lead nut from rotating if no anti-rotation device fitted. 6. Radial force applied midway along worm shaft key at 90 to key. 7. Maximum transmittable torque through worm shaft, not through gear set.
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C-SERIES
Translating Screw Jack 10kN Performance
Screw Jack Model 4 Capacity CM-010
CMT010
kN 10 Diameter (mm) 20 Lead Screw1 Lead (mm) 5 10 Option 1 5:1 Gear Ratios Option 2 20:1 Option 1 1 Turn 1mm 2mm Turn of worm for travel of lead screw Option 2 4 Turn 1mm 2mm Option 1 0.375 Maximum Input Power (kW) Option 2 0.19 Option 1 6.8 9.4 Start up torque at full load (Nm)2 Option 2 3.0 4.1 Option 1 20.4 Maximum Through Torque (Nm)7 Option 2 9.0 Option 1 0.236 0.339 3 Static Efficiency Option 2 0.133 0.192 Option 1 0.306 0.424 Dynamic Efficiency3 Option 2 0.194 0.268 Maximum Input Speed (rpm) 1800 Gear Case Material Aluminium CMT 3.0 Weight (kg) stroke = 150mm CMR 3.1
Weight (kg) per extra 25mm
CMT CMR
0.11 0.05
32.5 75
63
CMT010 Stroke (mm) 0 - 500 501 - 1000 1001 - 1500 1501 - 2000
20 M12 x 1.75 24 34
Note: 1. All dimension in millimetres unless otherwise stated. 2. Designs subject to change without notice.
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(SN) STROKE + 5
M6 x 1 12 DEEP
37.5
46
75
18
39
STROKE
5 x 5 x 25
14 (h8)
Threaded End
Top Plate
Clevis End
Fork End
Rod End
RHS
32.5
75
150
C-SERIES
Rotating Screw Jack 10kN Column Strength
Free Pinned Guided
PERMISSIBLE COMPRESSIVE LOAD (KG)
1200 1100 1000 900 800 700 600 500 400 300 200 100 0 FIXED/GUIDED PINNED/PINNED FIXED/FREE 0 100 200 300 100 50 200 100 300 150 COLUMN LENGTH (mm) 400 500 600 400 200 500 250 700 800 900 1000 1100 1200 700 350 800 400 900 450
CMR010
Fixed
Pinned
Fixed
600 300
100
10 1
Unsupported Screw Length (m)
(Based on both ends fixed and 80% of the critical speed)
10
Bellows Boot
A
57 4 x 11
20 12
B C
A
STROKE 16
B 39 39
C 110 110
D 15 15 1001 1500 90
CMT010
(BELLOWS BOOT NOT INCLUDED)
30 35 1 500 30
CMR010 Stroke F
501 1000 60
STROKE + 44
12
35 80
35
35 18 39
17
Anti-Rotation (Keyed)
Limit Switches
Safety Nut
Motor Adaptors
Drives
Trunnion Mounts
Corrosion Protection
Secondary Guide
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RHS
E 15 15
13
C-SERIES
Translating Screw Jack 25kN Performance
Screw Jack Model 4 Capacity Lead Screw1 Gear Ratios Turn of worm for travel of lead screw Maximum Input Power (kW) Start up torque at full load (Nm)2 Maximum Through Torque (Nm)7 Static Efficiency3 Dynamic Efficiency3 Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm CMT CMR CMT CMR kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 1 Option 2 1 Turn 4 Turn 1mm 1mm 1.5 0.375 19.8 8.7 59.4 26.1 0.201 0.113 0.264 0.167 1800 SG Iron 8.3 8.7 0.21 0.11
54 130 106 43.29 43.24
LHS
CMT025
CM-025 25 30 6 6:1 24:1 2mm 2mm 12
Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2
26.4 11.7
37.50 90
52.50
105
40.50
81
Closed Height C' CMT025 Stroke (mm) 0 - 500 501 - 1000 1001 - 1500 1501 - 2000
RHS 5 x 5 x 30 16 (h8)
37.50
90 30
M20 x 2.5
30
46
41
SN = Stroke + 21mm
Note: 1. All dimension in millimetres unless otherwise stated. 2. Designs subject to change without notice.
M6 x 1 14 DEEP
49
14
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(SN) STROKE + 5
82
23
46
STROKE
180
C-SERIES
Rotating Screw Jack 25kN Column Strength
Free Pinned Guided
PERMISSIBLE COMPRESSIVE LOAD (KG)
3000
CMR025
2500
2000
1500
1000
500
COLUMN LENGTH (mm)
Fixed
Pinned
Fixed
400
600 200
400
500
100
Fixed/Fixed, Fcs = 1 10 1
Unsupported Screw Length (m)
(Based on both ends fixed and 80% of the critical speed)
10
LHS
Bellows Boot
A
D
65
4 x 13.5
RHS
B C
30 20
A CMT025
25
B 46 46
C 120 120
D 15 15 1001 1500 80
40 40 1 500 30
STROKE
CMR025
(BELLOWS BOOT NOT INCLUDED)
Stroke F
501 1000 55
(CLOSED HEIGHT)
15
40 90
HUB FOR BELLOWS BOOT 40
STROKE + 60
40
20
46 23
Anti-Rotation (Keyed)
Limit Switches
Safety Nut
Motor Adaptors
Drives
Trunnion Mounts
Corrosion Protection
Secondary Guide
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E 15 15
15
C-SERIES
Translating Screw Jack 50kN Performance
Screw Jack Model 4 Capacity Lead Screw1 Gear Ratios Turn of worm for travel of lead screw Maximum Input Power (kW) Start up torque at full load (Nm)2 Maximum Through Torque (Nm)7 Static Efficiency3 Dynamic Efficiency3 Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm CMT CMR CMT CMR kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 1 Option 2 1 Turn 4 Turn 9 6:1 24:1 1.5mm 1.5mm 3 0.55 56.0 25.5 168.0 76.5 0.213 0.117 0.281 0.172 1800 SG Iron 19.5 20.2 0.32 0.19
78 180 150 55.58 55.63
LHS
CMT050
CM-050 50 40 18
3mm 3mm
Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2 Option 1 Option 2
76 34.7
42.5 115
72.5
145
57.5
115
Closed Height C' CMT050 Stroke (mm) 0 - 500 501 - 1000 1001 - 1500 1501 - 2000
19 (h8)
M24 x 3
35
40
STROKE
384
RHS 6 x 6 x 35
42.5
115
230 32 60
M8 x 1.25 16 DEEP
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(SN) STROKE - 5
61
58.5
117
(CLOSED HEIGHT)
195
C-SERIES
Rotating Screw Jack 50kN Column Strength
Free Pinned Guided
PERMISSIBLE COMPRESSIVE LOAD (KG)
6000 5500 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 300 100 600 200
COLUMN LENGTH (mm)
CMR050
Fixed
Pinned
Fixed
900 300
1200 500
1500 1800 2100 2400 2700 600 700 800 900 1000
200 400
600
100
Fixed/Fixed, Fcs = 1 10 1
Unsupported Screw Length (m)
(Based on both ends fixed and 80% of the critical speed)
10
LHS
Bellows Boot
A
D
85
4 x 18
RHS
B C
40 25
STROKE
A CMT050 CMR050
(BELLOWS BOOT NOT INCLUDED)
B 60* 60
C 140 140
D 15 15 1001 1500
50 55 1 500 30
30
Stroke F
501 1000 50
1500 2000
115
STROKE + 80
20
65
55
55 60
20
32
Anti-Rotation (Keyed)
Limit Switches
Safety Nut
Motor Adaptors
Drives
Trunnion Mounts
Corrosion Protection
Secondary Guide
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E 15 15
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C-SERIES
Translating Screw Jack 100kN Performance
Screw Jack Model 4 Capacity CM-100
CMT100
kN 100 Diameter (mm) 55 Lead Screw1 Lead (mm) 12 24 Option 1 8:1 Gear Ratios Option 2 24:1 Option 1 1 Turn 1.5mm 3mm Turn of worm for travel of lead screw Option 2 4 Turn 2mm 4mm Option 1 3.75 Maximum Input Power (kW) Option 2 1.125 Option 1 115.9 156.6 Start up torque at full load (Nm)2 Option 2 60.5 81.9 Option 1 347.7 7 Maximum Through Torque (Nm) Option 2 181.5 Option 1 0.206 0.305 Static Efficiency3 Option 2 0.132 0.195 Option 1 0.272 0.388 Dynamic Efficiency3 Option 2 0.190 0.271 Maximum Input Speed (rpm) 1800 Gear Case Material SG Iron CMT 36.0 Weight (kg) stroke = 150mm CMR 40.2
Weight (kg) per extra 25mm
CMT CMR
0.57 0.36
200
57.5 140
LHS
82.5 165
65.5
Closed Height C' CMT100 Stroke (mm) 0 - 500 501 - 1000 1001 - 1500 1501 - 2000
131
25 (h8)
8 x 7 x 40
57.5
140 55
M36 x 4
40
85 40
M8 x 1.25 14 DEEP
Note: 1. All dimension in millimetres unless otherwise stated. 2. Designs subject to change without notice.
73
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(SN) STROKE - 15
80
70
160
STROKE
280
C-SERIES
Rotating Screw Jack 100kN Column Strength
Free Pinned Guided
1.2.104 1.1.104 1.104 9000 8000 7000 6000 5000 4000 3000 2000 1000 500 500 200
COLUMN LENGTH (mm)
CMR100
Fixed
Pinned
Fixed
1000 400
1500 600
3500 1400
4000
1000
3000
100
Fixed/Fixed, Fcs = 1 10
L
1
Unsupported Screw Length (m)
10
LHS
Bellows Boot
A D
120
4 x 22
RHS B C
55 35
A CMT100 CMT100
40 STROKE + 100 50 (BELLOWS BOOT NOT INCLUDED)
B 85 85
C 150 150
D 15 15 1001 1500
E 15 15 1500 2000
65 80 1 500 30
STROKE
Stroke F
501 1000 50
25
80 160
75
80 85
20
Anti-Rotation (Keyed)
Limit Switches
Safety Nut
Motor Adaptors
Drives
Trunnion Mounts
Corrosion Protection
Secondary Guide
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C-SERIES
Anti-Backlash for Screw Jacks
The Anti-Backlash feature provides a reliable method to regulate the axial backlash in a screw jack for applications where there is a reversal of loading from tension to compression. The amount of backlash between the screw and worm gear nut can be adjusted (adjust shell cap) to a desired amount or a practical minimum. To avoid binding and excessive wear do not adjust backlash to less than 0.025mm. The Anti-Backlash feature also acts as a safety device, providing dual nut load carrying unit, when the worm gear becomes worn. A visual wear indicator is included as standard on all models and a feeler gauge can be used to measure the wear. This can be upgraded to use a sensor on request (consult Power Jacks).
Removable cap to check wear by eye & gauge Adjustable Shell Cap
Anti-Backlash Gear
50 37 85 110
B A
20.2
36.8
Note: Efficiency values for standard grease lubricated worm gear box and lifting screw.
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C-SERIES
Anti-Rotation (Keyed) for Screw Jacks
The Anti-Rotation feature for translating screw jacks stops the lead screw from rotating without the need for end fixing. This is done by keying the lead screw. However the keyway in the screw will cause slightly greater than normal wear on the internal threads of the worm gear.
Benefits: Compact unit integrates anti-rotation into gearbox Dimensions are the same as the standard translating screw jack Standard round cover pipe for easy installation Proven industrial anti-rotation design
Note: Efficiency values for standard grease lubricated worm gear box and lifting screw. Weight is the same as standard unit.
C T
DETAIL A
kN
Model Lead Screw Start-Up Torque at Full Load (Nm) Static Efficiency Dynamic Efficiency Lead (mm) Option 1 Option 2 Option 1 Option 2 Option 1 Option 2
CMT010-Y 5 8.3 3.8 0.201 0.114 0.261 0.165 10 11.5 5.3 0.290 0.164 0.362 0.230
CMT025-Y 6 24.8 10.3 0.172 0.097 0.226 0.143 12 33.0 13.7 0.258 0.146 0.330 0.207
CMT050-Y 9 65.6 30.0 0.182 0.100 0.240 0.147 20 18 89.3 40.9 0.269 0.146 0.340 0.208
CMT100-Y 12 136 70.3 0.176 0.113 0.233 0.162 24 184 95.2 0.263 0.166 0.332 0.232
3.15
8.75
37.3
Note: Efficiency values for standard grease lubricated worm gear box and lifting screw. Anti-Rotation with Safety Nut performance is the same as the Anti-Rotaton unit.
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C-SERIES
with Safety Nut
Power Jacks metric machine screw jacks can be fitted with a safety nut, which provides 2 safety roles: 1. In the event of excessive wear on the nut thread the load will be transferred from the standard nut to the safety nut. This will also provide visual wear indication as the gap between the safety nut decreases to zero as the standard lifting nut wears. 2. In the unlikely event of catastrophic nut thread failure the safety nut will sustain the load. The safety of industrial and human cargo is therefore improved. There are several configurations for each safety nut device as they only work in one load direction. For this reason when ordering please supply a sketch of your application showing load directions. C = Load direction - Compression T = Load direction - Tension kN C kN C kN T T
Dimension F, G, H not applicable Detail A = As per table Detail B = Same as standard CMT screw jack
G kN
C D
Model
CMT010-T
CMT025-T
CMT050-T
CMT100-T
Dimension A, B, C, D, E not applicable Detail A = Same as standard CMT screw jack Detail B = As per table
Model Wieght (kg) CMT010 2.9 CMT025 8.0 CMT050 18.6 CMT100 34.7
PCD = Pitch Circle Diameter Nut must be orientated correctly for load direction
Model Weight (kg) CMR010 3.3 CMR025 9.0 CMR050 21.1 CMR100 42.2
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STROKE + A
DETAIL B
DETAIL A
C-SERIES
End Fittings for Translating Screw Top Plate
C
E
F
D D
G
C
Capacity A B C D E F (PCD) G
B A B A
10kN 80 30 25 10 11 55 8 M6 x 1 0.43
E
F
G
C
E
F
H Weight (kg)
D F
G
H
Clevis End
J J
B A
C C
H H
B A
E
D J
Capacity A B C D E F G
E
D
A E A
F H F
B
H
H J Weight (kg)
Fork End
C B C B C B C
G
D
E E
F F
GG
D
B
K FK
Capacity A B C D E F G
A A
H H D H E
L L
C B
H J K L Weight (kg)
K
J K J D
B
C
A
C C
B
A B
A
H
E E
L
K H J
H D
B
C
Rod End
Capacity A B C D E F G H
E F
G
F
J K Weight (kg)
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C-SERIES
Trunnion Mounts
2 x E
A B
C D
P
H F
Trunnion mounts provide a pivot point at the gearbox of the screw jack. 2 Pivot Plane Options Supplied with or without Trunnion Feet Option of Male or Female Trunnions Trunnion mounts can be mounted on either side of the screw jacks gearbox
U
2 x E
R S
A B
D V C W
2 x E
N
A B
Q Q
I I
When the trunnions are on the same side as the worm shaft multiple screw jacks can be linked in line with a drive shaft and pivot around a common axis. The trunnion mounts are connected to the screw jacks gearbox with 4 bolts.
Model A B C D E F G H I J K L M N O P Q R S T U V W X Y Z C-010 70 42 34 21 11 12 65 20 30 134 67 149 64.5 84.5 90 124 216.5 20 f7 30 20 2.5 20 30 1.5 16.5 22 C-025 100 70 40 26 13.5 14 85 30 36 164 82 189 83.5 105.5 100 156.5 251.5 25 f7 35 20 2.5 25 35 1.5 16.5 26 C-050 140 55 35.5
N
X Y Z
L M
L N
P
M
K K
J J
O O
H H
C-100
100 2 x E
A 170 B 120
D
70 43.5 22 25 130 47.5 60 265 132.5 300 133 K 167 190 242 446.5 45 f7 58 35 5 45 74 2 32 40
U
18 20
P
H
Male Trunnion
U U
T
Female Trunnion
24
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V W X Y Z
R S
R S T T
R S
120
L
C-SERIES
Motor Adaptor
Mount an electric motor to the C-Series screw jack with the extensive range of motor adaptors designed to be used in conjunction with a flexible jaw coupling that connects the motor drive shaft to the screw jacks worm shaft.
Model IEC Frame 63 B5 D140 63 B14 C90 71 B5 D160 71 B14 C105 80 B5 D200 80 B14 C120 A 122.5 122.5 122.5 122.5 132.5 132.5 B 10 10 10 10 12 12 C-010 C 140 90 160 105 200 120 D 65 65 65 65 65 65 Coupling 19/24 A14 A11 19/24 A14 A11 19/24 A14 A14 19/24 A14 A14 19/24 A14 A19 19/24 A14 A19
Available OR S OR S OR S
Model IEC Frame 71 B5 D160 71 B14 C105 80 B5 D200 80 B14 C120 90 B5 D200
D C
C-025 A 145.5 145.5 145.5 145.5 162.5 162.5 174.5 174.5 B 10 10 12 12 12 12 12 12 C 160 105 200 120 200 140 250 160 D 75 75 75 75 75 75 75 75 Coupling 19/24 A16 A14 19/24 A16 A14 19/24 A16 A19 19/24 A16 A19 24/30 A16 A24 24/30 A16 A24 24/30 A16 B28 24/30 A16 B28
Available OR S OR S OR S OR S
C-050 A 172.5 172.5 192.5 192.5 192.5 192.5 192.5 192.5 222.5 222.5 B 12 12 12 12 12 12 12 12 12 12 C 200 120 200 140 250 160 250 160 300 200 D 86 86 95 95 95 95 95 95 95 95 Coupling 19/24 A19 A19 19/24 A19 A19 24/30 A19 A24 24/30 A19 A24 24/30 A19 B28 24/30 A19 B28 24/30 A19 B28 24/30 A19 B28 28/38 A19 B38 28/38 A19 B38
A2
112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200
Available OR OR OR S OR S OR S OR S
Model IEC Frame 90 B5 D200 90 B14 C140 100 B5 D250 100 B14 C160 112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200 A 208.5 208.5 218.5 218.5 218.5 218.5 239.5 239.5 B 12 12 12 12 12 12 12 12
C-0100 C 200 140 250 160 250 160 300 200 D 100 100 100 100 100 100 100 100 Coupling 24/30 A25 B24 24/30 A25 B24 24/30 A25 B28 24/30 A25 B28 24/30 A25 B28 24/30 A25 B28 28/38 A25 B38 28/38 A25 B38
Available OR S OR S OR S OR S
Note: 1. NEMA Motor adaptors available on request 2. Motor adaptors are for the support of motor weight only 3. OR = On Request 4. S = Standard
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25
C-SERIES
Limit Switches on Screw Jack Cover Pipe
Limit switches can be mounted on the screw jacks cover pipe to signal stroke positions such as end of travel. The switch is triggered by a cam or target disc on the end of the lead screw. Features: 1. Inductive Proximity Sensors as standard. Others including electro-mechanical and safety rated available on request. 2. No contact, so no wearing parts. 3. 2 Wire sensor 24VDC for either Normally Closed (NC) or Normally Open (NO) switching. 4. Sensor has rugged one-piece Metal housing. 5. Optical setting aid 6. M12 Plug in connection for fast change-ability. 7. Sensor kit includessensor, mounting ring, target ring and modification to screw jack cover pipe. 8. Switch can have a fixed or adjustable mounting. 9. For full sensor details request Power Jacks design guide catalogue or download it from www.powerjacks.com
Model Switch Size A (mm) B (mm) C (mm) D (mm) E (mm) 5 F Adjustment (mm) G (mm)
Note: 1. *Structure dimension (C) only required when screw jack is secured on this face. Not required if secured on opposite face. 2. All dimensions in mm unless otherwise stated. 3. Dimensions subject to change without notice.
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STRUCTURE*
SWITCH
C-SERIES
Rotary Limit Switches for Screw Jacks
RLS-51 Rotary cam limit switches can be used as end of travel limit switches with the option of intermediate switches. Each limit switch is individually adjustable over the entire stroke of the screw jack. 2 to 8 limit switches in one unit Useable revolutions from 4 to 16000 Switch types include: Changeover (Normally Closed/Open), Normally Closed, Gold or Silver contacts Maintenance free rotary cam gearbox Enclosure IP66 as standard Mounting options for B14 (face), B5 (flange) and B3 (foot) Available in 3 voltages 250VAC, 24VDC & 80VDC Maximum input speed 1800rpm Operating temperature 40C to +80C Options for potentiometer, anti-condensation heaters and encoders Stage technology option to VBG70 Mounted onto a screw jacks free worm shaft as an alternative where cover pipe mounted limit switches are not possible e.g. rotating screw jacks.
B E
PLUG
F
For full details on the RLS-51 limit switch request a brochure from Power Jacks or download details from www.powerjacks.com
Type A C
G
D E
B
D
Switches 2 132 132 132 132 132 157 4 132 132 132 157 157 157 6 157 157 157 182 182 182 8 157 182 182 207 207 207
PG16
Size 1 2 3 4 5 6
Revolutions 4.1, 6.5, 11 17.5, 29, 48 75, 125, 205 323, 540, 880 1384, 2288, 3735 5900, 9800, 16000
Note: 1. All dimension in millimetres unless otherwise stated. 2. Designs subject to change without notice.
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27
Introducing the high performance S-Series screw jack range from Power Jacks.
To meet the increasing industrial demands on machine screw jacks our team of experienced design engineers set out to provide our customers with a new high performance cubic machine screw jack. It has typically 50% higher duty cycle capabilities than standard machine screw jacks, thus reducing the need for ball screw jacks or larger de-rated machine screw jacks in high duty applications. In addition the range is engineered to have a long lasting service life, high durability, large selection of configurations, versatile mounting and an extensive accessory list. Ideal for applications that demand more from a machine screw jack, but do not warrant a ball screw jack. Installed singularly or as part of multi-unit jacking systems. Over 350 Million Standard Configurations per Model Type. 4 Standard Screw Jack Designs Standard Anti-Backlash* Anti-Rotation* Safety Nut
Anti-Rotation can be combined with standard, anti-backlash and safety nut designs. * Translating screw configurations.
Gearbox Housing Design optimised for high thermal efficiency. Recognisable by the exterior fins, which increase surface area. The housing is cast using a highly durable SG Iron. This provides a strong housing that firmly and accurately holds the gear set in a reservoir of chosen lubricant suited to most industrial demands. Reliable Worm Gear Set Proven gear geometry used in millions of screw jacks. Oil Filled Gearbox For optimum lubrication and cooling of the worm gear set at up to 3000 rpm input. Lead Screw Grease Rated for extreme pressure to ensure correct lubrication at all rated loads. Corrosion Protection To suit all economic needs. Standard Industrial Paint Finish Arduous Environment Paint Finish Customer Specified Paint Plated Finish
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S-SERIES
Features
Translating and Rotating Screw Configurations 4 End Fittings as Standard: Top Plate Clevis End Fork End Rod End
Bellows Boot Screw Protection prevents ingress of dirt and debris onto screw threads.
Cover Pipe Fitted as Standard protects lead screw from damage and stops ingress of dirt and debris. Cover pipe also acts as grease reservoir for normal operation.
Special Features
2 Screw Lead Options for each screw jack size. Over 350 million standard configurations 3 Gear Ratio Options for each screw jack size. Aluminium Bronze Worm Gear accurately hobbed for greater gear contact. Optimum lubrication via 2 dedicated systems Outstanding rotary to linear motion performance
Worm Shaft Extensions as standard double (both sides) or optionally single extension (one side). High thermal efficiency
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29
S-SERIES
Translating Screw Jack Building System
Rod End Fork End Clevis End Top Plate Lead Screw Options 1. Standard 1 x Pitch 2. 2 x Pitch 3. Anti-Rotation (Keyed) 4. Stainless Steel Bellows Boot
3 5 4
S-SERIES
Options
2 1
Motor Adaptor Electric Motor with or without: Coupling Brake Encoder Forced Ventilation
Standard
Anti-Rotation (Keyed)
Drive Shaft
Brake
Limit Switches
Anti-Backlash
Trunnion
Trunnion Feet
Safety Nut
Protective Cap
Encoder
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S-SERIES
Rotating Screw Jack Building System
Double Hub Nut Standard Nut Safety Nut Safety Nut Double Hub Lead Screw Options 1. Standard 1 x Pitch 2. 2 x Pitch 3. No Pilot End 4. Stainless Steel Bellows Boot
4 3 2 1 6 5
S-SERIES
Motor Adaptor
Options
Standard
Rotary Limit Switch Adaptor
Safety Nut
Brake
Protective Cap
Encoder
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31
S-SERIES
Screw Jack Product Code Example
1 S 2 T 3 O 4 2 5 5 6 6 1 7 5 8 0 9 0 10 11 12 13 C 1 R K 14 15 16 17 18 19 20 C P C 1 B 3 B 21 22 23 24 25 0 0 0 B 0
10 End Type
E C T F R A P N = = = = = = = = Threaded End Clevis Top Plate Fork End Rod End Plain End#11 Pilot End#1 No Pilot#1
14 Designation
F = Factory Designated#4 C = Oil Filled Gearbox A = Grease Filled Gearbox#5
2 Screw Configuration
T R = Translating Screw = Rotating Screw
15 Cover Pipe
P = Cover Pipe F = No Cover Pipe
22 Stop Nut
0 = No Stop Nut P = Full Power Stop Nut
23 Safety Nut
0 = No Safety Nut T = Safety Nut Tension C = Safety Nut Compression
24 Gearbox Mounting
B = T = U = X = Y = Base Mount Trunnion Mount Standard#7 T + Trunnion Feet Trunnion Mount 90#8 X + Trunnion Feet
13 Features
0 = K = C = R = V = Y = W = H = None Anti-Rotation (keyed) Secondary Guide Anti-Backlash Inverted Screw Anti-Backlash Anti-Backlash & Anti-Rotation (keyed) Inverted Screw Anti-Backlash & Anti-Rotation (keyed) Double Hub Nut#1
19 Drive
0 = 1 = 2 = 3 = M = B = H = A = No Side Bolt Holes Side Bolt Holes LHS Side Bolt Holes RHS Side Bolt Holes (both sides) Motor#6, #10 Brake Motor#6, #10 Hand Wheel Motor Adaptor#6, #10
Notes: #1. Rotating screw models only. #2. Standard right hand thread form. Worm shaft turns clockwise to extend screw. #3. Left hand thread form. Worm shaft turns anti-clockwise to extend screw. #4. Factory designated number for special design. #5. Grease filled gearbox recommended for normal running input speed below 500rpm. #6. Includes motor adaptor and coupling. IEC motor adaptor is standard. #7. Trunnions on same side as worm shaft (standard). #8. Trunnions at 90 to worm shaft. #9. Limit switch mounting included. #10. Design notes required to detail device/item specification. #11. Plain end A has same dimensions as E threaded end except no thread form.
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S-SERIES
Metric Machine Screw Jacks Performance
Screw Jack Model 4 Capacity Lead Screw1 kN Diameter (mm) Lead Option mm 1 6 6:1 24:1 8:1 (AOR) 4mm 1mm 3mm 1.5 0.375 1.5 19 8 15 59.4 26.1 59.4 0.209 0.121 0.194 0.262 0.299 0.302 0.309 0.164 0.220 0.226 0.239 0.247 0.288 0.293 0.301 76 440 3000 SG Iron 13.8 15.0 0.16 0.11 0.314 0.183 0.293 0.379 0.434 0.438 0.448 0.238 0.320 0.328 0.347 0.358 0.418 0.424 0.436 102 0.222 0.125 0.206 0.281 0.324 0.329 0.337 0.171 0.238 0.246 0.263 0.264 0.312 0.318 0.328 210 1100 3000 SG Iron 25.5 27.9 0.24 0.19 26 11 20 54 24 44 168.0 76.5 168.0 0.325 0.184 0.302 0.398 0.460 0.466 0.477 0.242 0.337 0.349 0.372 0.374 0.442 0.451 0.465 290 0.214 0.140 0.227 0.272 0.315 0.320 0.328 0.188 0.252 0.260 0.274 0.285 0.324 0.329 0.336 575 1200 3000 SG Iron 47.7 53.9 0.47 0.36 8mm 2mm 6mm 6mm 1.5mm 4.5mm 3.0 0.550 3.0 73 33 59 111 57 140 347.7 181.5 347.7 0.317 0.207 0.336 0.389 0.450 0.456 0.468 0.269 0.359 0.370 0.391 0.407 0.462 0.469 0.479 780 0.190 0.124 0.201 0.243 0.282 0.286 0.293 0.168 0.225 0.232 0.245 0.255 0.289 0.294 0.300 1300 1600 3000 SG Iron 67.8 76.9 0.72 0.53 S-025 25 30 2 12 1 9 6:1 24:1 8:1 (AOR) 12mm 3mm 9mm 6mm 2mm 8mm 3.75 1.125 3.75 151 77 190 252 129 317 525 275 525 0.290 0.189 0.307 0.358 0.415 0.421 0.431 0.248 0.331 0.341 0.361 0.375 0.426 0.432 0.442 1705 S-050 50 40 2 18 1 12 8:1 24:1 6:1 (AOR) 12mm 4mm 16mm 6mm 2mm 8mm 3.75 1.125 3.75 330 168 416 S-100 100 55 2 24 1 12 8:1 24:1 6:1 (AOR) 12mm 4mm 16mm S-200 200 65 2 24
Option 1 Gear Ratios Option 2 Option 3 Option 1 4 x Turns of worm for travel of lead screw Option 2 Option 3 Option 1 Maximum Input Power (kW) Option 2 Option 3 Option 1 Start up torque at full load (Nm)2 Option 2 Option 3 Option 1 Maximum Through Torque (Nm)7 Option 2 Option 3 Option 1 Static Efficiency3 Option 2 Option 3 Option 1 Option 1 Option 1 Option 1 Option 2 Dynamic Efficiency3 Option 2 Option 2 Option 2 Option 3 Option 3 Option 3 Option 3 Lead Screw Restraining Torque (Nm) 5 Worm Shaft Radial Load (N)6 Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm Translating Rotating Translating Rotating 50rpm 750rpm 1000rpm 1500rpm+ 50rpm 750rpm 1000rpm 1500rpm+ 50rpm 750rpm 1000rpm 1500rpm+
Axial Backlash
Typical Axial Backlash Values: Standard Screw Jack is 0.12mm to 0.23mm Screw Jack with Anti-Backlash feature is adjustable to a minimum of 0.025mm.
Useful Formulae
Input Speed (rpm) =
Linear Speed (mm/min) *Gear Ratio Lead of Screw (mm) Load (kN)*Lead(mm)*Input Speed(rpm) 60000*Efficiency*Gear Ratio Load (kN)*Lead(mm) 2* *Efficiency*Gear Ratio
Notes: 1. All metric machine screws have a trapezoidal thread form. 2. For loads of 25% to 100% of screw jack capacity, torque requirements are approximately proportional to the load. 3. Efficiency values for standard lubricated worm gearbox and lead screw. 4. For normal running speeds above 500 rpm the gearbox is oil lubricated and grease lubricated below 500 rpm. The lead screw is grease lubricated in both cases. 5. 6. 7. 8. Torque required to prevent the lead screw or lead nut from rotating if no anti-rotation device fitted. Radial force applied midway along worm shaft key at 90 to key. Maximum transmittable torque through worm shaft, not through gear set. Available on request (AOR) , consult Power Jacks.
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33
S-SERIES
Translating Screw Jack 25kN Performance
Screw Jack Model 4 S-025 kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 19 8 15 59.4 26.1 59.4 0.209 0.121 0.194 0.262 0.299 0.309 0.164 0.220 0.239 0.247 0.288 0.301 0.314 0.183 0.293 0.379 0.434 0.448 0.238 0.320 0.347 0.358 0.418
50 30 95 130 65 100 RHS M12 x 1.75 16 DEEP (BOTH SIDES) Fork End Rod End STROKE 4 MAX (SN) STROKE 52 115 46 M6 x 1 14 DEEP 157 30 57.5 16 (h8) 5 x 5 x 25 30
C C C C C
ST025
25 30 6 6:1 24:1 8:1 (AOR) 4mm 1mm 3mm 1.5 0.375 1.5 26 11 20 8mm 2mm 6mm 12
Gear Ratios
Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 50rpm Option 1 750rpm Option 1 1500rpm+ Option 2 50rpm
Static Efficiency3
Dynamic Efficiency3
Option 2 750rpm Option 2 1500rpm+ Option 3 50rpm Option 3 750rpm Option 3 1500rpm+
LHS
0.436
Closed Height C' ST025 Stroke (mm) 0 - 300 301 - 600 601 - 1050 1051 - 1500 1501 - 1800
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(CLOSED HEIGHT)
M20 x 2.5
30
95
190
3000
S-SERIES
Rotating Screw Jack 25kN Column Strength
Free Pinned Guided
PERMISSIBLE COMPRESSIVE LOAD (KG)
3000
SR025
2500
2000
1500
1000
500
COLUMN LENGTH (mm)
Fixed
Pinned
Fixed
400
600 200
400
500
100
1
Unsupported Screw Length (m)
10
Bellows Boot
C C
65 4 x 13.5
RHS
30 20
Gearbox
Nut
A ST025
(BELLOWS BOOT NOT INCLUDED)
B 2 2 301 600 28
D 10 10
E 10 15
F 45 40
40 40 1 300 14
STROKE
25
SR025 Stroke G
15
40 90
STROKE + 60
40
20
Anti-Rotation (Keyed)
Limit Switches
15
Safety Nut
Motor Adaptors
Drives
50
Trunnion Mounts Corrosion Protection Secondary Guide
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35
S-SERIES
Translating Screw Jack 50kN Performance
Screw Jack Model 4 S-050 kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 54 24 44 168.0 76.5 168.0 0.222 0.125 0.206 0.281 0.324 0.337 0.171 0.238 0.263 0.264 0.312 0.328 0.325 0.184 0.302 0.398 0.460 0.477 0.242 0.337 0.372
62.5 83 200 155 55.63 55.58 35 115 125
RHS
ST050
50 40 9 6:1 24:1 8:1 (AOR) 6mm 1.5mm 4.5mm 3.0 0.550 3.0 73 33 59 12mm 3mm 9mm 18
Gear Ratios
Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 50rpm Option 1 750rpm Option 1 1500rpm+ Option 2 50rpm
Static Efficiency3
Dynamic Efficiency3
Option 2 750rpm Option 2 1500rpm+ Option 3 50rpm Option 3 750rpm Option 3 1500rpm+
LHS
Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm
19 (h8)
6 x 6 x 32
35
4 MAX
(SN) STROKE
40
C C C C C
M24 x 3
35
STROKE
115 61
M8 x 1.25 22 DEEP
Closed Height C' ST050 Stroke (mm) 0 - 300 301 - 600 601 - 1050 1051 - 1500 1501 - 1800
Note: 1. All dimension in millimetres unless otherwise stated. 2. Designs subject to change without notice.
60
36
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(CLOSED HEIGHT)
230
S-SERIES
Rotating Screw Jack 50kN Column Strength
Free Pinned Guided
PERMISSIBLE COMPRESSIVE LOAD (KG)
6000 5500 5000 4500 4000 3500 3000 2500 2000 1500 1000 500 300 100 600 200
COLUMN LENGTH (mm)
SR050
Fixed
Pinned
Fixed
900 300
1200 500
1500 1800 2100 2400 2700 600 700 800 900 1000
200 400
600
100
Fixed/Fixed, Fcs = 1
LHS
L
10
1
Unsupported Screw Length (m)
10
Bellows Boot
C C
85
4 X 18
40 25
Gearbox
Nut
A
(BELLOWS BOOT NOT INCLUDED)
B 2 2 301 600 28
D 10 10
E 10 15
F 50 50
STROKE
30
50 55
55 115
HUB FOR BELLOWS BOOT
STROKE + 80
20
65
55
20
Anti-Rotation (Keyed)
Limit Switches
15
Safety Nut
Motor Adaptors
Drives
62
Trunnion Mounts Corrosion Protection Secondary Guide
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37
RHS
S-SERIES
Translating Screw Jack 100kN Performance
Screw Jack Model 4 S-100 kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 111 57 140 347.7 181.5 347.7 0.214 0.140 0.227 0.272 0.315 0.328 0.188 0.252 0.274 0.285 0.324 0.336 0.317 0.207 0.336 0.389 0.450 0.468 0.269 0.359 0.391 0.407 0.479
190 145 72.5 100 235 165 66.06 66.00
LHS
ST100
100 55 12 8:1 24:1 6:1 (AOR) 6mm 2mm 8mm 3.75 1.125 3.75 151 77 190 12mm 4mm 16mm 24
Gear Ratios
Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 50rpm Option 1 750rpm Option 1 1500rpm+ Option 2 50rpm
Static Efficiency3
Dynamic Efficiency3
Option 3
50rpm
0.462
95
145
M20 x 2.5 30 DEEP (BOTH SIDES)
RHS
50
Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm
25 (h8)
M36 x 4
4 MAX
ST100 Stroke (mm) 0 - 300 301 - 600 601 - 1050 1051 - 1500 1501 - 1800
Note: 1. All dimension in millimetres unless otherwise stated. 2. Designs subject to change without notice.
76
38
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85
341
(CLOSED HEIGHT)
Threaded End
Top Plate
Clevis End
Fork End
Rod End
40
224
STROKE
55
50
0.36
8 x 7 x 40
145
290
S-SERIES
Rotating Screw Jack 100kN Column Strength
Free Pinned Guided
1.2.104 1.1.104 1.104 9000 8000 7000 6000 5000 4000 3000 2000 1000 500 500 200
COLUMN LENGTH (mm)
SR100
Fixed
Pinned
Fixed
1000 400
1500 600
3500 1400
4000
1000
3000
100
LHS
Fixed/Fixed, Fcs = 1 10
L
1
Unsupported Screw Length (m)
10
Bellows Boot
120
C C
4 x 22
RHS
55 35
Gearbox
Nut
A
(BELLOWS BOOT NOT INCLUDED)
B 3 3 301 600 28
D 10 10
E 10 15
F 70 70
STROKE
50
65 80
STROKE + 100
25
80 160
HUB FOR BELLOWS BOOT
75
80
20
Anti-Rotation (Keyed)
Limit Switches
Safety Nut
31
Motor Adaptors
Drives
78
Trunnion Mounts Corrosion Protection Secondary Guide
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39
S-SERIES
Translating Screw Jack 200kN Performance
Screw Jack Model 4 S-200 kN Diameter (mm) Lead (mm) Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 Option 2 Option 3 Option 1 252 129 317 525 275 525 0.190 0.214 0.201 0.243 0.282 0.293 0.168 0.225 0.245 0.255 0.289 0.300 0.290 0.189 0.307 0.358 0.415 0.431 0.248 0.331
110
ST200
200 65 12 8:1 24:1 6:1 (AOR) 6mm 2mm 8mm 3.75 1.125 3.75 330 168 416 12mm 4mm 16mm 24
Gear Ratios
Static Efficiency3
Option 2 Option 3 Option 1 50rpm Option 1 750rpm Option 1 1500rpm+ Option 2 50rpm
115
Dynamic Efficiency3
220
Maximum Input Speed (rpm) Gear Case Material Weight (kg) stroke = 150mm Weight (kg) per extra 25mm
165
3000
RHS
28 (h8)
8 x 7 x 40
50
160
65
M48 x 5
4 MAX
ST200 Stroke (mm) 0 - 300 301 - 600 601 - 1050 1051 - 1500 1501 - 1800
370
195
402
97
Note: 1. All dimension in millimetres unless otherwise stated. 2. Designs subject to change without notice.
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(SN) STROKE
Threaded End
Top Plate
Clevis End
Fork End
Rod End
55
STROKE
320
0.426 0.442
82.5
Option 3
50rpm
0.375
160
0.361
50
S-SERIES
Rotating Screw Jack 200kN Column Strength
Free Pinned Guided
PERMISSIBLE COMPRESSIVE LOAD (KG)
2.4.104 2.2.104 2.104 1.8.104 1.6.104 1.4.104 1.2.104 1.104 8000 6000 4000 2000 500 500 200
COLUMN LENGTH (mm)
SR200
Fixed
Pinned
Fixed
1000 1500 2000 2500 3000 3500 4000 4500 1000 400 1500 800 2000 2500 3000 3500 600 1000 1200 1400 1600
100 100
LHS
Fixed/Fixed, Fcs = 1 1 10 1 10 Unsupported Screw Length (m) Unsupported Length (m) speed] [Based on both ends fixedScrew and 80% of the critical (Based on both ends fixed and 80% of the critical speed) 10 10
Bellows Boot
135
C D D
4 x 26
RHS
B
F
65 45
(BELLOWS BOOT NOT INCLUDED)
Gearbox
Nut
B 3 3 301 600 28
D 15 15
E 10 15
F 80 80
STROKE
65
90 185
HUB FOR BELLOWS BOOT
STROKE + 100
25
75
90
20
Anti-Rotation (Keyed)
Limit Switches
51
Safety Nut
Motor Adaptors
Drives
97
Trunnion Mounts Corrosion Protection Secondary Guide
www.powerjacks.com
41
S-SERIES
Anti-Backlash for Screw Jacks
The Anti-Backlash feature provides a reliable method to regulate the axial backlash in a screw jack for applications where there is a reversal of loading from tension to compression. The amount of backlash between the screw and worm gear nut can be adjusted (adjust shell cap) to a desired amount or a practical minimum. To avoid binding and excessive wear do not adjust backlash to less than 0.025mm. The Anti-Backlash feature also acts as a safety device, providing dual nut load carrying unit, when the worm gear becomes worn. It can also be fitted with a wear indicator for critical applications. This can be further upgraded to use a sensor for automatic detection (consult Power Jacks).
Inverted Screw Option
Anti-Backlash Gear
The S-Series Anti-Backlash screw jacks are available with an inverted screw design for maximum design flexibility (refer to diagram on the left).
Cover Pipe
Note: Values for standard oil lubricated worm gear box and grease lubricated lead screw.
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S-SERIES
Anti-Rotation (Keyed) for Screw Jacks
The Anti-Rotation feature for translating screw jacks stops the lead screw from rotating without the need for end pinning. This is done by keying the lead screw. However the keyway in the screw will cause greater than normal wear on the internal threads of the worm gear.
A B
Static Efficiency
Option 2 Option 3 50rpm Option 1 750rpm 1000rpm 1500rpm+ 50rpm 750rpm 1000rpm 1500rpm+ 50rpm Option 3 750rpm 1000rpm 1500rpm+
Dynamic Efficiency
Option 2
Note: Values for standard oil lubricated worm gear box and grease lubricated lead screw.
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43
S-SERIES
Anti-Rotation with Anti-Backlash or Safety Nut
The anti-rotation feature can be combined with the Anti-Backlash or Safety Nut mechanism into one screw jack. For this option the anti-rotation device is located in-line with the cover pipe. As with the standard anti-backlash screw jack these are also available with an inverted screw design for maximum design flexibility (refer to diagram below).
ST100-Y* 12 8:1 24:1 6:1 (AOR) 176 90 222 0.271 0.177 0.287 0.332 0.385 0.390 0.400 0.230 0.307 0.317 0.335 0.348 0.395 0.401 0.410 24
ST200-Y* 12 8:1 24:1 6:1 (AOR) 294 150 371 0.162 0.106 0.172 0.208 0.241 0.244 0.250 0.144 0.192 0.198 0.209 0.218 0.247 0.251 0.256 75.1 385 197 486 0.248 0.162 0.262 0.306 0.355 0.360 0.369 0.212 0.283 0.292 0.308 0.321 0.364 0.370 0.378 24
Note: Values for standard oil lubricated worm gear box and grease lubricated lead screw
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DETAIL A
S-SERIES
with Safety Nut
kN
Power Jacks metric machine screw jacks can be fitted with a safety nut, which provides 2 safety roles: 1. In the event of excessive wear on the nut thread the load will be transferred from the standard nut to the safety nut. This will also provide visual wear indication as the gap between the safety nut decreases to zero as the standard lifting nut wears. 2. In the unlikely event of catastrophic nut thread failure the safety nut will sustain the load. The safety of industrial and human cargo is therefore improved. There are several configurations for each safety nut device as they only work in one load direction. For this reason when ordering please supply a sketch of your application showing load directions.
kN
kN
ST025-C 76 15 172
A B C
B
DETAIL A
Dimensions F, G, D not applicable Detail A = As per table Detail B = Same as standard S-Series screw jack
DETAIL B
E D
E
C
F G Weight (kg)
E
D
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S-SERIES
End Fittings for Translating Screw Top Plate
Capacity A B C D E F (PCD) G H Weight (kg) 25kN 100 40 31.5 12 13.5 70 10 M8 x 1.25 0.79 50kN 120 50 36.5 16 18 85 10 M8 x 1.25 1.5 100kN 150 65 42 20 22 110 12 M10 x 1.5 2.82 200kN 170 75 58 25 26 120 16 M12 x 1.75 4.5
B A
H H F H J J C H C
E E
F F
DC D C
G G
E
F
G H
Clevis End
Capacity A B C D E F G H J Weight (kg) 25kN 16 40 79.5 46 23 M20 x 2.5 32 Deep M8 x 1.25 15 30 0.57 50kN 20 50 91.5 60 30 M24 x 3 37 Deep M8 x 1.25 15 35 1.0 100kN 22 65 120 66 33 M36 x 4 42 Deep M10 x 1.5 20 40 2.1 200kN 30 75 143 80 40 M48 x 5 58 Deep M12 x 1.75 25 50 3.1
J J J
E
C
E A A
D
G
CG
E A
G
F
Fork End
Capacity A B C D E F G H J K L Weight (kg) 25kN 20 20 40 80 40 30 105 M20 x 2.5 34 M8 x 1.25 10 0.55 50kN 25 25 50 100 50 36 132 M24 x 3 42 M8 x 1.25 15 1.1 100kN 35 35 70 144 72 54 188 M36 x 4 60 M10 x 1.5 20 2.93 200kN 50 50 96 192 96 73 265 M48 x 5 82 M12 x 1.75 25 7.86
K
J K J
C B C B C
D D
E E
F F
GG
D
C B
A A
H H
FL
L
G
A
C B
D H E
B
C
A
C C
E E
L
K
J
A B C
Rod End
Capacity A B C D E F G H J K Weight (kg) 25kN 77 20 27 53 M20 x 1.5 40 35 16 13 32 0.35 50kN 94 25 32 64 M24 x 2 48 42 20 17 36 0.64 100kN 125 35 42 82 M36 x 3 60 58 25 21 50 1.3 200kN 160 50 60 112 M45 x 3 68 75 35 30 65 3.5
E
H H K J H D D F F
B
C
A E F
G
F
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J K
B
K K F K
B
F
B
H
B A
B A
H
B A
S-SERIES
Trunnion Mounts
Standard Trunnion
P
O
G
With Trunnion Feet
Trunnion mounts provide a pivot point at the gearbox of the screw jack. 2 Pivot Plane Options Supplied with or without Trunnion Feet Option of Male or Female Trunnions Trunnion mounts can be mounted on either side of the screw jacks gearbox
2 x E
A B
C D
When the trunnions are on the same side as the worm shaft multiple screw jacks can be linked in line with a drive shaft and pivot around a common axis. The trunnion mounts are connected to the screw jacks gearbox with 4 bolts.
Model S-025 100 70 40 26 13.5 14 85 30 36 190 95 220 100 120 133 184 321 25 f7 35 20 2.5 25 35 1.5 17 39 S-050 140 100 55 35 18 20 120 42.5 50 240 120 280 123 157 170 240 413 35 f7 47 20 3 35 47 2 26 47 S-100 170 120 70 44 22 25 130 47.5 60 292 146 337 151 186 200 277 483 45 f7 58 35 5 45 58 2.5 26 55 S-200 220 150 90 58 30 25 170 59 75 352 176 407 181 226 232.5 329 565 60 f7 74 40 5 60 75 4 50 59
A B C D
K
J
With Trunnion Feet
E F G H I J K L M N O P Q R S T
Male Trunnion
V X Y Z
U V W X Y Z
U
Female Trunnion
R S
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S-SERIES
Motor Adaptor
Mount an electric motor to the S-Series screw jack with the extensive range of motor adaptors designed to be used in conjunction with a flexible jaw coupling that connects the motor drive shaft to the screw jacks worm shaft.
Model IEC Frame 71 B5 D160 71 B14 C105 80 B5 D200 80 B14 C120 90 B5 D200 90 B14 C140 100 B5 D250 100 B14 C160 112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200 A 158 158 158 158 175 175 185 185 B 10 10 10 10 10 10 10 10 C 160 105 200 120 200 140 250 160 -
S-025 D 75 75 75 75 75 75 75 75 Coupling 19/24 A16 A14 19/24 A16 A14 19/24 A16 A19 19/24 A16 A19 24/30 A16 A24 24/30 A16 A24 24/30 A16 B28 24/30 A16 B28 -
Model IEC Frame 71 B5 D160 71 B14 C105 80 B5 D200 80 B14 C120 90 B5 D200 90 B14 C140 100 B5 D250 100 B14 C160 112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200 A 180 180 200 200 200 200 200 200 200 230 B 10 10 10 10 10 10 10 10 10 10 C 200 120 200 140 250 160 250 300 300 200
S-050
D
86 86 95 95 95 95 95 95 95 95
19/24 A19 A19 19/24 A19 A19 24/30 A19 A24 24/30 A19 A24 24/30 A19 B28 24/30 A19 B28 24/30 A19 B28 24/30 A19 B28 28/38 A19 B38 28/38 A19 B38
A
Model IEC Frame 80 B5 D200 80 B14 C120 90 B5 D200 90 B14 C140 100 B5 D250 100 B14 C160 112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200 A 221 221 221 221 221 221 252 252 B 10 10 10 10 10 10 10 10 C 200 140 250 160 250 160 160 200
S-100 D 100 100 100 100 100 100 100 100 Coupling 24/30 A25 B24 24/30 A25 B24 24/30 A25 B28 24/30 A25 B28 24/30 A25 B28 24/30 A25 B28 28/38 A25 B38 28/38 A25 B38
Model IEC Frame 80 B5 D200 80 B14 C120 90 B5 D200 90 B14 C140 100 B5 D250 100 B14 C160 112 B5 D250 112 B14 C160 132 B5 D300 132 B14 C200 267 267 10 10 246 10 246 10 A 236 B 10 C 200 250 250 300 200
S-200 D 120 120 120 120 120 On Request 24/30 B28 B28 24/30 B28 B28 28/38 A28 B38 28/38 A28 B38 On Request On Request Coupling 24/30 B28 A24
Note: 1. NEMA Motor adaptors available on request. 2. Motor adaptors are for the support of motor weight only.
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Coupling
S-SERIES
Limit Switches on Screw Jack Cover Pipe
Limit switches can be mounted on the screw jacks cover pipe to signal stroke positions such as end of travel. The switch is triggered by a cam or target disc on the end of the lead screw. Features: 1. Inductive Proximity Sensors as standard. Others including electro-mechanical and safety rated available on request. 2. No contact, so no wearing parts. 3. 2 Wire sensor 24VDC for either Normally Closed (NC) or Normally Open (NO) switching. 4. Sensor has rugged one-piece Metal housing. 5. Optical setting aid 6. M12 Plug in connection for fast change-ability. 7. Sensor kit includes sensor, mounting ring, target ring and modification to screw jack cover pipe. 8. Switch can have a fixed or adjustable mounting. 9. For full sensor details request Power Jacks design guide catalogue or download it from www.powerjacks.com
STROKE
F*
Note: 1. *Mounting Plate (F) only required when screw jack is secured on this face. Not required if secured on opposite face. 2. All dimensions in mm unless otherwise stated. 3. Dimensions subject to change without notice.
A B
SWITCH
E
D
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S-SERIES
Rotary Limit Switches for Screw Jacks
Rotary limit switches can be used as end of travel limit switches with the option of intermediate switches as well. Each limit switch is individually adjustable over the entire stroke of the screw jack. 2 to 8 limit switches in one unit Useable revolutions from 4 to 16000 Switch types include: Changeover (Normally Closed / Open), Normally Closed, Gold or Silver contacts Maintenance free rotary cam gearbox Enclosure IP66 as standard Mounting options for B14 (face), B5 (flange) and B3 (foot) Available in 3 voltages 250VAC, 24VDC and 80VDC Operating temperature 40C to +80C Options for potentiometer, anti-condensation heaters and encoders are available Stage technology version to VBG70 available These units are mounted onto a screw jacks free worm shaft and offer an alternative where cover pipe mounted limit switches are not possible e.g. rotating screw jacks. For full details on the RLS51 limit switch request a brochure from Power Jacks or download details from www.powerjacks.com
Model A C E D B Size 1 2 3 4 5 6 Revolutions 4.1, 6.5, 11 17.5, 29, 48 75, 125, 205 323, 540, 880 1384, 2288, 3735 5900, 9800, 16000 2 132 132 132 132 132 157 4 132 132 132 157 157 157 S-025 138 86 10 120 S-050 151 86 10 120 S-100 172 100 11 160 Switches 6 157 157 157 182 182 182 8 157 182 182 207 207 207
B A
F
Maximum speed of RLS-51 input shaft is 1800rpm. The mounting kit includes the flexible coupling and worm shaft adaptor.
Note: 1. All dimensions are in millimetres (mm) unless otherwise stated. 2. Dimensions are subject to change without notice.
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D C
Power Jacks
Other Products Single Face Screw Jacks
Metric Machine Screw Jacks 10kN to 3500kN Metric Ball Screw Jacks 10kN to 500kN Metric Stainless Steel Screw Jacks 10kN to 300kN Imperial (inch) Machine Screw Jacks 1/4Ton to 250Ton Imperial (inch) Ball Screw Jacks 1/2Ton to 50Ton Imperial (inch) Stainless Steel Screw Jacks 2Ton to 100Ton Special Designs Available
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