Component Locations

Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38A 39A 40 41 42 43 44 45 46 47 48 49 50 51 52A 53 54 55 56 57 58 59 60 61

FLUID POWER SYMBOLS

Schematic Location
A-3 B-3 B-2 C-2 C-3 C-3 D-2 D-2 B-3 E-2 G-4,G-9,C-9 G-5,G-10,B-10 H-5,H-10,D-10 H-5 , H-11 G-5,G-10,B-10 G-5,G-10,B-10 D-5,F-5,F-10,B-10 D-5,F-6,F-11,B-11 D-5,F-6,F-11,B-11 G-5,G-11,B-11 G-5,G-11,B-11 G-5,G-10,B-10 G-6,G-11,C-11 G-6,G-11,C-11 H-6,H-11,D-11 H-6,H-11,D-11 G-7,G-12,C-12 H-6,H-11,D-11 D-5,I-7,I-12,D-12 D-5,H-6,H-12,D-12 D-5,G-6,G-11,C-11 G-7,G-12,B-12 F-7,F-12,B-12 I-6,I-11,E-11 I-6,I-11,E-11 I-6,I-11,E-11 I-4 I-3 , G-3 H-7,H-12,D-12 E-6,B-6,I-7,F-7 I-8,G-8,F-12,I-12 B-12 , E-12 H-7,H-13,C-13 B-3,G-4,G-10,B-9 H-2 H-2 H-2 G-1 G-1 G-1 , F-10 I-1 H-5 , H-11 C-5 H-9 H-8 G-8 , I-8 F-11 G-9 F-5,F-10,B-10 D-2 B-11 I-2
UNIDIRECTIONAL UNIDIRECTIONAL
CROSS FLOW

Part Number
170-8018 9T-5665 167-8108 175-7051 175-7050 3E-6450 7U-7310 195-6617 173-0159 105-2440 168-2105 8X-4575 169-8563 175-7852 171-1232 8E-8999 6I-9476 3T-8098 3T-8098 3T-8098 4T-4760 3P-0348 3P-0349 9T-1460 141-4109 6E-6640 141-4109 5T-5533 105-0170 113-1543 138-4732 172-3889 3G-2887 175-7051 6E-5066 122-7765 143-9426 8X-6987 125-1384 137-0279 119-9014 2G-5900 169-9010 9W-9309 9W-9309 6I-8073 4W-5056 2P-2859 7J-0725 9C-4937 8X-7224 9G-9208 8X-7223 8X-7921 8X-3810 8E-3883 8W-5002 7J-3723 9T-0818 3T-3712 3T-0283

Description
Hydraulic Tank (Steering) Filter (Steering Return) Piston Pump (Steering) Gear Pump (Secondary Steering) Steering Backup Relief Valve Low Steering Pump Pressure Switch Load Sense Pilot Signal Resolver Steering Hand Metering Unit Filter (Steering Pump Case Drain) Steering Cylinder Breather Gear Pump (Hoist) Valve (Hoist Proportional Control) Hoist Cylinder Torque Converter Valve (Torque CNV Lock-Up Clutch) Gear Pump (Torque CNV Scavenge) Gear Pump (Torque CNV Charge) Gear Pump (Parking Brake Retract) Filter (Torque Converter Charge) Valve (Torque CNV Inlet Relief) Valve (Torque CNV Outlet Relief) Screen Oil Cooler (Torque Converter Outlet) Screen Oil Cooler (Brake Cooling) Manifold Valve (Brake Cooling Diverter) Valve (Parking Brake Retract) Valve (Cracking Pressure) Filter (Parking Brake Retract) Valve (Manual Parking Brake Retract) Pump (Electric Drive Brake Retract) Screen Orifice Tank (Service Brake Makeup) Front Brake Master Cylinder Dry Disc Front Brakes Rear Brake Master Cylinder Oil Cooled Rear Service / Park Brake Rear Service Brake Slack Adjuster Pump Drive Box Gear Pump (Transmission Charge) Gear Pump (XMSN Scavenge) Filter (Transmission Charge) Oil Cooler (Transmission) Valve (XMSN Cooler Inlet Relief) Screen Breather (Transmission) Orifice Plate Valve (Traction Control system) Front Brake Master Cylinder Front Service Brake Slack Adjuster Oil Cooled Front Service Brake Gear Pump (Brake Cooling) Orifice Plate Screen Valve (Vacuum Relief Pressure) Gear Pump (Wagon Brake / Cooling) Transmission Hydraulic Control

Related Manuals
7 34 4
AA
39A

RENR3329-01 September 2003

Media Number
PUMP or MOTOR FLUID CONDITIONER SPRING

BASIC COMPONENT SYMBOLS

MAIN AUX.

Description
55 57

CONTROL VALVES

RESTRICTION

Parts Manual
Specifications Systems Operation RENR3318 RENR3319 RENR3320 RENR3366 RENR3327
RENR3328 RENR3321
ONE POSITION TWO POSITION THREE POSITION TWO-WAY
VARIABLILTY SPRING (ADJUSTABLE) LINE RESTRICTION (VARIABLE) PRESSURE COMPENSATION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

59 9

1 17 56 20 19 3 43 44 45 13 40 28 46 14 41 15 51

Testing and Adjusting Disassembly and Assembly

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE and PRESSURE COMPENSATED)

48 47 10

22

VALVES
VALVE ENVELOPES VALVE PORTS

Machine System
Specifications: (Hydraulic System) Testing and Adjusting: (Hydraulic System) Specifications: (Steering System) Testing and Adjusting: (Steering System) Specifications: (Air System & Brakes) Testing and Adjusting: (Air System & Brakes) Specifications: (Suspension Cylinders) Testing and Adjusting: (Suspension Cylinders)

Hydraulic Tank (Hoist & Torque CNV) F-2,F-5,F-10,A-10

THREE-WAY

FOUR-WAY

BB

42
52A CC

CONTROL VALVES
AB AB

CHECK VALVES

RENR3322 RENR3323 RENR3324 RENR3325 RENR3326 RENR3363

DD

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

41 27 26 24 25 8 12 21 10 54
1 9 AA 7 34 4
BB 39A

MEASUREMENT

ROTATING SHAFTS

50 23 18 37 29 16 32
61

Electrical System
Schematic: (Electrical system)

33

Additional Manuals
Traction Control System (TCS) SENR2986

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

58 49 11 53 38A 30 31 35 36

15 51

55
18 19 5 6 24 25 56 20 29 3 43 13 44 45

59 2A

38A

35 36 30 31

50

15 51

52A

CC DD

27 26

53

776D, 777D and 777D HAA Tractor/Off-Highway Trucks Hydraulic System

Tap Locations Pressure, Sampling, and Sensor
Tap Number Description
Oil Sample Tap (Load Sense Steering ) Pressure Tap (Load Sense Steering) Pressure Tap (Rt. Brake Traction Control) Pressure Tap (Lt. Brake Traction Control)

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

47 48

AFS1-UP AGC1-UP AGY1-UP

Schematic Location
B-3 D-2 B-5 C-5

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

AA BB CC DD

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

27

26

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

54

23 16
39A

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

FLOW ALLOWED IN EITHER DIRECTION

57

4 34 7

46

10
21

12 32

22 17 61

58 49 37 11

33 40 14

41

42

55

28

Machine Component and Tap Locations

2003 Caterpillar All Rights Reserved

Printed in U.S.A.

3 ref:g00530537

45

43

44

13 ref:g00627373

22

Lock-up Solenoid 705 - PK 922 -BR

17

30 ref:g00633663 ref:g00780918

ELECTRICAL SYMBOLS TABLE

Electrical Symbols

G
Generator

Electrical Wire

Oil Flow

Air/Gas Flow

Pressure

Temperature

Level

Wire Number Identification Codes

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire Circuit Number Identification

Current Standard
Wire Color

RENR3329-01

Electrical Schematic Example

Hydraulic Schematic Example

Steering Metering Pump (8) Main Pump Drive (43), Steering Pump (3) , XMSN Scavenge Pump (45), Hoist Pump (13), and XMSN Charge Pump (44) Torque Converter Relief Valve (22) and Lock-up Clutch Valve (17) Proportional Solenoid Valve ref:g00697544 ref:g00530166 23 20 19 18 ref:g00634879
773-GY K952-BR

325-AG135 PK-14

325-PK
Wire Gauge

Parking and Secondary Brake Valve (30) Selector Solenoid (4 Way) 52A
774-YL K952-BR 775-BR K952-BR

Circuit Identification Number

Wire Color

Previous Standard
Wire Wire Color

Lower Solenoid
G705-GN E790-PK

14

Raise Solenoid
G704-YL E790-PK

34

ref:g00351752

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

Hoist Control Valve (14)

Pump and Motor for the Secondary Steering (4) and Brake Release (34).

Torque Converter Relief Valve (23), Parking Brake Release Pump (20) Torque Converter Charge Pump (19), and Torque Converter Scavenge Pump (18)

Traction Control Valve (52A)

Downshift Solenoid

Upshift Solenoid

AA

ref:g00689181

704-GY 922-BR

61

703-BU 922-BR

ref:g00646472

ref:g00811308

33

42

ref:g00535227

Steering Hydraulic Tank (1), Steering pump Filter (9), and Oil Sample Port (AA) Transmission Hydraulic Control (61) Steering Check and Relief Valve (5) Diverter Valve (Towing) (33) Slack Adjuster Rear Brake (42)

30 Page, B/W, TRM

13

12

11

10

35
LEFT REAR BRAKE

36

35

36

37 55

LEFT FRONT BRAKE

37 38A

LEFT REAR BRAKE

I
39A

30
MAIN RELIEF DUMP SPOOL

MAIN RELIEF DUMP SPOOL

61

41 29 14
RAISE RELIEF LOWER, FLOAT, SNUB SOLENOID DUAL STAGE SIGNAL SPOOL

41 14
LEFT FRONT BRAKE

HYD CONTROLS

50
TRANSMISSION

53
RAISE RELIEF

46
LOWER, FLOAT, SNUB SOLINOID

30 31 40
SEE LOCATION D-5

29 31 40
RAISE HOLD
SEE LOCATION D-5 LOWER RELIEF DUAL STAGE SIGNAL SPOOL

LOWER RELIEF

RAISE HOLD SNUB

43

H
27 26
BRAKE COOLING RELIEF

SNUB

FLOAT LOWER

27

26
BRAKE COOLING RELIEF

FLOAT LOWER

PUMP DRIVE BOX

51 25 24 15
RAISE SOLENOID

51 39A 25 24 15
RAISE SOLENOID

44 45

54

42

28

32 55
LOCK UP CLUTCH VALVE

42

28

32 12 43
RIGHT FRONT BRAKE

47 48

G
22

23

12 43
22 17

17

LOCK UP CLUTCH VALVE

23

49
T O R Q U E C O N V E R T E R

21 33

T O R Q U E

C O N V E R T E R

13
21
PUMP DRIVE BOX

13

11

33

57
RIGHT FRONT BRAKE

PUMP DRIVE BOX

16
M

16 20 19 18

56 34 41

20

19

18
34 41

11

11

F
49 58 58

RIGHT REAR BRAKE

HYDRAULIC SCHEMATICHOIST, TORQUE CONVERTER, SERVICE & PARKING BRAKES, BRAKE COOLING WITH STANDARD OIL COOLED FRONT DISC BRAKES 777D TRUCKS

58

58

RIGHT REAR BRAKE

HYDRAULIC SCHEMATICHOIST, TORQUE CONVERTER, SERVICE & PARKING BRAKES, BRAKE COOLING WITH ATTACHMENT DRY FRONT DISC BRAKES 777D TRUCKS

HYDRAULIC SCHEMATICTRANMISSION 777D TRUCKS 776D TRACTOR

E E
10
35 36 37 38A
LEFT REAR BRAKE

41

39A

LEFT REAR BRAKE

RENR3329-01

L
30
MAIN RELIEF DUMP SPOOL

30

30 Page, Color 2, TRM

41 14
HIGH PRESSURE DOOR OPEN RELIEF
LEFT FRONT BRAKE

D
31 40
SEE LOCATION D-5

29
LOW PRESSURE DOOR CLOSE RELIEF
DUAL STAGE SIGNAL SPOOL WAGON DOOR CLOSE SOLENOID
TO OIL COOLER

8
31 20
RAISE HOLD

5
19

BB
18

T0 WAGON DOOR DUMP CIRCUIT

SNUB

32

7 4

27

26
BRAKE COOLING RELIEF

FLOAT LOWER

DD
T0 WAGON BRAKE COOLING CIRCUIT WAGON DOOR OPEN SOLENOID

39A
PRIMARY BACKUP RELIEF VALVE

SECONDARY BACKUP RELIEF VALVE

25

24
42

C
ECM

42

28

32 12 43
RIGHT FRONT BRAKE

52A

17 22
T O R Q U E C O N V E R T E R

LOCK UP CLUTCH DRIVE

23

13

59
CC

21 33 60

PUMP DRIVE BOX

43

LINE STYLE LEGEND

M

PUMP DRIVE BOX

16 20 19 18

Pressure Line
2

B
34 41

Pilot / Load Sensing Pressure Drain / Return Lines

11
RIGHT REAR BRAKE

Components
AA

58

58

RIGHT REAR BRAKE

HYDRAULIC SCHEMATICWAGON DOOR, TORQUE CONVERTER, SERVICE & PARKING BRAKES, BRAKE COOLING WITH DRY FRONT DISC BRAKES 776D TRACTOR

41

HYDRAULIC SCHEMATICTRACTION CONTROL SYSTEM (ATTACHMENT)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Pump Output. (Hoist) (Steering) (Transmission Charge) (Transmission Scavenge) Pump Output. (Brake Cooling) (Parking Brake Retract) (Torque Converter Charge) (Torque Converter Scavenge) (Wagon Brake / Cooling / Scavenge) Pump Output. (Brake Retract) (Secondary Steering) Supply Line. Drain / Return Line. Brake Circuit. Steering Circuit. Wagon Brake / Wagon Door Circuit. Hoist Circuit. Traction Control Circuit.

HYDRAULIC SCHEMATICLOAD SENSE STEERING SYSTEM 777D TRUCK & 776D TRACTOR

THIS SCHEMATIC IS FOR THE 776D, 777D and 777D HAA OFF-HIGHWAY TRUCK (169-3763 CHG 02)
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.

13

12

11

10