Codeware, Inc.

Sarasota, FL, USA www.codeware.com

COMPRESS Pressure Vessel Design Calculations

Item: Split Stream Dearator Vessel No: V-1234 Customer: Magaladon Oil Venture Contract: C-45490-R56 Designer: John Doe Date: April 1, 2001 You can edit this page by selecting Cover Page settings... in the report menu.

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Deficiencies Summary No deficiencies found.

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Pressure Summary Pressure Summary for Chamber bounded by Ellipsoidal Head #1 and Ellipsoidal Head #2
P Identifier Design ( kPa) 850 850 850 850 850 T Design ( C) 95 95 95 95 95 T

MAWP ( kPa) 1,045.18 1,038.04 1,026.23 1,025.74 1,024.14

MAP ( kPa) 1,315.77 1,309.53 1,309.53 1,309.53 1,315.77

MAEP ( kPa) 223.28 291.35 291.35 291.35 223.28

external ( C) 40 40 40 40 40

MDMT ( C) -29 -29 -29 -29 -29

MDMT Exemption Note 1 Note 2 Note 2 Note 2 Note 3

Impact Tested No No No No No

Ellipsoidal Head #2 Straight Flange on Ellipsoidal Head #2 Shell Straight Flange on Ellipsoidal Head #1 Ellipsoidal Head #1

Chamber design MDMT is 0 C Chamber rated MDMT is -29 C @ 1,024.14 kPa Chamber MAWP hot & corroded is 1,024.14 kPa @ 95 C Chamber MAP cold & new is 1,309.53 kPa @ 40 C Chamber MAEP is 223.28 kPa @ 40 C Vacuum rings did not govern the external pressure rating. Notes for MDMT Rating:
Note # 1. 2. 3. Exemption Straight Flange governs MDMT Material is impact test exempt per UG-20(f) Straight Flange governs MDMT UCS-66 governing thickness = 16 mm Details

Design notes are available on the Settings Summary page.

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Revision History
No. Date Operator Notes

10/14/2010 akumar New vessel created ASME Section VIII Division 1 [Build 6310]

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Settings Summary COMPRESS Build 7010 Units: SI Datum Line Location: 0.00 mm from bottom seam Design ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric Design or Rating: Minimum thickness: Design for cold shut down only: Design for lethal service (full radiography required): Design nozzles for: Corrosion weight loss: UG-23 Stress Increase: Skirt/legs stress increase: Minimum nozzle projection: Juncture calculations for > 30 only: Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: UG-37(a) shell tr calculation considers longitudinal stress: Butt welds are tapered per Figure UCS-66.3(a). Hydro/Pneumatic Test Shop Hydrotest Pressure: Test liquid specific gravity: Maximum stress during test: Required Marking - UG-116 UG-116 (e) Radiography: RT1 1.3 times vessel MAWP 1.00 90% of yield Get Thickness from Pressure 1.5 mm per UG-16(b) No No Design P, find nozzle MAWP and MAP 100% of theoretical loss 1.20 1.0 152.4 mm Yes No No

UG-116 (f) Postweld heat treatment: None Code Cases\Interpretations Use Code Case 2547: Apply interpretation VIII-1-83-66: No No

Apply interpretation VIII-1-86-175: Yes Apply interpretation VIII-1-83-115: No Apply interpretation VIII-1-01-37: No UCS-66.1 MDMT reduction: No UCS-68(c) MDMT reduction: Disallow UG-20(f) exemptions: Yes No No No

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UG-22 Loadings UG-22 (a) Internal or External Design Pressure : UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: UG-22 (f) Wind reactions: UG-22 (f) Seismic reactions: UG-22 (j) Test pressure and coincident static head acting during the test: Note: UG-22 (b),(c) and (f) loads only considered when supports are present. Yes No No No No No Yes

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Thickness Summary
Component Identifier Ellipsoidal Head #2 Straight Flange on Ellipsoidal Head #2 Shell Straight Flange on Ellipsoidal Head #1 Ellipsoidal Head #1 Material SA-516 70 SA-516 70 SA-516 70 SA-516 70 SA-516 70 Diameter (mm) 3,353 ID 3,353 ID 3,353 ID 3,353 ID 3,353 ID Length (mm) 854.25 50 1,206 50 854.25 Nominal t (mm) 16* 16 16 16 16* Design t (mm) 13.63 13.69 13.84 13.85 13.88 Total Corrosion (mm) 3.2 3.2 3.2 3.2 3.2 Joint E 1.00 1.00 1.00 1.00 1.00 Load Internal Internal Internal Internal Internal

Nominal t: Vessel wall nominal thickness Design t: Joint E: * Load internal: external: Wind: Seismic: Circumferential stress due to internal pressure governs External pressure governs Combined longitudinal stress of pressure + weight + wind governs Combined longitudinal stress of pressure + weight + seismic governs Required vessel thickness due to governing loading + corrosion Longitudinal seam joint efficiency Head minimum thickness after forming

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Weight Summary
Weight ( kg) Contributed by Vessel Elements Component Metal New* Ellipsoidal Head #2 Shell Ellipsoidal Head #1 TOTAL: 1,708.8 1,599.7 1,708.8 5,017.4 Metal Corroded* 1,370.2 1,281 1,370.2 4,021.3 Insulation & Supports 0 0 0 0 Lining 0 0 0 0 Piping + Liquid 0 0 0 0 Operating Liquid 5,401.4 10,680.7 5,401.4 21,483.5 Test Liquid 5,371.5 10,640 5,371.5 21,382.9

* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments Component Body Flanges New Ellipsoidal Head #2 Shell Ellipsoidal Head #1 TOTAL: 0 0 0 0 Corroded 0 0 0 0 Nozzles & Flanges New 0 0 0 0 Corroded 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Packed Beds Ladders & Platforms Trays & Supports Rings & Clips Vertical Loads

Vessel operating weight, Corroded: 25,505 kg Vessel operating weight, New: Vessel empty weight, Corroded: Vessel empty weight, New: Vessel test weight, New: 26,400 kg 4,021 kg 5,017 kg 26,400 kg

Vessel center of gravity location - from datum - lift condition Vessel Lift Weight, New: 5,017 kg Center of Gravity: Vessel Capacity Vessel Capacity** (New): 21,401 liters 603 mm

Vessel Capacity** (Corroded): 21,520 liters **The vessel capacity does not include volume of nozzle, piping or other attachments.

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Long Seam Summary

Shell Long Seam Angles Component Shell Seam 1 0 Seam 2 207.4696

Shell Plate Lengths Component Shell Starting Angle 0 Plate 1 6,099.62 mm Plate 2 4,484.4 mm

*North is located at 0 *Plate Lengths use the circumfrence of the vessel based on the mid diameter of the components

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Shell Rollout

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Hydrostatic Test

Shop test pressure determination for Chamber bounded by Ellipsoidal Head #1 and Ellipsoidal Head #2 based on MAWP per UG-99(b) Shop hydrostatic test gauge pressure is 1,331.39 kPa at 40 C (the chamber MAWP = 1,024.14 kPa) The shop test is performed with the vessel in the horizontal position.

Identifier
Ellipsoidal Head #2 (1) Straight Flange on Ellipsoidal Head #2 Shell Straight Flange on Ellipsoidal Head #1 Ellipsoidal Head #1

Local test Test liquid UG-99 UG-99 Stress Allowable Stress pressure static head stress pressure during test test stress excessive? kPa kPa ratio factor MPa MPa
1,364.24 1,364.24 1,364.24 1,364.24 1,364.24 32.85 32.85 32.85 32.85 32.85 1 1 1 1 1 1.30 1.30 1.30 1.30 1.30 128.652 143.628 143.628 143.628 128.652 235.8 235.8 235.8 235.8 235.8 No No No No No

Notes: (1) Ellipsoidal Head #2 limits the UG-99 stress ratio. (2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange. The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head #1 and Ellipsoidal Head #2.

The test temperature of 40 C is warmer than the minimum recommended temperature of -12 C so the brittle fracture provision of UG-99(h) has been met.

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Vacuum Summary
Elevation Component Line of Support above Datum (mm) 2,110.25 1,536.48 1,256 1,206 1,206 0 0 -50 -330.48 -904.25 Length Le (mm) N/A N/A 1,866.97 1,866.97 1,866.97 1,866.97 1,866.97 1,866.97 N/A N/A

Ellipsoidal Head #2 Straight Flange on Ellipsoidal Head #2 Top Straight Flange on Ellipsoidal Head #2 Bottom Shell Top Shell Bottom Straight Flange on Ellipsoidal Head #1 Top Straight Flange on Ellipsoidal Head #1 Bottom Ellipsoidal Head #1

1/3 depth of Ellipsoidal Head #2 1/3 depth of Ellipsoidal Head #1 -

Note For main components, the listed value of 'Le' is the largest unsupported length for the component.

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Shell ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric Component: Material specification: Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 16 mm Internal design pressure: P = 850 kPa @ 95 C External design pressure: Pe = 100 kPa @ 40 C Static liquid head: Ps Pth 20.57 kPa 32.85 = kPa = (SG = 1, Hs = 2099.45 mm,Operating head) (SG = 1, Hs = 3353 mm, Horizontal test head) Inner C = 3.2 mm Outer C = 0 mm Cylinder SA-516 70 (II-D Metric p. 18, ln. 24)

Corrosion allowance Design MDMT = 0 C Rated MDMT = -29 C

No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed

Radiography:

Longitudinal joint Full UW-11(a) Type 1 Top circumferential joint Full UW-11(a) Type 1 Bottom circumferential joint - Full UW-11(a) Type 1 corr = 1,281 kg

Estimated weight New = 1,599.7 kg Capacity ID Length Lc t =

New = 10,648.89 liters corr = 10,689.59 liters 3,353 mm 1,206 = mm = 16 mm

Design thickness, (at 95 C) UG-27(c)(1) t = P*R / (S*E - 0.60*P) + Corrosion = 870.57*1,679.7 / (138,000*1.00 - 0.60*870.57) + 3.2 = 13.84 mm

Maximum allowable working pressure, (at 95 C) UG-27(c)(1) P = S*E*t / (R + 0.60*t) - Ps = 138,000*1.00*12.8 / (1,679.7 + 0.60*12.8) - 20.57 = 1,026.23 kPa

Maximum allowable pressure, (at 40 C) UG-27(c)(1) P = S*E*t / (R + 0.60*t) = 138,000*1.00*16 / (1,676.5 + 0.60*16) = 1,309.53 kPa

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External Pressure, (Corroded & at 40 C) UG-28(c) L/ 1,866.97 / = Do 3,385 Do / 3,385 / = t 8.42 From table G: From table CS-2 Metric: Pa = 0.5515 = 401.8634 A B = 0.000304 30.1398 = MPa

= 4*B / (3*(Do / t)) 4*30,139.77 / (3*(3,385 / = 8.42)) = 100 kPa

Design thickness for external pressure Pa = 100 kPa t+ 8.42 + = 11.62 = Corrosion 3.2 mm Maximum Allowable External Pressure, (Corroded & at 40 C) UG-28(c) ta = L/ 1,866.97 / = Do 3,385 Do / 3,385 / = t 12.8 From table G: From table CS-2 Metric: Pa = 0.5515 = 264.4614 A B = 0.000582 57.7889 = MPa

= 4*B / (3*(Do / t)) 4*57,788.9 / (3*(3,385 / = 12.8)) = 291.35 kPa

% Extreme fiber elongation - UCS-79(d) EFE = = = (50*t / Rf)*(1 - Rf / Ro) (50*16 / 1,684.5)*(1 - 1,684.5 / ) 0.4749%

The extreme fiber elongation does not exceed 5%.

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Ellipsoidal Head #2 ASME Section VIII, Division 1, 2007 Edition, A09 Addenda Metric Component: Material Specification: Straight Flange governs MDMT Internal design pressure: P = 850 kPa @ 95 C External design pressure: Pe = 100 kPa @ 40 C Static liquid head: Ps= 8.2645 kPa (SG=1, Hs=843.45 mm Operating head) Pth= 32.8542 kPa (SG=1, Hs=3353 mm Horizontal test head) Corrosion allowance: Design MDMT = 0C Rated MDMT = -29C Inner C = 3.2 mm Outer C = 0 mm Ellipsoidal Head SA-516 70 (II-D Metric p.18, ln. 24)

No impact test performed Material is not normalized Material is not produced to fine grain practice PWHT is not performed Do not Optimize MDMT / Find MAWP Category A joints Head to shell seam Seamless No RT Full UW-11(a) Type 1 corr = 1,370.2 kg corr = 5,415.4 liters

Radiography:

Estimated weight*: new = 1,708.8 kg Capacity*: new = 5,376 liters * includes straight flange Inner diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary = = = = = =

3353 mm 16 mm 2 (new) 1.9962 (corroded) 50 mm 16 mm

The governing condition is internal pressure. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Design thickness due to external pressure (te) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP) Maximum allowable external pressure (MAEP)

= = = = = =

1.5 mm + 3.2 mm = 4.7 mm 13.63 mm 11.78 mm 1,045.18 kPa 1,315.77 kPa 223.28 kPa

K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (3,359.4 / (2*841.45))2]=0.997467 K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (3,353 / (2*838.25))2]=1

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Design thickness for internal pressure, (Corroded at 95 C) Appendix 1-4(c) t = = = P*D*K / (2*S*E - 0.2*P) + Corrosion 858.26*3,359.4*0.997467 / (2*138,000*1 - 0.2*858.26) + 3.2 13.63 mm

The head internal pressure design thickness is 13.63 mm. Maximum allowable working pressure, (Corroded at 95 C) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0.2*t) - Ps 2*138,000*1*12.8 / (0.997467*3,359.4 +0.2*12.8) - 8.26 1,045.18 kPa

The maximum allowable working pressure (MAWP) is 1,045.18 kPa. Maximum allowable pressure, (New at 40 C) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0.2*t) - Ps 2*138,000*1*16 / (1*3,353 +0.2*16) - 0 1,315.77 kPa

The maximum allowable pressure (MAP) is 1,315.77 kPa. Design thickness for external pressure, (Corroded at 40 C) UG-33(d) Equivalent outside spherical radius (Ro) Ro = Ko*Do = 0.8916*3,385 = 3,017.97 mm A = = = 0.125 / (Ro / t) 0.125 / (3,017.97 / 8.57) 0.000355 B = 35.1993 MPa

From Table CS-2 Metric: Pa = = =

B / (Ro / t) 35,199.34 / (3,017.97 / 8.57) 100 kPa

t = 8.57 mm + Corrosion = 8.57 mm + 3.2 mm = 11.77 mm Check the external pressure per UG-33(a)(1) Appendix 1-4(c) t = = = 1.67*Pe*D*K / (2*S*E - 0.2*1.67*Pe) + Corrosion 1.67*100*3,359.4*0.997467 / (2*138,000*1 - 0.2*1.67*100) + 3.2 5.23 mm

The head external pressure design thickness (te) is 11.77 mm. Maximum Allowable External Pressure, (Corroded at 40 C) UG-33(d) Equivalent outside spherical radius (Ro) Ro = Ko*Do = 0.8916*3,385 = 3,017.97 mm

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= = =

0.125 / (Ro / t) 0.125 / (3,017.97 / 12.8) 0.00053 B = 52.6465 MPa

From Table CS-2 Metric: Pa = = =

B / (Ro / t) 52,646.54 / (3,017.97 / 12.8) 223.2808 kPa

Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c) P = = = 2*S*E*t / ((K*D + 0.2*t)*1.67) - Ps2 2*138,000*1*12.8 / ((0.997467*3,359.4 +0.2*12.8)*1.67) - 0 630.81 kPa

The maximum allowable external pressure (MAEP) is 223.28 kPa. % Extreme fiber elongation - UCS-79(d) EFE = = = (75*t / Rf)*(1 - Rf / Ro) (75*16 / 578.01)*(1 - 578.01 / ) 2.0761%

The extreme fiber elongation does not exceed 5%.

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Straight Flange on Ellipsoidal Head #2 ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric Component: Material specification: Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 16 mm Internal design pressure: P = 850 kPa @ 95 C External design pressure: Pe = 100 kPa @ 40 C Static liquid head: Ps Pth = 8.75 kPa (SG = 1, Hs = 893.45 mm,Operating head) 32.85 (SG = 1, Hs = 3353 mm, Horizontal test = kPa head) Inner C = 3.2 mm Outer C = 0 mm Straight Flange SA-516 70 (II-D Metric p. 18, ln. 24)

Corrosion allowance Design MDMT = 0 C Rated MDMT = -29 C

No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Seamless No RT Full UW-11(a) Type 1

Radiography:

Longitudinal joint Circumferential joint corr = 53.1 kg

Estimated weight New = 66.3 kg Capacity ID Length Lc t =

New = 441.5 liters corr = 443.18 liters 3,353 mm

= 50 mm = 16 mm

Design thickness, (at 95 C) UG-27(c)(1) t = P*R / (S*E - 0.60*P) + Corrosion = 858.75*1,679.7 / (138,000*1.00 - 0.60*858.75) + 3.2 = 13.69 mm

Maximum allowable working pressure, (at 95 C) UG-27(c)(1) P = S*E*t / (R + 0.60*t) - Ps = 138,000*1.00*12.8 / (1,679.7 + 0.60*12.8) - 8.75 = 1,038.04 kPa

Maximum allowable pressure, (at 40 C) UG-27(c)(1) P = S*E*t / (R + 0.60*t) = 138,000*1.00*16 / (1,676.5 + 0.60*16) = 1,309.53 kPa

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External Pressure, (Corroded & at 40 C) UG-28(c) L/ 1,866.97 / = Do 3,385 Do / 3,385 / = t 8.42 From table G: From table CS-2 Metric: Pa = 0.5515 = 401.8634 A B = 0.000304 30.1398 = MPa

= 4*B / (3*(Do / t)) 4*30,139.77 / (3*(3,385 / = 8.42)) = 100 kPa

Design thickness for external pressure Pa = 100 kPa t+ 8.42 + = 11.62 = Corrosion 3.2 mm Maximum Allowable External Pressure, (Corroded & at 40 C) UG-28(c) ta = L/ 1,866.97 / = Do 3,385 Do / 3,385 / = t 12.8 From table G: From table CS-2 Metric: Pa = 0.5515 = 264.4614 A B = 0.000582 57.7889 = MPa

= 4*B / (3*(Do / t)) 4*57,788.9 / (3*(3,385 / = 12.8)) = 291.35 kPa

% Extreme fiber elongation - UCS-79(d) EFE = = = (50*t / Rf)*(1 - Rf / Ro) (50*16 / 1,684.5)*(1 - 1,684.5 / ) 0.4749%

The extreme fiber elongation does not exceed 5%.

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Straight Flange on Ellipsoidal Head #1 ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric Component: Material specification: Material is impact test exempt per UG-20(f) UCS-66 governing thickness = 16 mm Internal design pressure: P = 850 kPa @ 95 C External design pressure: Pe = 100 kPa @ 40 C Static liquid head: Ps Pth 21.06 kPa 32.85 = kPa = (SG = 1, Hs = 2149.45 mm,Operating head) (SG = 1, Hs = 3353 mm, Horizontal test head) Inner C = 3.2 mm Outer C = 0 mm Straight Flange SA-516 70 (II-D Metric p. 18, ln. 24)

Corrosion allowance Design MDMT = 0 C Rated MDMT = -29 C

No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Seamless No RT Full UW-11(a) Type 1

Radiography:

Longitudinal joint Circumferential joint corr = 53.1 kg

Estimated weight New = 66.3 kg Capacity ID Length Lc t =

New = 441.5 liters corr = 443.18 liters 3,353 mm

= 50 mm = 16 mm

Design thickness, (at 95 C) UG-27(c)(1) t = P*R / (S*E - 0.60*P) + Corrosion = 871.06*1,679.7 / (138,000*1.00 - 0.60*871.06) + 3.2 = 13.85 mm

Maximum allowable working pressure, (at 95 C) UG-27(c)(1) P = S*E*t / (R + 0.60*t) - Ps = 138,000*1.00*12.8 / (1,679.7 + 0.60*12.8) - 21.06 = 1,025.74 kPa

Maximum allowable pressure, (at 40 C) UG-27(c)(1) P = S*E*t / (R + 0.60*t) = 138,000*1.00*16 / (1,676.5 + 0.60*16) = 1,309.53 kPa

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External Pressure, (Corroded & at 40 C) UG-28(c) L/ 1,866.97 / = Do 3,385 Do / 3,385 / = t 8.42 From table G: From table CS-2 Metric: Pa = 0.5515 = 401.8634 A B = 0.000304 30.1398 = MPa

= 4*B / (3*(Do / t)) 4*30,139.77 / (3*(3,385 / = 8.42)) = 100 kPa

Design thickness for external pressure Pa = 100 kPa t+ 8.42 + = 11.62 = Corrosion 3.2 mm Maximum Allowable External Pressure, (Corroded & at 40 C) UG-28(c) ta = L/ 1,866.97 / = Do 3,385 Do / 3,385 / = t 12.8 From table G: From table CS-2 Metric: Pa = 0.5515 = 264.4614 A B = 0.000582 57.7889 = MPa

= 4*B / (3*(Do / t)) 4*57,788.9 / (3*(3,385 / = 12.8)) = 291.35 kPa

% Extreme fiber elongation - UCS-79(d) EFE = = = (50*t / Rf)*(1 - Rf / Ro) (50*16 / 1,684.5)*(1 - 1,684.5 / ) 0.4749%

The extreme fiber elongation does not exceed 5%.

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Ellipsoidal Head #1 ASME Section VIII, Division 1, 2007 Edition, A09 Addenda Metric Component: Material Specification: Straight Flange governs MDMT Internal design pressure: P = 850 kPa @ 95 C External design pressure: Pe = 100 kPa @ 40 C Static liquid head: Ps= 29.3062 kPa (SG=1, Hs=2990.9 mm Operating head) Pth= 32.8542 kPa (SG=1, Hs=3353 mm Horizontal test head) Corrosion allowance: Design MDMT = 0C Rated MDMT = -29C Inner C = 3.2 mm Outer C = 0 mm Ellipsoidal Head SA-516 70 (II-D Metric p.18, ln. 24)

No impact test performed Material is not normalized Material is not produced to fine grain practice PWHT is not performed Do not Optimize MDMT / Find MAWP Category A joints Head to shell seam Seamless No RT Full UW-11(a) Type 1 corr = 1,370.2 kg corr = 5,415.4 liters

Radiography:

Estimated weight*: new = 1,708.8 kg Capacity*: new = 5,376 liters * includes straight flange Inner diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary = = = = = =

3353 mm 16 mm 2 (new) 1.9962 (corroded) 50 mm 16 mm

The governing condition is internal pressure. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Design thickness due to external pressure (te) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP) Maximum allowable external pressure (MAEP)

= = = = = =

1.5 mm + 3.2 mm = 4.7 mm 13.88 mm 11.78 mm 1,024.14 kPa 1,315.77 kPa 223.28 kPa

K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (3,359.4 / (2*841.45))2]=0.997467 K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (3,353 / (2*838.25))2]=1

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Design thickness for internal pressure, (Corroded at 95 C) Appendix 1-4(c) t = = = P*D*K / (2*S*E - 0.2*P) + Corrosion 879.31*3,359.4*0.997467 / (2*138,000*1 - 0.2*879.31) + 3.2 13.88 mm

The head internal pressure design thickness is 13.88 mm. Maximum allowable working pressure, (Corroded at 95 C) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0.2*t) - Ps 2*138,000*1*12.8 / (0.997467*3,359.4 +0.2*12.8) - 29.31 1,024.14 kPa

The maximum allowable working pressure (MAWP) is 1,024.14 kPa. Maximum allowable pressure, (New at 40 C) Appendix 1-4(c) P = = = 2*S*E*t / (K*D + 0.2*t) - Ps 2*138,000*1*16 / (1*3,353 +0.2*16) - 0 1,315.77 kPa

The maximum allowable pressure (MAP) is 1,315.77 kPa. Design thickness for external pressure, (Corroded at 40 C) UG-33(d) Equivalent outside spherical radius (Ro) Ro = Ko*Do = 0.8916*3,385 = 3,017.97 mm A = = = 0.125 / (Ro / t) 0.125 / (3,017.97 / 8.57) 0.000355 B = 35.1993 MPa

From Table CS-2 Metric: Pa = = =

B / (Ro / t) 35,199.34 / (3,017.97 / 8.57) 100 kPa

t = 8.57 mm + Corrosion = 8.57 mm + 3.2 mm = 11.77 mm Check the external pressure per UG-33(a)(1) Appendix 1-4(c) t = = = 1.67*Pe*D*K / (2*S*E - 0.2*1.67*Pe) + Corrosion 1.67*100*3,359.4*0.997467 / (2*138,000*1 - 0.2*1.67*100) + 3.2 5.23 mm

The head external pressure design thickness (te) is 11.77 mm. Maximum Allowable External Pressure, (Corroded at 40 C) UG-33(d) Equivalent outside spherical radius (Ro) Ro = Ko*Do = 0.8916*3,385 = 3,017.97 mm

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= = =

0.125 / (Ro / t) 0.125 / (3,017.97 / 12.8) 0.00053 B = 52.6465 MPa

From Table CS-2 Metric: Pa = = =

B / (Ro / t) 52,646.54 / (3,017.97 / 12.8) 223.2808 kPa

Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c) P = = = 2*S*E*t / ((K*D + 0.2*t)*1.67) - Ps2 2*138,000*1*12.8 / ((0.997467*3,359.4 +0.2*12.8)*1.67) - 0 630.81 kPa

The maximum allowable external pressure (MAEP) is 223.28 kPa. % Extreme fiber elongation - UCS-79(d) EFE = = = (75*t / Rf)*(1 - Rf / Ro) (75*16 / 578.01)*(1 - 578.01 / ) 2.0761%

The extreme fiber elongation does not exceed 5%.

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Liquid Level bounded by Ellipsoidal Head #1 Location from datum 2099.45 mm 1 1

Operating Liquid Specific Gravity Test liquid specific gravity

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