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PROCEDURE No.

HED-HZW-INS-P-021

REV No.

R0

Page 1 of 4

LARSEN & TOUBRO LIMITED


HED HAZIRA WORKS Quality control & Inspection

Procedure For Inspection Of Long Seam Set-Up

R0 REV. NO.

First Issue REVISION DETAILS

22-06-03 DATE

BDP PREP. BY

SPG APPR. BY

This document is the property of Larsen & Toubro Limited and must not be copied or lent without their permission in writing.

PROCEDURE No

HED-HZW-INS-P-021

REV. No.

R0

Page 2 of 4

Procedure For Inspection Of Long Seam Set Up 1. Scope: This procedure covers inspection of all type of Long seam set up of shells, cones, pipes, dished end blanks and plates for Pressure Vessels, Heat Exchangers, columns & Towers. 2. Applicable Document: The following documents shall be referred prior to inspection. Applicable Drawing DCR if any Code Of Construction Applicable Specification, if any 3. Instrument Required: Measuring Tape (calibrated), Template for W.E.P, Thickness meter Template for profile verification

4. Verification and Conformation of Documents: Following documents pertaining to the seam and the items involved shall be verified and conformed before physical inspection. Test certificates and tests Results. MCR duly signed by third party, if applicable. DCR, if applicable. Dimension Report, submitted by Shop as per Annexure-I BaaN entry. Test Plan for PTC requirement, if any. Record of NDT (PT/MT/UT) clearance for WEP as per applicable test plan

5. Physical Verification on the Job: The following shall be verified and ensured on the job. 5.1 5.2 5.3 5.4 5.5 Identification of part- inspectors stamp and punching details. Seam No punching along the seam at every 1000mm apart (highlighting the same with paints) with minimum one per seam. Cleanliness of W.E.P & adjoining area of 25 mm on either side. All tacks are free from crack. Weld edges and shell surface free from arc strikes, spatters, gas cutting serration, pitting & dents.
This document is the property of Larsen & Toubro Limited and must not be copied or lent without their permission in writing.

PROCEDURE No

HED-HZW-INS-P-021

REV. No.

R0

Page 3 of 4

Procedure For Inspection Of Long Seam Set Up 5.6 5.7 5.8 5.9 Offset, is within the limit specified in Table 2 Run in & run out coupon on either end, with matching W.E.P. Welders stamp for tacks on groove for set up. PTC as an extension to the seam, if applicable.

5.10 Profile and ovality checks of rolled sections in accordance with HEDHZW-INS-T-003 and HED-HZW-INS-T-004 5.11 Dimensional measurement as per the Table1. Table1 Elements to be inspected 1) Weld edges 2) Verification of size Dimension to be verified 1) In accordance with HED-HZWWEL-T-001) 2) Length/ Width/ circumference wherever applicable. Tolerance on circumference in accordance with HED-HZW-INS-T-001 3) Thickness as per drawing 4) In accordance with HED-HZWINS-T-003 5) In accordance with HED-HZWINS-T- 004 6) 1mm per meter, Max. to 6mm on any length. Table-2 Permissible off set for butt joints of category "A" Extent

3) Plate thickness 4) Profile 5) ovality for rolled sections.

100%

6) Concentricity for conical section.

Section thickness inch (mm).

Joint categories 'A' Permissible offset (mm)

Up to 1/2 incl. (13 incl.). 1/4 t * Over 1/2 to 3/4 incl. (13 to19). 1/8 in (3.2) Over 3/4 to 1 1/2 incl. (19 to 38). 1/8 in (3.2) Over 1 1/2 to 2 incl. (38 to 51). 1/8 in (3.2) Over 2 (51) Lesser of 1/16t or 3/8 in. (10) max * t is the nominal thickness of the thinner section at the joint 6. Inspection Ruling: Based on the Inspection findings, acceptable set up shall be released for further work in the inspection module. Third party inspection clearance shall be obtained wherever applicable by getting the relevant report singed by third party. Unacceptable set ups shall be rejected with the reasons in the system.
This document is the property of Larsen & Toubro Limited and must not be copied or lent without their permission in writing.

PROCEDURE No

HED-HZW-INS-P-021

REV. No.

R0

Page 4 of 4

Procedure For Inspection Of Long Seam Set Up

ANNEXURE - I
PROJECT NO :DATE : EQPT NO. :TIME : SHOP :______________________ ______________ ________________ ____________ _____________ DRG. NO. :___________________ ENTRY MADE:- YES / NO SEAM NO:_________________ SIGN.OF SUP: __________ SUP. INTL :___________

IDENTIFICATION MARKS VERIFIED YES / NO IT.NO : I.D MARK

PTC REQD

WEP PT/MT SEAM NO. CLEARED PUNCHED

TACKS FREE FROM CRACK YES/ NO

SINGLE SIDE WELD

EXTENT OF NDT RT FULL UT FULL

YES/ NO LONG SEAM S/UP

YES/ NO MAX. OFF SET

YES/ NO ROOT GAP

YES/ NO

ACT. THK OF SHELL

O/S OCE REQD

MEASERED

ROOT FACE MA MAX MIN MIN X

VEE ANGLE

SPOT NIL GROOV TAKE E S CLEAN FREE ED Y/N Y/N

SPOT NIL

E: C: E: E: DENOTES MEASUREM AT ENDS C: DENOTES MEASUREM AT CENT.

CIRC. SEAM DIST .TO ADJACENT SEAM NO REQD: ACTUAL

INSP .. DATE: . TIME: .

SPACE FOR SUPPORTING CALCULATION/ SKETCH

This document is the property of Larsen & Toubro Limited and must not be copied or lent without their permission in writing.