KERRPUMPCORPORATIONSERVICEMANUAL

HDD 2 ND EDITION

NEW PUMP WARRANTY

A. KerrMachineCompany(KerrPumpCorporation)warrantsitsnewHDDpumpstobefreefromdefectivematerialsand/orworkmanship for1000HOURSORONE(1)YEAR,whichevercomesfirst,fromdateofsalebydistributor,providedthatthenewpumpisregisteredin accordancewithParagraphNo.2hereof,properlyinstalledandoperatedinaccordancewiththeCompanysServiceManual,andall othertermsofthiswarrantyagreementarecompliedwithbythepurchaser.Ashereinafterprovided,thiswarrantyincludesthe replacementofpartsandlabortocorrectanydeficiency.AlldefectivepartsmustbereturnedtotheCompanysHomeOfficefor examinationbeforethiswarrantyiseffective.Thiswarrantyappliestoparts,whichhavebeenreplacedunderthiswarrantyonlysolong astheoriginalpumpwarrantyiseffective.Thiswarrantyisfortheexclusivebenefitofthepurchaserandisnottransferable. B. EachDistributorofanewpumpwillprovidethecustomerwitharegistrationblankfurnishedtohimbytheCompanywhichmuststate thedateofsale,besignedbythepurchaserandtheDistributor,anddeliveredtotheHomeOfficeoftheCompanywithinfifteen(15) daysofthedateofsale. C. Intheeventofaclaimunderthiswarranty,madewithinthe1000HOURwarrantyperiod,thepurchasermustnotifytheDistributor,and theDistributorshallcontactKerrPumpCorporationbeforeanyrepairsorservicecallsaremade. D. AllwarrantyclaimsmustbesenttoKerrPumpCorporationHomeOfficeontheauthorizedwarrantyclaimformprovidedbyKerrPump CorporationandavailablefromtheDistributorbeforeanywarrantyclaimwillbeconsidered.Itisunderstoodthatapumpwill deteriorateduetoordinaryweartherefore;thefollowingcreditsshallapplytoallreplacementparts,labor,surfacefreight,traveltime andmileageallowancefurnishedunderthiswarranty.

FOR 1000 HOUR CLAIMS

i. ii. iii. iv.

Forthefirst250hours,100%creditwillbeallowedonacurrentlistpricebasis. From251hoursto500hours,75%creditwillbeallowedonacurrentlistpricebasis. From501hoursto750hours,50%creditwillbeallowedonacurrentlistpricebasis. From751hoursto1000hours,25%creditwillbeallowedonacurrentlistpricebasis.

ThecreditgiventotheDistributorforreplacementpartsorpumpsunderthiswarrantyisbasedupontheDistributorsnetcostpaidKerr Pumpsforsuchreplacementpartsorpumps. E. Intheeventofawarrantyclaimunderthiswarrantyismadewithinthefirst250hours,KerrPumpCorporation,beforeanyrepairs begin,shallbecontactedbytheDistributorandgiventheoptionofhavingtheDistributoreitherrepairorreplacethepump. F. Uponanyclaimunderthiswarranty,otherthanaclaimwhereinKerrPumpCorporationatitsoptionreplacedthepumpasprovidedin ItemEhereof,theDistributorwillmakethenecessaryrepairsand/orreplacement,andKerrPumpCorporationshallallowthecostof laboronwarrantyclaims.Thelaborcostmayincludetraveltimenottoexceed(8)hoursofactualtraveltime.KerrPumpCorporation willpaysurfacefreightonwarrantyshipments.Aftermakingthenecessaryrepairsand/orreplacements,theDistributorwillbillthe customerforthefullamountduefortherepair.Thereafter,theDistributorwillsubmitthewarrantyclaimformprovidedbyKerrPump CorporationtotheKerrPumpCorporationHomeOfficeforconsideration.IntheeventthewarrantyclaimishonoredbyKerrPump Corporation,aCreditMemorandumwillbeissuedtotheDistributorintheamountdeterminedbythetableinItemDhereof. Thereafter,thecustomersinvoicewillbecreditedbytheDistributorinthesamepercentageallowedtheDistributorbyKerrPump Corporation. IfrequestedbyKerrPumpCorporationthepurchaserortheDistributorshallreturntheallegeddefectiveproducttoKerrPump Corporationfactory,freightprepaid,forexaminationandtesting.IfKerrPumpCorporationdeterminestheproductisdefective,Kerr PumpCorporationwilleitherrepairorreplacesuchproductwithalikeKerrPumpCorporationmanufacture,f.o.b.totheDistributoror allowtheDistributorcredittoanamountequaltotheinvoicedvalueofthedefectiveproduct.TheresponsibilityofKerrPump Corporationislimitedtotherepairingorreplacingdefectivematerialmanufacturedbyit,providedKerrPumpCorporationexamination disclosestoitssatisfactionthatsuchmaterialhasnotbeenalteredorrepaired,otherthanbyKerrPumpCorporationapproved procedures,subjecttomisuse,impropermaintenance,negligenceoraccident.KerrPumpCorporationwillnotberesponsibleforlossof

liquidorfordamageofanykind,orfromanycause,toanypersonorpropertyofanyperson,orforlossofrevenueofprofit,orforany otherspecialincidentalorconsequentialdamages. G. Thewarrantyappliesonlytonewpumps.TheCompanyspecificallyexcludesfromthiswarrantythefollowing. i. ii. Allpistons,pistonrubbers,liners,valves,valvesprings,sealsgaskets,andcorrosionand/orerosiondamagecausedbythefluid handledbytheCompanyspump. Inaddition,aftertheexpirationofthepumpwarranty,allreplacementpartsarenolongerinwarranty.

H. InextremecaseswhereintheopinionofKerrPumpCorporation,ifapumphasbeenmisusedorisbeingmisused,KerrPump Corporationreservestheoptiontooffertoredeemthepumpfromthepurchaser.Shouldthepurchaserrefusetoallowthepumptobe redeemedandchoosestocontinueimproperoperation,thewarrantywillbevoid. I. AnypartsorequipmentwhichKerrPumpCorporationsuppliesanddoesnotmanufactureshallbesubjectonlytothewarrantiesofKerr PumpCorporationvendorstotheextentKerrPumpCorporationcanenforcesuchwarranties. J. Anyrepairsto,alterationsof,orworkdoneonallegeddefectiveproductswithoutKerrPumpCorporationspecificwrittenauthorization shallvoidKerrPumpCorporationwarrantyapplicablethereto. Anyactionforbreachofwarrantyorotheractionunderthisagreementmustbecommencedwithin(1)yearaftersuchcauseofaction arises.

K.

Thislimitedwarrantyisinlieuofallotherwarranties,expressedorimplied,includinganyimpliedwarrantyormerchantabilityor fitness.

TOUBLESHOOTING

Problem Unusualpounding,knockingbrokenvalve spring Lossofpressureorvolume

Consistent,rhythmicknock

Packingfailure(Excessive)

Abnormalwearoffluidendparts Abnormalwearofpowerendparts Heatinpowerend

Reason/Solution Insufficientfluidathighspeed. Suctionlineisimpropersizeorisconstricted.(Trashinline,valvepartlyopened,etc.) Possibilityofgasinthefluidcausingtheroughness. Foreignmattermaybeholdingvalvesopen. Wornvalves. Brokensprings. Improperbearingadjustment. Wornbearingsorconnectingrods. NOTE:Valvenoiseiscommonandnormalinhighspeedpumps.Itshouldnotcause concernunlessitbecomeserratic. Improperinstallation. Impropertypeoflubrication. Incorrecttypeofpackingforparticularinstallation. (ContactKerrPumpCorporationifyouareunsure.) Abrasiveorcorrosivefluid. Lackofoil,overloadonpump,foreignmatterinoil. Anewpumpwillrunhotforashortperiod(2or3days).Seeaboveforpersistentheating. Pumpwilloperatenear140F.underaverageconditions. Checkforairinpumpbybleedingatcovercaps. ToomuchspringtensionReciprocatingpumpshaveverylimitedpickup.

INSTALLATION INSTRUCTIONS

WARNING

Readeverythinginthissectionbeforeattemptingtorunorconnectyourpump.

Theimportanceofproperinstallationcannotbeoverstressed.Asthereciprocatingpumpisalmostunabletoliftfluid,propersuction floodingisamust.ThisistheFirststeptowardsatisfactoryoperation.

Forbestresults,followtheseinstallationguidelines.
(A) (B) (C) (D) (E) (F) TheKerrPumpsEngineeringServicewillbehappytoadviseyouinyourinstallationproblems.Asalmosteveryinstallationvaries,you cannotexercisetoomuchcareinmakingcertainyourinstallationisproper. Tostartthepump,openthesuctionlinevalveandpermittheintakechambertofillonthepump.Airmaybebledoffbyopeningthe valvecoversslightlyuntilthereisaconstantfluidflow.Afterbleeding,openthedischargelinevalveandstartthepump.Roughnessmayoccur fromcavitations(airinline)orfromstarvation(lackoffluid).Eliminatethesetroublesbeforepermittingcontinuousoperation. PRESSURERELIEFVALVE(REQUIRED) BYPASSEDFLUIDSHOULDBEPIPEDBACKINSUCTIONSUPPLYTANKWHENPOSSIBLE USEFLEXIBLEHOSEINDISCHARGELINEWHENPOSSIBLE DISCHARGESHUTOFFVALVE(OPTIONALUSEDFORTOTALSHUTDOWNORSERVICEONLY) DISCHARGEANDSUCTIONONEITHERSIDEOFFLUIDENDONALLMODELS. PULSATIONDAMPENERSMAYBEUSEDINEITHERTHESUCTIONORDISCHARGEPIPINGORBOTH.DISCHARGEDAMPENERSSHOULD BECAPABLEOFHANDLINGPUMPDISCHARGEMAXIMUMPRESSURE


1) CENTERLINE OF PUMP SUCTION (INLET) TO BE SLIGHTLY HIGHER THAN CENTERLINE OF SUCTION (INLET) VALVE SO ANY AIR IN SUCTION SYSTEM PROMPTLY REACHES PUMP AND IS EXPELLED A SLOPE OF PER FOOT IS BEST SLOPE BYPASS LINE SO LOW POINT DRAIN WILL FULLY EMPTY RELIEF AND CHOKE VALVES AND ALL LIQUID IN BYPASS CIRCUIT DO NOT LOCATE PIPING OR OTHER EQUIPMENT IN FRONT OF OR ABOVE PUMP FLIUD END PREVENTING SERVICING REFER TO MANUFACTURER FOR MINIMUM CLEARANCES LOCATE CHARGING PUMP AT POINT SHOWN. IF CHARGING PUMP IS NECESSARY (FOR VOLATILE FLUIDS, FOR EXAMPLE) 5) 6) 7) IF DESIRED, A TWO-WAY MOTOR OPERATED BYPASS VALVE MAY BE USED RATHER THAN MANUAL TYPE IT SHOULD BE DESIGNED TO OPEN AUOMATICALLY WHILE STARTING OR STOPPING BYPASS LINE SHOULD FEED LIQUID INTO TANK BELOW MINIMUM LIQUID LEVEL TO REMOVE PIPING STRAIN AND VIBRATION A FLEXIBLE HOSE, EXPANSION JOINT OR SWIVEL JOINT PAIR SHOULD BE POSITIONED TO MINIMIZE EFFECTS OF PIPING THERMAL EXPANSION, CONTRACTION AND PIPING WEIGHT SUCTION SIZED FOR 1 TO 2 FT/SEC MAX FLOW RATE. DISCHARGED SIZED FOR 8 TO 10 FT/SEC MAX FLOW RATE SUCTION AND DISCHARGE MUST BE SUPPORTED AND ANCHORED 9) TO PROTECT SUCTION SYSTEM AGAINST HAZARD OF DISCHARGE PRESSURE ENTRY (AS WHEN PUMP IS IDLE), A SMALL RELIEF VALVE IS OFTEN CONNECTED HERE 10) ALL SYSTEM COMPONENTS MUST HAVE ADEQUATE PRESSURE RATINGS FOR OPERATING, STARTING AND UPSET CONDITIONS. IN ORDER TO REDUCE POTENTIAL HAZARDS, PARTICULAR ATTENTION IS RECOMMENDED FOR THE SURGE CONDITION THAT WILL RESULT DOWNSTREAM OF THE REFLIEF VALVE WHEN NORMAL DISCHARGE IS BLOCKED

2) 3) 4)

8)

-AS A GENERAL RULE, FLUID LEVEL MUST BE HIGHER THAN THE PUMP FLUID END AS PLUNGERS CANNOT LIFT FLUID. 10 FEET OF HEAD IS A GOOD RULE OF THUMB. -CAUTION SHOULD BE TAKEN TO KEEP FITTINGS OUT OF THE SUCTION AND DISCHARGE PIPING AS THESE WILL RESULT IN POOR PERFORMANCE. -IF BENDS ARE NECESSARY USE 45 LONG RADIUS ELLS INSTEAD OF 90 ELLS.


PREVENTIVE MAINTENANCE DAILY

A. CheckandMaintainLubricantLevels. StandardLubricant: AGMAGrade(ASTMD2422) ISOViscosityGrade 4EP 150 SyntheticLubricant:

SAEViscosityGrade(J3068) 75W90

ViscosityinSSU@100degreeF 625765
PUMP CAPACITIES (APPROXIMATE)

KD1250 KJ2250 KZ3150 KM3250 KM3300 KP3300 R335/R340 Q5450

PLANETARY GEAR REDUCERS

2qts.

KT3350

16qts.

3qts. KT3400 16qts. 2qts.UseSAE30weightnondetergentmotoroilONLY 4qts. 4qts. 12qts. 16qts. 22.5gal. KB3500 KA3500 KSB6400 KSB6500 KCP6300 20qts. 36qts. 36qts. 36qts. 24qts.

#6 #8 #9

17ozs. 42ozs. 42ozs.

B. Ifpumphaslubricatingfacilitiesforstuffingboxes,checkleveloflubricant. C. Maintainpackingglandtensiononpacking(Donotovertighten) D. Visuallyinspectpumpforapparenttrouble. E. Keepthepumpclean.

MONTHLY

A. Drainandrefillcrankcase.Itisrecommendedthatoilbechangedafterthefirstweekofoperation. B. Washoilfillercapinkerosene. C. Checkvalvesforexcessivewear,brokenorbentsprings,etc. D. Checkcrankshaftbearingsforendplay.(Seesectiononcrankshaft) E. Keepallnuts,studs,etc.tight. F. Checkvalvecoversforleaks. G. Checkallsealsandgasketsforleaks

GENERAL

Replaceanyworkpartbeforeitseventualfailure.Usethefollowinginstructionsforremovalandreplacementofparts.Donthesitateto callonKerrPumpCorporationforhelpifnecessaryat18004418149.
SERVICE PROCEDURES (ALL MODELS)

A. VALVES(Wingguidedtype): i. DISCHARGEVALVE:Thedischargevalveandseatcanbeexposedbyfirstremovingthedischargevalvecovercap.Oncethe dischargecovercaphasbeenremovedyoumayliftoutthedischargevalvespringandthedischargevalve.Thevalveseatwillbe heldinplacebyataperfitandmustbepulledwithanappropriatevalvepullingtool(availablefromtheKERRPUMPSDealers). Oncethevalveandseathavebeenremovedtheyshouldberesurfacedorreplacedifbadlyworn.Toreplacethedischargevalve,

firstcleanandinspecttheseatboreforwashoutdefectsandthendroptheseatintothebore.Replacethevalveintotheseat andstrikethetopofthevalveacoupleofgoodblowsutilizingabrassbarandhammertoseatthevalveseatinthefluidend valvebore.Replacethevalvespringandcovercapafterinspectingthespringandthesealofthecovercap. ii. SUCTIONVALVE:Thesuctionvalvesarelocatedinthechamberdirectlybehindthesuctionorendvalvecovercaps.Thesuction valvesareservicedintheidenticalmannerasthedischargevalves.Note:Dischargevalvesmustberemovedpriortoany removalofthesuctionvalves.

ServiceProcedureforKZ3150PTValves iii. DISCHARGEVALVE:Thedischargevalveandseatcanbeexposedbyfirstremovingthedischargevalvecoverplate.Oncethe dischargecovercaphasbeenremovedyoumayliftoutthedischargevalvespring,dischargevalveandvalveseat.Oncethevalve andseathavebeenremovedtheyshouldbereplacedifbadlyworn.Toreplacedischargevalve,firstcleanandinspecttheseat boreforwashoutdefectsandthendroptheseatintothebore.Replacevalveinseatthenvalvespringandcovercap,always inspectingOringsealsbetweenseatsandcovercaps. SUCTIONVALVE:Thesuctionvalvesarelocatedinthechamberdirectlybelowthedischargevalveseat.Thesuctionvalvesare servicedintheidenticalmannerasthedischargevalves.

iv.

B. PONYRODandPONYRODPACKING:Pumpsusetwoponyrodsealingarrangements,modelsKM3250PTandKM3300PTuseascrewin sealgland,allothermodelsuseaboltinsealgland,theseglandsusepressinoilsealswithsnapringretainers.Someboltinglanduse adjustablepackingarrangementswithboltinorscrewinfollowerstoadjustpacking.Byunscrewingplungerfromponyrodagapmaybe facilitatedtoallowtheremovalofthevarioussealingarrangements.Aspecialwrenchwillbeneededtoremoveandreplaceponyrodto crosshead.(ThiswrenchisavailablefromKerrDealers)Allponyrodshaveajamnuttoaligntightenponyrodtocrosshead,caremust beexercisedininstallingnewsealonponyrodnottodamageit. C. DISASSEMBLYOFPOWEREND.

CAUTION:Priortodisassemblyofanypowerend,theplunger,ponyrod,andponyrodsealhousingmustberemoved.
Exposethecrankshaftandconnectingrodsbyremovingthepancover.Connectingrodcapsmaynowberemovedandtheconnecting rodandcrossheadshouldbeshovedallthewaytotherear(towardthefluidend)tofacilitatecrankshaftremovalouteithersideas convenient.Theconnectingrodsandcrossheadsmaynowbetakenoutthefrontcavityexposedbyremovingthecrankshaft.

Connectingrodsmayberemovedfromthecrossheadbylooseningthesetscrewanddrivingoutthewristpinfromthecrosshead.A bronzebushingisusedintheroditmaybedrivenoutoftherodandreplacedwithanewbushing.Reassemblyisthereverseofthe aboveoutlinedsequencewiththefollowingconsiderationsforfitsortolerance: i. General:AllKerrcomponentsaremachinedonmodernproductionmachinetoolsandareofthesamespecificationsandclose tolerancesyouwouldexpectinamodernautomobileengine.Itmustbepointedoutthatattopspeed(350to400RPM)your pumpwillnotevenbeapproachingidlespeedforagasolineenginesofieldfitsarepossibleandpracticalwhenmakingrepairs andreplacementsawayfromthefactory.Allproceduresoutlinedbelowarepossiblewithonlyhandtoolsandabsolutelyno instruments,specialtools,orgaugesareneeded. Connectingrodandwristpin:Properfitwillfindthewristpinturningfreelyinitsboreintheconnectingrod,butitshouldhave nowobblethatisdiscernableupanddownthemainaxisoftheconnectingrod.Thisloosenessinthewristpinfitisthemost probablecauseofknockingwhichistraceabletothepowerendofmostallpumps.Theonlysolutionforloosefittingwristpins istodiscardtheconnectingrodwristpinbushingandreplacewithanewone.Ifanywearisvisibleonthewristpinitshould alwaysbereplaced. CrankshaftEndPlayandLateraladjustments:AdjustmentoftheTaperRollerbearingsusedinallKerrPumpsisaccomplishedby removingoraddingshimsunderthebearinghousing.Shimsaretakenoutoraddeduntilthecrankshaft(withoutconnecting rods)willturnfreely,butwithnoendplayfeltwhenattemptingtopullorpushthejackshaftendofthecrankshaftalongitslong axis.Somelateraladjustmentispossiblebyremovingshimsfromonesideofthecrankshaftandaddingthemtotheopposite side.(Note:Lateraladjustmentisthecenteringofthecrankshaftinthepowerframehousing.) ConnectingRodtoCrankshaftfitting:Factoryboredconnectingrodswillnormallyfitthestandardcrankshaftjournaljustby boltingthecapontherodwiththestandardrodshimsbeingused.Ifthecapsdorequireadjustmentthisisaccomplishedby removingoraddingvariousthicknessesofrodshims.ThestandardconnectingrodshimusedonallKerrPumpsis1/32thickand iscomprisedof.002laminates,whichcanbepealedoffseparately.Properfitoftheconnectingrodwillallowthepump crankshafttoberotatedwhilenotallowinginandoutslackintheconnectingrodalongitslongormainaxis.Awellfittedrod willhavenoneoftheinandoutslack,butshouldbefreeenoughtobemovedfromsidetosideontherodjournal.Thisinsures therodnotbeingtootight.Apointofcautionwheninstallingtheconnectingrodassemblyinthepumpistomakecertaintheoil holesintherodareUPandnottowardthebottomofthepump.Thiswillresultinlubricationfailureinthesepartsandthe pumpwillfailinashortperiodoftime.Anadditionallyimportantstepistomakesurethattherodcapisboltedbackontherod

ii.

iii.

iv.

asitcameoff.Therodandcapcarryamarkornumberwhichallowsyoutomatchthembackproperly.Failuretodothiswill causetherodnottofitthejournalforwhichitwasmade. D. PowerEnd/FluidEndConnection:Acommonmisconceptionisthatthereissomeformoffluidsealbetweenthepowerendandthefluid end.Thisisfalse.Thefluidendismerelyboltedtothepowerframe.TotakeofftheFluidEndalltheLinersmustberemovedby unthreadingallretainerNutsfromeachretainerStud,slidingoffeachlinerRetainer,followedbyanyunscrewingallotherpowerframe tofluidendcapscrews,removingthePistonRodClamp,thensafelyslidingtheFluidEndawayfromthePowerFrame.

TECHNICALDATASHEET PCN:______ SupercedesPCN:_____

T.D.S.NO. Date

4.2 031006

SHORT TERM STORAGE PREPARATION PROCEDURE 1.0 SCOPE

ThisprocedureappliestoKerrPumpsONLY.Storageproceduresforanyotherunitcomponentsoraccessories(gearreducers,engines,etc.)aretobepreparedtothe specificmanufacturesrecommendations. 1.1 Shorttermstorageisdefinedasstorageand/ortransienttimelessthansix(6)monthsinanenvironmentdefinedinParagraph2.Ifstorageexceedingsixmonthsis expected,theLongTermPumpStoragePreparationProcedureshouldbefollowed. 1.2 KerrPumpswillonlypreparedforshorttermstorageifsospecifiedinthepurchaserorcustomerordercontroldocument.

2.0

STORAGE ENVIRONMENT

Aminimalenvironmentalcondition,tobemetbythecustomerorpurchaser,isaclosedsheltertoeliminateeffectsofsun,wind,sandorotherdebris.Largetemperature andhumiditychangesshouldbeavoidedtopreventcoatingdeteriorationorcontaminationbymoisture.

3.0

PRESERVATIVE PRODUCT

3.1 Thespecifiedrustpreservativewillprotecttheinternalpowerendpartsfromcorrosionduetoatmosphericmoisture,andmaybeleftinthepumpwhenfilledwith appropriatelubricantandplacedintoservice.Theelevatedtemperatureofservicewillcauserapiddepletionofthepreventativeprotection. 3.2

ThefollowingrustpreventativeproductsortheirequivalentsarerecommendedforuseinKerrPumpsandusuallyavailablein5gallon,55gallon containers:
CITGO: RUSTOLINEOIL10 SHELL: ENSISOILN

4.0

PROCEDURE
4.1 Preparationfrom;factorytesting,inventory,oradistributorrebuildfacility.

Drainanyoilthatmaybeinthepowerend,andthenfillthecompletepowerendcavitywiththespecifiedrustpreventative.After15to20minutes,draintherust preventativebackintoitsstoragedrumforfutureuse. Removeandcleanoillevelgages,pressuregagesandbreathercaps.Replacewithpipeplugsinthreadedopenings.Allbreathersshallbereplacedwithairtight seals,plugsorgasketedplates.Noventingisrecommendedasitmayallowmoistairin.

TECHNICALDATASHEET PCN:______ SupercedesPCN:_____

T.D.S.NO. Date 031006

4.2

4.1.1 Removethewiperboxsealsandcap/plugthesealopening. 4.1.2 Cleanthepumpoutersurfacespriortopainting. 4.1.3 Ifpaintingisrequiredmaskcrankandlubricatorshaftsurfacesandkeyways.Ifpaintingdoesnotapply,gotoPara.4.1.8. 4.1.4 Paintasspecifiedbythecustomerorderorasrequired. 4.1.5 Applyathinlayerofgreasetotheexposedoilseallips. 4.1.6 Applyathinlayerofheavyrustpreventativetotheexposedcrankandlubricatorshaftsurfacesandkeyways. 4.1.7 Wraptheexposedcrankandlubricatorshaftswithwaxedtape. 4.1.8 Carefullywrapthefollowingpartspriortoplacingthemintopolyurethanebags.Oillevelgages,lubepressuregages,andbreathercaps. 4.1.9 Finishbox,crateandmarkthepartsfromPara.4.1.2afterfinalinspection(seePara.4.2.2). 4.2 Shipping/Receiving(NewPumpsOnly) 4.2.1 Allpumpsandaccessories(asapplicable)willbefinalinspectedbyKerrPumppersonnelpriortoshipping.Anywitnessedorthirdpartyinspection willbesignedoffbythepurchaserorcustomerrepresentativepriortofinalcratingandshipment. 4.2.2 ExportcratingwillbeperformedbyeitheranapprovedKerrPumpsourceorasspecifiedbythepurchaserorcustomer.Anythirdpartyinspection willbecoordinatedwiththesource. 4.2.3 Uponreceiptoftheshipment,thepurchaserorcustomerisresponsibleforinspectionandrepairofdamagedcoatingsattheexpenseofthe shipper.

5.0

WARRANTY/START UP
5.1 5.2 5.3 PumpspreparedpertheaboveprocedurequalifyfortheStandardTerms&Conditionsinforceonthedateofshipment. Ifthepumpstorageperiodislessthan6months,followtheShortTermPumpPreparationProcedure. Priortostartup: 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 5.3.7 Removeallstoragecaps,plugs,andcovers. ReplaceanydamagedorcrackedOringsorgaskets. Inspectpowerendshaftoilsealsandreplaceifcracked,splitordamaged. Installcrankcasedrainplug,lubricationlevelsiteglassandbreathercap. Install,ifapplicable,anyoilpressureand/ortemperaturegage. Checktheconnectionoftheplungerandponyrodtothecrossheadpriorto,andafter,initialruninofthepump. Fillthecrankcasetotheproperlevelwiththespecifiedlubricant.

TECHNICALDATASHEET PCN:______ SupercedesPCN:_____

T.D.S.NO. Date

4.3 031006

TITLE: LONG TERM STORAGE PREPARATION PROCEDURE 1.0 SCOPE

ThisprocedureappliestoKerrPumpsONLY.Storageproceduresforanyotherunitcomponentsoraccessories(gearreducers,engines,etc.)aretobepreparedtothe specificmanufacturesrecommendations. 1.1 Longtermstorageisdefinedasstorageand/ortransienttimeexceedingsix(6)monthsinanenvironmentdefinedinParagraph2.Ifstorageforlessthan sixmonthsisexpected,theShortTermPumpStoragePreparationProcedureshouldbefollowed. 1.2 KerrPumpswillonlyprepareforshorttermstorageifsospecifiedinthepurchaserorcustomerordercontroldocument.

2.0

STORAGE ENVIRONMENT

Aminimalenvironmentalcondition,tobemetbythecustomerorpurchaser,isaclosedsheltertoeliminateeffectsofsun,wind,sandorotherdebris.Largetemperature andhumiditychangesshouldbeavoidedtopreventpreventativedeteriorationorcontaminationbymoisture.

3.0

RUST PREVENTATIVE PRODUCT

3.1 Therecommendedrustpreservativeshouldprotecttheinternalpowerendpartsfromcorrosionduetoatmosphericmoisture,andmaybeleftinthepump whenfilledwithappropriatelubricantandplacedintoservice.Theelevatedtemperatureofservicewillcauserapiddepletionofthepreventativeprotection. 3.2 ThefollowingrustpreventativeproductsortheirequivalentsarerecommendedforuseinKerrPumpsandusuallyavailablein5gallon,55gallon containers: CITGO: RUSTOLINEOIL10 SHELL: ENSISOILN

4.0

PROCEDURE
4.1 Preparationfrom;factorytesting,inventory,oradistributorrebuildfacility. 4.1.1 Drainanyoilthatmaybeinthepowerendandthenfillthecompletepowerendcavitywiththespecifiedrustpreventative.After15to20 minutes,draintherustpreventativebackintoitsstoragedrumforfutureuse. 4.1.2 Removeallplungers,ponyrods(ifapplicable),bafflediscs,packingandjunkrings. 4.1.3 Removeandcleanoillevelgages,pressuregagesandbreathercaps.Replacewithpipeplugsinthreadedopenings.

TECHNICALDATASHEET 4.1.4 4.1.5 4.1.6 4.1.7 4.1.8 4.1.9 4.1.10 4.1.11 4.1.12 4.1.13 4.2 PCN:______

T.D.S.NO. Date

4.3 031006

SupercedesPCN:_____

Allbreathersshallbereplacedwithairtightseals,plugsorgasketedplates.Noventingisrecommendedasitmayallowmoistairin. Removethewiperboxsealsandcap/plugthesealopening. Cleanthepumpoutersurfacespriortopainting. Ifpaintingisrequiredmaskcrankandlubricatorshaftsurfacesandkeyways.Ifpaintingdoesnotapply,gotoPara.4.1.9. Paintasspecifiedbythecustomerorderorasrequired. Applyathinlayerofgreasetotheexposedoilseallips. Applyathinlayerofheavyrustpreventativetotheexposedcrankandlubricatorshaftsurfacesandkeyways. Wraptheexposedcrankandlubricatorshaftswithwaxedtape. Carefullywrapthefollowingpartspriortoplacingthemintopolyurethanebags.Oillevelgages,lubepressuregages,andbreathercaps. Finishbox,crateandmarkthepartsfromPara.4.1.10afterfinalinspection(seePara.4.2.2).

Shipping/Receiving(NewPumpsOnly) 4.2.1 4.2.2 4.2.3 All pumps and accessories (as applicable) will be final inspected by Kerr Pump personnel prior to shipping. Any witnessed or third party inspection willbesignedoffbythepurchaserorcustomerrepresentativepriortofinalcratingandshipment. Export crating will be performed by either an approved Kerr Pump source or as specified by the purchaser or customer. Any third party inspection willbecoordinatedwiththesource. Uponreceiptoftheshipment,thepurchaserorcustomerisresponsibleforinspectionandrepairofdamagedcoatingsattheexpenseoftheshipper.

5.0

WARRANTY / START UP
5.1 5.2 5.3 PumpspreparedpertheaboveprocedurequalifyfortheStandardTerms&Conditionsinforceonthedateofshipment. Ifthepumpstorageperiodwillexceed6months,followtheLongTermPumpPreparationProcedure. Priortostartup: 5.3.1 Removeallstoragecaps,plugs,andcovers. 5.3.2 Installpacking,junkrings,plungers,ponyrods(ifapplicable),bafflediscs,andwiperboxseals.ReplaceanydamagedorcrackedOringsorgaskets. 5.3.3 Inspectpowerendshaftoilsealsandreplaceifcracked,splitordamaged. 5.3.4 Installcrankcasedrainplug,lubricationlevelsiteglassandbreathercap. 5.3.5 Install,ifapplicable,anyoilpressureand/ortemperaturegage. 5.3.6 Checktheconnectionoftheplungerandponyrodtothecrossheadpriorto,andafter,initialruninofthepump. 5.3.7 Fillthecrankcasetotheproperlevelwiththespecifiedlubricant.

Kerr Pump Maintenance Schedule for Piston Type Pumps

Check Oil Level in Pump Check Oil Level in Planetary Gear Check for Water or Bentonite in Gear Box Check Piston Chamber for Leaking Pistons Check Recovery Tank for Bentonite Check Piston Cooling Pump for Proper Operation Flush Fluid End Check Pony Rod Seals Check and Replace if Necessary Piston Cups Check and Replace if Necessary Valve Inserts Check and Replace if Necessary Valves and Seats Check and Replace if Necessary Liners Check Rod Bearings Check Pony Rods Check Belts

Daily or 8 Hrs

Weekly or 40 Hrs

Monthly or 200 Hrs

Quarterly or 500 Hrs

Semi-Annual or 1000 Hrs

Yearly or 2000 Hrs

Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Service Visual Inspection

Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Service Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection

Service Service Visual Inspection Visual Inspection Service Visual Inspection Service Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Service Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Service Service Service Service Service Service Visual Inspection Visual Inspection Visual Inspection Service Visual Inspection Service Visual Inspection Service Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection Visual Inspection

Visual Inspection Visual Inspection

Visual Inspection Visual Inspection

Visual Inspection Visual Inspection

KM-76M WINGGUIDED SEAT TRI-PIN TYPE PULLER ASS'Y

KM-306 VALVE SEAT SEATING TOOL

KM-276 PONY ROD SEAL TOOL

SPECIAL TOOLS FOR KM-3250PT, KM-3300PT

AP-71T VALVE INSERT TOOL

KM-75 BOLTED TYPE STUFFING BOX WRENCH

KM-277 PONY ROD WRENCH

How To Put Inserts In Valves Using Kerr Valve Insert Tool

1) Push Valve Insert over valve legs. Hint: (Insert will be more pliable if heated first-- warm to the touch not hot).

2) Put Tool between valve and valve insert with groove against valve.

3) Holding Valve insert down with thumb.

4) While holding valve down with thumb, rotate around valve with tool. (Similar to mounting a tire on a rim).

5) Continue rotating around valve with tool until insert is completely in groove.

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INSTRUCTIONS FOR CHANGING DISC VALVES (Revision B)

1. Remove Capscrews from Top and End Cover Plates

2. Remove Round Cover Caps; inspect orings for damage;

3. Unscrew Valve Capscrew; Remove Capscrew, Spring Retainer, Spring, Spacer, and Disc

4. Screw Kerr Pump Valve Puller into seat approximately

5. Hold Puller Stem from turning; Rotate large nut until seat releases

6. Remove Valve Seat from Puller; Remove remaining valves

INSTRUCTIONS FOR CHANGING DISC VALVES (Revision B) (cont.)

7. Remove Suction Valve Seat Through End Port

8. To Install Valve Assembly; Insert through End Port

9. Use a 1 wooden dowel rod to drive valve seat assembly into seating area using several firm but, not heavy blows with a hammer; CAUTION: heavy blows will damage valve

10. Torque valve capscrew to Kerr Pump specs

11. Install Discharge Valve, following procedure 9.

12. Install Cover Caps and torque Cover Plate capscrews to Kerr Pump Specs

KM-3250PT & KM-3300PT PISTON TYPE PUMP TORQUE SPECIFICATIONS

10 2 5 8 11 9

1 3 4
WHEN ADJUSTING THE ENDPLAY OF THE TAPERED ROLLER BEARINGS USED ON THE CRANKSHAFT, DIAL INDICATORS AND SHIMS MUST BE PROPERLY USED. INCORRECT BEARING ADJUSTMENT MAY RESULT IN EXCESSIVE NOISE, TEMPERATURE, AND REDUCED BEARING LIFE. Kerr Pumps RECOMMENDS BETWEEN .000 - .005 OF INTERNAL AXIAL CLEARANCE (END PLAY OR SIDE TO SIDE) WHEN ASSEMBLED. FINAL ADJUSTMENT MUST BE MADE USING A DIAL INDICATOR. INSURE THE CONNECTING RODS ARE DISCONNECTED TO ALLOW FREE CRANKSHAFT MOTION.

TORQUE SPECIFICATIONS
REFERENCE 1 2 3 4 5 6 7 8 9 10 11 DESCRIPTION PAN COVER CAPSCREW CONNECTING ROD CAPSCREW BEARING HOUSING CAPSCREW W RIST PIN SET SCREW AND JAM NUT PONY ROD PONY ROD PACKING GLAND FLUID STUD NUT LINER RETAINER NUTS FLUID END COVER PLATE CAPSCREW S CROSSHEAD COVER PLATE CAPSCREW PONY ROD TO PISTON CLAMP CAPSCREW S TORQUE 9 ft-lb (12 Nm) 65 ft-lb (88 Nm) 50 ft-lb (68 Nm) 12 ft-lb (16 Nm) 500 ft-lb (678 Nm) 50 ft-lb (68 Nm) 100 ft-lb (136 Nm) 80 ft-lb (11 Nm) 175 ft-lb (237 Nm) 10 ft-lb (14 Nm) 20 ft-lb (27 Nm)

NOTE: WHEN USING LUBRICANTS, REDUCE TORQUE AS FOLLOWS;

LUBRICANT
OIL & GREASE ANTI - SEIZE COMPOUND

.000"-.005" SHAFT END PLAY .003"-.004" CONNECTING ROD AT CRANKSHAFT .001" .002" CONNECTING ROD AT WRIST PIN

PERCENTAGE OF TORQUE REDUCTION REQUIRED

REDUCE TORQUE 40% REDUCE TORQUE 45%

REPEAT TORQUE SEQUENCE THREE TIMES EACH TOP AND FRONT PLATES

FLUID END COVERPLATE CAPSCREWS TORQUE TO: 110 FT/LBS (149 NM) WITH ANTI-SEIZE COMPOUND

KM-3250PT/KM-3300PT FLUID END TORQUE SEQUENCE

2.000 SHAFT 1/2" X 1/4" KEYWAY 3.26 17.2 4.8125 9.625

18.625 1"-NPT

7.00 4X 7/16 MOUNT HOLES

15.687

22.812 13.69 2"-NPT 9.125 1 1/4"-NPT DISCHARGE 3.000 12.0

13.9 11.0 5.5

9.7 .813 3.625 4.595 7.8

3.500 5.250 2 1/2"-NPT SUCTION

GENERAL DIMENSIONS FOR KM-3250PT

KM-31 KM-37 KM-34BCOS KM-58L KM-96HT KM-98HT KM-36BC KM-58S KM-97HT KM-31 KM-21 KM-37 KM-98HT KM-58L SPRING KM-96HT DISCHARGE VALVE KM-101 INSERT KM-98HT SEAT KM-300HT DISCHARGE VALVE ASSEMBLY KM-58S SPRING KM-97HT SUCTION VALVE KM-101 INSERT KM-98HT SEAT KM-305HT SUCTION VALVE ASSEMBLY

KM-21 KM-35BC

KM-112 KM-69

AP-16 KM-13 KM-15 KM-17 KM-18

KM-1 KM-2

KM-25-000 KM-12 KM-11 KM-10

AP-72 KM-19 KM-24 KM-275 KM-28

KM-65 AP-71 KM-264 *REMOVE PISTON & LINER AS AN ASSEMBLY IN ORDER TO SERVICE (CENTER LINER FIRST) KM-65 KM-64

KM-22 KM-26

KM-29 TWO SEALS TO CRANKCASE OIL KM-275 KM-28 KM-28S SNAP RING KM-280 KM-245RD KM-290 KM-28-A PONY ROD PACKING GLAND ASSEMBLY

TROUBLESHOOTING GUIDE for K err P um p 1) CHECK FOR LEAKING PISTONS - REPLACE IF NECESSARY 2) CHECK FOR PROPER FLUID FLOW TO PUMP - MINIMUM REQUIREMENTS 2" SUCTION HOSE NO MORE THAN 30' LONG WITH 20 PSI OF CONTINUOUS PRESSURE FEEDING PUMP

KM-295 KM-285

KM-3250PT

PUMP & GEAR REDUCER 3) REMOVE VALVE COVER CAPS AND LUBRICATION GEAR OIL INSPECT VALVES & VALVE SEATS BELOW 30 F 40W FOR FOREIGN OBJECTS AND WEAR 30-50 F 50W - REPLACE IF NECESSARY ABOVE 50 F 90W

KM-31 KM-21 KM-35BC KM-37 KM-34BC

KM-192 KM-190

KM-112 KM-210

AP-16 KM-13 KM-15 KM-215

KM-1PT

KM-26 KM-25-000 KM-12 KM-11 KM-10

KM-36BC KM-31 KM-21 KM-37 AP-71 KM-58L LONG SPRING KM-96HT DISCHARGE VALVE KM-101 INSERT KM-98HT SEAT KM-300 DISCHARGE VALVE ASSEMBLY KM-98S SHORT SPRING KM-97HT SUCTION VALVE KM-101 INSERT KM-98HT SEAT KM-305 SUCTION VALVE ASSEMBLY KM-270 KM-260 KM-250 KM-65 KM-290 KM-65 KM-64 KM-19 KM-17 KM-275 KM-18 KM-24 KM-29 TWO SEALS TO CRANKCASE OIL AP-72 KM-70 KM-120 KM-22 KM-25-000

*REMOVE PISTON & LINER AS AN ASSEMBLY IN ORDER TO SERVICE (CENTER LINER FIRST) KM-285 KM-270

KM-28S SNAP RING

KM-295 KM-252 KM-260 KM-250

KM-28 PONY ROD PACKING KM-28-A GLAND PONY ROD PACKING GLAND ASSEMBLY PUMP & GEAR REDUCER LUBRICATION GEAR OIL BELOW 30 F 40W 30-50 F 50W ABOVE 50 F 90W

TROUBLESHOOTING GUIDE for K err P um p 1) CHECK FOR LEAKING PISTONS - REPLACE IF NECESSARY 2) CHECK FOR PROPER FLUID FLOW TO PUMP - MINIMUM REQUIREMENTS 2" SUCTION HOSE NO MORE THAN 30' LONG WITH 20 PSI OF CONTINUOUS PRESSURE FEEDING PUMP 3) REMOVE VALVE COVER CAPS AND INSPECT VALVES & VALVE SEATS FOR FOREIGN OBJECTS AND WEAR - REPLACE IF NECESSARY

KM-3250PT WITH OPTIONS

18.625 3.3 6.96 4.8125 9.625 4X 7/16 MOUNT HOLES 1"-NPT

7.00

33.0 15.687

22.937 13.812

1 1/4"-NPT DISCHARGE

13.9 11.0 5.5

9.7 .813 7.8

3.000 3.500 5.250 2"-NPT SUCTION

11.97

GENERAL DIMENSIONS FOR KM-3300PT

KM-31 KM-34DBC KM-58L KM-96HT KM-98HT KM-31 KM-58S KM-97HT KM-21 KM-36BC KM-37 KM-98HT AP-71 KM-58L LONG SPRING KM-96HT DISCHARGE VALVE KM-101 INSERT KM-98HT SEAT KM-300HT DISCHARGE VALVE ASSEMBLY KM-58S SHORT SPRING KM-97HT SUCTION VALVE KM-101 INSERT KM-98HT SEAT KM-305HT SUCTION VALVE ASSEMBLY

KM-21 KM-35BC KM-37 KM-295 KM-285

KM-112 KM-69

AP-16 KM-13 KM-17 KM-18

KMX-1

KMX-121 KM-25-000 KM-12 KM-11 KM-10

AP-72 KM-19 KM-24 KM-26 KM-275 KM-28

KM-264 KM-250

KM-65 KM-290 KM-65 KM-64

KM-22
TROUBLESHOOTING GUIDE for Kerr P ump 1) CHECK FOR LEAKING PISTONS - REPLACE IF NECESSARY 2) CHECK FOR PROPER FLUID FLOW TO PUMP - MINIMUM REQUIREMENTS 2" SUCTION HOSE NO MORE THAN 30' LONG WITH 20 PSI OF CONTINUOUS PRESSURE FEEDING PUMP

*REMOVE PISTON & LINER AS AN ASSEMBLY IN ORDER TO SERVICE (CENTER LINER FIRST)

KM-275

TWO SEALS TO CRANKCASE OIL

KM-295 KM-285 KM-280 KM-245RD KM-290

KM-28-A PONY ROD PACKING GLAND ASSEMBLY

KM-28D SNAP RING

3) REMOVE VALVE COVER CAPS AND INSPECT VALVES & VALVE SEATS FOR FOREIGN OBJECTS AND WEAR PUMP & GEAR REDUCER - REPLACE IF NECESSARY

LUBRICATION BELOW 30 F 30-50 F ABOVE 50 F

GEAR OIL 40W 50W 90W

KM-3300PT

KM-31 KM-21 KM-35BC KM-37 KM-34BC

KM-192 KM-190

KM-112 KM-210

AP-16 KM-13 KM-15 KM-215

KMX-1PT

KM-26 KM-25-000 KM-12 KM-11 KM-10

KM-36BC KM-31 KM-21 KM-37 AP-71 KM-58L LONG SPRING KM-96HT DISCHARGE VALVE KM-101 INSERT KM-98HT SEAT KM-300HT DISCHARGE VALVE ASSEMBLY KM-98S SHORT SPRING KM-97HT SUCTION VALVE KM-101 INSERT KM-98HT SEAT KM-305HT SUCTION VALVE ASSEMBLY KM-270 KM-263 KM-250 KM-65 KM-290 KM-65 KM-64 KM-19 KM-17 KMX-275 KM-18 KM-24 KM-29 TWO SEALS TO CRANKCASE OIL AP-72 KM-70 KMX-120 KM-22 KM-25-000

*REMOVE PISTON & LINER AS AN ASSEMBLY IN ORDER TO SERVICE (CENTER LINER FIRST) KM-285 KM-270

KM-28S SNAP RING

KM-295 KM-261 KM-263 KM-250

KM-28 PONY ROD PACKING KM-28-A GLAND PONY ROD PACKING GLAND ASSEMBLY PUMP & GEAR REDUCER LUBRICATION GEAR OIL BELOW 30 F 40W 30-50 F 50W ABOVE 50 F 90W

TROUBLESHOOTING GUIDE for K err P um p 1) CHECK FOR LEAKING PISTONS - REPLACE IF NECESSARY 2) CHECK FOR PROPER FLUID FLOW TO PUMP - MINIMUM REQUIREMENTS 2" SUCTION HOSE NO MORE THAN 30' LONG WITH 20 PSI OF CONTINUOUS PRESSURE FEEDING PUMP 3) REMOVE VALVE COVER CAPS AND INSPECT VALVES & VALVE SEATS FOR FOREIGN OBJECTS AND WEAR - REPLACE IF NECESSARY

KM-3300PT WITH OPTIONS

KM-3300BCPT WITH OPTIONS

1"-NPT 3.428 5.5 15.76 9.625 7.000 10.75

2.938 33 22.935 2"-NPT 1 1/4"-NPT DISCHARGE 6.5 18.625 8.00

4X 29/64 MOUNT HOLES

20.6 8.8

5.250 1.9 3.50 7.812

3.5 1.75

11.97

2 1/2"-NPT SUCTION

GENERAL DIMENSIONS FOR KM-3300PT WITH OPTIONS

KM-3250SHPT

18.375 14 TOOTH 4 BOLT SAE MOUNT 4.8125 9.625 11.0 29.71 20.812 13.69 2"-NPT 3.000 3.500 4.595 5.812 7.125 14.165 1 1/4"-NPT DISCHARGE 11.0 5.5 15.437 4X 7/16 MOUNT HOLES 1"-NPT

7.00

9.7 .813 3.625

5.250

12.0

2 1/2"-NPT SUCTION

GENERAL DIMENSIONS FOR KM-3250SHPT

KM-31PT KM-37 KM-34BCPT KM-58L KM-96HT KM-98HT KM-36BCPT KM-58S KM-97HT KM-31PT KM-21 KM-37 KM-98HT KM-58L SPRING KM-96HT DISCHARGE VALVE KM-101 INSERT KM-98HT SEAT KM-300HT DISCHARGE VALVE ASSEMBLY KM-58S SPRING KM-97HT SUCTION VALVE KM-101 INSERT KM-98HT SEAT KM-305HT SUCTION VALVE ASSEMBLY

KM-21 KM-35BC

KM-112 KM-69

AP-16T KM-13 KM-15 KM-17 KM-18

KM-1

KM-122

KM-25-000 KM-12 KM-11 KM-10PT

AP-72 KM-19 KM-24 KM-275 KM-28

AP-71 KM-264

KM-65 KM-64

KM-65

KM-22 KM-26

*REMOVE PISTON & LINER AS AN ASSEMBLY IN ORDER TO SERVICE (CENTER LINER FIRST)

KM-29 TWO SEALS TO CRANKCASE OIL KM-275 KM-28 KM-28S SNAP RING KM-280 KM-245RD KM-290 KM-28-A PONY ROD PACKING GLAND ASSEMBLY

TROUBLESHOOTING GUIDE for Kerr Pump 1) CHECK FOR LEAKING PISTONS - REPLACE IF NECESSARY 2) CHECK FOR PROPER FLUID FLOW TO PUMP - MINIMUM REQUIREMENTS 2" SUCTION HOSE NO MORE THAN 30' LONG WITH 20 PSI OF CONTINUOUS PRESSURE FEEDING PUMP

KM-295 KM-285

KM-3250SHPT

PUMP & GEAR REDUCER 3) REMOVE VALVE COVER CAPS AND LUBRICATION GEAR OIL INSPECT VALVES & VALVE SEATS BELOW 30 F 40W FOR FOREIGN OBJECTS AND WEAR 30-50 F 50W - REPLACE IF NECESSARY ABOVE 50 F 90W

Kerr KM-3250PT/KM-3300PT/KM-3250SHPT/KM-3300SHPT Piston Type Pump

Part Number KM-1 KMX-1 KM-3 KM-4 KMX-4 KM-5 KMX-5 KM-6 KM-6HD-125-6 KM-6HD-125-3000 KM-6HD-125-6000 KM-7 KMX-7 KM-8-005 KM-8-010 KM-8-015 KMX-8-005 KMX-8-010 KMX-8-015 KM-9 KM-10 KM-10PT KM-11 KM-12 KM-13 KM-13T KM-14 KM-15 AP-16 KM-16D AP-16T KM-17 KM-18 KM-19 KM-20 KM-21 KM-22 KM-24 KM-24A KM-25-000 KM-25-015 KM-25-030 KM-25-045 Description Pump Case Pump Case Crankshaft Oil Seal Bearing Housing (Blind Side) Bearing Housing (Blind Side) Bearing Housing (Shaft Side) Bearing Housing (Shaft Side) Bearing Housing Capscrews Socket Head Capscrew for Bearing Housing Hyd-125-6 Socket Head Capscrew for Bearing Housing Hyd-125-3000 Socket Head Capscrew for Bearing Housing Hyd-125-6000 Bearing Housing Gaskets Bearing Housing Gaskets Main Bearing Adjusting Shims .005 Main Bearing Adjusting Shims .010 Main Bearing Adjusting Shims .015 Main Bearing Adjusting Shims .005 Main Bearing Adjusting Shims .010 Main Bearing Adjusting Shims .015 Main Bearings Pan Cover Pan Cover Pan Cover Capscrews Pan Cover Gasket Crosshead Cover Plate Crosshead Cover Plate Theaded Cover Plate Capscrews Crosshead Cover Plate Gasket Breather Cap (Oil Filler) Oil Level Dip Stick Breather Cap (Oil Filler) Threaded Style Crosshead Wrist Pin Wrist Pin Bushing Wrist Pin Set Screws & Nut Coverplate Capscrew Connecting Rod Capscrew Connecting Rod Only (No Inserts - Requires inserts both ends) Connecting Rod (Inserted Both Ends) Connecting Rod Insert Bearing (Std) Connecting Rod Insert Bearing (.015) Connecting Rod Insert Bearing (.030) Connecting Rod Insert Bearing (.045) # Req 1 1 1 1 1 1 1 12 6 6 6 2 2

As Req. As Req. As Req. 2 1 1 10 1 1 1 2 1 1 1 1 3 3 3 3 16 6 3 3 3 3 3 3

Kerr KM-3250PT/KM-3300PT/KM-3250SHPT/KM-3300SHPT Piston Type Pump

Part Number KM-25-060 KM-26 KM-28 KM-28A KM-28S KM-29 KM-31 KM-33 KM-34D KM-34AB KM-34S KM-34SS KM-34BCAB KM-34BCD KM-34BCS KM-34BCSS KM-34BCSHPTD KM-35AB KM-35D KM-35S KM-35SS KM-35BCAB KM-35BCD KM-35BCS KM-35BCSS KM-36AB KM-36D KM-36S KM-36SS KM-36BCAB KM-36BCD KM-36BCS KM-36BCSS KM-37A KM-37A KM-38 KM-38L KM-58L KM-58S KM-64 KM-65 AP-71 AP-72AB Description Connecting Rod Insert Bearing (.060) Connecting Rod Shims (Laminated) Pony Rod Gland for Double Seal Pony Rod Gland Assy (KM-28, KM-28S, 2ea of KM-29) Pony Rod Gland Snap Ring Pony Rod Oil Seal (Req. 2 per Set) Top & End Cover Plate Pony Rod Splash Guard Fluid End Vessel Only Fluid End (ALBZ) Vessel Only Fluid End (Steel) Vessel Only Fluid End (Stainless Steel) Vessel Only Fluid End (Bolted Cap) (ALBZ) Vessel Only Fluid End (Bolted Cap) (Ductile) Vessel Only Fluid End (Bolted Cap) (Steel) Vessel Only Fluid End (Bolted Cap) (Stainless Steel) Vessel Only Fluid End (Bolted Cap) (Ductile) Vessel Only Top Cover Cap (ALBZ) Top Cover Cap (Ductile) Top Cover Cap (Steel) Top Cover Cap (Stainless Steel) Top Cover Cap (Bolted Cap) (ALBZ) Top Cover Cap (Bolted Cap) (Ductile) Top Cover Cap (Bolted Cap) (Steel) Top Cover Cap (Bolted Cap) (Stainless Steel) End Cover Cap (ALBZ) End Cover Cap (Ductile) End Cover Cap (Steel) End Cover Cap (Stainless Steel) End Cover Cap (Bolted Cap) (ALBZ) End Cover Cap (Bolted Cap) (Ductile) End Cover Cap (Bolted Cap) (Steel) End Cover Cap (Bolted Cap) (Stainless Steel) O'Ring,Stuffing Box & Cover Cap O'Ring,Stuffing Box & Cover Cap Fluid End Capscrews S.S. Fluid End Capscrews Lineup Valve Spring (Wing-Guided) (Long) (Discharge) Valve Spring (Wing-Guided) (Short) (Suction) Packing Gland Stud Packing Gland Stud Nut Drain Plug 1/2" Hex Pipe Plug 1/8 NPT Oil Level/Stuffing Box Hex Plug (AB) # Req 3 6 3 3 3 3 sets 2 3 1 1 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 6 6 2 2 3 3 6 12 2 1

Kerr KM-3250PT/KM-3300PT/KM-3250SHPT/KM-3300SHPT Piston Type Pump

Part Number KM-72 AP-72S AP-72SS KM-76 KM-76M AP-77T KM-96HT KM-97HT KM-98HT KM-101R KM-101V KM-113PT KMX-113PT KM-120LH KM-120RH KMX-120LH KMX-120RH KM-121 KMX-121 KM-122-14T KMX-122-14T KM-122-17T KM-123 KM-124 KM-124LH KM-124RH KM-124-14T KM-124-17T KM-124-6000 KM-125-6 KMX-125-6 KM-125-3000 KMX-125-3000 KM-125-6000 KMX-125-6000 KM-125-GM1 KMX-125-GM1 KM-125-GM2 KMX-125-GM2 KM-125-GM3A KMX-125-GM3A Description Cover Cap Wrench 1/8 NPT Oil Level/Stuffing Box Hex Plug (Steel) 1/8 NPT Oil Level/Stuffing Box Hex Plug (Stainless Steel) Valve Puller Wing Type Valve Puller Wing Guide Pin Type Valve Insert Tool Discharge Valve, Heat Treated, A/R with Insert Suction Valve, Heat Treated, A/R with Insert Valve Seat, Heat Treated, A/R Abrasive Resistant Valve Insert Abrasive Resistant Valve Insert KM-3250PT Rebuild Gasket Kit Complete: (1) KM-3, (2) KM-7, (1) KM-12, (1) KM-15, (3) KM-29, (3) KM-33, (6) KM37, (1) KM-191, (3) KM-295 KM-3300PT Rebuild Gasket Kit Complete: (1) KM-3, (2) KMX-7, (1) KM-12, (1) KM-15, (3) KM-29, (3) KM-33, (6) KM-37, (1) KM-191, (3) KM-295 Crankshaft, Hydraulic Drive 1 1/8 Threaded Adapter LH Crankshaft, Hydraulic Drive 1 1/8 Threaded Adapter RH Crankshaft, Hydraulic Drive 1 1/8 Threaded Adapter LH Crankshaft, Hydraulic Drive 1 1/8 Threaded Adapter RH Crankshaft, Hydraulic Drive 1 1/4 Straight Keyed Drive Crankshaft, Hydraulic Drive 1 1/4 Straight Keyed Drive Crankshaft Splined 14T 12/24 Crankshaft Splined for 14T 12/24 Crankshaft Splined 17T 12/24 Splined Bearingless Hyd Mtr Shaft Adapter to 1 1/4 Keyed Crankshaft Splined Adapter for Auburn #6 to 1 1/4 Keyed Shaft Adapter Bearingless HD Left-Hand Threaded Shaft Adapter Bearingless HD Right-Hand Threaded Crankshaft Splined Adapter for Auburn #6 14T 12/24 Crankshaft Splined Adapter for Auburn #6 14T 12/24 6000 Hydraulic Motor Adapter 1 1/2 to 1 1/4 Bearing Housing, Hyd Drive for Auburn #6 Bearing Housing, Hyd Drive for Auburn #6 Bearing Housing, Bearingless-3000 Bearing Housing, Bearingless-3000 Bearing Housing, Hyd Mtr-6000 Bearing Housing, Hyd Mtr-6000 Bearing Housing, Hyd Drive for SAI GM1 Series Bearing Housing, Hyd Drive for SAI GM1 Series Bearing Housing, Hyd Drive for SAI GM2 Series Bearing Housing, Hyd Drive for SAI GM2 Series Bearing Housing, Hyd Drive for SAI GM3A Series Bearing Housing, Hyd Drive for SAI GM3A Series # Req 1 3 3 1 1 1 3 3 6 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Kerr KM-3250PT/KM-3300PT/KM-3250SHPT/KM-3300SHPT Piston Type Pump

Part Number KM-125-GS3 KMX-125-GS3 KM-125-800W KMX-125-800W KM-125-3000 KMX-125-3000 KM-125-4000 KMX-125-4000 KM-125-4000E KMX-125-4000E KM-125-6000 KMX-125-6000 KM-126 KMX-126 KM-130 KMX-130 KM-132 AP-135 KM-141 KM-190 AP-190-2 AP-190-3 AP-190-4 AP-190-5 AP-190-8 AP-190-9 KM-190-11 AP-190-12 AP-190-13 AP-190-14 KM-191 KM-192 AP-195 AP-197 KM-210 KM-215 AP-216 KM-220 KM-240 KM-245-175 KM-245-187 KM-245-200 KM-245-225 Description Bearing Housing, Hyd Drive for SAI GS3 Series Bearing Housing, Hyd Drive for SAI GS3 Series Bearing Housing, White Hyd Mtr 800 Series 14 Tooth Bearing Housing, White Hyd Mtr 800 Series 14 Tooth Bearing Housing, Bearingless 3000 Bearing Housing, Bearingless 3000 Bearing Housing, Bearingless Hyd Mtr 4000 Bearing Housing, Bearingless Hyd Mtr 4000 Bearing Housing, Eaton Hyd Mtr 14 Tooth Bearing Housing, Eaton Hyd Mtr 14 Tooth Bearing Housing, Hyd Mtr 6000 1-1/2 Keyed Shaft Bearing Housing, Hyd Mtr 6000 1-1/2 Keyed Shaft Bearing Housing, Hyd Drive for 1 1/4 Straight Keyed Drive & 14T 12/24 Bearing Housing, Hyd Drive for 1 1/4 Straight Keyed Shaft & 14T 12/24 Bearing Housing, Extensions Shaft Bearing Housing, Extension Shaft Auxiliary Shaft Oil Seal, Bearing Housing Extension Shaft Bearing Housing Water Pump Adapter Piston Chamber Cover Water Manifold Plug Water Manifold / Oil Manifold Bolt Water Manifold 90 Degree Fitting Water Manifold Quick Coupling Piston Chamber Cover Inspection Glass Wing Nut Piston Chamber Cover Inspection Glass Capscrew Piston Chamber Cover Stud Fitting, Water Jet 1/4 Lock Washer 1/4-20UNC Nut Piston Chamber Cover Gasket Piston Chamber Cover Sight Glass Water Pump, Bronze Water Pump Repair Kit (Nitrile) Water Manifold Line, Water Pump to Manifold 3/8 Quick Connect Line, Water Pump to Supply Tank Liner Cooling System Reservoir Kit Piston Complete 1-3/4 (Includes HSN Cup KM-260-175,Retainer KM-261-175RD & Nut KM-270) Piston Complete 1-7/8 (Includes HSN Cup KM-260-187,Retainer KM-261-187 & Nut KM-270) Piston Complete 2 (Includes HSN Cup KM-260-200, Retainer KM-261-200 & Nut KM-270) Piston Complete 2-1/4(Includes HSN Cup KM-260-225, Retainer KM-261-225RD & Nut KM-270) # Req 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 2 2 2 3 4 4 1 1 1 1 1 1 1 1 1 3 3 3 3

Kerr KM-3250PT/KM-3300PT/KM-3250SHPT/KM-3300SHPT Piston Type Pump

Part Number KM-245-175G KM-245-187G KM-245-200G KM-245-225G KM-250-175 KM-250-187 KM-250-200 KM-250-225 KM-261-175RD KM-261-187 KM-261-200 KM-261-225RD KM-263-175 KM-263-187 KM-263-200 KM-263-225 KM-263G-175 KM-263G-187 KM-263G-200 KM-263G-225 KP-264RD KM-275 KMX-275 KM-276 KM-277 KM-280 KM-280-1 KM-285-175CER KM-285-187CER KM-285-200CER KM-285-225CER KM-285-175CER-A KM-285-187CER-A KM-285-200CER-A KM-285-225CER-A KM-285G-175CER-A KM-285G-187CER-A KM-285G-200CER-A KM-285G-225CER-A KM-285-175KER KM-285-187KER KM-285-200KER KM-285-225KER Description Piston Complete 1-1/2 (Includes Cup KM-260G-175, Retainer KM-261-175 & Nut KM-270) Piston Complete 1-7/8 (Includes Cup KM-260G-187, Retainer KM-261-187 & Nut KM-270) Piston Complete 2 (Includes Cup KM-260G-200, Retainer KM-261-200 & Nut KM-270) Piston Complete 2-1/4 (Includes Cup KM-260G-225, Retainer KM-261-225RD & Nut KM-270) Piston, Body Only 1 3/4" Piston, Body Only 1 7/8" Piston, Body Only 2" Piston, Body Only 2 1/4" Retainer, Rubber Piston Cup, 1 3/4 Retainer, Rubber Piston Cup, 1 7/8 Retainer, Rubber Piston Cup, 2 Retainer, Rubber Piston Cup, 2 1/4 Piston Cup 1 3/4 HSN Piston Cup 1 7/8 HSN Piston Cup 2 HSN Piston Cup 2 1/4 HSN Piston Cup 1 3/4 Piston Cup 1 7/8 Piston Cup 2 Piston Cup 2 1/4 Piston Cup Nut (Run Dry Type) Pony Rod, Piston Pump Type Pony Rod, Piston Pump Type Installation Tool for Pony Rod Seal Pony Rod Installation Wrench Clamp, Pony Rod to Piston Rod SKT C/S Liner, 1 3/4 Ceramic Liner, 1 7/8 Ceramic Liner, 2 Ceramic Liner, 2 1/4 Ceramic Liner Assembly 1 3/4 (Piston complete HSN, liner, gasket) Liner Assembly 1 7/8 (Piston complete HSN, liner, gasket) Liner Assembly 2 (Piston complete HSN, liner, gasket) Liner Assembly 2 1/4 (Piston complete HSN, liner, gasket) Liner Assembly 1 3/4 (Piston complete, liner, gasket) Liner Assembly 1 7/8 (Piston complete, liner, gasket) Liner Assembly 2 (Piston complete, liner, gasket) Liner Assembly 2 1/4 (Piston complete, liner, gasket) Liner, 1 3/4 Kerramic Liner, 1 7/8 Kerramic Liner, 2 Kerramic Liner, 2 1/4 Kerramic # Req 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 3 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

Kerr KM-3250PT/KM-3300PT/KM-3250SHPT/KM-3300SHPT Piston Type Pump

Part Number Description KM-285-175KER-A Liner Assembly Kerramic 1 3/4Piston complete HSN, liner, gasket) KM-285-187KER-A Liner Assembly Kerramic 1 7/8 (Piston complete HSN, liner, gasket) KM-285-200KER-A Liner Assembly Kerramic 2 (Piston complete HSN, liner, gasket) KM-285-225KER-A Liner Assembly Kerramic 2 1/4 (Piston complete HSN, liner, gasket) KM-285G-175KER-A Liner Assembly Kerramic 1 3/4 Piston complete, liner, gasket) KM-285G-187KER-A Liner Assembly Kerramic 1 7/8 (Piston complete, liner, gasket) KM-285G-200KER-A Liner Assembly Kerramic 2 (Piston complete, liner, gasket) KM-285G-225KER-A Liner Assembly Kerramic 2 1/4 (Piston complete, liner, gasket) KM-290 Liner Retainer KM-295 Liner Gasket KM-300HT Abrasive Resistant Discharge Valve Complete (KM-96HT, KM-98HT & KM-58L) KM-305HT Abrasive Resistant Suction Valve Complete (KM-97HT, KM-98HT & KM-58S) KM-320 Flow Meter AP-324-6-4 # 6 Planetary Gear Assembly With 1 1/2 Male Input Shaft 4.5:1 AP-324-6-3 # 6 Planetary Gear Assembly 3.75:1 14 Tooth Input Spline SAE C Bolt Mount AP-330 SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft AP-330H Housing, SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft AP-330S Input Shaft, SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft AP-330B Bearings, SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft AP-330-1 Oil Seal, SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft AP-330-2 Snap Ring, SAE C 4 Bolt Drive Assembly 1-1/2 Male Input Shaft AP-331 O'Ring, #8 Auburn Input Drive Assembly AP-351 Oil Level Sight Glass AP-352 Oil Level Sight Plug All prices and part numbers are subject to change without prior notice. # Req 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 2 1 1 1 1 1