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Warning:

1. This calcultion is provided to the user as-is. No warranties are made to the accuracy of the calculation,
however it has been tested inhouse and is working as expected. Author makes no claims nor accepts any
liabilities arising due to use / misuse of this calculation.
Notes:
1. Cells with Green background are input cells
2. Cells with Yellow background are lookup cells
3. All other cells are calculated values
4. Pipe size and thickness information is only updated till DN600 size. Other values coming soon
5. Values of CLASS600 and CLASS900 are updated only. Other values coming soon
6. Copy Column E and paste it along side to have more flanges evaluated.
7. This calculation is checked against Caesar II Version 6.10 Flange Leakage Calculation module and the results
are inline with it, as of 28-May-2013
8. This workbook is not protected, users can change values as they seem fair

Sr No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

Copy entire Column E and paste it for as many flanges as required


Description
Notation Unit
Loads
Internal Pressure
P
MPa
Axial Load
N
Bending Moment
Nm
General
Flange Class
Pipe Size
Pipe Schedule
Material Properties
Flange Allow. at Amb. Temp
Sfs
MPa
Flange Allow. at Design Temp
Sfd
MPa
Bolt Allow. at Amb. Temp
Sa
MPa
Bolt Allow. at Design Temp
Sb
MPa
Gasket Factor
m
Gasket Factor
y
MPa
Dimension
Flange OD
A
mm
Flange ID
B
mm
Bolt Circle Diameter
C
mm
Hub Thickness at Small end
g0
mm
Hub Thk at back of flange
g1
mm
Hub Length
h
mm
Flange Thickness
t
mm
Nom Thk of Pipe/Nozzle Wall
tn
mm
Nominal Bolt Diameter
a
in
Number of Bolts
Area of Bolt at Thread
mm2
Gasket OD
mm
Gasket ID
mm
Calculations
Width of Gasket
N
mm
Basic gasket seating width
b0
mm
b
mm
Location of Gasket Load
G
mm
Equivalent Pressure
Peq
MPa
Total Pressure
P
MPa
Total Hydrostatic End Force
H
N
Total Compression Load
Hp
N
Bolt load for Operating
Wm1
N
Bolt load for Seating
Wm2
N
Area of Bolt for Operating
Am1
mm2
Area of Bolt for Seating
Am2
mm2
Required Area of Bolt
Am
mm2
Bolt Stress % in Operating
Bolt Stress % in Seating
Is Bolt area Adequate
Flange Design Bolt Load Oper
W1
N
Flange Design Bolt Load Seat
W2
N

120
10.2
-53541
33452
600
600
80
161
153.029
172.369
172.369
3
69
940
548.08
838.2
30.96
84.96
101.4
101.6
30.96
1 7/8
24
1394
685.8
628.7
28.6
14.3
9.4
666.9
0.728
10.928
3815304.1
1211144.2
5026448.3
1364813.5
29161.0
7918.0
29161.0
87.18%
0.14%
YES
5026448.3
5396086.3

Sr No
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72

Copy entire Column E and paste it for as many flanges as required


Description
Notation Unit
120
Radial Distance
R
mm
60.1
Moment Arm hD
hD
mm
102.58
Moment Arm hT
hT
mm
115.35
Moment Arm hG
hG
mm
85.65
Hydrostatic End Force HD
HD
N
2405236.2
Difference HT
HT
N
1410067.9
Gasket Load HG
HG
N
1211144.2
Moment MD
MD
N.mm
246729132.8
Moment MT
MT
N.mm
162655252.8
Moment MG
MG
N.mm
103729132.2
Total Operating Flange Moment
Moo
N.mm
513113517.8
Total Seating Flange Moment
Mos
N.mm
462150871.1
Calculate Stresses
Operating Longitudinal Hub Stress
SHO
MPa
120.8
Operating Radial Flange Stress
SRO
MPa
132.9
Operating Tangential Flange Stress
STO
MPa
72.4
Seating Longitudinal Hub Stress
SHS
MPa
108.8
Seating Radial Flange Stress
SRS
MPa
119.7
Seating Tangential Flange Stress
STS
MPa
65.2
(1.5 x Sfd) / SHO
1.900
Sfd / SRO
1.152
Sfd / STO
2.113
Sfd / ((SHO + SRO) / 2)
1.207
Sfd / ((SHO + STO) / 2)
1.584
(1.5 x Sfs) / SHS
2.220
Sfs / SRS
1.345
Sfs / STS
2.468
Sfs / ((SHS + SRS) / 2)
1.409
Sfs / ((SHS + STS) / 2)
1.850
If above 10 values are > 1.0, All Pass
PASS

OD of Flange
Size/Class
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600

150
90
100
110
115
125
150
180
190
215
230
255
280
345
405
485
535
595
635
700
815

300

600
95
115
125
135
155
165
190
210
230
275
330
355
420
510
560
605
685
745
815
940

900

240
290
350
380
470
545
610
640
705
785
855
1040

1500

2500

Diameter of BCD
Size/Class
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600

Diameter of BCD
150
60.3
69.9
79.4
88.9
98.4
120.7
139.7
152.4
177.8
190.5
215.9
241.3
298.5
362
431.8
476.3
539.8
577.9
635
749.3

300

600
66.7
82.6
88.9
98.4
114.3
127
149.2
168.3
184.2
215.9
266.7
292.1
349.2
431.8
489
527
603.2
654
723.9
838.2

900

190.5
235
279.4
317.5
393.7
469.9
533.4
558.8
616
685.8
749.3
901.7

1500

2500

Number of Bolts
Size/Class
150
15
4
20
4
25
4
32
4
40
4
50
4
65
4
80
4
90
8
100
8
125
8
150
8
200
8
250
12
300
12
350
12
400
16
450
16
500
20
600
20

300

600
4
4
4
4
4
8
8
8
8
8
8
12
12
16
20
20
20
20
24
24

900

8
8
8
12
12
16
20
20
20
20
20
20

1500

2500

Diameter of Bolts
Size/Class
150
15
1/2
20
1/2
25
1/2
32
1/2
40
1/2
50
5/8
65
5/8
80
5/8
90
5/8
100
5/8
125
3/4
150
3/4
200
3/4
250
7/8
300
7/8
350
1
400
1
450
1 1/8
500
1 1/8
600
1 1/4

300

600
1/2
5/8
5/8
5/8
3/4
5/8
3/4
3/4
7/8
7/8
1
1
1 1/8
1 1/4
1 1/4
1 3/8
1 1/2
1 5/8
1 5/8
1 7/8

900

7/8
1 1/8
1 1/4
1 1/8
1 3/8
0 3/8
1 3/8
1 1/2
1 5/8
1 7/8
2
2 1/2

1500

2500

Minimum Thickness of Flange


Size/Class
150
300
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600

600
14.3
15.9
17.5
20.7
22.3
25.4
28.6
31.8
35
38.1
44.5
47.7
55.6
63.5
66.7
69.9
76.2
82.6
88.9
101.6

900

38.1
44.5
50.8
55.6
63.5
69.9
79.4
85.8
88.9
101.6
108
139.7

1500

2500

Diameter of large end of Hub (X)


Size/Class
150
300
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600

600
38
48
54
64
70
84
100
117
133
152
189
222
273
343
400
432
495
546
610
718

900

127
159
190
235
298
368
419
451
508
565
622
749

1500

2500

Diameter of small end of Hub (Ah)


Size/Class
150
300
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600

600
21.3
26.7
33.4
42.2
48.3
60.3
73
88.9
101.6
114.3
141.3
168.3
219.1
273
323.8
355.6
406.4
457
508
610

900

88.9
114.3
141.3
168.3
219.1
273
323.8
355.6
406.4
457
508
610

1500

2500

Length through Hub for Weld Neck (Y)


Size/Class
150
300
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600

600
52
57
62
67
70
73
79
83
86
102
114
117
133
152
156
165
178
184
190
203

900

102
114
127
140
162
184
200
213
216
229
248
292

1500

2500

Area of Bolt at the Thread from ASME B1.1 Table 6


Size
Dia (in)
Area (in2) Area (mm2)
1/4
0.25
0.0318
20.5
5/16
0.3125
0.0524
33.8
3/8
0.375
0.0775
50.0
7/16
0.4375
0.1063
68.6
1/2
0.5
0.1419
91.5
9/16
0.5625
0.182
117.4
5/8
0.625
0.226
145.8
3/4
0.75
0.334
215.5
7/8
0.875
0.462
298.1
1
1
0.606
391.0
1 1/8
1.125
0.763
492.3
1 1/4
1.25
0.969
625.2
1 3/8
1.375
1.155
745.2
1 1/2
1.5
1.405
906.4
1 5/8
1.625 1.606379
1036.4
1 3/4
1.75
1.9
1225.8
1 7/8
1.875 2.16031
1393.7
2
2
2.5
1612.9
2 1/4
2.25
3.25
2096.8
2 1/2
2.5
4
2580.6
2 3/4
2.75
4.93
3180.6
3
3
5.97
3851.6

ID of Spiral Wound Gasket (ASME B16.20 Table 9)


Size/Class
150
300
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
600

sket (ASME B16.20 Table 9)


600
19.1
25.4
31.8
47.8
54.1
69.9
82.6
101.6
120.7
147.6
174.8
225.6
274.6
327.2
362
412.8
469.9
520.7
628.7

900

95.3
120.7
147.6
174.8
222.3
276.4
323.9
355.6
412.8
463.6
520.7
628.7

1500

2500

OD of Spiral Wound Gasket (ASME B16.20 Table 9)


Size/Class
150
300
600
15
31.8
31.8
31.8
20
39.6
39.6
39.6
25
47.8
47.8
47.8
32
60.5
60.5
60.5
40
69.9
69.9
69.9
50
85.9
85.9
85.9
65
98.6
98.6
98.6
80
120.7
120.7
120.7
90
100
149.4
149.4
149.4
125
177.8
177.8
177.8
150
209.6
209.6
209.6
200
263.7
263.7
263.7
250
317.5
317.5
317.5
300
374.7
374.7
374.7
350
406.4
406.4
406.4
400
463.6
463.6
463.6
450
527.1
527.1
527.1
500
577.9
577.9
577.9
600
685.8
685.8
685.8

E B16.20 Table 9)
900
31.8
39.6
47.8
60.5
69.9
85.9
98.6
120.7

1500
31.8
39.6
47.8
60.5
69.9
85.9
98.6
120.7

2500
31.8
39.6
47.8
60.5
69.9
85.9
98.6
120.7

149.4
177.8
209.6
257.3
311.2
368.3
400.1
457.2
520.7
571.5
679.5

149.4
177.8
209.6
257.3
311.2
368.3
400.1
457.2
520.7
571.5
679.5

149.4
177.8
209.6
257.3
311.2
368.3
400.1
457.2
520.7
571.5
679.5

Pipe Size and Thickness


Size/Schedule
OD
STD
15
21.3
20
26.7
25
33.4
32
42.2
40
48.3
50
60.3
65
73
80
88.9
90
101.6
100
114.3
125
141.3
150
168.3
200
219.1
250
273.1
300
323.9
350
355.6
400
406.4
450
457
500
508
600
610

XS
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.53
9.53
9.53
9.53
9.53
9.53

XXS
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7

7.47
7.82
9.09
9.7
10.15
11.07
14.02
15.24
17.12
19.05
21.95
22.23
25.4
25.4

10

6.35
6.35
6.35
6.35
6.35

20

6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53

30

7.04
7.8
8.38
9.53
9.53
11.13
12.7
14.27

40
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
10.31
11.13
12.7
14.27
15.09
17.48

60

10.31
12.7
14.27
15.09
16.66
19.05
20.62
24.61

80
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.7
15.09
17.48
19.05
21.44
23.83
26.19
30.96

100

120

140

15.09
18.26
21.44
23.83
26.19
29.36
32.54
38.89

11.13
12.7
14.27
18.26
21.44
25.4
27.79
30.96
34.93
38.1
46.02

20.62
25.4
28.58
31.75
36.53
39.67
44.45
52.37

160
4.78
5.56
6.35
6.35
7.14
8.74
9.53
11.13
13.49
15.88
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
59.54