Precocity Automation System

G-35A, Kunwar Singh Nagar Nangloi Delhi- 110046, INDIA

Tel. +91-9555817489; +91-991064637; Email: enggcontrols@gmail.com

Incorporated in 2011, Precocity Automation System is an India based engineering solution company formed with a vision to provide innovative engineering automation solution to a wide array of industries. We specializes in the field of Customized Test & Measurement automation & special purpose machines for a wide range of applications. We are a group of experts from different hard core fields like mechanical, pneumatics, Hydraulics, electrical, Instrumentation and Electronic Based Special Product as per Specification

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REGD, OFFICE:-

recocity Automation System

Within a short span of time, we have sharpened our skills in the relevant domain. Leveraging on our extensive knowledge & experience in the field of Industrial Automation, we have come up with cost effective solutions. Further, our technical competence, superior products & dedication to ongoing improvement in offering solutions using their rich domain experience & networking with globally latest technological product suppliers makes us competent than our competitors.

WORK OFFICE:PRECOCITY AUTOMATION SYSTEM G-35A, KUNWAR SINGH NAGAR NANGLOI DELHI 110041 E-MAIL enggcontrols@gmail.com

PRECOCITY AUTOMATION SYSTEM BOOTH NO. 187, GRAIN MARKET, PAI ROAD PUNDRI KAITHAL 136027 E-MAIL enggcontrolsautomation@gmail.com

Precocity Automation System

G-35A, Kunwar Singh Nagar Nangloi Delhi- 110046, INDIA
Tel. +91-9555817489; +91-991064637; Email: enggcontrols@gmail.com

Our services With the comprehensive experience of a DIN ISO 9001 certified plant engineering company we will take care of all phases and aspects of your projects - from the beginning to final acceptance. Planning and layout of test benches and facilities Project-drafting and project management System integration Mechanical design and manufacture Electrical engineering Measuring equipment and instrumentation Automation equipment Assembly and commissioning Service and Annual Maintenance Contract

Our customers
*Car manufacturers *HVAC & Compressor Unit *Commercial vehicle manufacturers *Engine manufacturers and repair shops *Component manufacturers *Development service providers *Testing centers *Universities/teaching institutions *Research institutes *Machine manufacturers

REGD, OFFICE:PRECOCITY AUTOMATION SYSTEM BOOTH NO. 187, GRAIN MARKET, PAI ROAD PUNDRI KAITHAL 136027 E-MAIL enggcontrolsautomation@gmail.com

WORK OFFICE:PRECOCITY AUTOMATION SYSTEM G-35A, KUNWAR SINGH NAGAR NANGLOI DELHI 110041 E-MAIL enggcontrols@gmail.com

PRECOCITY AUTOMATION SYSTEMS AND YOU WILL PASS YOUR TEST! Our product and service portfolio

Applications Special Purpose Test Bench Customized test & measurement Data acquisition system Data logger system Control Panel Industries Automotive Environmental and power generation Railway engineering Marine engineering Military engineering Tool construction and mechanical engineering

Area of use Research and development Production Quality assurance Maintenance Models PAS containerized design Conventional design integrated into the building Custom solutions

YOUR TESTING PROBLEM IS OUR CHALLENGE TEST BENCHES TAILOR Our test benches We will design a test bench ideally suited to your test requirements ready for use, modular and efficient.

Customized Whether we are dealing with a complete car HVAC, an Car compressor or assembly - your requirements are what counts.

Innovative HVAC or Compressor, hybrid drives or future drive systems - PAS test benches deliver the results you require. Specialized From severe cold to tropical heat PAS testing systems will enable you to simulate extreme environmental conditions.

Cost-efficient From the initial concept to hand-over of the turnkey facility, PAS will provide consistent project management - all from a single source.

Environmentally compatible Optimum soundproofing reduces noise level, innovative treatment of noise lowers the emission of pollutants we strongly believe in assuming responsibility for our environment.

EXPERIENCE AND EXPERTISE FOR EFFICIENT TESTING SOLUTIONS

Time-saving Automated testing procedures, automatic docking of supply lines, speedy setup - time saving concepts ensure efficient procedures. Comprehensive Ventilation, energy supply or cooling and refrigeration equipment - needless to say that PAS will also take care of the planning and implementation of your building technology.

Efficient Innovative concepts and the use of leading-edge technology enables PAS test benches to be operated with minimum impact on natural resources - tailored to your requirements and economically efficient. Alternative A modular containerized construction available as an alternative to traditional in-building designs provides a highly flexible and economical solution - both as a free-standing solution or integrated into an existing building.

Compatible Whenever you are faced with the need to upgrade existing test benches or replace individual components - open interfaces enable the smooth integration of new equipment. Worry-free With a comprehensive maintenance and service offering, PAS will remain your reliable partner throughout your systems service life.

Special-purpose test systems PAS also designs customized testing solutions for individual applications. The applications below show only some of the numerous options available. Your testing problem is our challenge!

Single-cylinder test benches Complete testing systems including dynamometer, anti-vibration mounting and all necessary media/ supply circuits/services (fuel, oil, water, exhaust lines, air, etc.) for use in research and development. Test benches for electrical railway traction drives and wheel sets Customized test benches for static and dynamic testing.

Stroke/pressure measuring system for turbochargers Customized solutions designed for measuring and recording a variety of measurement variables, depending on requirements.

Standard products Based on long-standing experience gained in numerous projects involving a wide range of testing requirements, we have been able to develop and offer a broad portfolio of standard solutions. A summary is shown below. Testing equipment Fuel consumption measuring and conditioning Systems * Special Digital Power Supply **Volume flow measuring systems Control systems Test bench automation systems Loading units Eddy current dynamometers Hydraulic dynamometers

System assemblies Test bench frames Throttle actuator Shaft guards

 Experience and expertise in the drive testing sector Turn-key test benches for engines, drive units, assemblies, and non-standard applications Customized solutions - conventional design or PAS containerized solutions available Mechanical components and measuring equiment for test benches Planning of test benches and test floors

Annual Maintenance Contract

We keeps your machine Working Your manufacturing plant has become highly dependent on machine & machine is dependent on controller proper working and you dread the thought of your machine creating a problem at the wrong moment, when you need it the most Why dont you get an annual maintenance contract with us and relax? We will: Attend your problem at short span of time Do PM of beneath AMC Contract Machine within a sample period of time Repair & replace the damaged part of machine during PM

COMPRESSOR ENDURANCE TEST BENCH Compressor Endurance Test Bench has been developed for endurance testing of automobile AC Compressors. Main Features of the Test Bench are:

PC Based system with NI DAQ cards, Lab VIEW software for monitoring & controlling process parameters such as suction pressure / temperature, discharge pressure/ temperature, expansion valve pressure/ temperature, chamber temperature , clutch RPM etc. Insulated compressor room chamber with temperature control up to 120 C. Running & Loading of compressor by VFD driven motor, Condenser & Evaporator heat exchangers. Data logging of controlled parameters for Quality analysis.

PULSATION TESTING MACHINE

Pulsation Testing Machine is designed for pressure pulsation testing of Heat Exchangers, Discharge & Suction Hoses, Condensers, Evaporator, Tube Liquids; Tank Receiver etc. used in auto AC conditioning system. Main Features of the Test Bench are:

PC based system with Lab VIEW software & NI data acquisition cards for measuring process parameters. Safety chamber with temperature control up to 135C and oil temperature control to simulate real test conditions for components under test. Pressure pulsation testing up to four components at a time of max. 1500 ml capacity. Hydraulic power pack for generating test pressure up to 14 - 100 bar, pressure pulsation control using accumulators. Pressure from pulsation testing acquired, displayed and controlled under set time and pressure limits for different models. Components are put under test for settable number of cycles normally ranging up to 1, 00,000 & above. Data logging of Parameter for analysis

BURST PRESSURE TEST BENCH Burst Pressure test bench is designed for testing hoses, evaporators, heat exchangers etc. used in auto air conditioning systems. The Burst Test is used to determine the components weakest point. It is performed by internally pressurizing the component until it bursts for Dynamic/ Static burst thus determining its "Burst Strength Resistance". Main Features of the Test Bench are:

PC based system with LabVIEW software & NI data acquisition cards for controlling and monitoring of pressure and flow in the component under test along with controlled rise in temperature of hydraulic oil. Interactive user interface is provided on a touch screen panel for operator to set test parameters and interact with the system during the test. The Hydraulic power pack consisting of oil chamber, flow and pressure control valves, directional valves, intensifier , pressure transmitter for generating test pressure Maximum Hydraulic test pressure ranging from: 20 to 400 Kgf/cm2. Pressure ramping (linear) control (5 150 Kgf/cm2/ minute) with the help of a proportional flow & pressure control valve. Safety chamber for component testing with vertical sliding door. Pressure of component under test is increased & holding of pressure for settable time and pressure untill component gets bursted. Burst Pressure capturing and displaying. Interactive user interface for setting/editing test parameters. Report generation after each Test OK and NG Output after completion of test.

POWER WINDOW TEST BENCH Power Window test bench is designed and developed for endurance / fatigue testing of motors used in power windows. Main Features of the Test Bench are:

PC Based system with NI DAQ cards and Lab VIEW software for data acquisition and interactive user interface. Motor to be Tested are employed on power windows with all 4 doors and motor performance is monitored for set number of cycles, thus simulating real test conditions. Current being drawn by motors monitored as per set limits. Speed of power windows are also monitored. Data logging being done for motor performance analysis

HV STATOR TEST BENCH HV Stator Test Bench is an on-line testing machine developed to test stator coils used to engage clutches in automobile AC compressors. Main Features of the machine are:

Fully PC based system, with NI Data acquisition cards & LabVIEW software. Conducts 3 standard tests to check the quality of coil. Continuity & coil resistance test , checks the current drawn by coil with set limits. Insulation resistance test @ 600V AC - 1000V AC to check insulation quality of coil. High voltage layer short test @ 1500 V DC to check for any internal layers short or turns present in coil, by comparing aquired ringing waveform developed from coil under test with the master coil. 'OK' & 'NG' output after performing all tests and auto stamping on coil. Data logging for every coil tested during each shift for analysis point of view.

BLOWER TEST BENCH Blower Test Bench is used for on-line quality testing of automobile AC Blowers. Main Features of the machine are:

Checks the presence of one, two or three resistances (as per models). Checks continuity of relays present in the blower. Checks the current drawn by the blower Checks the current drawn by the blower motor at various speeds for settable time blower. Printing option available after completion of the test. PLC & Touch panel HMI for control, monitoring and editing / setting of different model test parameters. OK and NG Output after completion of test.

CLUTCH SLIP TORQUE TEST BENCH Machine is designed & programmed for clutch slip torque checking for fully assembled compressors as well as clutch assemblies of various models. Main Features of the Test Bench are:

Capable of applying torque up to 150 NM at programmable rates. A Heated Chamber with temperature control (up to 1500C) for mounting of compressors / clutch assemblies under test. A multi groove pulley driven by a pneumatic cylinder, rack & pinion arrangement. Rate of torque control by proportional valve for drive cylinder. A belt tensioning roller actuated by a pneumatic cylinder. PLC with touch panel HMI for monitoring and setting test parameters.

POWDEDEFOAMING MACHINE Defoaming machine is designed & programmed to perform the defoaming action on potted PCBs, to remove any moisture present. Main Features of the machine are listed below:

Vacuum chamber for attaining the different vacuum levels. Vacuum pump with resin trap for vacuumizing the chamber. Proportional and vacuum valve for controlling the desired vacuum rate as per setting. PLC & HMI Control for machine operation

POWDER COATING MACHINE Powder Coating Machine has been designed & developed for powder coating of Armature, Stator, and Rectifier Plates for electrical insulation. Main Features of the machine are listed below:

Fluidized Powder Path Automatic holder fixture with/without masking of component area Fixture dunking & rotation Arrangement Excess powder blow arrangement. Suction lip around fludized bath for preventing powder escape in environment. Cyclone with screw / vibratory conveyor for recovery & recirculation of powder. Bag filter for preventing air pollution & powder wastage. PLC & Touch Panel HMI control for machine operation.

ADVANTAGES: Automated masking of areas not to be coated feasible. Even coating with thickness control. Avoids Powder wastage & Pollution.

ROTOR PULLEY STRENGTH TEST BENCH Machine is designed & programmed for performing fatigue / endurance testing on pulley rotor, thus determining rotor strength for various models. Main Features of the Test Bench are:

It is capable of applying belt tension up to 500 Kgs & running the rotor up to 20000 rpm at programmable rates. Insulated & sound proof heated chamber with temperature control (up to 1500C) for mounting of pulley rotors under test. Motorized screw jack for belt tensioning adjustment. PLC with touch panel HMI for monitoring and setting test parameters.

Thank You

CONTACT US Precocity Automation System Contact Person: SUSHIL KUMAR

G-35A, Kunwar Singh Nagar Nangloi Delhi 110041