PROJECT : PARAXYLENE -II CLIENT : IOCL, PANIPAT

OWN ER I O C L

DOCUMENT No. 6319-00-16-50-4057 Rev. 0 Page 2 of 7

INDI AN T O Y O

O IL E

C ORP ORA TIO N

LI MIT ED. L IMIT ED

PM C

NGI NEER ING

MUMBAI I NDI A

I NDIA

TEI L

1.0 SCOPE The intent of this Calculation is to determine A) The size of Main Earthing Conductor B) The Resistance value of an Earthing System to the general mass of earth. 2.0 REFERENCE DOCUMENTS / DESIGN DATA / ASSUMPTIONS A) Reference Documents a) IS-3043 - 1987 b) IS-2309 : 1989 c) Engineering design basis - Electrical (Doc. No. 4935-00-16-50-DB-01, Rev.0) d) Engineering design basis - Electrical (Doc. No. 4935-00-16-50-DB-02, Rev.0) e) Job specification for electrical facilities (Doc. No. 4935-00-16-50-SP-02, Rev.0) f) Equipment Layout Plan for PAREX / XYLENE /TATORAY / ISOMAR / Substation-52 h) Equipment earth connections will be as per "Equipment earthing schedule" (Refer EIL Standard drawing no. 7-51-0116, Rev.3)

B)

Design Data a)The Resistance value of an Earthing System to the general mass of earth for the electrical system and equipment must not exceed 5 ohms. b) Soil Resistivity (ohm-m) = 12 W-m (Refer attached 'Annexure-4')

C)

Assumptions a)The effect of interconnecting links between other Earthing Grids is ignored. b) Duration of Fault Current = 3 sec.

3.0 DEFINITIONS & FORMULAE A) R where l d r Resistance of Pipe Electrode (Ref. Clause 9.2.2 of IS-3043) = = = =
100 2

r
l

4 log e d

ohms

Length of Pipe (in cm) Diameter of Pipe (in cm) Resistivity of Soil (in W-M)

B)

Earth Conductor Sizing (Ref. Clause 12.2.2.1 of IS-3043) I k =

S

where

I S t k

= = = =

AC, RMS value of Fault Current Cross-sectional Area (mm2) Operating Time of disconnecting device, in seconds Factor dependent on material of Conductor

The 'K' Factor is determined from the following formula : k =

Qc

(B

+ 20 )

20

In 1 +

f - i B + i

Format No. EIL 1641-1924 Rev. 1

Copyright EIL-All rights reserved

PROJECT : PARAXYLENE -II CLIENT : IOCL, PANIPAT

OWN ER I O C L

DOCUMENT No. 6319-00-16-50-4057 Rev. 0 Page 3 of 7

INDI AN T O Y O

O IL E

C ORP ORA TIO N

LI MIT ED. L IMIT ED

PM C

NGI NEER ING

MUMBAI I NDI A

I NDIA

TEI L

where, Qc = Volumetric Heat capacity of Conductor material j/oC mm3 B = Reciprocal of Temperature co-efficient of resistivity at 0oC for Conductor (oC) d20 = Electrical Resistivity of Conductor Material at 20o C (W-mm) o qi = Initial Temperature of Conductor ( C) qf = Final Temperature of Conductor ( C) Main Earth Loop Material = GI Strip 3.8 x 10-3 Qc = 202 C B = 138 x 10-6 d20 = qf = 500
o

j / C mm

(W mm at 20 C) C For safe area ( Refer Table 6A of IS-3043)

o

200 C For hazardous area ( Refer Table 6A of IS-3043) qf = C) The maximum possible current density (Ref. 10.3 of IS-3043) i =
7.57 x 10 3 r t

where, i = maximum possible current density in Amp/ m 2 = r = Resistivity of soil in W- m t = Operating Time of disconnecting device, in seconds = 4.0 A) CALCULATIONS Earth fault current around Sub-station E/f current in the vicinity of S/S (as per Annexure-1 attached) = Earth fault current in Hazardous areas E/f current is taken same as 3 phase fault current Maximum rating of distribution transformer Impedence of transformer Fault level at secondary side of transformer

12 W-m 3 sec.

27.98 KA

B)

2 MVA 6.25 % 32 MVA 44.52 kA Minimum cable length from sub-station to unit = 230 m Maximum cable size from sub-station to unit = 2x3x185 sq.mm. Cable Resistance (ohm/Km) 0.199 ohm/km = Cable Reactance (ohm/Km) 0.082 ohm/km = Length of cable (m) 230 m = No. of runs 2 = Resistance calculated 0.023 ohm = Reactance calculated 0.009 ohm = Impedance = 0.025 ohm p.u. impedance at 2MVA base and 0.415kV base = ohmic impedance / p.u. impedance = 0.0248 x 2 0.415 2 0.288 p.u. = = Total impedance up to fault level (in p.u.) source impd.+cable impd. = 0.0625 + 0.288 = 0.3505 Fault level at secondary side of transformer = 2 0.3505 = 5.7061 MVA = 7.94 kA Actual fault current shall be still lower if the resistance of earth return path is also consdired

= = = =

Format No. EIL 1641-1924 Rev. 1

Copyright EIL-All rights reserved

PROJECT : PARAXYLENE -II CLIENT : IOCL, PANIPAT

OWN ER I O C L

DOCUMENT No. 6319-00-16-50-4057 Rev. 0 Page 4 of 7

INDI AN T O Y O

O IL E

C ORP ORA TIO N

LI MIT ED. L IMIT ED

PM C

NGI NEER ING

MUMBAI I NDI A

I NDIA

TEI L

C)

Determination of Size of Main Earthing Conductor (for safe area; sub-station, control room etc.) k =
Qc (B + 20 ) 20

- i In 1 + f B + i

= 3.8 x 10 (202+20) 138 x 10-6

-3

ln 1 + 500-45 202+45

k
I S

= = = =

80
k
t

S S

t k 27.98 x

sqrt(3) 80 mm2 mm2

= 606 Considering corrosion allowance of 10% = 667 \ S

As per I.E rule requirements, atleast 2 earthing connections are provided. Max. fault current in each strip is less than 14KA. Hence, Standard Strip Conductor of 75 mm x 10 mm GI is adequate.

D)

Determination of Size of Main Earthing Conductor (for unit area (hazardous area)) k =
Qc

(B

+ 20 )

20

In 1 +

f - i B + i

= 3.8 x 10-3(202+20) 138 x 10-6 54.6

k
t

ln 1 + 200-45 202+45

k
I S

= = = =

S S

t k 7.94 x

sqrt(3) 54.6 mm2 mm2

= 252 Considering corrosion allowance of 10% = 277 \ S

Considering Standard Strip Conductor of 50 mm x 6 mm GI, which is adequate. E) Adequacy of earthing material As per IS-3043, dissipation of Fault Current at Electrode surface i = 7.57 x 10 3
r t

i i

= =

7.57 x 103 12 x 3 1261.667 A/m2

Format No. EIL 1641-1924 Rev. 1

Copyright EIL-All rights reserved

PROJECT : PARAXYLENE -II CLIENT : IOCL, PANIPAT

OWN ER I O C L

DOCUMENT No. 6319-00-16-50-4057 Rev. 0 Page 5 of 7 2025 m 450 m Lengthx2(width+thickness) 2025 x2x(50+6) x0.85 1000 192.8 m2 450 x2x(75+10) x0.85 1000 65.03 m2 xDxL x 0.065 x 3 0.61 m2 28 17.2 m2 275 m2 Fault Current in Amps. Current Density in Amps./ m 2

INDI AN T O Y O

O IL E

C ORP ORA TIO N

LI MIT ED. L IMIT ED

PM C

NGI NEER ING

MUMBAI I NDI A

I NDIA

TEI L

Total length of 50 x 6 sq.mm. strip (unit area) approx. Total length of 75x10sq.mm.strip(in S/S)approx. Area contributed by strip Area contributed by 50x6sq.mm. strip (considering 15% reduction in effective area due to perforations) Area contributed by 75x10sq.mm. strip (considering 15% reduction in effective area due to perforations) Total Area of each Earth Electrode in contact with Ground

= = = = = = = = = = = = = = =

No. of electrodes for substation area (approx.) Total area of electrodes Total area (strip + electrodes) Total Surface Area of Electrode & strip required

44519.881 1262 = 35.29 m2 Hence, from the above it is clear that total area provided by the buried conductors and electrodes is much higher than the calculated (required) area to dissipate the fault current. F) Determination of resistance value of Earthing system to the general mass of earth. Resistance to Earth of GI Electrode = r 12 W-M l = 300 cm (length in contact with ground) d = 6.5 cm 4l R = 100 r =

(4 x 300) 100 x 12 x log e 2 x x 300 6.5

ohms x log e d 2l

3.321 W = No. of earth electrodes provided in S/S = Combined Resistance of 28 Electrodes =

28 3.321 = 0.12 W 28 The Resistance of Earth Grid will be further reduced due to electrodes provided in control room and unit area and buried GI strip. G) No. of earth elecrodes required for providing clean earth in substation. As per bid package Earth resistance to be limited to 1ohm. = (Refer attached 'Annexure-4') r 5.7 W-M l = 300 cm (length in contact with ground) d = 6.5 cm 4l R = 100 r =

(4 x 300) 100 x 5.6 x log e 2 x x 300 6.5

1.55 W 1.55 = 1 2 Nos. 2 Nos.

ohms x log e d 2l

= No. of electrodes required = No. of electrodes envisaged =

Format No. EIL 1641-1924 Rev. 1

Copyright EIL-All rights reserved

PROJECT : PARAXYLENE -II CLIENT : IOCL, PANIPAT

OWN ER I O C L

DOCUMENT No. 6319-00-16-50-4057 Rev. 0 Page 6 of 7

INDI AN T O Y O

O IL E

C ORP ORA TIO N

LI MIT ED. L IMIT ED

PM C

NGI NEER ING

MUMBAI I NDI A

I NDIA

TEI L

5.0 A)

LIGHTNING PROTECTION Calculations for risk assessment The probable number of strikes (risk) to the structure per year -6 P = Ac x Ng x 10 x F where P = The probable number of strikes (risk) to the structure per year Ac = Collection area in m2 = (LxW) + 2(LxH) + 2(WxH) + x H2 L = Length in m. W = width in m. H = height in m. 2 27 Ng = the number of (flashes to ground) per km per year = F = Weighing factor = A x B x C x D x E A = Depends on 'Use of structure' B = Depends on 'Type of construction' C = Depends on 'Contents of consequential effects' D = Depends on 'Degree of isolation' E = Depends on 'Type of country'
Sr. No.

Description

H
(m.)

Ac 4176.46 234.64 1403.14 2107.14

Ng 27 27 27 27

A 1 1 1 1

B 0.4 0.4 0.4 0.4

C 1 1 1 1

D 1 1 1 1

E 0.3 0.3 0.3 0.3

F 0.12 0.12 0.12 0.12

P
13532 x10
-6

(m.) (m.)

1 Substation-52 2 Operator cabin

66 33 8.9 9 5 8 4.5 15 15

760 x10-6 4546 x10-6

6827.1 x10
-6

3 Compressor house 12
(TATORAY)

4 compressor house (ISOMAR)

20 16

From above it is clear that in all the cases P > 10-5 Hence, lightning protection is required for S/S-52, operator cabin, compressor house and the same has been provided in accordance with IS:2309. B) Calculation of down conductors i) Calculation based on total base area Total base area = Length (L) x Width(W) Total nos. of down conductors = area - 100 300 ii) Calculation based on perimeter Total nos. of down conductors =

perimeter 20

No. of conductors required shall be the smaller value of the result obtained by using formula i) & ii) above in line with clause no. 12.2.3 (b) of IS-2309.

Format No. EIL 1641-1924 Rev. 1

Copyright EIL-All rights reserved

PROJECT : PARAXYLENE -II CLIENT : IOCL, PANIPAT

OWN ER I O C L

DOCUMENT No. 6319-00-16-50-4057 Rev. 0 Page 7 of 7

INDI AN T O Y O

O IL E

C ORP ORA TIO N

LI MIT ED. L IMIT ED

PM C

NGI NEER ING

MUMBAI I NDI A

I NDIA

TEI L

S.N o. Description 1 Substation-52 2 Operator cabin 3 compressor house TATORAY 4 compressor house ISOMAR

Length width (W) base area no. of cond. no. of cond. Con. to be (L) m m =LxW Required As Perimeter (m) Required As Provided per i) per ii) 66 33 2178 7.9267 198 9.9 10 9 12 20 5 8 16 45 * 96 * 320 1.7333 28 40 72 1.4 2 3.6 2 2 4

* Since the area is less than 100sq.mm., no. of down conductors shall be one as per clause 12.2.3 of IS:2309. C) The lightning protection of tall structures is achieved by providing separate earth pits (2Nos. For each protected structure). List of tall structures and radius of arcs covered by them is as per ANNEXURE - 2. Lightning protection layouts (for PAREX/XYLENE, TATORAY and ISOMAR) are as per ANNEXURE - 3.

Format No. EIL 1641-1924 Rev. 1

Copyright EIL-All rights reserved

PROJECT : PARAXYLENE -II CLIENT : IOCL, PANIPAT

OWN ER I O C L

DOCUMENT No. 6319-00-16-50-4057 Rev. 0

INDI AN T O Y O

O IL E

C ORP ORA TIO N

LI MIT ED. L IMIT ED

PM C

NGI NEER ING

MUMBAI I NDI A

I NDIA

TEI L

"ANNEXURE -1"
Calculation of Earth Fault Current Ig =
3.E X0 + 3X GP)

(X1 + X2 +

Source Data Voltage level = Fault level = Fault MVA =

6.6 25 286

KV KA MVA

6.6KV cable data Cable size selected is, 3x185sq.mm., Al, XLPE Resistance (ohm/Km) = 0.211 Reactance (ohm/Km) = 0.101 Length of cable (m) approx. = 60 Resistance calculated = 0.01266 Reactance calculated = 0.00606 6.6KV/0.415KV transformer data Transformer MVA = Transformer impedance = Base MVA = 2 MVA Base impedance at 415V = Base impedance at 6.6KV =

ohm ohm

2 6.25 %

with no -ve tolerance

KV2 = MVA KV2 = MVA = = =

0.08611 ohm 21.78 ohm

Source Reactance Xs

Base MVA Source MVA

2 286 0.00699819 pu cable resistance base impedance 0.01266 22 0.00058127 pu cable reactance base impedance 0.00606 22 0.00027824 pu transformer pu reactance x base MVA transformer MVA 0.0625 pu

6.6 KV Cable Resistance Rc

= = =

6.6 KV Cable Reactance Xc

= = =

Transformer Reactance XT

= =

Format No. EIL 1641-1924 Rev. 1

Copyright EIL-All rights reserved

PROJECT : PARAXYLENE -II CLIENT : IOCL, PANIPAT

OWN ER I O C L

DOCUMENT No. 6319-00-16-50-4057 Rev. 0

INDI AN T O Y O

O IL E

C ORP ORA TIO N

LI MIT ED. L IMIT ED

PM C

NGI NEER ING

MUMBAI I NDI A

I NDIA

TEI L

X1 = X2 = X1 = X2 = X0 = XT = XGP = =

(5.81x10- 4)2 + (7 x10-3+ 2.78x10- 4 + 0.0625)

0.0698 pu 0.0625 pu Reactance of Ground Return Circuit

Consider 30 M length of 2 runs of 75 mm x 10 mm GI Strip for 75 mm x 10 mm GI Strip r = 138 x 10-6 W mm = Electrical Resistivity of conductor material at 20C (From Table 5 of IS-3043) Resistance of Strip = = Resistance of Strip in Pu = = = Fault MVA =
2.76

138 x 10

-6

x 30 x 1000
-3

1 2

750

2.76 x 10 W
x 10 0.086 -3

0.032 pu
3 x (Base MVA)

X1

+ X2 + X0 + 3 X GP

3x2 0.0698 + 0.0698+ 0.0625+ 3 x 0.0321

6 0.2984 20.11 MVA
20.11 3 x 0.415

= = Fault Current Ig = =

27.98 KA

Format No. EIL 1641-1924 Rev. 1

Copyright EIL-All rights reserved

"ANNEXURE -1" Calculation of Earth Fault Current Ig =

(X1 + X2 +

3.E X0 + 3X GP)

Source Data Voltage level = Fault level = Fault MVA =

6.6 25 286

KV KA MVA

6.6KV cable data Cable size selected is, 3x185sq.mm., Al, XLPE Resistance (ohm/Km) = 0.211 Reactance (ohm/Km) = 0.101 Length of cable (m) approx. = 60 Resistance calculated = 0.01266 Reactance calculated = 0.00606 6.6KV/0.415KV transformer data Transformer MVA = Transformer impedance = Base MVA = 2 MVA Base impedance at 415V = Base impedance at 6.6KV =

ohm ohm

2 6.25 % with no -ve tolerance

KV MVA KV2 MVA

= =

0.08611 ohm 21.78 ohm

Source Reactance Xs

= = =

Base MVA Source MVA

2 286 0.006998 pu cable resistance base impedance 0.01266 21.8 0.000581 pu cable reactance base impedance 0.00606 21.8 0.000278 pu transformer pu reactance x base MVA transformer MVA 0.0625 pu

6.6 KV Cable Resistance Rc

= = =

6.6 KV Cable Reactance Xc

= = =

Transformer Reactance XT

= =

X1 = X2 = X1 = X2 = X0 = XT = XGP = =

(5.81x10- 4)2 + (7 x10-3+ 2.78x10- 4 + 0.0625)

0.0698 pu 0.0625 pu Reactance of Ground Return Circuit

Consider 30 M length of 2 runs of 75 mm x 10 mm GI Strip for 75 mm x 10 mm GI Strip r = 138 x 10-6 W mm = Electrical Resistivity of conductor material at 20C (From Table 5 of IS-3043) Resistance of Strip = = Resistance of Strip in Pu = = = Fault MVA =
X1

138 x 10

-6

x 30 x 1000
-3

1 2

750

2.76 x 10 W
2.76 x 10 0.086 -3

0 pu
3 x (Base MVA) + X2 + X0 + 3 X GP

3x2 0.0698 + 0.0698+ 0.0625+ 3 x 0.0321

= = Fault Current Ig = =

6 0.2984 20.11 MVA

20.11 3 x 0.415

27.98 KA

ANNEXURE - 2
Height (H in mtr.) 59.6 45.77 39.57 20.45 23.8 19.12 12.07 2.5 44.12 71.1 38.22 15.385 15.98 7.515 10.85 77 Protected Radius (H x tan30) in mtr. Earth Pit 34.427 26.438 22.857 11.813 13.748 11.044 6.972 1.444 25.485 41.07 22.077 8.887 9.231 4.341 6.267 44.478
2 Nos. 2 Nos. 2 Nos.

S.No. Equipment tag no. PAREX / XYLENE 1 05-C1 (tall structure) 2 05-C2 (tall structure) 3 05-C3 (tall structure) 4 05-C4 5 05-V1 & V2 6 05-V3 7 05-V7 8 05-V8 9 06-C1 (tall structure) 10 06-C2 (tall structure) 11 06-C3 (tall structure) 12 06-V2 A/B 13 06-V4 14 06-V12 15 06-V13 16 06-F1 A/B (tall structure)

2 Nos. 2 Nos. 2 Nos.

2 Nos.

ISOMAR S.No. Equipment tag no. 1 07-C1 (tall structure) 2 07-C2 3 07-V1 4 07-V2 5 07-V3 6 07-R1 (tall structure) 7 07-E1 8 07-F1 (tall structure) TATORAY S.No. Equipment tag no. 1 08-C1 (tall structure) 2 08-R1 3 08-V1 4 08-V2 5 08-F1 (tall structure)
PAREX / XYLENE PIPE RACK ISOMAR PIPE RACK TATORAY PIPE RACK

Height (H Protected Radius in mtr.) (H x tan30) in mtr. Earth Pit 35.9 20.737 2 Nos. 11.05 6.383 2.8 1.617 11.88 6.862 10.835 6.259 65 37.546 2 Nos. 16.82 9.716 60 34.658 2 Nos.

Height (H Protected Radius in mtr.) (H x tan30) in mtr. Earth Pit 47.51 27.443 2 Nos. 16.725 9.661 12.12 7.001 7.86 4.54 60 34.658 2 Nos. 13.5 10.5 10.5 7.798 6.065 6.065

Following equipment of Parex/Xylene are self protected 05-E8A/B; 05-E12A/B; 05-E13A/B; 06-V11; 06-P12A/B; 06-V14; 06P14A/B; 05-UV1; 05-P9A/B; 06-V10