RJ SPRING RUBBER AND METAL PARTS MFG. CORP.

Company Profile Presentation

CONTENTS
COMPANY PROFILE PRODUCTS

PRODUCT APPLICATION
STRATEGIES, MACHINES & EQUIPMENT
FUTURE PLANS

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BUSINESS PROFILE
Business Trade Name : Business Address : Nature of Business : Plant and Office Area : Date Established : Kind of Ownership : RJ Spring Rubber and Metalparts Mfg. Corp. 171 Natl Road, Ortigas Ave. Ext. Brgy. Delapaz, Antipolo City

Manufacturer
Plant : 900 sq.m / Office : 100 sq.m September 1994 Corporation (02) 658-19-87 ; (02) 658-19-51 ; (02) 473-04-33 ; (02) 387-93-15 Fax : (02) 212-05-31 Sales@rjspringrubber.com / rjspringrubber@yahoo.com

Contact Numbers :
Email : Website :
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www.rjspringrubber.com

ABOUT US
Company History and its Operation
As RJ SPRING RUBBER & METAL PARTS MFG., CORP., faces the 21st century, the company takes pride in its work by using the latest and updated technology available. Since its start of operation (September of 1994) up to this day, RJ SPRING RUBBER & METAL PARTS MFG., CORP., (formerly Iris Spring and Rubber Industries) have been providing rubber, metal and spring components/items to various clients, serving the clients according to their needs. We believe that well be able to compete globally in the near future since it is the companys vision to become a highly respected fabricator and producer of various rubber and metal spring components/items. The company assures its clients of their satisfaction by addressing their needs and requirements in a timely manner. At its early stage, RJ was able to capture almost 75% of the total market requirement for Automotive, Appliances, Electronics, Bottling, Shipping and Mining industries merely because of its COMMITMENT IN TOTAL CUSTOMER SATISFACTION. In this regard, it is thus projected, that it wont take too long for RJ to rise into prominence and gain the stature as one of the most reliable and prestigious player in the manufacturing industry. The company safety and product quality. An open communication policy is practiced throughout the company wherein the personnel are encouraged to air their problems and resolve them at the earliest possible time. At the early stage, RJs production is strongly determined to lead in this industry by its new management style and system of operation. Its simple organized structure, office procedures, and policies reflect a new enterprising industry, but still concerned on work volume capacity and efficiency already reached a level of about 3 to 4 tons per month with zero accident reported. As of Today, the company is already ISO 19001:2000 & ISO 14001:2004 Certified under SGS Philippines.
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MISSION AND VISION

QUALITY AND ENVIRONMENTAL POLICY
We, at RJ SPRING RUBBER & METAL PARTS MFG., CORP., believe that the establishment of an effective quality and environmental management system will help our company achieve its vision of becoming a highly respected fabricator and manufacturer of various rubber and metal spring components/items. The company is strongly determined to lead in this industry by providing satisfaction to our customers and complying with all applicable environmental laws and other requirements that we subscribe to. We will achieve this by: Addressing the needs and expectations of our customers in a timely manner; Continually improving our processes and manpower through innovation training Continually raising quality and environmental awareness within the Company and our customers & suppliers as well; Developing sound practices for effective waste management and proper consumption of electricity . It is imperative that all personnel understand this policy and that all relevant objectives/targets formulated are for the continual improvement of the quality and environmental management system.
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Purpose, Scope and Applicable Standards

Purpose and Scope This Integrated Quality and Environmental Management System Manual documents RJ Spring Rubber & Metal Parts Mfg., Corp., quality and environmental systems as a company engaged in the manufacturing industry, to demonstrate the companys commitment to consistently provide products and services that meet customer and regulatory requirements, prevent pollution, and continual improvement. This manual establishes compliance with the standards listed in the Applicable Standards section of this manual. This Quality and EMS Manual applies to all processes and functions within RJ Spring Rubber & Metal Parts Mfg., Corp., in its Rizal office/plant manufacture of spring and rubber. Applicable Standards ISO 9001: 2000, Quality Management System ISO 14001: 2004, Environmental Management Systems Exclusion: ISO 9001:2000 Section 7.3 Design and/or Development, including all subsections within these clauses. ISO 9001:2000 Section 7.5.2 Validation of Processes for Production and Service Provision and all subsections within these clauses. Justification: RJ Spring Rubber & Metal Parts Mfg., Corp., does not design or develop the products it produces. All product specifications are defined by customers.

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Certification, Awards and Recognition

Certified by ISO : 14001:2004 and 9001:2000

2006 Outstanding Local Suppliers Isuzu Philippines Corporation Best in Quality Award Sharp Philippines Corporation 2004 Appreciation Award for Excellence Sharp Philippines Corporation
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2009 ZERO Delay in Delivery Isuzu Philippines Corporation

BUSINESS PROCESS CHART

Customer Business Planning Order Handling

Warehousing & Maintenance

Manufacturing

Admin

Inspection & Delivery

Subcon Plating & Testing Review and Improvement

Management Responsibility & Resource Management Plan Product/Service Realization (Do) Monitoring & Measurement (Check-Act) Page 8

Customer

PRODUCT SALES CONTRIBUTION

Fabrication 20%

Spring 30%
Spring Rubber

Stamping Parts 20% Rubber 30%

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Stamping Parts Fabrication

PART SALES CONTRIBUTION

50 45 40 35 30 25 20 15 10 5 0

Automotive Companies
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Bottling Companies

Electronics Companies

Pharmaceuticals

Food Companies

Others

CUSTOMER SALES AND CONTRIBUTIONS

Isuzu 10% 10% Winterpine 5% 50% 5% 10% 10% Suzuki YY Industrial
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Toyota

Asiawide Refreshments SMC

MAJOR CUSTOMERS

France

Its Precision Ltd. Singapore Autoventions Marketing Corp. OE Works Thailand Page 12 Interphil Laboratories.

TARGET CLIENTS
1 2 3 4 5 6 7 Automotive Industries Electronics Industries Bottling Companies Food Companies Construction Industries Pharmaceuticals Hardware

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CONTENTS
COMPANY PROFILE PRODUCTS

PRODUCT APPLICATION
STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS
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PRODUCT CATEGORIES
Springs Spring
BENDED WIRES Stamping Parts Rubber Fabrication
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SPRING PRODUCTS

Tension Spring

Compression Spring
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SPRING PRODUCTS Coil Spring

Danly Spring
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SPRING PRODUCTS

Special Type Spring

Torsion Spring

Extension Spring
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Hose Clips

PRODUCTS CATEGORIES
Spring
BENDED WIRES Stamping Parts Rubber Fabrication
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BENDED WIRES PRODUCTS

Seat Frames

Doorlinks
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Star Type Ring

PRODUCT CATEGORIES
Spring
BENDED WIRES Stamping Parts Rubber Fabrication
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STAMPING PARTS PRODUCTS

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PRODUCTS CATEGORIES
Spring
BENDED WIRES Stamping Parts Rubber Fabrication
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RUBBER PRODUCTS

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RUBBER PRODUCTS

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PRODUCT CATEGORIES
Spring
BENDED WIRES Stamping Parts Rubber

Fabrication
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FABRICATION

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CONTENTS
COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS
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PRODUCT APPLICATION

Adjuster Spring

Seat Frames
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PRODUCT APPLICATION Bracket for Step Board

Star Type Ring

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Battery Clamp

PRODUCT APPLICATION

Battery Clamp and Tension Rod Battery Carrier

Rubber for Assist Grip (Finisher Assist Grip)

Rubber Mud Guard Skirt Doorlinks
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Buffer Door

Hoseclip and Rectagular Washer

CONTENTS
COMPANY PROFILE PRODUCTS

PRODUCT APPLICATION
STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS
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STRATEGIES

SUCCESS
RESPONSE TO CUSTOMERS COMPLAIN Check CHEAPER COST Completely & ISO 9001 REDUCE ACCURATE Completely TOOLS AND EQUIPMENT SUPPORT Find Out RE-USE,RECYCLE ONTIME Safety First TECHNICAL SUPPORT ISO 14001 V.A.V.E DELIVERY

=
D E L I V E R Y

5S

Q U A L I T Y
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C O S T

T E C H N I C A L

S A F E T Y

STRATEGIES
Contingency Plan
Category Material
1. 2.

Potential Risk
Material shortage due to:
Delivery Delay Uncontrollable Reason

Containment Plan
1.

Preventative Measures
Give 3 months forecast to suppliers
Regular Visits to local suppliers Monitor suppliers performance on a monthly basis Strictly follow machine preventive maintenance program Maintain stock of commonly used spare parts of machines 2. 3. 1. 2.

Maintain Stock Level Finish Goods 1 month Buffer Stock

1. Conduct Trial for alternative machine Keep back up sub con incase alternative machine is available

Machine

Machine Breakdown

2.

Mold

Mold Damage

Conduct Immediate mold repair 1. Rj spring has internal mold repair capability

Conduct mold preventative maintenance after each production

1. Strengthen labor management council activities. Regular LMC meetings (twice a month) to discuss LMC concerns and to address labor issue Continue conducting substation preventative maintenance Quarterly check up of electrical circuit breakers to check for any abnormality Continue to implement monthly 5s & safety patrol to verify that all safety measures are implemented. Strictly follow external audit advise and improvement suggestions. 2.

Man

Line Stoppage due to labor problem

1.

Power Outage

Electrical Supply breakdown

Standby Generator is available incase of power outage

2. 1.

Fire
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Occurrence of Fire

Implement Emergency Response Procedure

2.

Machines and Equipments

Mechanical Power Press

Brand

Date Purchased

Tons

Type

Die Clearance

Die Size
Min Max

Machine Qty.

Japan
Japan Japan Japan Taiwan Japan

Jan. 2002
Jan. 2002 Nov. 2008 Nov. 2008 Nov. 2008 Jan. 2009

10
25 60 30 80 150

Mech. Power Press

Mech. Power Press Mech. Power Press Mech. Power Press Mech. Power Press Mech. Power Press

8
14 29 16 20

6
11 15 12 16

8
14 17 14 18

2
2 1 1 1 1

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Machines and Equipments

Rubber Press
Mould Size Capacity Type Min Max Machine Qty.

Brand

Date Purchased

Japan
Japan Assembled

May. 2001
May. 2001 May. 2001

3 HP
3 HP 3 HP

Hydraulic
Hydraulic Semi Hydraulic

8x8
8x8 6x6

14x14
14x14 12x12

2
1 2

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Machines and Equipments

Automatic Coiling Machines

Brand Germany Germany Germany Germany

Date Purchased Nov. 2008 Nov. 2008 Nov. 2008 Nov. 2008

Capacity 3 HP 3 HP 3 HP 1 HP

Type/Kind Wafios Wafios Wafios Hokuyo

Die Size Min 0.8mm 1.0mm 1.0mm 0.3mm Max 3.0mm 3.0mm 5.0mm 1.0mm

Machine Qty. 1 1 1 1

- It can produce hundred thousands of spring per day.

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Machines and Equipments

Manual Coiling Machines
Date Purchased Jan. 2002 Jan. 2002 Jan. 2002 Jan. 2002 Jan. 2002 Die Size Capacity 1 HP 1 HP 1 HP 3 HP 3 HP Type/Kind Manual Manual Manual Manual Manual Clearance Min 0.3mm 1.0mm 3.0mm 8.0mm 12.0mm Max 1.2mm 3.0mm 8.0mm 12.0mm 50.0mm 2 4 5 3 1 Machine Qty.

Brand Assembled Assembled Assembled Assembled Assembled

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Machines and Equipments

Machines for Fabrication (In-House)
Brand Japan Japan Japan Japan Japan Germany China Japan
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Date Purchased Nov. 2008 Nov. 2008 Jan. 2001 Jan. 2004 Nov. 2008 May. 2004 Nov. 2008 Nov. 2009

Size/Capacity 3 FT/3 HP 6 FT/4 HP 3 FT/3 HP 3HP 3HP 3HP 3HP

Type/Kind Conventional Lathe Machine Conventional Lathe Machine Conventional Lathe Machine Vertical Milling Machine Conventional Lathe Machine Migweld Power Saw Surface Grinder

Machine Qty. 1 1 1 1 1 1 1 1

Technical Support Equipments

Digital Caliper

Durometer (Hardness Tester)

Micrometer
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Vernier Height Gauge

Digital Weighing Scale

CONTENTS
COMPANY PROFILE PRODUCTS

PRODUCT APPLICATION
STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS
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Future Plans
ACTIVITY
Allocation of budget for plant construction at laguna plant

2010

2011

2012

Start of plant construction

Transfer of machine & production line

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Future Plans LOAD TESTING MACHINES

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Future Plans

CNC SPRING MAKING AND COILING MACHINE

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CNC WIRE BENDING MACHINE

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