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COMPANY BACKGROUND

TM

Soil & Rock Support


Features and benefits
Q

PRODUCT CATALOGUE

Reidbar has closely defined mechanical properties which provide consistent performance under long term anchor loading. Unlike strand tendons the solid anchors have no constructional losses. Supplied in the hot rolled condition which is effectively stress-free. The high ductility and smooth, relatively flat, rate of strain hardening ensures a high margin of safety against tensile/shear overload in the case of transverse movements in the rock or soil. Resists dynamic loads (e.g. traffic wheel loads). Preloading to the full working load ensures that the load transmitted to the anchorage medium (rock or soil) is constant i.e. live loads are not transmitted to the anchorage medium. A range of chemical and expansion anchors enhance the versatility of the system. Rugged thread is resistant to damage. May be tensioned, released and re-tensioned with ease Simplicity in applying the prestress with jacks, torque wrenches or air operated tools Recoverable anchors may be removed to simplify later excavations The rigidity of the anchors makes them easy to install especially in overhead applications. High shear bond as deformations are designed for shear interlock with concrete or resin. Transmits the anchor forces efficiently to the grout body without additional fittings. Standard stock lengths may be stored and cut to suit the application. Offcut bars may be used for all standard concrete reinforcement applications in the construction site whilst small pieces are ideal for formwork, starter bars or hangers in underground works. Can be cut and spliced at any point along its length

Q Q Q

ANCHORS & FASTENERS

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REIDBAR & FITTINGS

Q Q Q Q Q Q Q Q Q Q

CONCRETE LIFTING SYSTEMS NIRVANA

Q Q Q

MODULAR WALL CASTING SYSTEM

Can be welded Single, Double and Triple Protection Systems available for corrosive environments

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CAST-IN CHANNELS

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Soil & Rock Support


Specifications & Working Loads
Mechanical properties and working loads for grade 500 Reidbar.

Table 16.
Product Code RB12 RBA16 RB20 RB25 RB32 Grade 500E 500E 500E 500E 500E Char Yield Stress Mpa 500 500 500 500 500 Char Min Yield Strength (kN) 56.5 100.6 157.0 245.5 402.0 Char Min Ult Strength (kN) 65 115.6 180.6 282.3 462.3 Char Min Shear .62 min Ult (kN) 40.3 71.7 112.0 175.0 286.6 Max Tensile Working Load (kN)* 39 70 109 171 281

*Nominal weight given as 60% of minimum ultimate breaking strength.

Ground Anchorage with Cement Grout


Rock Anchors
Rock anchors have traditionally been grouted with cement grouts. The ultimate strength of an anchor in sound competent rock is dependent on many factors. Among the more important of these is the unit bond stress capacity of the rock/grout interface, the unit bond stress capacity of the bar/grout interface, the length of the anchor and the consequences of failure. The capacity of the cement grout to both bond to and protect the bar as well as the bond with the substrate is largely dependent on the water cement ratio. The bond and shear characteristics of a cement grout are also determined largely by the water cement ratio. The ideal water cement ratio lies in the range 0.35 to 0.4 (Hyett et al, 1992). Cement grouts above 0.4 will cure with excessive micro porosity and grouts below 0.35 could be difficult to pump and may be susceptible to void forming and incomplete wetting of the strata. As a practical guide a grout with a cement water ratio 0.35 is described as sticks readily to and hangs from the hand when upturned and a 0.4 grout readily sticks to the hand but can be shaken free.

Rock/Grout interface
The rock/grout interface is subject to so many vagaries that the choice of a suitable bond stress value is often difficult. As a general guide the ultimate bond stress for competent rock can be taken as 10% of uniaxial compressive stress (where the uniaxial compressive strength is above 20Mpa and the bond stress is limited to a max of 4.2 MPa) (after Littlejohn and Bruce 1977). Test bores will give a a guide to the initial selection but on site proof load tests are always advisable. The ability of rock to adequately confine the grout column reduces as the anchor length decreases below 1 metre (after Morris and Sharp 1973). We suggest that the bond strength of the first 600mm of the hole depth be ignored unless massive unfractured rock is at the surface. Note that with the exception of rockbolts secured into fully competent rock, the fixed anchor length should not be less than 3 metres. For information on corrosion protection refer to page 118.

1. Ref: BS 8081: 1989 - cl. 6.2.3.4

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COMPANY BACKGROUND

TM

Soil & Rock Support


Anchorage with Cement Grout
Table 17.
A guide to the ultimate strength of Reidbar in cement grouted holes (typically 20MPa min) (bond stresses after Littlejohn and Bruce 1977, Table 25 BS 8081 1989)
Material Soft Shale Sandstone Slate & Hard Shale Soft Limestone Granite & Basalt Concrete Ultimate Bond N/mm2 0.21 - 0.83 0.83 - 1.73 0.86 - 1.38 1.0 - 1.52 1.72 - 3.10 1.38 - 2.76 Ultimate Strength in kN per metre for nominated hole dia.

PRODUCT CATALOGUE ANCHORS & FASTENERS

65 mm
42 - 169 169 - 350 175 - 281 204 - 310 351 562 281 - 562

75 mm 49 - 195 195 407 202 - 325 235 - 358 405 - 562 325 - 562

90 mm 59 - 234 234 - 486 243 - 390 282 - 429 486 - 562 390 - 562

100 mm 65 260 260 - 543 270 - 433 314 - 477 540 - 562 433 - 562

150 mm 98 - 391 391 - 562 405 - 562 471 - 562 562 - 562 562 562

REIDBAR & FITTINGS

NB: For working loads apply a factor of safety of at least 2.5 to these ultimate loads. The bond developed by added length of embedment may not be proportional to the additional length. The load transfer mechanism between grout and fissured rock is much less certain and it is advisable to consolidate and seal the cracked rock by pregrouting before installation of the anchor.

Non-shrink Grouts
For sites with limited or very restricted access, shrinkage compensated, cement-based grout capsules are available. These capsules are supplied as a readyto-use powder encapsulated in a water permeable skin. When required for use the capsules are simply soaked in water for about 5 minutes which penetrates the skin and wets the powder, forming a plastic non-shrink grout, Capsules are 25mm diameter x 320mm long. Product code: GROUTCAP Non shrink grout is also available from Reids in 25kg bags ready for the addition of water on site. When this grout is used in accordance with the instructions this grout will achieve a 28 day compressive strength of 65MPa.

Table 18.
Anchorage with Non-shrink grout capsules
Product Code RB12 RB16 RB20 RB25 RB32 Max Bar OD 14.2 18.4 22.5 28.6 35.9 Recommended Hole Dia. 25 25 28 35 42 Capsules per Metre 3 2 2 3 4

CONCRETE LIFTING SYSTEMS

Reid product code GROUTCAP

NIRVANA

Table 19.
A guide to working bond strengths between noncohesive soils and cement grout
Soil Types Sandy gravels Condition Very dense Dense Medium dense Very dense Dense Medium dense Dense Medium dense Bond Strength MPa 0.38 0.30 0.20 0.25 0.20 0.17 0.19 0.11

Soil Anchors
Tables 19 and 20 give guide values for the load transfer capacity of various broad classification of non-cohesive and cohesive soils with cement grout. A test anchor should be made to reliably determine the load capacity. The following information is provided for guidance only. A geotechnical engineer should be consulted to determine the appropriate design requirements. When high strength non shrink grouts are used the ultimate loads will be in the upper range of the figures given in table 17 because of the superior bond strength likely to be provided whereas they will be in the lower range when using normal grout.

MODULAR WALL CASTING SYSTEM

Medium coarse sands with gravel

Fine to medium sands

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CAST-IN CHANNELS

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Soil & Rock Support


Table 20.
A guide to working adhesive strengths between cohesive soils and cement grout
Unconfined Compressive Strength (qu) (kPa) 10 18 40 75 150 300 Typical Undrained Shear Strength (Cu) (kPa) 5 9 20 37 75 150 *Working Strength Adhesion Short Term (kPa) 1 2 4 7 15 30 **Working Strength Adhesion Long Term (kPa) 2 4 8 14 30 60

Clay Condition

Field Test

Very soft Soft Medium strength Firm Stiff Hard

Exudes between fingers when squeezed in fist Easily penetrated by thumb Difficult to penetrate with thumb Easily indented with thumb nail Readily indented with thumb nail Difficult to indent with thumb nail

* Working strength short term based on 0.5Cu/2.5 as the drilling operation causes temporary remoulding of the clay at the edge of the bore hole. ** Working strength long term based on Cu/2.5
late ase P me B er o D h Reid rical Was he 00 & Sp ATE 201 L P Eg B . 0.5 Nom e Metr

Typical fully grouted passive soil nail


To position bar centrally in drilled holes a Bar Centraliser is used

Detail 25.
. 1.5 Nom es Metr

ar Reidb 0 B2 R g E e Ba r Cen tralis er

Nuts ar Reidb 0N B2 Eg R NH RB20 Plus

p rn' Ty 'Lante Reid 0/16 B2 Eg R Grou t

L Free

ength

Typical partly grouted active anchor


Bond Leng th Metr es

Detail 26.

Nom

. 1.5

The free length is commonly grouted after the anchor has been stressed. Alternatively the free length can be sleeved during installation and the anchor grouted up to the surface. This effectively removes the bond over the free length allowing it to preload during the subsequent stressing operation.

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COMPANY BACKGROUND

TM

Soil & Rock Support


Anchorage with Resins
A more recent development for securing rock bolts, tie backs or rock dowels is to use resin to bond the Reidbar over part or all of the Reidbar length. Very fast installation can be achieved using resin anchors. Each bore hole must be cleaned out with air or water after drilling and before the resin cartridge is installed. Optimum performance of the Reidbar anchor is achieved when the applied preload from final stressing exceeds the maximum applied working load of the anchor. In certain applications pre-stress is not required and the anchors may be proof loaded to ensure integrity according to the design requirement. Stressing of Reidbar is simple with either: 1) a hollow bore hydraulic jack or 2) a large torque wrench or air wrench. Refer Frequently Asked Questions pages 85-88. The anchorage length can be determined from the following table according to the calculated anchor load determined from site conditions and design requirements.

PRODUCT CATALOGUE ANCHORS & FASTENERS REIDBAR & FITTINGS CONCRETE LIFTING SYSTEMS

Table 21.
Typical bond length in mm for resin anchors to achieve bar ultimate strength
Product Code RB12 RBA16 RB20 RB25 RB32 Bore hole diameter (mm) 18* 25 27 32 40 90 Mpa Granite (mm) 200 225 250 300 400 50 Mpa Limestone (mm) 250 300 375 450 575 30 Mpa Concrete (mm) 360 480 600 750 960 14 Mpa Sandstone (mm) 400 550 700 910 1175 5 Mpa Mudstone (mm) 625 850 1120 1500 1950

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NIRVANA MODULAR WALL CASTING SYSTEM CAST-IN CHANNELS

TM

Soil & Rock Support


Installation of Resin Anchors
Drill and clean hole
Drill a hole with diameter in accordance with Table 18. For deep holes it may be necessary to drill a larger hole initially and reduce to the correct bore diameter in the deeper region. Remove all debris from drilled hole. Flush clean with oilfree compressed air.

Assemble End Hardware


If the Reidbar is not perpendicular to the bearing face a special bearer plate and spherical washer is used. This arrangement will accommodate inclination up to 20. See Detail 27 below. A bearer plate is not required when the Flange Nut bears directly onto concrete with a compressive strength greater than 25MPa. A bearer plate must be used when bearing onto low strength concrete, timber, natural soil or rock.

Insert Resin Cartridge


Insert the required number of resin cartridges into the hole and carefully push them to the end. If an active anchorage is required, use the a two-speed cartridge system which has a fast setting resin at the leading end and slower setting resin at the tail end which sets after pre-stress has been applied.

Apply Pre-stress Load


A pre-stress or clamping load can be applied to the anchor once the resin has cured. Curing time varies according to temperature and type of resin but total pre-stress can normally be applied after five (5) minutes. Pre-stress is applied with a hydraulic jack, torque wrench or air wrench. Refer Frequently Asked Questions pages 85-88. Tension/torque relationships for Reidbar Anchors are not consistent due to the wide range of variables. Where tensions must be preset use a calibrated jack. See Frequently Asked Questions pages 85-88.

Insert Reidbar
Spin the Reidbar anticlockwise for right hand threaded bar and clockwise for left hand threaded bar. Use an electric or air drill spinning at approximately 100 RPM. With the bar spinning, push the bar through the cartridges until the bar reaches the base of the hole. Spin for a further ten (10) seconds or shorter time if the torque on the drill becomes excessive. Spin times are critical. Spin too short incomplete mixing, spin too long bar and resin interface will be destroyed. Refer to instructions on resin cartridge packaging.

Detail 27.
Reidbar Max 20

Reidbar Nut

Reidbar Spherical Washer B Plate

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COMPANY BACKGROUND

TM

Soil & Rock Support


Reidbar Centralisers
Reidbar Centralisers meet the need to keep Reidbar or similar sized steel bar central in a drilled hole in ground anchoring applications. Centralisers also allow grout and a grout tube to pass down the hole when bar is installed.

PRODUCT CATALOGUE

Spider Type Centralisers

ANCHORS & FASTENERS

Benefits
Q Q Q Q Q

Easy to use Robust Range of sizes for common applications Allows space for grout tube to be installed Economical Currently there are four sizes available: RB25/32 Reidbar RB20 Reidbar 150 130 100 100 diam. diam. diam. diam. Hole Hole Hole Hole

REIDBAR & FITTINGS

Lantern Centralised
Suitable for use on RBA16 and RB20 Reidbar sizes.

The spider type centraliser slides onto the bar from one end and the bar automatically aligns itself to be held firmly in the centre of the spacer. The centralisers can be wired or taped in place for additional security once correctly positioned on the bar.

CONCRETE LIFTING SYSTEMS

Table 23.
SPIDER TYPE CENTRALISER TABLE
Product Code O/A STD Nomimal Bar Size Diam Hole spacing(1) Type (mm) (mm) (mm) Size (mm) 25/32 137 150 1500 Spider 25/32 117 25/32 90 20 90 130 100 100 1500 1500 1500 Spider Spider Spider

The lantern centraliser is made from tough polypropelene sheet and is supplied as a flat 220mm x 70mm precut rectangular shape that is wired around the bar and pushed together to form a lantern shape. The flexibility of the material used for the lantern centraliser means it is not critical if the lantern is slightly larger than the hole into which it is to be installed. The size of the assembled lantern can also be adjusted to suit different diameter holes.

RB25/32/150CEN RB25/32/130CEN RB25/32/100CEN RB20/100CEN

NIRVANA

(1) vary spacing to suit application.

Installation MODULAR WALL CASTING SYSTEM

Table 22.
LANTERN CENTRALISER TABLE
Product Code RB20/16 Bar Size (mm) 16/20 Nom Max. Hole Size (mm) 100 Nomimal spacing (1) (mm) 1500 Type Lantern

CAST-IN CHANNELS

(1) vary spacing to suit application.

Lantern centraliser wire tied to bar Centralisers can be attached securely to the bar quickly and effectively using wire ties.

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TM

Soil & Rock Support


Anchoring into Existing Concrete
There are several methods available to anchor Reidbar into concrete or other homogenous substrates. Starter bars are frequently located in critical stress zones and consequently the following tables are based on the NZ 3101:1995 requirement that bars in these zones develop the full breaking strength of the bar at the interface of the new and old concrete. (This exceeds the less stringent requirements of AS 3600 which suggests 1.1fy). If starter bars are not in a critical stress zone, i.e. floor topping starters which will act mainly in shear, the hole depths and amount of resins can be reduced. Three common methods used to anchor Reidbar into existing stone or concrete:

Method 1 Using Reid Chemical Capsules


Description
Reid Chemical Capsules will anchor Reidbar into rock, concrete or other homogeneous substrates. The glass capsule contains a measure of resin and hardener.

Directions for Use


1. Holes of the correct diameter and depth should be drilled using good quality drilling equipment, e.g. Reid Carbide Drills. 2. Clean hole thoroughly. Remove all dust & debris from hole with oil free compressed air. Clean hole with stiff nylon brush and blow out remaining dust. Note that any dust left in the hole will reduce the anchorage capacity. 3. Insert chemical capsules. 4. Ensure that Reidbar is clean and oil free and drive into the hole using a hammer drill (on rotation). 5. Allow resin to cure as per recomendations.

Detail 28.

Table 24.
Capsule details. Note: Concrete strength min 30MPa
Reidbar Size RB12 RBA16 Hole Diameter (mm) 18 25 Recommended Hole Depth* 235 300 Capsule CAC16 CAC20 Number of Capsules 2 2 Curing Time @ 20C** 1 hour 1 hour

Note: 1. Hole depths given achieve bar min ultimate strength of 1.15 f
y

2. * Hole depths can be halved and a single Capsule used where the Reidbars are not required for strength purpose. 3. Hole diameter is critical to load transfer. 4. **Temperature of substrate.

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COMPANY BACKGROUND

TM

Soil & Rock Support


Anchoring into Existing Concrete
Method 2 Using Reid Ramset A7
Description
Reid offers a range of high strength epoxy and acrylic chemical injection systems which will anchor Reidbar into rock, concrete or other homogeneous substrates. All of these systems utilise cartridges with selfmixing nozzles that automatically mix the resins and hardeners as the product is gunned into the drilled hole. 1. Holes of the correct diameter and depth should be drilled using good quality drilling equipment, e.g. Reid Carbide Drills. 2. Clean hole thoroughly. Remove all dust & debris from hole with oil free compressed air. Clean hole with stiff nylon brush and blow out remaining dust. Note that any dust left in the hole will reduce the anchorage capacity. 3. Dispense bead of adhesive off to the side of hole to check for proper mixing (uniform colour) before using. Fill hole halfway, starting from the bottom of the hole to avoid air pockets. Withdraw nozzle as hole fills up. 4. Ensure that Reidbar is clean and oil free and push through the adhesive until it reaches the bottom of the hole. Slowly rotate the Reidbar four times. Remove excess adhesive or top up as neccessary. Do not disturb during setting time. 5. If core drills are used the hole should be chemically etched to roughen the bore.

PRODUCT CATALOGUE ANCHORS & FASTENERS

Directions for Use

REIDBAR & FITTINGS

Detail 29.

CONCRETE LIFTING SYSTEMS NIRVANA

Table 25.
Adhesive details. Note: Concrete strength min 30MPa
RIC500E Reidbar Size Hole Diameter (mm) 16 20 25 32 40 Hole Depth (mm) 129 184 230 281 368 Curing Time* 2 2 2 2 2 hours hours hours hours hours Approx Holes per 650ml cartridge 57 30 17 11 4 Hole Depth (mm) 129 184 230 281 368 RIC500A Curing Time* 35 35 35 35 35 min min min min min Approx Holes per 825ml cartridge 73 39 25 15 5

MODULAR WALL CASTING SYSTEM

RB12 RBA16 RB20 RB25 RB32

Note: 1. * Cure time at 20C temperature of substrate 2. The hole depths given in table 25 are the minimum to develop the minimum ultimate breaking strength of Grade 500E bar. Designers may decide to increase the hole depth depending on consequence of pullout at lower load.

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CAST-IN CHANNELS

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Soil & Rock Support


Anchoring into Existing Concrete
Method 3 Using Non Shrink Grouts
Description
Reid offers a non shrink, medium strength grout system which will anchor Reidbar into rock, concrete or other homogeneous substrates.

Directions for Use


1. Holes of the correct diameter and depth should be drilled using good quality drilling equipment, e.g. Reid Carbide Drills. 2. Clean hole thoroughly. Remove all dust & debris from hole with oil free compressed air. Clean hole with stiff nylon brush and blow out remaining dust. Note that any dust left in the hole will reduce the anchorage capacity. 3. Fill hole with grout to 3/4 depth, starting from the bottom to avoid air pockets. Withdraw filling tube as hole fills. 4. Ensure that Reidbar is clean and oil free and push through the grout until it reaches the bottom of the hole. Slowly rotate the Reidbar four times. Remove excess grout or top up as neccessary. Do not disturb during setting time. 5. If core drills are used the hole should be chemically etched to roughen the bore.

Table 26.
Based on a concrete strength of 30MPa
Maximum Bar OD (mm) 14.2 18.4 22.5 28.6 35.9 Minimum Hole Depth to Reach Bar Ultimate Strength (mm) 205 276 384 481 656 Grout to Bar Bond Stress (Mpa) 10.2 10.2 10.2 10.2 10.2 Grout to Concrete Bond Stress (Mpa) 6.5 6.5 6.5 6.5 6.5

Clay Condition

Recomd Hole Dia. (mm) 20 25 28 35 42

Ultimate Strength of Bar (kn) 79 141 220 344 563

RB12 RBA16 RB20 RB25 RB32

Note: 1. Value extrapolated between Hemel Laboratories report on Conbextra GP and Restrapo and Wilkenson 1997 2. Bars O/D to edge concrete not less than 4db (Restrapo and Wilkenson SE50C V10c2 1997) 3. Bars centre to centre not less than 8db (Restrapo and Wilkenson SE50C V10c2 1997) 4. Extra care must always be taken with installations between horizontal and 70 to ensure complete wetting 5. Grout strength at 28 days = 65Mpa min Also refer to Table 18. for grout capsules

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