COMPLETE REVISION

December 2009

Process Industry Practices Piping

PIP PN01CS1B02 Piping Material Specification 1CS1B02 Class 150, Carbon Steel, Butt Weld, 0.063 C.A. Process

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time.

Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member Companies and Subscribers may copy this Practice for their internal use. Changes or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or exceptions to specific sections of PIP Practices. Authorized Users may provide their clients, suppliers and contractors with copies of the Practice solely for Authorized Users purposes. These purposes include but are not limited to the procurement process (e.g., as attachments to requests for quotation/ purchase orders or requests for proposals/contracts) and preparation and issue of design engineering deliverables for use on a specific project by Authorized Users client. PIPs copyright notices must be clearly indicated and unequivocally incorporated in documents where an Authorized User desires to provide any third party with copies of the Practice.

PRINTING HISTORY September 2003 Issued December 2009 Complete Revision Not printed with State funds

COMPLETE REVISION
December 2009
SERVICE: RATING CLASS: TEMPERATURE LIMIT: NOMINAL CORROSION ALLOWANCE: Process 150, ASME B16.5-2003 -20F to 800F (Note 09) 0.063 in. (0.05 in. MIN)

PIP PN01CS1B02 Piping Material Specification Line Class 1CS1B02

MATERIAL: DESIGN CODE: STRESS RELIEF: EXAMINATION: Carbon Steel ASME B31.3-2008 Per ASME B31.3 Per ASME B31.3

PRESSURE - TEMPERATURE RATINGS US CUSTOMARY UNITS For NPS 1/2 through NPS 30 (Full flange rating per ASME B16.5, Table F2-1.1 and ASME B16.47) For NPS 36 through NPS 48 (Note 01) TEMP F -20 to 100 200 300 400 500 600 650 700 750 PSIG 285 260 230 200 170 140 125 110 95 PRESSURE - TEMPERATURE RATINGS METRIC For NPS 1/2 through NPS 30 (Full flange rating per ASME B16.5, Table 2-1.1 and ASME B16.47) For NPS 36 through NPS 48 (Note 01) TEMP C -29 to 38 50 100 150 200 250 300 325 BAR 19.6 19.2 17.7 15.8 13.8 12.1 10.2 9.3 ITEM PIPE NOTES 01 NPS 1/2 1-1/2 2 24 26 36 38 48 NIPPLES Branch Swage (CONC) Swage (ECC) FITTINGS BW Latrolet BW Elbolet Reducer (CONC) Reducer (ECC) Weldolet 90 LR ELL 45 LR ELL Tee Tee (RED) Cap 1/2 1-1/2 1/2 1-1/2 1/2 1-1/2 02 170 170 1/2 1-1/2 1/2 1-1/2 1/2 48 1/2 48 1/2 42 1/2 48 1/2 48 1/2 48 1/2 48 1/2 48 XS XS XS Weld Weld Weld Weld Weld Weld Weld Weld Weld Weld SCH/RAT XS STD STD Calc ENDS DESCRIPTION

800 80

350 8.4

375 7.4

400 6.5

425 5.5 USER CODES

CS, SMLS, ASTM A106-B or A53-B, type S or API 5L-B PSL1 CS, ERW, ASTM A53-B, type E (Ej=0.85) CS, DSAW, API 5L-B, PSL2, single straight seam (Ej=0.95) CS, DSAW, API 5L-B,PSL2, single straight seam (Ej=0.95) CS, SMLS, ASTM A106-B or A53-B, type S or API 5L-B PSL1 CS, ASTM A234-WPB-S, MSS SP-95 CS, ASTM A234-WPB-S, MSS SP-95 CS, ASTM A105 CS, ASTM A105 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A105, MSS SP-97 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-S, ASME B16.9

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Process Industry Practices

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PIP PN01CS1B02 Piping Material Specification Line Class 1CS1B02

COMPLETE REVISION
December 2009

ITEM VALVES Gate Gate Gate Globe Globe Lift Check Swing Check Swing Check Wafer Dual PLT Check Wafer Dual PLT Check Lug Dual PLT Check Dual PLT Check Dual PLT Check Ball Ball Ball Ball Ball Ball Ball Ball Lug Butterfly Lug Butterfly Lug Butterfly Plug Plug FLANGES Blind Blind Blind Slip-On Slip-On Weld Neck Weld Neck Weld Neck Weld Neck Pair WN Orifice GASKETS

NOTES

NPS 1/2 2 3 24 26 48 1/2 2 3 12 1/2 2 3 24 26 48 3 24 26 48 3 10

SCH/RAT Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150

ENDS RF RF RF RF RF RF RF RF

DESCRIPTION CS body w/13 CR trim, HF ST CS body w/13 CR trim, HF ST, FP CS body w/13 CR trim, HF ST, FP CS body w/13 CR trim, HF ST CS body w/13 CR trim, HF ST CS body w/13 CR trim, HF ST, piston CS body w/13 CR trim, HF ST CS body w/13 CR trim, HF ST CS body w/ 13 CR trim CS body w/ 13CR trim CS body w/ 13 CR trim GA01CB500 GA01CB501 GA01CB502 GL01CB501 GL01CB500 CL01CB500 CS01CB500 CS01CB501 CD01CB700 CD01CB701 CD01CB702

USER CODES

61 62 62 07, 26, 63, 160 07, 26, 63, 160 07, 26, 63

26, 63 26, 63 09 09 09 09 08, 09 08, 09 08, 09 08, 09 09 09 09 09 09 02 12 12 13 11, 13 12, 13

12 24 26 48 1/2 6 8 10 12 24 26 48 36 8 10 12 24 26 48 34 6 24 26 48 1/2 3 4 18 1/2 24 1/2 24 26 48 1/2 24 1/2 24 1/2 24 1/2 24 1/2 24 26 48 2 24 1/2 24 26 48 1/2 24

Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 300 Class 150 Class 300 Class 150 Class 150 Class 150 Class 300 Class 150 Class 300 Class 150 Class 150 Class 300

RF RF RF RF RF RF RF RF RF RF

RF RF RF RF RF RF RF RF FF RF RF RF

CS body w/ 13 CR trim CS body w/ 13 CR trim CS body w/316 SS trim, RTFE ST CS body w/316 SS trim, RTFE ST, GO CS body w/316 SS trim, RTFE ST, GO CS body w/316 SS trim, RTFE ST, GO CS body w/316 SS trim, RTFE ST, FP CS body w/316 SS trim, RTFE ST, GO, FP CS body w/316 SS trim, RTFE ST, GO, FP CS body w/316 SS trim, RTFE ST, GO, FP CS body w/316 SS trim, RTFE ST CS body w/316 SS trim, RTFE ST, GO CS body w/316 SS trim, RTFE ST, GO CS body w/316 SS trim, PTFE sleeve lined CS body w/316 SS trim, PTFE sleeve lined, GO CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.47 Series B CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.47 Series B CS, ASTM A105, ASME B16.36, SW taps

CD01CB500 CD01CB501 BA01CB500 BA01CB505 BA01CB502 BA01CB506 BA01CB501 BA01CB504 BA01CB503 BA01CB507 BF01CB700 BF01CB701 BF01CB702 PL01CB500 PL01CB501

14 1/16" thick flexible graphite w/304 SS or 316 SS corrugated insert, ASME B16.21 Spiral wound type 304 SS, w/flexible graphite filler, ASME B16.20, ASME B16.47 Series B dimensions 1/16" thick flexible graphite w/304 SS or 316 SS corrugated insert, ASME B16.21 ASTM A193, Gr B7 stud w/2 heavy hex nuts ASTM A194, Gr 2H

BOLTING Stud Bolts

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Process Industry Practices

COMPLETE REVISION
December 2009
90 BRANCH CONNECTION Legend and Chart
48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2 T J J J J P P P P P P P W W W W W W W W 48

PIP PN01CS1B02 Piping Material Specification Line Class 1CS1B02

T H H H P P P P P P P W W W W W W W W 42

T G G G G P P P P P W W W W W W W W 36

T P P P P P P W W W W W W W W W W 30

T P P P P P W W W W W W W W W W 24

T P P P P W W W W W W W W W W 20

T P P P B B B B B B W W W W 18

T B B B B B B B B W W W W 16

BRANCH SIZE

T B B B B B B B W W W W 14

T B T B B T B B B B B B B B B B B B W W W W W W W W W W W W 12 10 8 HEADER SIZE

T B B B W W W W 6

T B B W W W W 4

T B W W W W 3

T E E E W 2

T E E E 1-1/2

T E E 1

T E 3/4

T 1/2

B E G H J P T W

Branch Weld Reducing Tee 0.360" (Note 59) 0.420" (Note 59) 0.480" (Note 59) Branch Weld w/ Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.) Tee Weldolet (Note 81)

NOTES: 01 If a pipe schedule is shown under "SCH/RAT," it shall be adequate for the full flange rating. If "CALC" is shown, the pressure limit may be lower than full flange rating. 02 All butt-welded component thicknesses shall match the pipe thickness. 07 These valves have no flanges but are installed between line flanges with extra-length bolts. 08 Full-port valves shall be used if indicated on the P&ID. 09 Pressure and temperature rating can be limited by certain components permitted by this Practice. Manufacturer's recommended pressure-temperature restrictions shall be consulted. 11 Flat-face flanges shall be provided adjacent to flat-face equipment nozzles. 12 These flanges shall be used only to match Class 300 flange connections at control valves and special equipment. 13 Weld-neck flanges shall be used against butt-weld fittings. Otherwise, slip-on flanges shall be used. 14 Full-face gaskets shall be used at flat-faced flanges. 26 To be used only if indicated on the P&ID. 59 Branch weld shall be used with reinforcement pad if the minimum wall thickness (specified or measured) of the header at the branch location exceeds xxx where xxx equals the wall thickness value for the letter symbol shown in the legend. Full encirclement reinforcement (length equals twice branch pipe OD) shall be used if the wall is less than or equal to xxx. 61 These check valves shall be installed in a horizontal position with cover up. 62 These check valves shall be installed in a horizontal position with cover up or in a vertical position with upward flow. 63 These check valves shall be installed in a horizontal position with hinge pin vertical or in a vertical position with upward flow. 81 Integrally reinforced branch connections, tees, and reducing tees are permitted as an acceptable alternative branch connection. 160 Wafer-type valves are not recommended for hazardous or flammable service or for temperatures greater than 500 deg F. 170 These items should be qualified for use in this specification in accordance with ASME B31.3 Paragraph 304.7.2.

REFERENCES: Process Industry Practices (PIP) PIP PNF0200 Vents, Drains, and Instrument Connection Details PIP PNSMV003 Carbon Steel Gate Valve Descriptions PIP PNSMV004 Carbon Steel Globe Valve Descriptions PIP PNSMV005 Carbon Steel Check Valve Descriptions PIP PNSMV006 Carbon Steel Ball Valve Descriptions PIP PNSMV007 Carbon Steel Butterfly Valve Descriptions PIP PNSMV008 Carbon Steel Plug Valve Descriptions

Process Industry Practices

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