Sample Size (mm)

OD
25.4
WT
Length
Area of CS
Area of OD surface
Area of ID surface
Total Surface
Total Surface in Sq Cms

2.11
20 Change length
23.29
154.31
1595.12
1330.10
3233.84
32.34 Requirement 15 to 35

Method
Preparation of
1
2
Min Solution req in ml
Cupper (gms/ltrrs)

Min Time of Boiling (hours)

Sensitization : 700 Deg.C for 30 min & Quench in water

Method - A
Preparation of Solution :
Dissolve 100 gms of Cupper Sulphate pentahydrate
1 (CuSO4.5H2O) in 700 ml of Distilled water
2 Add 100 ml of Sulfuric Acid (sp gr = 1.84 g/ml)
3 Make up to 1000 ml
Min Solution req in ml
Cupper (gms/ltrrs)

Min Time of Boiling (hours)

259
50

15

Method
Preparation of

1
2
Min Solution req in ml

Requirement 15 to 25 hours
(When Disputed 20 hours)

Min Time of Boiling (hours)

Method - B
Preparation of Solution :
Add 250 ml of Sulfuric acid ( sp gr 1.84 gms/ml) to 750
ml of Distilled water
Dissolve 110 gms of Cupper Sulphate pentahydrate
(CuSO4.5H2O) in prepared solution
Min Solution req in ml
Cupper (gms/ltrrs)

Min Time of Boiling (hours)

323
50

15

Requirement 15 to 25 hours
(When Disputed 20 hours)

Method - C
Preparation of Solution :
Add 280 ml of Sulfuric acid ( sp gr 1.84 gms/ml) to 720
ml of Distilled water
Dissolve 25 gms of Ferric Sulphate [Fe2(SO4)3 x H2O]
in prepared warm solution
Min Solution req in ml

323

Min Time of Boiling (hours)

15

Requirement 15 to 25 hours
(When Disputed 20 hours)

Flattening Test
H = 13.29

Evaluation
Check at 10X For
No Crack & No
fissures
(Apperance
of
deformation lines,
wrinkel,
or
"
Orange peel"

Sensitization
700 Deg. C for 30
min followed by
water cooling

b
8.5
8.5
35

X
Y

HF %
HNO3 %
FE %

c
47
47
47

8.5
10.37

4.148
46.1538
9.69

50
50
50

For Line Drawing

Disp ( mm per Division)
Measured value of Division
For 1% proof test
For 0.2% proof test
On Graph For 1% proof test (Actual mm)
On Graph For 0.2% proof test (Actual mm)

For Stress (Y)

13
22.5
1.73
0.5
0.1
0.9
0.2

Stress per division in N/sq mm

Measured value of Division
Calculated stress in N/sq mm
Measured Division
Measured mm after division
Stress in N/sq mm

0.2
70
14
5.00
4
14
350

1
70
14
5.00
5
3
365

For Line Drawing

Disp ( mm per Division)
Measured value of Division

6
22.5

Disp for 1% proof test

Disp for 0.2% proof test

3.8
0.8

123.31

Area
YL

81429
87857
0.00
660.36
712.49

YL (0.2 )
YL (1.0 )
YS

YS 0.2(Mpa)
YS1.0(Mpa)

For Stress (Y)

Stress per division in N/sq mm
Measured value of Division
Calculated stress in N/sq mm
Measured Division
Measured mm after division
Stress in N/sq mm

For Load (N)

For Stress (Y)
0.2
60
14
4.29
5
3.5
315.00

1
70
14
5.00
5
4.5
372.50

Load per Division in KN

20
Conversion from KN to N
1000
Measured value of Division
14
Calculated load N per mm 1428.6

Measured Division
Measured mm after division
Load in N

4
5.5
87857

Weight 0.966423
C 0.0246615
OD
25.4
Thk
1.65
Length
Tube Weight

8.382
8.100554

Qty
Total Weight of Tube

1015
8222.062

Bar
Total Weight of Bar

1.3
10688.68

0.2% off set YS calculation

GL (mm)

50

OD (mm)

33.68

WT (mm)
Initial Area of
crossection A0 (
mm2)
0.2%Yield load
corresponding to
displacement in box
"E"

2.72

0.2%Yield Strength
*change values in
green only

264.42

Displacement (0.2%) mm

0.1

Take this displacemen

displacement axis for
drawing offset line.

Take this displacement in

displacement axis for
drawing offset line.

Grade

Y.S. (N/sqmm)

UTS (N/sqmm)

% Elong

300 Series

Hardness

275 - 395

570 - 640

45 - 60 % 75 - 85 HRB

CF =400 Series 260 - 300

490 - 550

25 - 40

70 - 85 HRB

HF = 400 Series 280 - 320

460 - 530

30 - 45

75 - 85 HRB

OD
WT

Area
YL (0.2 )
YL (1.0 )

UTL (F max Value)

Final GL
YS 0.2(Mpa)
YS1.0(Mpa)
UTS (Mpa)
% Elong

38.15
2.7
50
35.45
434.71
330000
364000
255630
79.8
759.13
837.34
588.05
59.6

24.7
2.65
50
24.7
65.46
25000
28000
42918
75.8
381.94
427.77
655.69
51.6

KSI = Kilo Pound per Sq. Inch

1KSI =
6.896
47 324.11
54.6 376.31
6.896
Strip Width
THK
GL

strip width=19.90to20.10

Area
YL (0.2 )
YL (1.0 )

UTL
Final GL
YS 0.2(Mpa)
YS1.0(Mpa)
UTS (Mpa) 1kg/mm2=9.806 N/mm2
% Elong

SI = Kilo Pound per Sq. Inch

N/MM2

trip width=19.90to20.10

kg/mm2=9.806 N/mm2

B
T
D
A

25
3.75
33.4
105.45

Paper Weight 1.14

Weight
Actual Weight Cummulative Weight
1.2400
0.1000
0.1000
1.3412
0.2012
0.3012
79.9350
78.7950
79.0962
18.9916
17.8516
96.9478
3.4310
2.2910
99.2388
1.6439
0.5039
99.7427
1.2020
0.0620
99.8047
1.1535
0.0135
99.8182
1.3218
0.1818
100.0000
Total

100.0000

Grade

Y.S. (N/sqmm)

UTS (N/sqmm) % Elong

Hardness

300 Series

275 - 395

570 - 640

45 - 60 %

75 - 85 HRB

CF =400 Series

260 - 300

490 - 550

25 - 40

70 - 85 HRB

HF = 400 Series

280 - 320

460 - 530

30 - 45

75 - 85 HRB

OD
WT

25
2.11
22.89
50

Area
UTL (F max Value)
Final GL
YS(Mpa)
UTS (Mpa)
% Elong

151.73
44000
60000
68.6
289.98
395.43
37.2

Area

93.240

YL (Micrometer drop)

9.65608616
5.65
Actual
54.56
A5 - Original GL
70
A5- Final GL
103
A5- Final
47.14

KSI = Kilo Pound per Sq. Inch

1KSI =
119
54.6

25.2 Strip Width

3.7 THK
.
50
0

93.24
44000
86871
75.5
471.90
931.69
51

Area
YL
UTL
Final GL
YS(Mpa)
UTS (Mpa)
% Elong

strip width=19.90to20.10

1kg/mm2=9.806 N/mm2

KSI = Kilo Pound per Sq. Inch

6.896 N/MM2
821
376.31
6.896
strip width=19.90to20.10

B
T
D
A

25
7.11
38
197.2401

OD
WT

38.1
2.78
.

ID

1kg/mm2=9.806 N/mm2
12.70
19.05
25.40
38.10

32.54

Strip Width
12.32 - 13.08
18.26 - 19.84
23.83 - 26.98
34.92 - 41.28

Sandvik Bioline
3X22R60HV
190
490
45

Outside
Diameter
(mm)
25.40
25.40
25.40
25.40
25.40
25.40
88.90
88.90
88.90
88.90
88.90
88.90
88.90
88.90
88.90
88.90
88.90
88.90
88.90
88.90
88.90

Wall
Thickness
(mm)
1.65
1.70
2.11
2.40
2.50
3.20
2.11
2.77
3.05
3.18
3.58
3.96
4.37
4.78
5.49
6.35
7.14
7.62
11.13
15.24
3.50

Flatten
Value H in
mm
11.61
11.81
13.29
14.18
14.46
16.15
20.22
24.92
26.74
27.56
29.95
32.08
34.23
36.24
39.43
42.88
45.70
47.27
56.37
63.54
29.49

ID
22.1
22
21.18
20.60
20.4
19.00
84.68
83.36
82.80
82.54
81.74
80.98
80.16
79.34
77.92
76.20
74.62
73.66
66.64
58.42
81.90

ID/OD
ratio
0.9
0.9
0.8
0.8
0.8
0.7
1.0
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.8
0.8
0.7
0.7
0.9

Outside
Diameter
(mm)
38.10
38.10
38.10
38.10

Wall
Thickness
(mm)
4.19
8.00
1.65
2.77

Flatten
Value H in
mm
24.91
30.57
15.58
20.77

ID
29.72
22.10
34.80
32.56

ID/OD
ratio
0.8
0.6
0.9
0.9

Load 103000
Area 166.98
Stress 616.84

Original length 95
Final Length 124.5
%
31.05