M/s Dolaro Powcr Suly Cororaiion Liniicd (DPSCL} is in iIc roccss of sciiing u an Auiliary Adninisiraiivc Duilding wiiIin Dolaro Siccl Liniicd, Dolaro.
M/s MECON Liniicd Ias lccn aoinicd ly M/s DPSCL io rovidc cnginccring & consuliancy scrviccs for iIc alovc Projcci.
To cnsurc iIc rocr worling cnvironncni for ncn & nacIincs and io nainiain ncccssary cnvironncnial condiiions insidc officc & laloraiory rcniscs, Air Condiiioning faciliiics Iavc lccn cnvisagcd.
TIis sccificaiion is a ari of iIc icndcr cnquiry for suly of Air Condiiioning sysicns and sIall lc rcad along wiiI iIc and oiIcr rclaicd docuncnis of iIc Ccncral Condiiions of Coniraci.
TIc Tcndcrcr Ias io siricily agrcc and adIcrc io all icrns and condiiions ncniioncd in iIc icndcr docuncnis, Ccncral TccInical Sccificaiion and rclaicd docuncnis as a wIolc and any dcviaiion fron iIcn sIall lc caicgorically siaicd in iIc icndcr along wiiI rclcvani clausc nunlcr.
Clinaic
In iIc alscncc of any ncicorological olscrvaiory in iIc viciniiy, daia of iIc olscrvaiory ai Angul Ias lccn considcrcd rcrcscniaiivc for Mcrnandali rcgion.
TIc scoc of worl undcr iIis sccificaiion covcrs dcsign, nanufaciurc/ rocurcncni, asscnlly, sIo inscciion & icsiing, sIo ainiing, iransoriaiion of all naicrials io siic, sioring, unloading and iransoriaiion fron siorc io siic and Iandling ai siic, crcciion, icsiing, connissioning and crfornancc guaranicc icsis of all cquincni and acccssorics of Air Condiiioning sysicns for officc rcniscs of Auiliary Adninisiraiivc Duilding of M/s Dolaro Powcr Suly Cororaiion Liniicd, Dolaro.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 2 of 60
2UUS, MECON LIMITED, A gIts cscucd
TIc Air Condiiioning sysicn cnvisagcd is of Ccniralizcd CIillcd waicr lascd iyc. Ccniralizcd Fc-circulaiing CIillcd waicr nciworl will scrvc diffcrcni arca wisc doullc slin air Iandling uniis.
TIc scoc of worl ly iIc Coniracior sIall includc lui sIall noi lc liniicd io iIc following .
To sclcci, dcsign, cnginccr, nanufaciurc and suly iIc conlcic air-condiiioning sysicn and associaicd cquincni sccificd undcr iIis iccInical sccificaiion.
To suly ai siic all rcquircd naicrials in ordcr io cccuic incidcnial worls ai siic associaicd wiiI air-condiiioning lani/ sysicn sccificd undcr iIis iccInical sccificaiion.
Providing firsi cIargc of consunallcs lilc oil, grcasc, rcfrigcrani cic. as rcquircd. TIc quaniiiy and sccificaiion of sucI consunallcs sIall lc indicaicd during iIc icndcr siagc.
Suly of connissioning sarcs as nay lc rcquircd during crcciion, siari u and iniiial ocraiion of all iIc uniis/ sysicns iill succcssful conlciion of connissioning. TIc ricc for iIc connissioning sarcs sIall lc dccncd io lc includcd in iIc coniraci ricc for iIc offcrcd sysicns.
Suly of rcconncndcd sarcs for iwo ycars nornal ocraiion of iIc Air Condiiioning sysicns wiiI iicn-wisc ricc lrcal u. TIc ricc for iIc iwo ycars sarcs sIall lc dccncd io lc includcd in iIc coniraci ricc for iIc offcrcd sysicns.
Suly of sccial iools & iacllcs rcquircd for nainicnancc of iIc Air condiiioning sysicns.
Prcaraiion and sulnission of all ncccssary Icai load calculaiions, gcncral arrangcncni drawings, dcsign drawings, falricaiion & crcciion drawings, as luili drawings, drawings of fasi wcaring aris cic. Aroval sIall lc ialcn on iIc Icai load calculaiion, sysicn layoui drawings and cquincni gcncral arrangcncni drawings lcforc siari of nanufaciuring.
Ercciion of all iIc cquincni and conlcic Air Condiiioning sysicn as cr arovcd drawing and insiruciions of siic cnginccr of cusioncr / Owncr/ Consuliani.
Minor civil worl lilc lrcaling of wall /floor /roof io nalc duci / ic / callc assagc and adjusincni io civil foundaiions as rcquircd for crcciion and finisIing and naling good of iIc sanc aficr crcciion worl including ainiing iIcrcof. Fiing of ancIor fasicncr on wall and cciling for duci & ic suori is includcd.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 3 of 60
2UUS, MECON LIMITED, A gIts cscucd
Any oiIcr iicn /naiurc of worl wIicI is sccifically noi acaring in iIc iccInical sccificaiion lui dirccily associaicd wiiI iIc cfficicni worling / conlciion of iIc sysicn covcrcd in iIc sccificaiions.
Sulnission of ocraiion, nainicnancc and scrvicc nanuals.
Inscciion and icsiing ly Owncr/Clicni's rcrcscniaiivc ai worls and ai siic.
Pcrfornancc icsiing of various cquincni associaicd wiiI air-condiiioning sysicn ai nanufaciurcr's worls and also crfornancc icsiing of conlcic air-condiiioning sysicn ai siic.
All ncccssary slillcd/unslillcd crsonncl, crancs, Ioisi, iools and iacllcs, insiruncni and acccssorics sIall lc arrangcd frcc of cosi ly iIc Coniracior for asscnlly, crcciion, crfornancc icsiing and connissioning of iIc sysicns.
Tcndcrcr nusi noic iIai conlcicncss of lani /sysicn for safc, snooiI and iroullc frcc ocraiion is iIc solc rcsonsililiiy of iIc Air-condiiioning Coniracior i.c., iIc succcssful Tcndcrcr. WiiI iIis oljcciivc in nind, iIc Tcndcrcr sIould includc all iIc iicns csscniial for iIc cfficicni ocraiion of iIc sysicns and oiIcr iicns wIicI arc rcquircd io conlcic iIc crcciion and foolroof connissioning of air-condiiioning sysicns in all rcsccis. WIciIcr iIc iicns arc ncniioncd in iIc sccificaiion or noi, all sucI iicns arc ircaicd/ considcrcd io lc includcd in iIc sccificaiions.
Air-condiiioning Coniracior i.c., iIc succcssful Tcndcrcr sIall lc solcly rcsonsillc io rovidc all iIc alovc iicns ai siic wiiIoui any cira cosi inlicaiion io Clicni.
Work by Purcbaser
Providing sacc for insiallaiion of Air Condiiioning sysicns.
Condcnscr cooling waicr of Mainun ioial Iardncss 100 n will lc rovidcd ly Clicni ai nainun 20 n disiancc fron CIillcd Waicr Plani Foon ai -8.0 n fron CIillcd waicr Plani sIall lc locaicd ai + 0.0 n clcvaiion of auiliary luilding conlc.
FCC foundaiion for cquincni.
Ecci for iIc worls ncniioncd alovc wIicI arc in iIc scoc of iIc PurcIascr, rcsi of all worls dirccily or indirccily associaicd wiiI conlciion of Air Condiiioning sysicns sIall lc wiiIin iIc scoc of Succcssful Tcndcrcr.
TIc Succcssful Tcndcrcr ai Iis MCC will do Inconing callc icrninaiion for iIc Inconcr callcs rovidcd ly Clicni. For diffcrcni AHU roon rcniscs clccirical ancl sIall lc insiallcd ly iIc succcssful icndcrcr. Powcr suly io individual AHU Pancl sIall lc arrangcd ly iIc Succcssful Tcndcrcr.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 4 of 60
2UUS, MECON LIMITED, A gIts cscucd
Ncccssary oicniial frcc coniacis sIall lc nadc availallc ai iIc AHU MCC for inicrlocling wiiI iIc firc dcicciion sysicn.
03.00 INSTRUCTIONS TO TENDERER
03.01 GeneraI InstructIons to Tenderer
TIc iccInical sccificaiion inclusivc of insiruciions/sccial insiruciions io Tcndcrcr sIall lc rcad along-wiiI Ccncral Condiiions of Coniraci (CCC} and insiruciions io Tcndcrcr, for iIc suly and crcciion of lani, nacIincry, and cquincni.
All iicns of cquincni in iIis sccificaiion sIall lc conlcic in all rcscci including nccIanical and clccirical cquincni as sccificd including fasicncrs, lolis and nuis, gaslcis, lasc francs, siiffcncrs, suoris cic. and any iicn noi covcrcd in iIis sccificaiion lui csscniial for sucrior dcsign, ocraiion and guaraniccd crfornancc of iIc sysicn sIall lc includcd ly iIc Tcndcrcr.
TIc cquincni sIall lc dcsigncd, nanufaciurcd and icsicd in accordancc wiiI iIc rclcvani siandards rcscrilcd ly iIc Indian Siandard Insiiiuiion (Durcau of Indian Siandard} wIcrcvcr ossillc. In cascs wIcrc suiiallc Indian Siandards arc noi availallc, iIc cquincni sIall conforn io AFI/ASHFAE / Cood Manufaciuring Praciicc followcd in iIc Indusiry.
TIc cquincni offcrcd sIall lc suiiallc for coniinuous, snooiI, cfficicni and iroullc frcc scrviccs in iIc clinaic rcvailing ai iIc lani siic of Dolaro Siccl lani, coniinuous duiy condiiion.
TIc Coniracior sIall noi off-load iIc coniraci or ari iIcrcof io any sul-coniracior wiiIoui wriiicn crnission of iIc PurcIascr. In iIc cvcni of sullciiing iIc coniraci or any ari iIcrcof is crniiicd ly iIc PurcIascr, iIc faci iIai sucI crnission Ias lccn accordcd sIall noi csiallisI any coniraciual rclaiionsIi lciwccn iIc arovcd sul-coniracior and iIc PurcIascr and nor sIall rclcasc/ frcc iIc Coniracior fron iIc olligaiions undcr iIc coniraci. Faciliiics sIall lc rovidcd ly iIc Coniracior io cnallc iIc PurcIascr's auiIorizcd insccior io inscci iIc cquincni and iIcir auiliarics ai all siagcs of nanufaciurc io saiisfy iIcnsclvcs as io iIc usc of rocr naicrial and worlnansIi and aari fron iIis iIc cquincni sIall lc icsicd or suiiallc icsi faciliiy sIall lc rovidcd ly iIc Coniracior io cnallc cIccling of ocraiional arancicrs.
Ai iIc iinc of inscciion, iIc Coniracior sIall furnisI inicrnal rouiinc inscciion ccriificaic, naicrial ccriificaics, arovcd drawings, cic. io iIc insccior. Inscciion sIall lc rcgardcd as a cIccl only and sIall in no way rclicvc iIc Coniracior of Iis rcsonsililiiics io rovidc sysicns & cquincni funciions as dcsigncd.
TIc Coniracior sIall ialc full rcsonsililiiics for iIc guaraniccd ocraiion and acIicving raicd oui-ui and crfornancc of iIc sysicns offcrcd as cr rclcvani clausc of sccificaiions.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 5 of 60
2UUS, MECON LIMITED, A gIts cscucd
TIc Tcndcrcr sIall furnisI all infornaiion rcquircd for snooiI funciioning of iIc sysicns including ocraiion, day io day nainicnancc, rcvcniivc nainicnancc, caiial rcairs, scIcdulcs and rograns and any oiIcr infornaiion rcquircd ly iIc PurcIascr for iroullc frcc ocraiion of iIc sysicns along-wiiI iIc sulics.
TIc scoc of worl for iIc Tcndcrcr sIall noi includc rovision of roon and foundaiion for iIc sysicns. Howcvcr, iIc ncccssary load daia sIall lc furnisIcd along wiiI iIc offcr ly iIc Tcndcrcr so as io conlcic iIc civil worl ai siic as cr iIc scIcdulc of conlciion of rcscciivc luildings.
TIc Coniracior sIall cnsurc iIai all roiaiing clcncnis viz incllcrs of fans and cranl-sIafi, ision asscnllics sIall lc siaiically and dynanically lalanccd as cr iIc rclcvani IS / ISO siandard.
TIc Coniracior sIall cnsurc iIai iIc sccd of ocraiion of all iIc nccIanical and clccirical cquincni including iccInological auiliarics and scrvicc cquincni sIall lc lci low cnougI io rcducc noisc, vilraiions and wcar. WIcn dcsign arancicrs rcquirc IigIcr sccds of ocraiion of ccriain cquincni, norc iIan onc siagc sIall lc cIoscn ovcr rcfcrcncc io cIoosing IigIcr sccds.
TIc Coniracior sIall adIcrc io iIc scIcdulc for suly, crcciion, icsiing and connissioning cic.
TIc Coniracior sIall cnsurc iIai cacI cquincni is rovidcd wiiI nanc laic cngravcd in EnglisI languagc wiiI iIc dciails lilc Sulicr's addrcss, ocraiion and dcsign arancicrs, wcigIi, and rccauiions cic.
TIc Coniracior sIall cnsurc iIai iIc sysicns arc dcsigncd considcring iIc firc safciy norns and adcquaic firc safciy ncasurcs in iIc forn of Iardwarc inicrlocl rovidcd accordingly.
Provision sIall lc nadc for swiicIing off all air Iandling unii fans & ocraiing of iIc firc dancr wiiI linii swiicI, on rcccii of firc figIiing / dcicciion signal. Ncccssary oicniial frcc coniacis sIall lc nadc availallc ai iIc AHU MCC for inicrlocling wiiI iIc firc dcicciion sysicn.
TIc Coniracior Ias io indicaic iIc final KW and franc sizc for iIc noiors.
03.02 SpecIaI InstructIons to Contractor
ScIcdulc of aciiviiics
TIc following sIall lc sulniiicd io faciliiaic rocr lanning.
a} ScIcdulc of Iasc wisc sulnission of drawings loiI of gcncral arrangcncni
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 6 of 60
2UUS, MECON LIMITED, A gIts cscucd
and scIcnaiics for aroval wiiI daic of ordcr as rcfcrcncc.
l} ScIcdulc of Iascs wisc nanufaciurc and inscciion of lani and cquincni ai iIc nanufaciurcr's worls.
c} ScIcdulc of Iasc wisc dclivcry of naicrials and cquincni.
Pcrfornancc icsis and inscciion
i} All iIc cquincni sIall lc sIo icsicd according io iIc rclcvani siandards and iIc icsi ccriificaics sIall lc furnisIcd as cvidcncc for sucI icsiing.
ii} In iIc cvcni of an ordcr, iIc cquincni nay lc suljccicd io a dciailcd inscciion ly Owncr / Owncr's rcrcscniaiivc ai iIc nanufaciurcr's worls as cr QAP and arovcd drawings. Dlanl QAP fornai is cncloscd for filling u ly icndcrcr wIilc sulniiiing iIcir offcr.
Wclding
All wclding sIall lc of siruciural siccl siandard as cr rclcvani IS codc and only ccriificd wcldcrs sIall lc cnloycd.
Lulricaiion
Coniracior sIall furnisI a lisi of lulricani along wiiI iIcir sccificaiion and indicaic iIc quaniiiy and raic of lulricaiion rcconncndcd.
Acccssililiiy and safciy
i} All cquincni offcrcd sIall allow adcquaic acccss io faciliiaic conncciing, nainicnancc and rcair.
ii} All noving aris of iIc cquincni sIall lc wcll guardcd and roiccicd for iIc ocraior's and crsonncl's safciy.
Noisc lcvcl
Noisc lcvcl gcncraicd ly iIc cquincni sulicd sIall noi ccccd iIc crnissillc linii of 65-dD (A} wiiIin iIc air-condiiioncd scrvcd rcniscs. In iIc A/C lani rcniscs, nainun allowallc noisc lcvcl sIall lc 85-dD (A} ai 1 n of cquincni. Ncccssary acousiic insulaiion io lc considcrcd, wIcrcvcr rcquircd io adIcrc io iIc alovc noisc lcvcl arancicrs of iIc condiiioncd/worl zonc cnvironncni.
Sysicn of uniis
Mciric sysicn of uniis sIall lc followcd in dcsign, nanufaciurc and suly of all uniis. Nanc laics of cquincni as wcll as ocraiing/nainicnancc insiruciions sIall lc in EnglisI languagc.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 7 of 60
2UUS, MECON LIMITED, A gIts cscucd
Mainicnancc and guaranicc
TIc Coniracior sIall guaranicc iIc saiisfaciory crfornancc of iIc cquincni/sysicns sulicd ly iIcn all iIrougI iIc ycar.
TIc Coniracior sIall arrangc for aiicnding fauli rclaccncni of cononcnis cic. during connissioning of iIc sysicn iill FAT/Ianding ovcr of lani io iIc Clicni.
TIc Coniracior sIall sucrvisc iIc dcnonsiraiion of iIc funciioning of clccirical inicrlocls and conirol rior io offcring iIc sysicns for PAT.
TIc cccuiion of iIc worl covcrcd undcr iIis sccificaiion sIould conforn io iIc laicsi Indian Siandards sccificaiion wIcrc iIc sanc arc availallc, or iIc rcuicd siandards accciallc io iIc Owncr. In casc sucI sccificaiions arc noi availallc, iIc worl sIall lc according io good cngg. raciicc & norns accciallc io Owncr.
TIc following rcuicd/ acccicd ullicaiions, norns/ guidclincs, siandards, acis & rulcs cic. sIall lc followcd for cccuiion of iIc worls.-
a} D.I.S Pullicaiions l} Indian Elcciriciiy Fulcs & siaiuiory rcquircncnis of Ccniral Covi. and Siaic Covi. and IPSS. c} ASHFAE Iandlool d} AFI ullicaiion c} I.S.O Pullicaiions f} ASME codcs for unfircd rcssurc vcsscls g} VDI siiulaiion for vilraiion lcvcl I} AMCA siandard for fan lalancing of AHUs i} Occuaiional safciy and IcaliI aci (USA}
In iIc cascs wIcrc norns/ siandards/ guidclincs oiIcr iIan iIosc lisicd alovc arc followcd, iIc Coniracior sIall furnisI a coy of sucI docuncni (s} in suori for iIc PurcIascr's crusal and accciancc. WIcrcvcr a coniradiciion is found lciwccn diffcrcni docuncnis lcing followcd, iIc dccision of iIc PurcIascr will lc final and linding.
0S.00 DESIGN CRITERIA
0S.01 GeneraI CrIterIa
TIc sclcciion/ dcsign and nanufaciurc of lani and cquincni sIall lc suiiallc for iIc inicndcd scrvicc and iIc ainosIcric/cnvironncnial condiiions rcvailing ai
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 8 of 60
2UUS, MECON LIMITED, A gIts cscucd
iIc lani siic.
Dcsign and sclcciion of cquincni sIall lc nadc wiiI iIc following also in vicw.
a} Safciy of crsonncl l} Uninicrruicd ocraiion c} Long lifc of cquincni d} Easy nainicnancc ai low cosi c} Lowcsi ocraiing cosi f} Sarcs sIall lc casily availallc
Evcry cndcavour sIall lc nadc io acIicvc siandardisaiion and unificaiion in dcsigning cononcnis and sul asscnllics.
All worling aris sIall lc arrangcd/locaicd for convcnicncc of ocraiion, inscciion, lulricaiion, casc of rcair, rclaccncni and nainicnancc of aris and sul-asscnllics wiiI nininun downiinc, wiiIoui disnaniling oiIcr cquincni/ cononcnis/siruciurcs.
Equincni sIall lc rovidcd wiiI lifiing aiiacIncnis (wIcrcvcr alicallc} lilc lugs, lolis cic. io faciliiaic Iandling and lifiing during crcciion and nainicnancc.
TIc cquincni sIall lc suiiallc io ocraic saiisfaciorily undcr variaiions of load, rcssurc and clinaiic condiiions as nay occur during worling.
All cquincni sIall lc of accciallc nodcrn dcsign and frcc fron all inIcrcni dcfccis.
All iIc roiaiing aris sIall lc siaiically and dynanically lalanccd.
All naicrials uscd sIall lc frcc fron surfacc dcfccis, rusis, cracls and dcfornaiions.
TIc finisI of iIc cquincni and iis cononcnis sIall lc of firsi class qualiiy.
To iIc cicni ossillc, nodcls and sizcs of cquincni sIall lc idcniical io cnsurc nininun invcniory and inicrcIangc aliliiy of aris, cquincni and sysicns.
WIilc dcsigning iIc layoui of iIc cquincni and sysicn, iIc following oinis sIall lc covcrcd / considcrcd.
- Co-ordinaics and locaiion of iIc luilding. - Equincni, iing and duciing layoui wiiI dcscriiion. - Mainicnancc acccss and ncaincss of layoui. - Inicrfcrcncc
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 9 of 60
2UUS, MECON LIMITED, A gIts cscucd
- Equincni Iandling and rcnoval faciliiy - Floor drain, callc ircncIcs and conduiis. - Daiicry linii wiiI clcvaiion of uiiliiy scrviccs. - MCC, IPDS, DD cic. locaiion.
WIilc dcsigning iIc cquincni and sysicns, iIc following nainicnancc asccis sIall lc ialcn inio considcraiion. -
- Sufficicni sacc for nainicnancc in iIc layoui. - Acccss io iIc cquincni. - Inscciion and nainicnancc doors for cquincni.
Air Condiiioning sysicns sIall lc dcsigncd io ocraic coniinuously round iIc clocl, iwcniy four (24} Iours a day for all scasons of iIc ycar wIilc nainiaining iIc guaraniccd indoor condiiions.
AIr - CondItIonIng system
TIc following air vclociiics sIall lc considcrcd for iIc air condiiioning sysicns. Howcvcr, siandard sizcs of cquincni, ducis and acccssorics sIall lc adoicd saiisfying iIc following liniiing condiiions.-
i} FrcsI/Malc u Air filicr . 1.5 2.0 n/s ii} Finc filicr . 1.5 2.0 n/s iii} AHU fan a} Inlci (rciurn} . 6 - 8 n/s l} DiscIargc (suly} . 8 - 10 n/s iv} Main ducis . 6 - 8 n/s v} DrancI ducis . 4 - 6 n/s vi} Suly air diffuscr . 3 - 4 n/s vii} Fciurn air grill . 2 - 3 n/s
Ouisidc coscd suly air duci and indoor iail air cnd duci alovc falsc cciling sIall lc iIcrnally insulaicd io avoid Icaiing u of cold air duci and condcnsaiion. Suly air diffuscrs sIall lc rovidcd ai iIc suly air duci insidc iIc scrvcd rcniscs noi ccccding 3 - 5n ccnirc io ccnirc disiancc.
0S.02 DesIgn AmbIent CondItIons
TIc following anlicni air arancicrs sIall lc assuncd for dcsigning iIc air condiiioning sysicns. Sunncr Monsoon Winicr
All iIc rcniscs io lc scrvcd wiiI air condiiioning sysicn arc coscd io dircci solar radiaiion.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 10 of 60
2UUS, MECON LIMITED, A gIts cscucd
0S.03 InsIde DesIgn CondItIons
Indoor clinaic condiiions and Icai load daia io lc considcrcd for iIc diffcrcni scrvcd rcniscs arc aiiacIcd as Anncurc -I.
All iIc AHUs ncniioncd in Annexure -I sIall lc scrvcd wiiI cIillcd waicr suly fron ccniralizcd cIillcd waicr lani io lc Iouscd in a carnarlcd A/C lani roon ai iIc Cround floor of luilding All iIc insulaicd cIillcd waicr iing sIall lc ialcn ovcrIcad and rouicd wiiIin iIc luilding alovc falsc cciling for fccding individual AHUs.
TIc cooling iowcr & condcnscr waicr uns nccd noi lc considcrcd for iIc ccniral cIillcd waicr lani and as sucI condcnscr waicr of adcquaic quaniiiy sIall lc nadc availallc ai iIc laiicry linii of A/C Plani roon ai inlci rcssurc of -1.5Kg/Cn 2 (avcragc nainun} and nainun rcssurc dro iIrougI condcnscr sIall noi ccccd 1Kg/Cn 2 . For Condcnscr cooling Indusirial Qualiiy waicr will lc sulicd ly iIc PurcIascr ai iIc laiicry linii of iIc A/C lani roon.
TIc alovc caaciiics ncniioncd in Anncurc I is indicaiivc only. TIc succcssful icndcrcr sIall saiisfy ly dcsign calculaiion, Icai load calculaiion cic. io arrivc ai iIc diffcrcni cquincni caaciiics lcing offcrcd and sulicd, ai dciailcd cnginccring siagc as cr iIis dcsign criicria. TIc Coniracior wiiIoui any conncrcial inlicaiion sIall suly any addiiional caaciiy rcquircncni of air condiiioning sysicn as cr dcsign criicria of iIis sccificaiion. Circulaiing waicr uns for cIillcd waicr sIall lc lacl ull oui iyc wiiI flcillc iyc couling and drivc noiors Iaving sccd noi ccccding 1450FPM. AHUs sIall lc sclccicd on 525 CFM/TF lasis.
06.00 DESCRIPTION OF THE AIR CONDITIONING SYSTEM
A} AIr-CondItIonIng System By CentraIIsed Water CooIed CbIIIIer Package
TIc CIillcd Waicr Sysicn undcr iIis aclagc will conrisc of
Paclagc iyc cIillcr unii conrising of waicr coolcd condcnscr, Icrnciic/scni Icrnciically scalcd F-22 rcfrigcrani lascd scrcw conrcssor, rcfrigcrani ic linc, insiruncnis and conirols. CIillcrs sIall csscniially lc AFI ccriificd. Insulaicd CIillcd waicr iing nciworl wiiI valvcs, insiruncnis and fiiiings. TIcrnal insulaiion ovcr condcnsaic drains linc io avoid condcnsaiion ovcr cold surfacc. CIillcd Waicr uns TIcrnally insulaicd cansion ianl. Condcnscr cooling iing nciworl, ic & fiiiings, valvcs and insiruncnis. Muliilc Air Iandling Uniis wiiI fan, filicr, cooling coil for diffcrcni rcniscs. Duciing nciworl wiiI dancr, diffuscr, acousiic and iIcrnal insulaiion. Hunidiiy conirol arrangcncni wiiI siri Icaicr.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 11 of 60
2UUS, MECON LIMITED, A gIts cscucd
Malc-u air conncciion wiiI filicr & dancr in diffcrcni AHU roons.
0?.00 EQUIPMENT SPECIFICATION
TIc cquincni will lc nornally as cr gcncral sccificaiion of iIc rojcci. Howcvcr, lricf dcscriiion of nain cquincni is givcn lclow.
0?.01 Screw CbIIIer
TIc aclagcd cIillcd waicr unii will lc dcsigncd for coniinuous duiy. TIc cIillcr aclagc asscnlly sIall lc AFI ccriificd only. EacI aclagc cIillcr unii will csscniially conrisc of roiary iwin scrcw conrcssor, sIcll & iulc iyc waicr cIillcr, rcfrigcrani circuii, waicr coolcd condcnscr, clcciric drivcs, insiruncnis and conirols and oiIcr siandard acccssorics asscnllcd in siccl calinci. TIc conrcssor will lc scni-Icrnciic / Icrnciically scalcd and nounicd on anii-vilraiion ads & dynanically lalanccd. EacI cIillcr sIall Iavc nuliilc scrcw conrcssors wiiI indccndcni rcfrigcrani circuii.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 12 of 60
2UUS, MECON LIMITED, A gIts cscucd
lc aro. 7.5 0 F. Inicgrally finncd cocr iulc fron ouisidc Iaving nininun 25 fins cr incI sIall lc candcd in io iulc sIccis for lcal roof joinis.
WiiI sccial iulc arrangcncni and iIc ariiiion laic allowing cooling waicr io ass iIrougI iIc condcnscd rcfrigcrani and iIcrcly sul-cooling iIc liquid. TIis roduccs IigIcr rcfrigcraiion caaciiy wiiIoui incrcasing iIc owcr consuniion. Condcnscr sIall lc icsicd as cr AFI siandard 550/590 1998. Condcnscr sIall lc rovidcd wiiI iIc following acccssorics/safciy dcviccs. Purgc valvc / drain valvc CIarging valvc Fclicf valvc/ Fusillc lug Liquid lcvcl indicaior Flangcd Ioi gas inlci / waicr ouilci conncciion. Hand sIui off valvc for waicr inlci and ouilci conncciion Flow swiicI in condcnscr waicr linc Prcssurc & icncraiurc gaugcs for waicr inlci and ouilci Vcni valvc
CooIer sIall lc SIcll and iulc iyc DX cIillcr wiiI dual rcfrigcrani circuii. CIillcr sIall lc consirucicd fron carlon siccl laic wiiI adcquaic nunlcr of lafflcs for cfficicni Icai iransfcr.
Cocr iulcs of nininun diancicr 16nn sIall lc rollcd in io groovcs on iulc sIcci for a waicr iigIi and air iigIi joini. Joinis lciwccn iIc iulc sIcci and iIc sIcll sIall lc waicr iigIi wIilc iIosc lciwccn iIc sIcll and locs sIall lc airiigIi. Adcquaic scaling gaslcis sIall lc rovidcd io rcvcni lcalagc of rcfrigcrani and iIc infiliraiion of noisiurc and air in io iIc sysicn. Fouling Facior (waicr-sidc} 0.0001I-fi 2 F/Diu sIall lc considcrcd for dcsign of coolcr.
Coolcr sIcll sIall lc caallc of wiiIsianding a rcssurc of 150 sig on sIcll sidc wIilc 225 sig. on iIc iulc sidc. Fcfrigcrani sIall ass iIrougI iIc iulc wIilc waicr iIrougI iIc lafflcd sIcll. Fcfrigcrani Icad is dcsigncd for rocr nunlcr of asscs io cnsurc rcfrigcrani rcssurc dro is wiiIin iIc linii and adcquaic vclociiy for rocr oil carry-ovcr long wiiI vaours.
TIc cIillcr asscnlly sIall lc iIcrnally insulaicd wiiI Arnaflc / cquivalcni naicrial of 50nn iIicl and finisIcd wiiI aluniniun cladding.
Mininun sucrIcai of 3 o C undcr dcsign condiiion sIall lc considcrcd wIilc sclcciing iIc cIillcr.
Following conirols and safciy dcviccs / acccssorics sIall lc incororaicd in iIc cIillcr.
Cooling and Anii frcczc iIcrnosiai. Flangcd waicr inlci and ouilci conncciion wiiI flangcs and sIui off valvcs, including indusirial iyc iIcrnoncicr. Fclicf valvc, urgc valvc, drain valvc. Prcssurc and icncraiurc gaugcs ai iIc waicr inlci and ouilci.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 13 of 60
2UUS, MECON LIMITED, A gIts cscucd
Fcfrigcrani cIarging conncciion wiiI valvc. Flow ncicr and swiicIcs on iIc waicr linc. Vicw ori.
0?.02 CentrIIugaI pump
TIc uns sIall lc dcsigncd, nanufaciurcd and icsicd as cr IS. 1520-1980 (F.A. 1993}, IS. 5120.1977 (F.A.1997} Ancndncni 2000, IS. 9137-1978 (F.A. 1993}, IS. 6595-1993 (Pari II} or as cr oiIcr inicrnaiional siandards accciallc io iIc PurcIascr and sIall lc suiiallc for iIc duiy condiiions and caaciiics as indicaicd in iIis sccificaiion.
TIc lacl ull oui iyc ccnirifugal uns along wiiI iIcir auiliary cquincni sIall lc dcsigncd and nanufaciurcd for coniinuous duiy ai full load. Sccd of uns sIall noi lc norc iIan 1500FPM.
All iIc uns sIall lc caallc of dcvcloing iIc rcquircd ioial Icad ai raicd caaciiy for coniinuous ocraiion. TIc uns sIall ocraic saiisfaciorily ai any oini on iIc H-Q cIaracicrisiic curvc ovcr a rangc of 50% io 130% caaciiy or caaciiy corrcsonding io 75% of iIc ioial Icads wIicIcvcr is lowcr.
Caaciiy Vs. discIargc rcssurc curvcs for cacI un sIall rcfcrally lc coniinuously drooing fron iIc sIui-off oini io iIc raicd ocraiion oini and lc suiiallc for arallcl ocraiion. TIc uns sIall lc dcsigncd io avoid caviiaiions ai any of iIc ocraiing oinis.
TIc rcquircd duiy rangc for a un sIall lc on siallc oriion of iis Icad-caaciiy curvc closc io iIc lcsi cfficicncy oini. TIc Icad dcvclocd ai iIc lcsi cfficicncy oini sIall lc closc io iIc rcquircd diffcrcniial rcssurc so iIai iIroiiling is noi rcquircd ai un discIargc.
TIc cquincni and auiliarics sIall lc dcsigncd for quicl and ccononical nainicnancc. TIc cquincni sIall lc casily disnanilc-allc wiiIoui disiurling iIc suciion, dclivcry ic conncciions and noior.
TIc cquincni dcsign sIall incororaic rovisions for rcduciion in noisc lcvcl.
TIc rcquircd NPSH rcquircd ai duiy oini sIall lc ai lcasi 1.0 n lcsscr iIan iIc availallc NPSH.
TIc owcr raiing of iIc un noior sIall lc largcr of iIc following.
a} Coniinuous noior raiing (ai 50 0 C anlicni} sIall lc ai lcasi 10% alovc iIc nainun load dcnand of iIc drivcn un in iIc cniirc rangc of ocraiion io ialc carc of iIc sysicn undulaiions.
l} For arallcl ocraiion, noior raiing sIould lc sufficicni cnougI for running of singlc un also.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 14 of 60
2UUS, MECON LIMITED, A gIts cscucd
TIc connon lasc franc for un and noior sIall lc in onc iccc wiiI suiiallc Iolcs for grouiing. Adcquaic sacc sIall lc rovidcd lciwccn un drain conncciions and lasc laic for insiallaiion of nininun 15nn drain iing. Puns sIall lc sulicd wiiI suiiallc drain ans or drain rin iyc lasc laics wiiI valvcd drain conncciions. Pun foundaiion sIall lc floaiing iyc. Ncccssary ncorcnc ad rcquircd ai loiion of FCC incriia lasc sIall lc sulicd ly iIc succcssful icndcrcr.
Couling guard, nadc of candcd ncial and lolicd io iIc lasc laic sIall lc sulicd for all uns.
Dacl-ull oui iyc un sIall lc rovidcd wiiI saccr iyc couling. MccIanical scal sIall lc rovidcd for ccniral air condiiioning sysicn uns. Pun sIall lc so dcsigncd iIai iIc incllcr and acccssorics of un is noi danagcd duc io flow rcvcrsal.
Siandard Iydrosiaiic icsi sIall lc conducicd on iIc un casing wiiI waicr ai 1.5 iincs iIc nainun discIargc Icad or iwicc iIc raicd discIargc Icad wIicIcvcr is IigIcr. TIc Iydrosiaiic icsis on iIc casing sIall lc conducicd for a nininun duraiion of 30 ninuics.
CasIng
TIc casing sIall lc of casi iron and sIall lc dcsigncd for a rcssurc noi lcss iIan iIc sIui-off rcssurc ai iIc IigIcsi ocraiing sccd lus iIc nainun rcssurc iIai nay lc cncounicrcd ai iIc un inlci. In addiiion, CI casing sIall Iavc corrosion allowancc of noi lowcr iIan 3 nn.
ImpeIIer
Incllcr sIall lc of lronzc. Incllcrs and lalancing druns (if rovidcd} sIall lc siaiically and dynanically lalanccd as cr ISO- 1940. Dynanic lalancing sIall lc ai iIc ocraiing sccd of iIc un. For nulii siagc uns, all iIc incllcrs sIall lc asscnllcd iogciIcr for lalancing. Provision sIall lc nadc for adjusiing iIc clcarancc lciwccn iIc incllcr and iIc casing io concnsaic for wcar.
TIc incllcr sIall lc lcycd or scrcwcd on io iIc sIafi in sucI a way iIai ii docs noi conc-oui duc io rcvcrsc roiaiion of iIc un.
SbaIt
TIc sIafi sIall lc of EN-8 or C-40 or cquivalcni and sIall lc dcsigncd for criiical sccd. TIc raiio of criiical sccd io sccd of sIafi sIall lc noi lcss iIan 1.2 for solid sIafis.
SbaIt seaIIng
MccIanical iyc SIafi scals sIall lc rovidcd io rcvcni lcalagc oui of, or inio, a un ovcr iIc rangc of sccificd ocraiing condiiions. TIc scals sIall lc suiiallc for variaiions in inlci condiiions iIai nay rcvail during siari-u and sIui down.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 15 of 60
2UUS, MECON LIMITED, A gIts cscucd
TIcy sIall lc acccssillc for inscciion and rclaccncni wiiIoui disiurling any ari of iIc insiallaiion.
BearIng
Two lcaring asscnllics sIall lc rovidcd, onc wiiIin iIc franc io carry radial load only and iIc oiIcr io carry loiI radial and aial iIrusi. Dcarings sIall lc of nanufaciurcr siandard dcsign, aniifriciion iyc, oil / grcasc lulricaicd. Suiiallc iIrusi lcarings sIall lc rovidcd in iIc un io ialc ioial iIrusi of iIc un including Iydraulic iIrusi. Suiiallc iacd Iolcs sIall lc rovidcd for rcfilling of oil in iIc lcaring Iousing if rcquircd.
Base pIate
All Iorizonial uns sIall lc sulicd wiiI siurdy lasc laics as cr nanufaciurcr's siandard, connon io un and drivc. Dasc laics and un suoris sIall lc consirucicd so rigidly and iIc unii so nounicd as io nininizc nisalignncni duc io iing sirain, inicrnal diffcrcniial iIcrnal cansion, cic. Dasc laics sIall lc falricaicd fron MS cIanncls.
Conanion flangcs, lolis, nuis & gaslcis
Plaic flangcs Iaving raiscd facc sIall lc rovidcd ai suciion and dclivcry sidc of uns and iIcy sIall lc of nild siccl and conforn io iallc 17 of IS. 6392-1971 (F.A.1988}. Sli on raiscd facc flangcs io 150 Lls. class conforning io ANSI D16.5 sIall also lc accciallc.
Dlacl lolis and nuis conforning io IS 1362-1992 sIall lc rovidcd for iIc conanion flangcs.
CAF gaslcis of 1.5 nn iIiclncss conforning io IS. 2712-1979 (F.A. 1994} sIall lc rovidcd for iIc conanion flangcs.
Condenser cooIIng water and cbIIIed water pIpIng wItb accessorIes:
Waicr ic linc will lc of MS Class D and as cr IS 1239, ari I, ic fiiiings will lc as cr IS 1239, ari II.
Vclociiy of waicr in un suciion linc and dclivcry linc will lc wiiIin 0.75 and 1.5 n/scc rcscciivcly.
Anglc siraincr will lc rovidcd in suciion linc of un and luiicrfly valvc and non rciurn valvc will lc rovidcd in iIc dclivcry sidc of un.
Mcdiun class iing is io lc uscd as cr IS. 1239 for inicrconncciing waicr iing nciworl.
Duiicrfly valvc will lc rovidcd in waicr iclinc for conirol and rcgulaiion uroscs.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 16 of 60
2UUS, MECON LIMITED, A gIts cscucd
Pic fiiiings lilc lcnds, cllows, flangcs, soclcis, nilcs, cic. will lc as cr rclcvani IS/DS siandards.
Drain iing nciworl is io lc includcd as rcquircd for insulaicd condcnsaic drain, wiiI isolaiion valvcs ai rocr laccs.
07.03 Pic suoris will lc siccl, adjusiallc for wcigIi and coaicd wiiI rusi rcvcniivc rincr and finisI coaicd wiiI syniIciic cnancl aini. WIcrc ic and clan arc of dissinilar naicrial a gaslci will lc rovidcd in lciwccn.
All iing will lc icsicd io Iydrosiaiic icsi rcssurc of ai lcasi onc and Ialf iincs iIc nainun of ocraiing rcssurc for criod of noi lcss iIan 24 Iours. Sysicn nay lc icsicd in scciions and sucI scciion will lc sccurcly cacd.
TIc succcssful icndcrcr will rovidc all naicrials, iools, cquincni, insiruncnis, scrviccs and lalour rcquircd io crforn icsi and rcnovc waicr rcsuliing fron clcaning and/aficr icsiing.
Prcssurc gaugc dial diancicr will noi lc lcss iIan 150nn. TIc rcssurc gaugc will lc wiiI aroriaic worling rangc and lc conlcic wiiI sIui off gaugc cocls cic., duly calilraicd lcforc insiallaiion. Prcssurc gaugcs will lc rovidcd ai all iIc locaiions nccding infornaiion on rcssurc variaiion.
0?.04 InsuIatIon - CbIIIed Water Systems
TIc following iicns arc io lc insulaicd.
a. Insidc surfacc of iIc aclagcd cIillcr cvaoraiing scciion. l. Condcnsaic drain c. CIillcd waicr cansion ianl d. CIillcd waicr uns c. CIillcd waicr ic linc nciworl including valvcs and fiiiings
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 17 of 60
2UUS, MECON LIMITED, A gIts cscucd
2} Firc roof PUF Ialf ic scciion insulaiion naicrial of 48 lg/n 3 dcnsiiy wiiI 24C Aluniniun cladding for indoor iing. For ouidoor iing/iing crossing ovcr vcry IigI anlicni ccccding 65 o C sand ccncni (4.1} lasicr in iwo laycrs ioialling 15nn in iIiclncss sIall lc rovidcd ovcr iIc insulaiion scciions ly rcinforcing wiiI 22C CI wirc nciiing. A waicr roofing conound sIall lc addcd io iIc ccncni lcforc ii is alicd. Finally iIc ccncnicd surfacc will lc ainicd wiiI iwo coais of ccncni lascd aini of wIiic colour.
No conlusiillc naicrial, lining cic. will lc uscd anywIcrc in iIc cniirc cIillcd waicr sysicn .
Insulaiing naicrials rcquircd io lc incororaicd in iIc worls for insulaiion of ics and cquincni cic. will lc non conlusiillc, sclf ciinguisIing iyc. TIc Tcndcrcr will roducc icsi ccriificaic in suori of iIis rcquircncni. No olnoious gascs sIall cnii fron iIc insulaiion in casc iIc insulaiion accidcnially caicIcs firc.
0?.0S InsuIatIon - Duct tbermaI Systems
TIcrnal insulaiion of duci sIall lc carricd oui wiiI Aluniniun foil faccd Filrc glass of dcnsiiy noi lcss iIan 24 Kg/n3. TIc iIcrnal conduciiviiy sIall noi ccccd 0.03 Kcal/Ir Sq. n dcg C. TIiclncss of Insulaiion sIall lc 50nn. 75nn widc aluniniun iac sIall lc uscd for covcring iIc joinis of iIc foil facc of insulaiion
Alicaiion
Clcan iIc surfacc of duci and aly onc coai of Dlacl Jaan Paini of arovcd nalc 7Sq.n/Kg. Aly a iIicl laycr of CPFX conound 1Kg/Sq.n of arca. Fi iIc insulaiion naicrial of rcquircd iIiclncss lcforc iIc adIcsivc dricd u. All longiiudinal joinis/iravcrsc joinis sIall Iavc iIc foil ovcrla of 50nn wiiI Aluniniun iac of nininun 75nn widiI.
InsuIatIon - Duct acoustIc
Acousiic lining of Duci sIall lc carricd oui wiiI 12nn iIicl Filrc glass rigid loard of dcnsiiy noi lcss iIan 32 Kg/n3. All ducis u io a disiancc of 3n fron AHU ouilci or as rcquircd io rcducc noisc lcvcls io lclow 58 dD(A} inio iIc condiiioncd sacc, sIall lc acousiically lincd fron insidc.
Alicaiion
Clcan iIc inncr surfacc of duci iIai is io lc lincd, wiiI wirc lrusI io rcnovc iIc diri. Aly Dlacl Jaan aini in iIc franc of duci. TIc adIcsivc sIall lc non flannallc and Iaving vaour larricr rocriy.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 18 of 60
2UUS, MECON LIMITED, A gIts cscucd
Fi insulaiion naicrial of 12nn iIiclncss and covcr wiiI FP iissuc acr and iIcn covcr iIc naicrial wiiI 26C crforaicd aluniniun sIcci Iaving 2nn dia crforaiion ai 3nn ccnicr io ccnicr disiancc wiiI iIc Icl of nuis and lolis. Ii sIall lc ncaily finisIcd io givc iruc surfacc finisI.
InsuIatIon - AHU room acoustIc
Acousiic lining of AHU roons sIall lc carricd oui wiiI 50nn iIicl filrc glass of dcnsiiy noi lcss iIan 48 Kg/n3 or as rcquircd io rcducc noisc lcvcls io lclow 58 dD(A} inio iIc condiiioncd sacc.
Alicaiion
Clcan wall/cciling surfacc wIicI is io lc acousiically finisIcd. Fi scasoncd wood / CI franc C scciion of sizc 5050X50 nn or of cqual insulaiion iIiclncss as sccificd, io iIc wall/cciling wiiI scrcw / lolis. Aly iwo coais of llacl Jaan aini on wall/cciling Insulaiing naicrial of 50nn iIiclncss sIall lc ficd in CI franc of 600nnX600nn dincnsion and covcrcd wiiI FP iissuc. Covcring iIc finisIcd surfacc wiiI 24C aluniniun crforaicd sIcci for gciiing iIc acousiic finisI of iIc roon.
Underdeck InsuIatIon
Undcrdccl Insulaiion of iIc coscd roof (io floor only} sIall lc carricd oui wiiI 50nn iIicl Firc rciardani qualiiy Eandcd Polycsicrcnc of dcnsiiy noi lcss iIan 24 Kg/n3. TIc iIcrnal conduciiviiy sIall noi ccccd 0.024 Kcal/Ir. Sq.n C.
AppIicalion
Clcan iIc roof surfacc wIicI is io lc insulaicd. Aly 2 coais of Dlacl Jaan Paini on cciling. Fi CI franc C scciion of sizc 25 50 25nn, or of cqual insulaiion iIiclncss as sccificd, io iIc cciling including iIc soffii of iIc lcan wiiI scrcws/lolis. Aly a coai of adIcsivc io iIc undcrsidc of iIc roof. Insulaiing naicrial of 50nn iIiclncss sIall lc ficd in CI franc of 1000 nn 500nn dincnsion. TIc insulaiion sIall also lc carricd oui io iIc coscd lcans and colunns wiiIin lhe aii-condilioned space.
07.06 Dry PaneI FIIter
Dry ancl iyc air filicr sIall lc of IigI cfficicncy clcanallc iyc, consirucicd oui of HDPE (6 ly} suoricd ly laycrs of CI wirc gaugc. Ii sIall lc corrugaicd io iIc dciI of filicr casing in ordcr io incrcasc iIc raiio of filiraiion arca io fronial arca. Ii sIall lc covcrcd ly sirong CI/MS franc and Iavc sacc io cnsurc uniforn disiriluiion of air. Filicring ancl sIall lc of siandard sizc wIicI can lc nounicd on anglc franc in nuliilc nunlcr as cr caaciiy of iIc fan. Facc vclociiy of air
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 19 of 60
2UUS, MECON LIMITED, A gIts cscucd
sIall noi ccccd 2.0 n/scc. TIc rcsisiancc of air filicr sIall noi ccccd 10 nnWC wIcn diriy. Efficicncy of iIc filicr sIall noi lc lcss iIan 90% down io 10 nicrons. TIc wIolc filicr and franc asscnlly sIall lc nounicd ai iIc AHU inlci. FrcsI air inlci sIall also Iavc filicrs for cfficicncy 80% down io 20 nicrons.
07.07 Duct Work
Suly air duci of C.I. consiruciion is io lc connccicd wiiI air Iandling fan ouilci wiiI flcillc conncciion. TIc duci will suly condiiioncd air io iIc scrvcd rcniscs.
Suly air duci will lc falricaicd fron CI sIcci as cr IS. 655 siandards. TIc duciing will lc rocrly rcinforccd and lraccd io rcvcni sagging, luclling or vilraiion.
Flangcs of sIcci ncial duci will lc of anglc iron iyc rivcicd wiiI CI sIcci on duci crincicr. Flangc joinis sIould lc nadc air iigIi wiiI usc of fcli gaslcis. Sacing of duci flangcs will lc aloui 3 ncicrs.
Turning guidc vancs arc io lc rovidcd insidc iIc duci wIcrcvcr cIangc of dircciion occurs, io nininisc cddy fornaiion. TIc inicrior of all ducis will lc snooiI for frcc flow of air.
Dcnds/ cllows wIcrcvcr uscd in duci worl will Iavc radius noi lcss iIan iIc dciI of duci worl in cIangc of dircciion.
Collar is io lc rovidcd io duci loiion io conncci wiiI iIroai of suly air diffuscr.
Acccss cyc / ncasuring IaicI for ncasurcncni of air quaniiiy will lc rovidcd in duciing ai convcnicni locaiion.
All duci worl will lc rovidcd wiiI adcquaic suoris - Iangcr iyc or caniilcvcr iyc or lraclci iyc - as rcquircd io cnsurc rigid suori and io rcvcni vilraiion.
TIc fiing and suoris inicrval will noi ccccd 2.5 ncicrs. Hangcr rods Iaving U- lcnd ai onc cnd and iIrcading ai oiIcr cnd will lc Iangcd cciling ly ancIor/cansion lolis wIcrcvcr rcquircd. Hangcrs will lc iraczc iyc consirucicd fron anglc iron (as cr sizc of duci} and Iung fron siccl rods of adcquaic sizc. Suiiallc vilraiion daning ncdia sIall lc uscd lciwccn suori cdcsial and duci for non iransnission of vilraiion.
07.07.02 SuppIy AIr DIIIusers
Suly air diffuscrs will lc squarc in sIac for air-condiiioning alicaiion. TIc
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 20 of 60
2UUS, MECON LIMITED, A gIts cscucd
iIroai of a diffuscr will lc connccicd wiiI collar iccc rovidcd ai iIc duci loiion for Iolding iIc diffuscr as wcll as for suly of air. No ari of diffuscr will rojcci inio iIc nain duci. EacI diffuscr will lc rovidcd wiiI volunc conirol dancr. EacI diffuscr will conrisc of ficd laic, dancr lladc, dancr lladc ocraiing lnol, sindlc, conncciing rod cic and sIall lc of removabIe core iyc cirudcd aluniniun scciion duly owdcr coaicd. TIc diffuscr loiion sIould flusI / naicI wiiI iIc falsc cciling. Falsc cciling will noi lcar iIc load of any diffuscr. TIc load of any diffuscr will lc lornc ly iIc duci and collar. EacI diffuscr will lc ainicd wiiI aroriaic colour io naicI wiiI iIc colour of iIc falsc cciling. TIc diffuscrs will lc iruc io sIac and will lc cIcclcd wiiI lcvcl gaugc lcforc lcing sccurcd in osiiion. No disioriion or waring is crniiicd.
07.07.03 Return AIr Duct
TIc air sulicd in iIc scrvcd rcniscs will rciurn alovc falsc cciling iIrougI iIc rciurn air slii of 50nn / 75nn (as rcquircd} all around falsc cciling along iIc walls of iIc scrvcd rcniscs / iIrougI rciurn air grills nounicd on iIc falsc cciling. Fron iIcrc ii will ass inio iIc AC lani roon iIrougI a rciurn air duci. Insulaicd rciurn air duci of suiiallc sizc will lc rovidcd for snooiI flow of rciurn air. TIc rciurn air duci will lc connccicd io iIc AHU / aclagcd AC uniis as far as ossillc so iIai iIc AHU roon will noi lc condiiioncd and iIis will avoid iIc Icai load of iIc AHU roon. Fciurn air ocning will lc rovidcd alovc falsc cciling in iIc ariiiion wall lciwccn scrvcd rcniscs and AHU roon.
07.07.04 StrIp Heater Box
Siri Icaicr lo will conrisc of finncd Icaicr, nouniing laic, Icaicr lo/ casing nadc of 18 SWC C.I. sIcci, callc icrninal, and icrninal lo wiiI Iandlc, 40403 MS anglc flangc/ franc. Siri Icaicr lo will lc laccd/ inscricd in suly air duci. Safciy iIcrnosiai / gcyscr siai will lc nounicd on siri Icaicr aclagc io rcvcni ovcrIcaiing. Siri Icaicr lo asscnlly sIall lc a rc-falricaicd unii wiiI all iis icrninals & conirols rc-wircd.
07.07.05 Make up AIr FIIter WItb Damper
Malc u air for AHU will lc drawn fron anlicni iIrougI filicr and volunc conirol dancr.
07.07.06 MuItI Iouver Damper (M.L. Damper)
Muliilouvrc dancr (M.L. Dancr} will lc rovidcd on iIc AHU unii and lclow flcillc conncciion in iIc suly air duciing. TIc dancr lladcs/ louvcrs will lc rovidcd wiiI cicrnal ocraiing linls for nanual ocraiion of iIc dancr io conirol air flow. TIc dancr of acrofoil scciion will lc nadc of CI sIcci wiiI CI franc. TIc fully closc/ ocn/ ariial closing osiiion of iIc dancr will lc narlcd on iIc dancr casing. Franc of iIc dancrs sIall lc fron 16C and louvcrs as 18C. Dancr lladcs sIall Iavc nylon ivoi on iIc casing for snooiI novcncni.
07.07.07 FIre Damper
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 21 of 60
2UUS, MECON LIMITED, A gIts cscucd
Fusillc rclicf iyc firc dancrs Iaving 90 nins firc raiing as cr Ul-555 sIall lc rovidcd for all iIc suly air duci / rciurn air aiI. TIc casing iIiclncss sIall lc 2nn (nin.} and lladcs of 1.6nn (nin.} of MS consiruciion. Linii swiicI sIall lc connccicd io iIc firc dancr for iransnission of dancr closurc signal io iIc firc ancl for sulscqucni swiicIing off iIc air circulaiion dcvicc.
0?.0S Tbermometer and Pressure Gauge
Dial iyc (150 nn} ncrcury in siccl iIcrnoncicr will lc rovidcd for ncasuring iIc waicr icncraiurc ai inlci & ouilci of condcnscr. TIc rangc of iIcrnoncicr will lc 0-100 o C.
Dial iyc (150 nn} rcssurc gaugcs will lc rovidcd ai inlci as wcll ai ouilci of condcnscr waicr lincs.
0?.09 VaIves, StraIners, Tbermometers and Pressure Gauges
Gate VaIve
1. Tyc . Caic valvc wiiI non-rising sindlc & lolicd Donnci 2. Dody . Dclow 50 nn Dronzc. 50nn & alovc Casi iron as cr IS. 210-1993,CF.200 3. Donnci . Dolicd 4. Sindlc . SS as cr AISI 410 5. Disc . Casi iron as cr IS.210-93 CF 200 6. Dody scai ring & . SS as cr AISI 410 Disc facing ring 7. End conncciions . Dclow 50 nn - Scrcwcd. 50 nn & alovc - flangcd cnd, io lc drillcd as cr ANSI D.16.5 8. Prcssurc raiing . PN 1.6 N/nn2 9. Flangc facing . Flai Facc 10. Manufaciuring sid. . IS.778/ IS.780/ IS.2906 11. Dolis & nuis . Dlacl Hcagonal loli wiiI nui as cr ASTMA 307 Cr D. 12. Caslcis . Conrcsscd Aslcsios Filcrs io IS-2712-1979 1.5 nn iIicl 13. Hand wIccl . CI Cr 200 as cr IS . 210 - 1993 14. Pacling . Aslcsios 15. Conanion Flangcs . ANSI D16.5 Class 150 16. Hydrosiaiic icsiing . As cr rclcvani IS & Prcssurc raiing of PN 1.6 17. Tcsi ccriificaics . For PIysical/cIcnical analysis & nciallurgical icsis for lody aris , Hydro icsiing 18. Scrvicc . Fc-circulaiion waicr/ Malc u waicr/cIillcd waicr GIobe VaIve
1. Tyc . Clolc valvc for waicr suly iclincs 2. Dody/Donnci . Dronzc As cr IS . 318 Cr 2
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 22 of 60
2UUS, MECON LIMITED, A gIts cscucd
3. Disc . -- do -- 4. Sicn . Drass as cr FHTD 1 of IS 6912 5. Hand wIccl . CI FC 200 as cr IS 210 FA - 93 6. Cland, Cland nui, . As cr IS 318 Cr 2 sindlc nui 7. Cland Pacling . Aslcsios 8. Prcssurc raiing . PN 1.6 N/nn2 9. Manufaciuring sid. . IS . 778 . 1984 (FA 1990} 10. Ma. Ocraiing icn . 50 0 C 11. Ocraiion . Manually ocraicd Iand wIccl wiiI ocn and closc dircciion indicaiion. 12. End conncciion . Scrcwcd as cr IS-554 uio 40 nn ccci oiIcrwisc ncniioncd. Flangcd cnd for 50 nn and alovc. 13. Sccial fcaiurcs nccd . 1} Arrow indicaiing flow dircciion 2} Enlosscd nanclaic-giving dciails of iag nos., iyc and sizc. 14. Scrvicc . Fc-circulaiion waicr/ Malc u waicr/cIillcd waicr 15. Hydrosiaiic Tcsiing . As cr rclcvani IS and rcssurc raiing of PN 1.6 Non-Return VaIve
1. Tyc . Doullc Swing cIccl iyc 2. Dody . Casi iron as cr IS. 210-1993 CF. 200. 3. Covcr . - do - 4. Hingc . Casi iron as cr IS.210-1993CF.220. 5. Hingc in . HT lrass IS . 320 HT-2 6. Dody Scai Fing & . IS . 318 Cr 2 Disc ring 7. Disc . C.I as cr IS . 210 1993 Cr.200 8. Caslci . CAF gaslci as cr IS.2712-1979 of iIiclncss 1.5 nn 9. End conncciions . Flangcd cnd . Drilling as cr ANSI D16.5 10. Prcssurc raiing . PN 1.6 N/nn2 11. Manufaciuring Sid . IS.5312(Pari-1}-1984(FA'90}/DS-5153 1991} 12. Dolis & Nuis . Hcagonal iyc as cr IS.1367-1967 Cl.-4.614.4 13. Conanion Flangcs . ANSI D 16.5 class 150 14. Hydro siaiic icsiing . As cr IS . 5312(Pari-1}-1984 (FA'90}/ DS 5153 (1991} and rcssurc raiing of PN-1.6 15. Tcsi ccriificaics . For PIysical/cIcnical analysis & nciallurgical icsis for lody aris , Hydro icsiing 16. Scrvicc . waicr/cIillcd waicr
ButterIIy VaIve
1. Tyc . Wafcr iyc CI Butterfly valve 2. Body & Cover : Casi iron as cr IS.210-1993 (FA -1999} CF.220 3. Disc . - Do - 4. Scai, Dody/disc . EPDM 5. Pin . Siainlcss Siccl, AISI-410 6. Doliing, inicrnal . - Do -
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
Y- Siraincrs sIall lc insiallcd on waicr iclincs lcforc cIillcd waicr un io arrcsi suscndcd ariiclcs of 1000 nicrons or liggcr sizc in cIillcd waicr nciworl.
- Y - Siraincrs Filicr laslci arca io iIc ic cross scciion arca raiio sIall lc nininun 6. 1. Daslci Filicr lodics and inicrnals sIall lc dcsigncd io wiiIsiand dcsign rcssurc wiiI nornal surgcs. Siraincr clcncnis sIall lc of SS consiruciion. - Prcssurc cqualizing conncciions for loiI iIc cIanlcrs sIall lc rovidcd for snooiI cIangcovcr. - Two nos. dial iyc rcssurc gaugcs of sizc 150 nn diancicr sIall lc rovidcd suiially nounicd ai iIc inlci and ouilci nains of cacI siraincr. - FlusI drain valvc and vcni sIall lc rovidcd for cacI unii of iIc nain siraincr. TIc dcsign of iIc siraincr sIall lc suiiallc for casy nainicnancc and rclaccncni of iIc aris and inscciion. - EacI siraincr sIall lc rovidcd wiiI laslci ocning arca (si iincs of ic cross scciion arca or liggcr} io cnsurc IigI flow voluncs ai low rcssurc and a long scrvicc lifc. - Provision sIall lc nadc for collcciion of drainagc waicr fron iIc siraincrs. - Valvcs io lc sulicd sIall conforn io iIc following siandards. Prcssurc raiing of all valvcs sIall lc 16lg/cn2. Caic valvcs . IS . 780-1984 rcaffirncd in 1990 . Clolc valvcs . IS . 778-1984 rcaffirncd in 1990 - Siraincr clcncni fron 3 nn iIicl sIcci wiiI 5nn dia Iolcs cncloscd wiiI 20 ncsI 37 SWC wirc ncsI wiiI suiiallc siiffcncrs on circular and longiiudinal dircciion.
Following naicrial of consiruciion sIall lc considcrcd.
1. Dody . Carlon Siccl as cr IS 2062 . 1992 Cradc 2. Covcr . - do - 3. Filicr clcncni . SS 304 4. Sindlcs . EN-8 5. Valvc disc . IS.210-1978 (rcaffirncd in 1990} FC 300/or MS 6. Valvc scaiing . IS.318-1981 (rcaffirncd in 1991} LTD-2 Cr.2 7. Conanion flangcs . IS.6392/1971, Tallc-17 (FA88} 8. Caslci scaling rings . CAF gaslci as cr IS.2712-1979 1.5nn iIl.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 24 of 60
2UUS, MECON LIMITED, A gIts cscucd
0?.10 AIr HandIIng UnIt
TIc air Iandling uniis sIall lc draw iIrougI vcriical / Iorizonial flow iyc. TIc Iousing/casing sIall lc of doullc slin consiruciion. TIc franc worl sIall lc cirudcd aluniniun rofilc francs and crallunan nylon glass filrc rcinforccd corncr joinis. Doullc slin sandwicI ancls sIall lc falricaicd fron insidc wiiI 0.63 nn (24g} galvaniscd sIcci siccl and ouisidc wiiI 0.63 nn (24g} IigI olyncr olycsicr coaicd (rc ainicd} galvaniscd sIcci siccl wiiI roicciion filns on io. TIc 25 iIl. ancls arc of PUF injccicd wiiI PUF dcnsiiy of 40 lg/n3 rcsuliing in IigI rigidiiy and sound aiicnuaiion cIaracicrisiics.
Suiiallc door wiiI SS/cIronc laicd Iingcs sIall lc rovidcd for acccss io various ancls for nainicnancc. TIc conlcic Iousing sIall lc nounicd on siandard siccl cIanncl scciion francworl. Drain an sIall lc consirucicd fron 16C CI sIcci wiiI ncccssary li-dircciional sloc io faciliiaic fasi rcnoval of condcnsaic. Ncccssary suoris sIall lc rovidcd io slidc iIc coil in iIc drain an. Ouilci sIall lc rovidcd on loiI sidcs of iIc drain an. Linii swiicI inicrlocl sIall lc rovidcd wiiI AHU door for cnsuring safciy of ocraiion. TIc AHU sIall conrisc of iIc following.-
Prc-filicr scciion. Cooling coil scciion Fan scciion
Filicr scciion sIall Iousc 48-50 nn iIl. lcaicd filicrs conforning io EU-3 Class. TIcsc filicrs sIall lc suiially arrangcd io suii iIc AHU configuraiion in franc and all nounicd dirccily on AHU for casc of rcnoval.
Coil scciion will Iavc cooling coil nanufaciurcd fron Iard drawn qualiiy cocr iulc wiiI nccIanically londcd aluniniun fins. TIc coil sIould lc 4 / 6 row dcc. Drain ans (iIcrnally insulaicd} arc io lc rovidcd for cooling coil. Drain an sIall lc nadc of nininun 16C C.I. sIcci. Facc vclociiy of coil sIall noi ccccd 2.5 n/scc and rcssurc dro across iIc coil sIall noi ccccd 15 nnWc. TIc nininun wall iIiclncss of cooling coil iulc sIall lc 26C and nininun nunlcr of fins sIall lc 10 cr incI wiiI iIiclncss (fins} 0.16 nn (Min.}. TIc fins of iIc coil sIall Iavc a nild rilc wiiI dic forncd dircciional guidc cIanncls io inrovc Icai iransfcr cfficicncy.
Fan sIall lc of ccnirifugal, forward curvcd, nulii-lladc doullc widiI doullc inlci iyc. TIc wIccl & Iousing sIall lc falricaicd fron Icavy gaugc. galvanizcd siccl. TIc fan scciion is nounicd alovc iIc coil scciion. Duc io IigI scnsillc load in all iIc rcniscs, all iIc AHUs sIall lc offcrcd wiiI dcIunidificd air quaniiiy of ai lcasi S2S CFMJTR.
0?.11 CooIIng Tower
Induccd drafi iyc, FFP iyc cooing iowcr sIall lc rovidcd for cooling of iIc condcnscr waicr of adcquaic caaciiy io caicr io iIc Icai rcjcciion of iIc condcnscr waicr. TIc caaciiy of iIc cooling iowcr lasin sIall lc adcquaic io ialc carc of iIc
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 25 of 60
2UUS, MECON LIMITED, A gIts cscucd
cniirc waicr rcquircd for iIc A/C Plani. Only nalc u waicr sIall lc nadc availallc fron iIc urcIascr's nciworl wiiIin a disiancc of 10n fron CT. TIc cooling iowcr sIall lc nounicd on nasonry illars ncarly iIc A/C lani roon.
TIc cooling iowcr sIall lc wiiI largc air io waicr volunc raiio, IigIly cffcciivc drifi clininaiion and suiiallc for adjusincni io iIc scasonal variaiions and circulaiing waicr flows wiiI dcsign ai wci lull icncraiurc of 27.5 o C.
TIc cold waicr lasin sIall lc of FFP consiruciion. Cooling iowcr lasin sIall Iavc acccssorics and conncciors for nalc u, quicl fill, drain and ovcr flow. Dall & floai valvc is io lc rovidcd for nalc u waicr linc. Dasin caaciiy sIall lc cquivalcni io ai lcasi 12 nins circulaiion caaciiy of iIc sysicn. Ncccssary nalc u waicr ianl sIall lc rovidcd for 30nins nalc u waicr caaciiy.
Elininaiors sIall lc rovidcd in rcnovallc scciions and insiallcd in iIc ccll of iIc iowcr. TIc nunlcr of dcflcciions in iIc clininaiors sIall lc so arrangcd as io linii iIc drifi loss io 0.01% of iIc circulaicd waicr.
All iIc fasicncrs sIall lc of siainlcss siccl/Ioi-di galvanizcd siccl. Ncorcnc rullcr gaslcis nusi lc uscd on all lolicd joinis as a scal againsi waicr lcalagc.
Procllcr iyc adjusiallc iicI aial flow nulii lladcd fan wiiI dircci drivc/sIafi drivcn arrangcncni sIall lc considcrcd for cooling iowcr. Moior of induccd drafi fan sIall lc of wcaiIcr roof consiruciion. TIc cooling iowcr sIall lc rovidcd wiiI fan wiiI sccd lcss iIan 725FPM, drivc noior including dircci drivc arrangcncni (lcli drivc noi accciallc} galvanizcd siccl laddcr and all siandard acccssorics.
0?.12 SpIIt AIr CondItIoner
TIc slii iyc air condiiioncr sIall lc as cr IS 1391 Pari II 1992 of noninal cooling caaciiy ncniioncd in DOQ and sIall csscniially lc Iouscd in iwo aris, Onc No. IigI cciling nounicd Indoor unii & Onc No. Ouidoor unii. Ouidoor unii sIall conrisc of air-coolcd condcnscr, condcnscr fan, Icrnciically scalcd conrcssor and conirols Iouscd in a wcaiIcr roof siccl calinci suiiallc for ouidoor insiallaiion. Indoor Unii sIall conrisc of cooling coil, air circulaiing low noisc fan, suly air grill wiiI noiorizcd flow dcflccior, cvaoraior drain conncciion and conirols cncloscd in a insulaicd siccl calinci.
Outdoor UnIt
a} Air-coolcd Condcnscr Iaving condcnscr coil inicrnally groovcd cocr iulc wiiI slii aluninun fins. TIc condcnscr sIall lc fiiicd wiiI a fan of rocllcr iyc. TIc condcnscr sIall lc luili on an air-coolcd dcsign using ouisidc anlicni air u io 44C io condcnsc iIc rcfrigcrani. TIc condcnscr coils sIall lc consirucicd of inicgrally cnIanccd Scan lcss cocr iulcs arrangcd in siaggcrcd rows. TIis sIall Iavc a nininun of 2 rows io rovidc rocr Icai rcjcciion. Ii sIould lc allc io ialc an addiiional load of u io
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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10% norc iIan iIc rcquircd Icai surfacc arca for counicring IigI anlicni condiiions. TIc cocr iulcs sIall lc nccIanically candcd inio lanccd and rilcd Aluninun fins of nininun 0.1nn iIicl wiiI aro. 10 - 13 fins cr incI. l} TIc rcfrigcrani circuii sIall consisi of roiary / Scroll iyc conrcssor wiiI F-22 rcfrigcrani coolcd noior, air-coolcd condcnscr, iIcrnosiaiic/caillary cansion valvc, cooling coil, iing cic. TIc a fan sIall circulaic anlicni air and cool iIc condcnscr iIai in iurn will cool & condcnsc iIc rcfrigcrani vaour flowing iIrougI iIc condcnscr. TIc cool rcfrigcrani will rcacI iIc cooling coil scciion via Eansion dcvicc as cold liquid vaour niiurc ai low rcssurc and will cool iIc warncr air rcccivcd in iIc rciurn air grill fron iIc rcniscs. TIcn iIc rcfrigcrani aficr gaining Icai of iIc circulaiing air, will rciurn io iIc conrcssor via Fcfrigcrani ic as vaour wIcrc ii will lc conrcsscd and scni io iIc condcnscr. TIus iIc rcfrigcrani will gain Icai fron iIc roon air in cooling scciion as wcll as fron conrcssor drivc in iIc conrcssion roccss of conrcssor and will rclcasc iIc ioial Icai io iIc condcnscr cooling air ai iIc condcnscr.
c} Siccl siruciurc wiiI Icavy gaugc C.I. sIcci ncial casing and duly owdcr coaicd in wIicI iIc alovc arc nounicd. TIc alovc cnclosurc sIall lc nounicd on MS CIanncl franc siruciurc wiiI rillcd rullcr ads for isolaiion of noisc & vilraiion iransnission io iIc luilding siruciurc.
d} Insiallaiion TIc wall lraclcis sIall lc sulicd, grouicd in io iIc walls / laid ovcr cIajja of iIc luilding and finisIcd. Indoor UnIt
a} Cooling coils sIall Iavc largc diancicr cocr iulcs wiiI aluninun fins firnly londcd io cocr iulcs asscnllcd in zinc coaicd siccl franc. Facc and surfacc arcas sIall lc sucI as io cnsurc raicd caaciiy fron cacI unii and sucI iIai iIc air vclociiy across cacI coil sIall noi ccccd 150 ncicrs cr ninuic. TIc coil sIall lc iicIcd in iIc unii casing for rocr drainagc. EacI coil sIall lc faciory icsicd ai 21 Kg / Sq. cn. air rcssurc wIilc sulncrgcd in waicr. Tulcs sIall lc Iydraulically candcd for nininun iIcrnal coniaci rcsisiancc wiiI iIc fins. Fin sacing sIall lc aro. 13 /15 fins cr incI. TIc uniis sIall lc fiiicd wiiI nininun 2/3 -row coil for giving iIc dcsircd cooling cffcci.
l} TIc air circulaiion is acIicvcd ly iIc ocraiion of iIc llowcr. TIc llowcr sIall lc low noisc, IigI siaiic IigI flow iyc. TIis will suly cold air fron cooling scciion of iIc indoor unii io iIc rcniscs iIrougI iIc suly air grills rovidcd ai iIc froni ancl. TIc cold air sulicd will gain iIc Icai of iIc rcniscs iIcrcly cooling iIc roon and will lc suclcd inio iIc cooling
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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coil scciion of iIc air-condiiioncr ly iIc sanc llowcr iIrougI iIc rciurn air grill rovidcd ai iIc froni ancl of iIc unii. TIus iIc rc-circulaiing roon air will rcnovc iIc cccss Icai of iIc rcniscs. TIcrc sIall lc air filicr of largc arca for filiraiion of iIc rciurn air inio iIc unii.
TIis LCD rcnoic/ancl conirollcr sIall lc a ari of iIc faciory asscnllcd unii wIicI sIall lc insiallcd in a scaraic wcaiIcr roof ancl and rcnoicly locaicd. TIc ancl sIall Iavc a sofi ioucI lcyad wIicI can lc uscd for sciiing/alicring iIc unii sci oinis/conirol connands. TIcrc sIall lc alIa nuncric dislay in EnglisI wiiI fcaiurcs illusiraiing iIc nacIinc ocraiing siaius. c} Insiallaiion TIc indoor unii sIall lc suiiallc for IigI cciling nouniing. Ncccssary rcfrigcrani, condcnsaic drain linc and owcr & conirol wiring inicrconncciion lciwccn ouidoor & indoor unii sIall lc nadc ai siic aficr insiallaiion of iIc indoor unii. SaIety DevIces
TIc uniis offcrcd sIall lc rovidcd wiiI all ncccssary safciy dcviccs, wIicI arc csscniial for rocr ocraiion of iIc cquincni. TIcsc sIall noi lc liniicd io iIc scoc of iIis sccificaiion and sIall Iavc all safciy dcviccs rcquircd for oiinun ocraiion of iIc unii. TIc following nininun safciy dcviccs arc suggcsicd . a. Low voliagc cuioui l. Low cvaoraiing cuioui c. In-luili inicrnal ovcrload d. HigI condcnsing rcssurc cuioui c. Moior ovcrload iri/roicciion
08.00 ELECTRICAL SYSTEM
08.01. Supply Conditions for Electrical System
Environmental Conditions Max. Ambient Temperature for Mill Floor equipment 55 deg C Max. Ambient Temperature for Pressurized Ventilated Rooms (HT/ LT Rooms, MCC Rooms) 45 deg C Humidity 100% (not occurring simultaneously with max.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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temp.) Height Less than 1000 M. Power Supply Condition LVAC 415 V, 50 Hz, 3 Phase 4 wire, solidly earthed No of feeders to be provided by client Refer clause no. 8.06 of this specification. Permissible voltage variations + 10 % Permissible Frequency variations + 5 % AC control (Power supplies, Single phase AC) 240 V Solenoid valves 24 V DC PLC power supply 240V AC, 50 Hz, obtained through UPS (for processor) PLC Interrogation & output Voltage 24 V DC Sockets for hand tools 240V,15A, 2 pin plus earth with plug interlocked switch Maximum Symmetrical Short Circuit For the 415V switch gear 50 kA for 1 sec.
08.02 Technical Specification
08.02.01 Motor Control Center (MCC) / Power Distribution Board (PDB)
The Motor Control Centre housed in the A/C Plant Room / AHU rooms shall be with the following specification.
ITEM PROJECT SPECIFICATION MECHANICAL PARAMETERS Design Modular, Compartmentalized and Non- Draw-out (Except I/C which shall be of Draw out type) with hinged doors. Front Single Mounting Floor mounted free standing with base channel of 50 mm for fixing on floor insert. Sheet steel CRCA sheet of 2.0 mm for doors 1.6 mm for
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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ITEM PROJECT SPECIFICATION others / 3.0 mm for removable bottom gland plates. Lifting facility For each transport section. Removable type Length of shipping section 3000 mm (max) Protection class IP-44 Power bus bar Aluminum with Color marked. Horizontal on Top of the panel with TP + N. Control bus bar On Top of the panel with vertical droppers for each panel. Earth bus bar Horizontal at the bottom of Panel Half size of the Power Bus bar. Cable entry From bottom of the panel Incomer termination Cable Minimum mounting height of equipment inside panel 150 mm Panel interior shade Off white Provision for extension On one side Operating height Between 450 1800 mm Cable alley Vertical cable alley of 300 mm to accommodate Aluminum cables & their termination. Identification Plates Inscription plate for each module & designation plate for each panel Power terminals Suitable for Aluminum Cables (min 10 sq. mm size) Control terminals Clip on type with minimum 6 mm sq size with visible physical barriers for different Voltage Grades Mounting of terminals DIN rail mounted
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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ITEM PROJECT SPECIFICATION Access of Components/ devices From the front only. Door interlock Compartment door interlocked with main power isolating device (with provision of defeating it). Overload reset P.B Shall be on panel front & operable from outside. Neutral bus Run on insulators with facility for connection to earth bus bar at 2 points Marshalling Panel The PLC input/output terminals of individual module shall be internally wired and brought up to the marshalling terminals Spare feeders 20% (minimum one of each type) Fully wired up. Spare terminals 20% for control terminals ELECTRICAL PARAMETERS Power supply 415 V, 3 Ph+ N, 50 Hz, AC Rated Insulation Voltage 1100 V Short Circuit Rating 50 KA at the Power bus bars for 1 sec. 1 min. power frequency withstand voltage 2.5 kV for Power circuit & 500 V for Control circuit Components Type 2 co-ordination Power contactor Min. size 16 A. Auxiliary contactor 2 NO + 2 NC for ACB / MCCB / Power Contactor / O/L relay Control Wiring By 1.5 mm sq stranded copper wires Control voltage Achieved through single control transformer with 2.5% & 5% tapping Indications ON/OFF/TRIP for Incomer & outgoing Feeders on panel front.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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ITEM PROJECT SPECIFICATION Control supply ON Metering Ammeters, KWH & Voltmeters with fuses and selector switch for incomer. CT operator ammeters for all continuously running drives above 11 KW Ammeters & Selector Switch for each phase for drives of 30 kW & above. Meter Sizes Incomer -144 X 144 Outgoing 72 X 72 Power socket outlet Required No of outgoing feeders As per requirement of this package Interlocks Shall be provided feeder wise as per system requirements. Accessories Lifting eyes, anchor bolts, channel base, nameplates. Incomer Air Circuit Breaker (draw out type) > 800 A / MCCB <800 A Outgoing Feeders Motor feeders MCCB / MPCB, Contractors, Thermal overload relay as main power components. Heater feeders MCCB/MPCB + Contactor Power supply feeders MCCB/MPCB Control power supply feeders MCCB/MPCB+ Control Transformer + MCBs QUALITY OF OPERATION Performance As per IEC-947 COMPONENT SPECIFICATION Air Circuit Breaker
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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ITEM PROJECT SPECIFICATION Service Indoor Type Air-Break, Draw-out type Insulation level Impulse withstand (1.2 x 50 micro Sec) 6 kV Operating mechanism Stored energy type Closing Motor wound spring operated Opening Shunt trip coil Latching arrangement Mechanically and electrically trip free Minimum no. of operations As per IS-13947 (1993) No. of poles of C.B 3 Limits of temperature rise As per IS-13947 (1993) Molded Case Circuit Breaker Type Air Break (Motor duty) Rated service voltage 415 V Short Circuit Rating 50 KA for 1 sec. Insulation level Impulse withstand (1.2x50 micro Sec) 4 kV Releases Incomer duty Adjustable Thermo-magnetic Motor Duty Magnetic only Service Indoor within steel cubicle for maximum system voltage, starting of motors and miscellaneous loads No. poles 3 Utilization category A Aux. Contact requirement Min. 2 NO & 2 NC contacts Standard followed IS-13947 (1993)
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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ITEM PROJECT SPECIFICATION Contactors No. poles 3 Rated service voltage 415 V + 10% Rated frequency 50 Hz + 5% Control circuit 240V, 1-ph, 50 Hz Utilization category AC-23A for Uni-directional motors, AC-24A for Bi-directional motors Auxiliary Contact requirement Min. 2 NO & 2 NC contacts Limits of operation Closing (pick-up) 85% to 110% Dropout Shall not be higher than 75% Thermal Overload Relays Type Ambient temperature compensated bimetal operated hand reset type (Direct or CT operated above 11 KW) Hand resetting feature To be provided at the front of the panel Single phasing protection Built in Control Transformer Service Indoor System 415V, 3 phase, 4 wires, 50 Hz. Solidly earthed neutral Type Dry, cast resin, class B or better Voltage ratio 415V/240V Rating As per requirement Power frequency withstand voltage 2.5 kV for 1 minute Quantity 2 nos. per board
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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ITEM PROJECT SPECIFICATION Current Transformers Service Indoor System 415V, 3 phase, 4 wires, 50 Hz, Solidly earthed neutral Type Resin cast, window type Rated voltage, VA burden 415 V +10%, 15 VA C.T. secondary rating 5 Amp Accuracy (Protection application) 5P10 or better Accuracy (Metering application) Class 1 Power frequency withstand voltage 2.5 KV (RMS) for one minute Mounting Inside switchgear cubicle in stationary portion Potential Transformer Type Single phase (2 nos. per bus section) Mounting Mounted in panel with voltmeter and selector switch Ratio, Burden 415/110 V, 50 VA Over voltage factor 1.1 continuous and 1.5 for 30 sec Push Buttons and Indication Lamps Push button Shrouded for START buttons- GREEN Un-shrouded for STOP buttons- RED Lockable for EMERGENCY STOP- RED Push button aux contacts 2- NO + 2- NC of 10 Amps rating Push button size 22.5 mm Dia Indicating lamps Cluster LED type Indicating lamp size 19.0 mm Dia
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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08.02.02 Start Up Panel / Local Control Boxes
ITEM PROJECT SPECIFICATION CONSTRUCTIONAL FEATURES Construction Sheet steel construction with minimum thickness of 2.0 mm Mounting Wall/ Structure mounted, Dust and Vermin Proof Door Hinged, dead front type Base Plate Removable & at the bottom for cable entry Mounting Fixture To be provided for Wall/ Structure mounting Enclosure IP-55. Labeling Devices / lamps / meters / displays etc shall be mounted on the front and identified with individual labeling ELECTRICAL FEATURES Control Wiring By 1.5 mm sq Stranded Copper Wires Power Terminals Minimum 10 mm sq size Control Terminals Clip on type with minimum 6 mm sq size with visible physical barriers for different Voltage Grades Mounting of terminals DIN rail mounted Push button Shrouded for START buttons- GREEN Un-shrouded for STOP buttons- RED Lockable for EMERGENCY STOP- RED Push button aux contacts 2- NO + 2- NC of 10 Amps rating Push button size 22.5 mm Dia Selector switch 2 position and 2 independent poles Indicating lamps Cluster LED type Indicating lamp size 19.0 mm Dia
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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ITEM PROJECT SPECIFICATION Spare terminals 20% for control terminals Cable entry From bottom Control voltage 240 V AC PLC I/O voltage 24 V DC Meters Minimum size of all meters will be (96x96) mm. Pre-wiring Factory assembled and complete with the wiring up to individual control devices, meters, displays and lamps, Power Socket Shall be provided for maintenance purpose (1- Phase) Inspection Tests As per the attached QAP 08.02.03 Low Voltage Squirrel Cage Induction Motors ITEM PROJECT SPECIFICATION CONSTRUCTIONAL FEATURES Type Squirrel Cage AC Induction Motor Frame Sizes As per IS-325 / IEC-34 Motor Body Gray Iron Casting as per IS-210-1978 Motor Feet Integrally Cast with the Stator Degree of Protection IP-55 Cooling IC- 0411 Mounting IM-1001 Ambient Temperature 50 Deg C Shaft extension Single, Cylindrical Bearing suitable for Bi-Directional motion Canopy protection For all outdoor motors Lubrication Grease for motor bearing through nipple on both DE & NDE
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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ITEM PROJECT SPECIFICATION Coupling
Finish Boring, key seat cut and fitting of motor half coupling is included in the scope of motor manufacturer Accessories Motor base plate/foundation plate, anchoring mechanism, foundation bolts, Motor fixing bolts, nuts and washers Earthing terminals Two. On the opposite sides of motor body Terminal Box Terminal Box On top of the motor suitable for termination of Aluminum cables of sizes as given in the annexed table Degree of rotation of terminal box Rotatable by 4 x 90 deg Earthing Stud Inside Terminal Box Extension of TB Shall be possible for accepting Aluminum cable, wherever required Cable Glands Double Compression Type QUALITY OF OPERATION Balancing Dynamically balanced with full key on the shaft end & fan Vibration Intensity As per IS-12075- 1986 Noise Level As per IS-12065- 1987 ELECTRICAL DESIGN Input Power 415 V, 3-ph, 50 Hz, AC Power Supply Fed from DOL Starter housed in MCC Class of Insulation Class-F with Temp rise limited to Class B Min. Voltage for Start & Run up 80 % of Rated Voltage Starting Torque > 160 % of rated torque Starting Current < 600 % of rated current
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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ITEM PROJECT SPECIFICATION Over speed capability 120 % for 2 mins Embedded Thermistors One PT-100 at hot spots per phase Space Heater For all outdoor motors above 45 KW Motor Duty Class General Purpose S -1
08.02.04 Cables
08.02.04.01 1.1 kV Grade Power Cable
ITEM PROJECT SPECIFICATION Voltage Grade 1.1 kV grade Duty type Heavy duty No. of cores for motor feeders 3 core cables No. of cores for power supply feeders 4 core (up to conductor size of 50 sq. mm) or 3.5 core (for conductor size beyond 50 sq.mm Power cable Minimum conductor size for power cables = 10 sq. mm. ( Al) And 2.5 sq. mm. ( Cu) Insulation type XLPE / PVC insulation Armor / Unarmored Unarmored Reference standard IS: 8130 1984, IS: 5831 1984, IS: 3975 -1988, IS: 1554, part - 1, 1988, IS: 3961 (Part-II) 1967 Temp. rise Shall be limited to 70 deg C De-rating factors Temperature de-rating factor and group de- rating factor for cables laid in air shall be 0.8 and 0.68 (average) respectively Accordingly all the power cables shall have to be de- rated. Cable identification Cable identification shall be provided by
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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ITEM PROJECT SPECIFICATION embossing on the outer sheath : Manufacturers name & trade mark, Voltage grade, Year of manufacture, R,Y,B color identification for phases and Black for neutral (fourth core)
08.02.04.02 1.1 KV Grade Control Cable
ITEM PROJECT SPECIFICATION Voltage Grade 1.1 kV grade Duty type Heavy duty Cross sectional area 1.5 sq.mm. Conductor type Stranded copper conductor Insulation type PVC insulated, PVC sheathed Spare Cores 3, 5 and 7 cores cables shall have at least one spare core, cables with 10 core and above shall have at least 2 spare cores. Reference standard IS:8130-1984, IS:5831 1984, IS:3975 88, IS:1554, part-1, 1988 with latest amendments Core identification Cable identification shall be provided by embossing on the outer sheath: Manufacturers name & trade mark, Cores of the cables up to 5 cores shall be identified by color of insulation. For cables having more than 5 cores, identification shall be done by numbering insulation of core sequentially.
08.03 Erection and Earthing materials
All cables accessories, erection and earthing materials, exposed conduits, clamps, brackets, supports, cable trays, cable clamps, cable tags, ferrules, termination accessories, cable joints lugs, conduit sealing compounds and any other material as required to complete the installation shall be in the scope of tenderer. Tenderer shall prepare layout drawings with section details of all cable trays/cable route No. details, earthing layout with running level, SLDs details with mounting level, mounting arrangement drawings with cable route nos.. etc. with its BOQ for necessary concurrence by purchaser/consultant.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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Conductor size for ground connection
For equipment ground connections, the minimum conuctor sizes used should be as follows : LT system where the Voltage does not exceed 650V normally : 6 Sq. mm stranded GI wire for : Motors & starters upto and including 2.2KW, Light fittings, JBs, etc. Instruments and miscellaneous small items protected by fuses of ratings not exceeding 15A. 16 Sq. mm stranded wire for : Motors & starters above 3.7KW, and upto and including 15KW 25X3 mm GI flat for : Motors & starters above 15KW, and upto and including 45KW, Light fittings Control desks, cabinets, LCBs, Welding socket outlet, Isolators, LDBs. 50X6 mm GI flat for : Motors & starters over 45KW MCC, PDB, MLDB Main earthing ring from MCC room & that running in the Building Cable trays all round LT switchboards and other equipment protected by circuit breakers.
Earthing electrodes
The earthing electrodes shall be of GI pipes 50 mm dia and about 4mm thickness in one piece provided with water holes and other filling devices. Earthing system for computer/microprocessor based equipment shall be distinct and separate from the power and lighting equipment earthing system.
08.04 Preferred Make List
MCC, PDB, SUP, Control Post Siemens / ABB / L&T / Schneider LTAC Motors Siemens, KEC, Alstom, CGL, ABB. Power and Control Cables Asian Cables, CCI, Polycab, Universal Cables, Uniflex, RPG Cables ACB / MCCB/ MPCB Siemens / ABB / L&T / Merlin Power Contactor, Auxiliary contactor, O/L relay Siemens / ABB/ L&T / Merlin
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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MCB Havells / Standard / S&S Power Push buttons Siemens / L&T/ GE Power / BCH Selector switch, Control switches Siemens / L&T / GE Power / Kaycee LED indication lamp Binay / Siemens / L&T / BCH CT, PT AE / Kappa Ammeter, Voltmeter AE / IMP / MECO / Alsthom Terminal Blocks WAGO/ Elmex / Connect well / Essen
08.05 SUPPLY OF EQUIPMENT
Sl. No. Description Unit Qty Unit Rate Total rate 1 Control Panels for Air Conditioning System Lot 1 2 MCC for Air Conditioning System including feeders for AHU MCCs Lot 1 3 PDB for Air Conditioning System Lot 1 4 MCC for floor wise AHUs Lot 1 5 Wall mounted, start-up Local / Remote Operator Panels (SUP) complete with switchgear controls, operators devices, and indication / annunciations. Lot 1
6 Junction boxes (Quote unit rate for various types/sizes) Lot 1
7 Any other item as required to make the installation complete. Lot 1 8 Power and control cables. Lot 1 9 Erection and earthing materials Lot 1 10 Erection of all electrics for the scope covered in this specification. Lot 1 Man day rate for supervision of erection, testing and commissioning.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
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08.07 Inspection & Testing
Cusioncr rcscrvcs iIc rigIi io wiincss ai iIc nanufaciurcr's rcniscs Fouiinc Tcsis of all or any cquincni and Tyc Tcsis for onc of cacI najor cquincni as cr Naiional (DIS} / Inicrnaiional Siandards (IEC / VDE}. Inscciion sIall lc carricd oui in accordancc wiiI iIc Inscciion Ovcrvicw Lisi givcn lclow. For cquincni noi undcrgoing Duycr's inscciion, Faciory Tcsi Ccriificaics sIall lc sulniiicd. InspectIon OvervIew LIst Sl. No Equipment Type Test Routine Test 1. Consiani Sccd Moiors - 2. Moior Conirol Ccnicr (MCC}/ Powcr Disiriluiion Doard (PDD} - 3. Siari U Pancl (SUP} / Local Conirol Docs
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0S.0S DrawIngs and Documents
Tcndcrcr's scoc of worl for all drawings and docuncnis sIall lc as givcn lclow.
08.08.01 To lc furnisIcd along wiiI iIc offcr Un-riccd coy of lisi of cquincni. Elccirical Singlc Linc Diagran of all cquincni undcr suly. Lisi of dcviaiions, if any. Lisi of 2 ycars nainicnancc sarcs. Lisi of connissioning sarcs.
08.08.02 Drawings/Docuncnis io lc furnisIcd for Aroval
Si (6} scis of iIc following drawings sIall lc sulniiicd for aroval Singlc linc diagran of MCC's, PDD's, SUP cic. Ccncral Arrangcncni drawing of iIc clccirical cquincni Equincni layoui drawing wiiI conlcic dincnsion, wcigIi, foundaiion dciails, dciails of callc ocnings/ conduiis Ovcrall callc layoui drawing Conlcic DOQ of suly.
08.08.03 Drawings/Docuncnis io lc furnisIcd for Fcfcrcncc
EigIi (8} scis of iIc following drawings sIall lc sulniiicd for Fcfcrcncc
All drawings and docuncnis undcr Aroval caicgory
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 43 of 60
2UUS, MECON LIMITED, A gIts cscucd
Powcr and conirol scIcnaiic wiring diagrans of all ancls. Froni vicw wiiI lisi of inscriiion. Pancl icrninal lan drawings. Powcr and conirol callc scIcdulc Eicrnal callc icrninaiion drawing. EariIing drawing for all cquincnis Callc rouic lan , callc iray arrangcncni lan / scciions wiiI iis DOQ Equincni layoui and iIcir insiallaiion drawings. Inicrnal wiring drawings. Ocraiion and nainicnancc nanual. including Caialogucs/liicraiurcs Final icsi ccriificaics As luili drawings Onc sci of rcroducillc and iwo coics of CDs of all 'As luili drawings' and 'Ocraiion nanual' for all cquincni sIall lc sulniiicd along wiiI 8 scis of Iard rinis.
08.09 Sarcs
TIc icndcrcr sIall includc in iIcir offcr, rcconncndcd lisi of Connissioning and 2 ycars Ocraiion and Mainicnancc sarcs along wiiI iIcir quoiaiion.
08.10 Sccial Insiruciions io Tcndcrcr
Ncccssary oicniial frcc coniacis sIall lc nadc availallc ai iIc AHU MCC for inicrlocling wiiI iIc firc dcicciion sysicn.
09.00 BATTERY LIMIT
09.01 Condcnscr Cooling waicr of Mainun ioial Iardncss 100 n will lc rovidcd ly Clicni ai nainun 20n disiancc fron CIillcd Waicr Plani ai - 8.0 n . CIillcd waicr Plani sIall lc locaicd ai + 0.0 n clcvaiion of iIc luilding.
09.02 Condcnsaic drain sIall lc rovidcd ai nainun disiancc 10n fron AHU/ Paclagc A/C lani roon ai ground lcvcl.
09.03 TIc Succcssful Tcndcrcr ai Iis MCC and ancl will do Inconing callc icrninaiion for iIc Inconcr callcs rovidcd ly Clicni. For diffcrcni floorwisc AHU roons, clccirical ancl sIall lc insiallcd ly iIc succcssful icndcrcr. Powcr suly io AHU Pancls sIall lc rovidcd fron A/C Plani MCC ly iIc icndcrcr.
Ncccssary oicniial frcc coniacis sIall lc nadc availallc ai iIc AHU MCC for inicrlocling wiiI iIc firc dcicciion sysicn.
10.00 SPARES, TOOLS AND TACKLES
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 44 of 60
2UUS, MECON LIMITED, A gIts cscucd
1. Tcndcrcr will suly all iIc connissioning sarcs rcquircd for succcssful connissioning of CIillcd Waicr Sysicn wiiIoui any conncrcial inlicaiion.
2. A lisi of rcconncndcd sarcs for iwo ycars nornal ocraiion of CIillcd Waicr Sysicn includcd sIall lc furnisIcd wIicI sIall lc valid for 3 ycars fron daic of LOI.
3. Sccial iools and iacllcs rcquircd for ocraiion & nainicnancc of CIillcd Waicr Sysicn will lc sulicd ly iIc Tcndcrcr. Howcvcr, any sccial iools and iacllcs arc rcquircd during iIc cccuiion of iIc rojcci, iIc sanc will lc sulicd ly iIc Tcndcrcr wiiIoui any conncrcial inlicaiion.
11.00 PAINTING
Tcndcrcr will conly wiiI ainiing roccdurc as sccificd Icrcin lclow.
All cquincni / siccl siruciural worl will lc ainicd as follows unlcss oiIcrwisc siaicd in iIc drawings.
Surfacc rcaraiion
TIc siccl surfacc wIicI is io lc ainicd will lc clcancd of diri and grcasc and iIc Icavicr laycrs of rusi will lc rcnovcd ly cIiing rior io aciual surfacc rcaraiion io a sccificd gradc.
Following arc iIc iyc & siandard of surfacc rcaraiion io lc followcd lascd on iIc rcquircncni of a ariicular ainiing sysicn or as sccificd in iIc dcsign drawings.
i} Manual/owcr iool clcaning (For icncraiurc u io 80 o C}
Manual/owcr iool clcaning will lc donc as cr gradc Si-2 io Si-3 of SwcdisI siandard insiiiuiion SIS 055900 or clausc6.21.1 and clausc 6.2.1.2 of IS.1477 1957 (Pari I}.
ii} Cradc Si-2
TIorougI scraing & wirc lrusIing, nacIinc lrusIing, grinding cic. TIis gradc of rcaraiion will rcnovc loosc nill scalc, rusi and forcign naiicr. Finally iIc surfacc is io lc clcancd wiiI a vacuun clcancr or wiiI clcan conrcsscd air or clcan lrusI. Aficr rcaraiion, iIc surfacc sIould Iavc a faini nciallic sIinc. TIc acarancc will corrcsond io iIc rinis dcsignaicd ST-2. If no gradc of surfacc rcaraiion is sccificd, Si-2 gradc of rcaraiion as cr SwcdisI Siandard will lc followcd.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 45 of 60
2UUS, MECON LIMITED, A gIts cscucd
Paini sysicn
l} Ccncral siruciurc (Tcncraiurc u io 80 o C}
2. Princr aini . 2 coais of zinc IosIaic in Icnolic allycd ncdiun (DF T. 35 nicrons / coai}. Insidc duci surfacc will Iavc iwo coais of zinc IosIaic rincr. 3. FinisIing Paini . Two coais of syniIciic cnancl (DF T-25 nicrons / coai}.
TIc coais of Icai rcsisiani llacl / aluniniun aini on clcancd cold surfacc only (DF T.15-20 nicrons / coai} lcforc disaicI fron sIo. Insidc surfacc will Iavc 2 coais of zinc IosIaic rincr.
All ainis will lc arovcd and sIadc as cr PurcIascr / Consulianis rcquircncnis. Joinis io lc siic wcldcd will Iavc no aini alicd wiiIin 100 nn of iIc wclding zonc. Surfacc noi in coniaci lui inacccssillc aficr asscnlly will rcccivc iwo coais of rincr ainis lcforc asscnlly.
12.00 INSPECTION AND TESTING AT MANUFACTURER'S WORKS
For inscciion and icsiing arovcd QAP ly urcIascr sIall lc followcd.
13.00 PREFERRED MAKES
TIc Coniracior will suly iIc cquincni and acccssorics as cr iIc lisi of rcfcrrcd nalcs as follows.-
ItemJ EquIpment PreIerred Makes
Dry ancl filicr for air . Sccirun filiraiion, FMI, Clcan Filicr Indusirics, Polluiion conirol
TIc Coniracior will carry oui iIc conlcic crcciion of iIc air condiiioning and air- condiiioning sysicns sulicd ly Iin including all acccssorics. FuriIcr iIc Coniracior will dcuic ncccssary sucrvisory crsonncl rcquircd for conlcic cIccling of insiallaiion carricd oui ly iIcn, calilraiion, icsiing and connissioning of all cquincni along wiiI auiliarics and acccssorics. Tcsiing will involvc irial run icsi, rclininary accciancc icsi and PC icsi.
TIc Coniracior will carry oui iIc icsiing and connissioning of cquincni sulicd ly iIcn conforning io dcsign guidclincs, arovcd drawings cic. TIc cquincni will lc icsicd and connissioncd in accordancc wiiI iIc laicsi rclcvani siandards and codcs of raciiccs ullisIcd ly Indian Siandards Insiiiuic. TIc icsiing and connissioning of iIc cquincni will also confirn io DIS/Ccncral sccificaiion and iIis sccificaiion.
14.02 PreIImInary Acceptance Test (PAT)
On conlciion of crcciion of unii wiiI uiiliiics and auiliarics rclininary accciancc icsis (cold icsis} will lc ialcn u ly iIc Coniracior joinily wiiI iIc PurcIascr/ PurcIascr's rcrcscniaiivc io rovc iIai iIc unii Ias lccn sulicd as cr sccificaiion/ arovcd drawings and crcciion is fii io lc siaricd u and connissioncd. PAT will includc iIc ocraiion of all cquincni/ sysicn. During PAT worl, iIc Coniracior will dcloy rcquircd crsonncl on iIrcc sIifis a day lasis, wIcncvcr rcquircd.
TIc following gcncral cIccls will lc nadc for all cquincni.
- CIccl wIciIcr cniirc crcciion is conlcic and all cquincni arc in osiiion and crcciion as cr layoui /rclcvani drawing.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 47 of 60
2UUS, MECON LIMITED, A gIts cscucd
- CIccl all roiaiing aris for frcc novcncni.
- TIc grcasc/lulricani in iIc uns, noiors cic. nigIi lc calcd duc io long sioragc ai consiruciion siic. CIccl for firsi cIargc of lulricani.
- CIccl for snooiI ocraiion of valvcs.
- CIccl for rocr suoriing of iing, duciing, drcssing & claning of calling cic.
- Ensurc rocr soldcring of lugs on clccirical callcs and wircs and iIc iigIincss of clccirical conncciions in noiors, siaricrs and conirols. Ensurc rocr cariIing of all sysicns & cquincni. Mcggcr icsiing for noior. No load icsi for iIc noior.
- No load runs of uns, fans, conrcssors and oiIcr cquincni for a sIori iinc io cIccl for alnornal noisc, roiaiion and vilraiion.
- CIccl alignncni of conrcssor io noior, un io noior, fan io noior cic.
- Conduci a vcry iIrougI lcal icsi lcforc iIc rcfrigcraiion sysicn is cvacuaicd. A sianding rcssurc sIould lc ialcn for 24 Irs aficr sianding iIc vacuun of iIc lani for sanc duraiion. Ii is always lciicr noi io allow waicr inio iIc condcnscr & cIillcr lcforc cvacuaiion of iIc sysicn.
- In gcncral icsi will lc alicd io iing lcforc conncciion io cquincni alianccs. In no casc cquincni or alianccs will lc suljccicd io rcssurc ccccding iIcir icsi raiings.
- Tcsi will lc conlcicd and arovc lcforc any insulaiion is alicd. Tcsiing of scgncnis of ic worl will lc crniiicd, rovidcd all ocn cnds arc closcd ly llanl-offs or dunny flangcd rior io icsiing.
- All iing will lc rcssurc icsicd io Iydraulic icsi rcssurc of ai lcasi onc and Ialf iincs iIc nainun ocraiing icsi rcssurc. All lcals and dcfccis in iIc joinis dciccicd during iIc icsis will lc rcciificd io iIc saiisfaciion of iIc cnginccr. TIc icsi will iIus cnsurc noisclcss circulaiion acIicvcd iIrougI iIc iing sysicn. Aficr clininaiion of iIc dcfccis, Iydraulic icsis will lc rccaicd.
- TIc following will also lc cIcclcd .
Funciioning of all iIc flow cononcnis Funciioning of all safciy inicrlocls Waicr lalancing in iIc nciworl Air lalancing in iIc duciing sysicn Conlciion of all insulaiion worl
A dcfcci lisi / olscrvaiions will lc joinily rcarcd and duly signcd ly all conccrncd dciailing iIc rcquircd rcciificaiion/ dcfccis in crcciion cic. All iIc oinis in iIc
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 48 of 60
2UUS, MECON LIMITED, A gIts cscucd
dcfcci lisi will lc aiicndcd and rcciificd ly iIc Coniracior wiiIoui any ricc inlicaiions and iIc cquincni will lc offcrcd for rc-inscciion io PurcIascr/ PurcIascr's rcrcscniaiivc.
WIcn PurcIascr/ PurcIascr's rcrcscniaiivc Iavc lccn fully saiisficd iIai all iIc dcfccis Iavc lccn rcciificd and iIai iIc cquincni/ sysicn is fii io lc ocraicd, PurcIascr will issucd a ccriificaic of rclininary accciancc (PAT} io iIc Coniracior.
TIc issuc of PAT ccriificaic will no way alsolvc iIc Coniracior of Iis coniraciual olligaiions and guaranicc for snooiI ocraiion of sysicn. During PAT, if sonc dcfccis arc noiiccd/ oinicd oui ly iIc PurcIascr/ PurcIascr's rcrcscniaiivc, iIc sanc will lc rcciificd ly iIc Coniracior wiiIoui any conncrcial inlicaiion.
14.03 CommIssIonIng
Aficr issuc of rclininary accciancc ccriificaic, iIc coniracior will siari u and ui iIc lani On Load" run in an inicgraicd nanncr and ii is io lc olscrvcd wIciIcr iIc sysicn is dclivcring iIc dcsircd rcsulis. Ai iIc sanc iinc, all oiIcr arancicrs lilc lcalagcs, noisc and vilraiion cic. arc noniiorcd and if ncccssary, adjusincnis arc nadc io sci u iIc lani ai rcquircd condiiions as givcn in T.S./ arovcd drawings / ocraiing insiruciions. Connissioning of iIc lani will lc dccncd io lc succcssfully conlcicd wIcn ii is rcady for rcgular ocraiion.
14.04 PerIormance Guarantee
a} Pcrfornancc Cuaranicc Tcsis/ Final Accciancc Tcsis
Aficr succcssful conlciion of irial ocraiion / connissioning of iIc lani and liquidaiion of all dcfccis, iIc sysicn / individual cononcnis will lc suljccicd io crfornancc and guaranicc icsi of 72 Irs coniinuous irial run (crfornancc guaranicc icsis/ final accciancc icsis} will lc nadc lcforc Ianding ovcr iIc lani io iIc PurcIascr. Morcovcr, iIc guaranicc clausc and condiiions siiulaicd undcr iIc Ccncral Condiiions of Coniraci will Iold good cvcn aficr ialing ovcr ly iIc PurcIascr. TIc rcquircd ocraiors and crsons for waicI & ward, during icsiing, connissioning and criod lciwccn final accciancc icsi and Ianding ovcr iIc sysicns io PurcIascr will lc rovidcd ly iIc Coniracior as cr siic rcquircncni.
Aficr succcssful connissioning, iIc said crfornancc guaranicc icsis will lc conducicd ly iIc Coniracior in rcscncc of PurcIascr/ Owncr Iaving following oljcciivcs.
- To cIccl safc & IcaliIy ocraiion of all cquincni forning iIc ioial air condiiioning sysicn. - To cIccl iIc owcr consuniion of iIc noiors for wIicI owcr consuniion liniis arc guaraniccd ai sccificd caaciiy of iIc cquincnis. - To vcrify iIc ioial caaciiy of iIc lani including siand ly cquincnis. TIc ionnagc raiings oliaincd fron all AHUs arc io lc cross-cIcclcd fron iIc Icai rcjcciion across iIc condcnscrs. Caaciiy of iIc lani will lc vcrificd during loiI sunncr & nonsoon.
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 49 of 60
2UUS, MECON LIMITED, A gIts cscucd
- Caaciiy raiing and guaraniccd owcr consuniion for all sysicn cononcnis and sysicn as a wIolc io lc csiallisIcd during sunncr. - To cIccl iIc icncraiurc and rclaiivc Iunidiiy condiiions during sunncr & nonsoon in iIc air condiiioncd sacc. - Ocraiing arancicrs of iIc sysicn io lc loggcd for iIc conlcic cyclc wiiI calilraicd insiruncnis ai iIc iinc of caaciiy icsi and roon condiiion icsi during sunncr. - To cIccl saiisfaciory ocraiion of all safciy swiicIcs and clccirical inicrlocls for cacI individual cquincni and conlcic sysicn. - Vilraiion and noisc lcvcl io lc ncasurcd for all roiaiing cquincni.
l} Pcrfornancc Liquidaicd Danagc
Unii caaciiy in ionncs of rcfrigcraiion will lc conuicd fron iIc icncraiurc rcadings and waicr flow ncasurcncnis. Flow ncasurcncni will lc rcfcrally iIrougI flow ncicr. Procrly sizcd orificc laics along wiiI iIc ncccssary valvcs will lc rovidcd ly iIc Coniracior in condcnscr waicr circuii for fiing iIc flow ncicr. Conuicd rcsulis sIall ially wiiI iIc sccificd caaciiics and iIc owcr consuniion (KW inui io iIc drivcs wIilc worling undcr 100% load}. Ncgaiivc iolcrancc on unii caaciiy will noi lc allowcd.
In casc unii caaciiics and dcsign / crfornancc arancicrs guaraniccd ly iIc Coniracior for AC arc noi csiallisIcd during iIc crfornancc guaranicc icsiing, iIc Owncr (PurcIascr} ai Iis discrciion nay rcjcci or accci iIc lani aficr asscssing iis iccInical suiialiliiy.
PERFORMANCE GUARANTEE FIGURES AND LIQUIDATED DAMAGES
Air flow ai suly grill Dcsign icncraiurc variaiion lcss iIan t 1.5C,
Dcsign air flow variaiion lcss iIan t 15 %
Dcsign icncraiurc variaiion cqual or norc iIan t 2C,
Dcsign air flow variaiion norc iIan t 15 %
14.0S FInaI Acceptance
All iIc cquincni, lanis and sysicn undcr iIis T.S. will lc ialcn ovcr ly iIc PurcIascr in running condiiion and final accciancc ccriificaic will lc issucd ly iIc PurcIascr wIcn .
a} Pcrfornancc guaranicc icsis in rcscci of sul-uniis as wcll as iIc unii/ sysicn as a wIolc Iavc lccn carricd oui and inicgraicd crfornancc guaranicc valucs Iavc lccn acIicvcd. l} Pcrfornancc of iIc unii Ias lccn csiallisIcd io lc inicgraicd wiiI iIc clccirical owcr sysicn, inicr-lani fluid sysicn and auiliarics scrving iIc
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 50 of 60
2UUS, MECON LIMITED, A gIts cscucd
unii as wcll as rcccding and succccding lani uniis undcr nornal ocraiion. c} All oiIcr sulics and scrviccs Iavc lccn conlcicd. d} Suly of sarcs Ias lccn conlcicd. c} TIc Coniracior Ias nci any and all oiIcr olligaiions. f} Final docuncniaiion (including As-Duili Drawings} incororaiing laicsi nodificaiions as luili Iavc lccn sulniiicd ly iIc Coniracior. g} TIc unii Ias ocraicd saiisfaciorily for a criod of 12 noniIs fron iIc daic of connissioning ccriificaic. I} TIc Coniracior Ias rcciificd in a dcfiniiivc nanncr all oljcciions/olscrvaiions ncniioncd in iIc connissioning ccriificaic. i} Warraniy criod Ias circd. j} TIc Coniracior Ias sulniiicd all final docuncnis.
1S.00 TIME SCHEDULE
Tinc scIcdulc for iIc conlciion of suly of cniirc air condiiioning sysicns will lc 5 (fivc} noniIs iIis fron iIc daic of ordcr laccncni / or as indicaicd ly Clicni during finalisaiion of iIc ordcr.
TIc Coniracior will sulnii iIc rojcci conlciion scIcdulc in iIc forn of PEFT nciworl. TIc Coniracior will sulnii a dciailcd rogrannc of iIc scqucncc of worl aficr award of coniraci and iIc sanc will lc arovcd ly iIc PurcIascr in considcraiion of oiIcr rclaicd worl wiiIin iIc arca. TIc dciailcd rogrannc / scIcdulc io lc sulniiicd ly iIc Coniracior ai diffcrcni siagcs will csscniially covcr iIc following. -
i} Drawing wisc issuc rogrannc for all iIc faciliiics lilc clccirical, iccInological cquincni, Iandling faciliiics cic. lccing in vicw iIc consiruciion rogrannc. ii} ScIcdulc for naicrial suly for all iIc faciliiics/ sysicns. iii} ScIcdulc for cquincni suly. iv} Ercciion & connissioning scIcdulc of iIc AC sysicns in linc wiiI crcciion connissioning of scrvcd rcniscs. v} A PEFT-CPM nciworl cIari as rcquircd will lc sulniiicd for iIc cniirc cccuiion of iIc rojcci io cnallc iIc PurcIascr io closcly noniior iIc rojcci, iIc diffcrcni sliagc and ialc corrcciivc aciion iIcrcio.
All iIc scIcdulcs/ rogranncs will lc rcarcd so as io naicI wiiI iIc ovcr all iinc scIcdulc of iIc rojcci.
16.0 SCHEDULE OF EQUIPMENT
Sl. No. Sysicn cnvisagcd Dcscriiion of cquincni Quaniiiy
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
Doullc slin Air Handling unii (AHU} wiiI cooling coil , fan, casing, ic & ic fiiiings, filicrs, valvcs, clccirics & conirol , insiruncnis wiiI all acccssorics As ncniioncd lclow . AHU - 45 TF 1 no. AHU - 40TF 2 nos. AHU - 35TF 1 nos. Slii A/C unii - 2.0 TF 3 Nos. Slii A/C unii - 1.5 TF 9 Nos. CIillcd Waicr Circulaiing lacl ull oui iyc Ccnirifugal uns wiiI nccIanical scal, drivc noior, lasc franc cic. & insulaiion 2 nos. 1 Worling + 1 Siand Dy Condcnscr Waicr Circulaiing lacl ull oui iyc Ccnirifugal uns wiiI nccIanical scal, drivc noior, lasc franc cic. 2 nos. 1 Worling + 1 Siand Dy CIillcd waicr nciworl Insulaiion Loi Undcrdccl TIcrnal Insulaiion Loi Duciing wiiI suoris, insulaiion & SA/FA diffuscrs, duci dancrs & firc dancrs Loi Malc-u air filicr & dancr Loi Fciurn air grill Loi Siri Icaicr Loi Duci Acousiic and TIcrnal Insulaiion & A/C Plani roon, AHU roon acousiic insulaiion Loi TIcrnosiai & Iunidisiai Loi Condcnscr cooling Piing, ic fiiiings, valvcs & siraincr insidc A/C lani roon Loi Insiruncnis & conirols, rcssurc gaugc, TIcrnoncicr, iIcrnosiai, Iunidisiai, waicr flow SwiicI, HP/LP cui oui swiicI cic. Loi 1 Ccniraliscd air condiiioning Sysicn MCC, Elccirics, calling, cariIing Loi
1?.00 DRAWINGS, DATA AND DOCUMENTS
TIc drawings / docuncnis givcn lclow will lc suiially conlcncnicd / sulcncnicd ly icndcrcr as cr iIc rcquircncni. Tcndcrcr will furnisI a lisi of drawings wiiI scIcdulc of sulnission inncdiaicly onc noniI fron iIc daic of LOA for scruiiny of PurcIascr / Consuliani. TIc icndcrcr will furnisI civil assignncni drawing io urcIascr wiiI in onc
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 52 of 60
2UUS, MECON LIMITED, A gIts cscucd
noniI of LOA. TIc drawing lisi will lc rcviscd lascd on conncnis and finaliscd. TIc nunlcr of coics of drawings/daia and oiIcr docuncnis will lc as cr CCC.
1?.01 Lisi of following MccIanical Drawings nininun for aroval - In 6 scis
1. Lisi of drawing 2. Civil assignncni drawing of air condiiioning Sysicn 3. Ovcrall sysicn layoui of cacI air condiiioning Sysicn in lan & scciion 4. Air condiiioning sysicn duciing nciworl layoui of individual rcniscs in lan and scciion. 5. Piing and duciing layoui drawing in lan & scciion 6. CA of all cquincni of air condiiioning Sysicn sucI as AHU, un, CIillcr cooling iowcr, aclagcd A/C unii, Valvcs, siri Icaicr, Iunidificr, MCC. 7. CA of any oiIcr cquincni considcrcd. 8. Drivc lisi 9. P&I diagran wiiI all flow arancicrs including sizing 10. Dcsign calculaiion of Air condiiioning Sysicn caaciiy. 11. Daia sIcci of all lougIi oui iicns (rcssurc gaugc, icncraiurc gaugc, iIcrnosiai, Iunidisiai, H.P. / L.P swiicI} cic. 12. Singlc linc diagran 13. CA & DOM of PDD cun MCC 14. Conirol ScIcnc of PDD cun MCC 15. Conirol wriic-u 16. Caialoguc for all insiruncnis ii} Lisi of Drawings and Docuncnis for Fcfcrcncc and Fccords - In 8 Scis
- Ocraiing Insiruciions and nanuals - TccInical Daia - Funciional Dcscriiion - Connissioning Insiruciions - Moior owcr Calculaiions - Asscnlly & Siari -U Insiruciions - Mainicnancc Insiruciions - Lulricaiion CIari - AC Moior Sccificaiions/daia sIcci - Mainicnancc Manuals - As luili drawings - Tcsi ccriificaic, inscciion ccriificaics / rcoris in lound volunc - Tracings, Floy / CD FOM for all drawings / docuncnis Notes. I. Tbe above IIst Is IndIcatIve and mInImum. Tbe Tenderer wIII IurnIsb any otber drawIngs & documents wbIcb may become necessary or requIred by PurcbaserJ ConsuItant II. AII drawIngs & documents wIII be submItted wItb approved tItIe bIock and drawIng-numberIng system as per standard Iormat
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 53 of 60
2UUS, MECON LIMITED, A gIts cscucd
banded over to tbe Tenderer.
1?.02 To be submItted Ior ApprovaI WItbIn 2 Weeks Irom Date oI L.O. I
a} TccInological daia and drawings
- Ccncral arrangcncni drawings along wiiI cross scciions of all iIc cquincni indicaiing ovcrall dincnsions conlcic iccInical arancicrs wiiI all acccssorics and lill of naicrial and naicrial sccificaiion. - Foundaiion drawings of all iIc cquincni indicaiing ioial wcigIi of iIc cquincni, load daia, scciion vicw of iIc foundaiion, oclci sizcs, foundaiion lolis and inscri dciails. - Duciing layoui drawings wiiI scciions and all dciails. - Dciailcd dcsign calculaiion for sclcciion of diffcrcni cquincni wiiI caaciiy & rcssurc lalancc calculaiion for arriving ai sclccicd Icad cic. - Proccss, insiruncniaiion and conirol diagran including inicrlocls. - Conlcic iing layoui drawing sIowing ovcrall dincnsions of individual uniis, iing nciworl, valvcs, cic. - Pcrfornancc daia & cIaracicrisiic curvcs for iIc aclagc AC fans and oiIcr cquincni
l} ScIcdulcs
- ScIcdulc of nanufaciurcr/ rocurcncni of cquincni and naicrials. - ScIcdulc of inscciion ai nanufaciurcr's worls. - ScIcdulc of sulics of cquincni and naicrials. - ScIcdulc of crcciion.
1?.03 To be SubmItted DurIng InspectIon J Despatcb oI EquIpment
- Manufaciurcr's icsi ccriificaics for all cquincni including fan, conrcssors, noiors, conlcic aclagc A.C. uniis, filicrs, siri Icaicrs, Iunidificaiion liis, insiruncnis cic. - Tyc icsi ccriificaics and crfornancc rccord ai worls for fans, conrcssors, noiors, filicrs, conlcic aclagc A.C. uniis, siri Icaicrs, an Iunidificrs cic. - Dcscriiion of cquincni and iccInical lcaflcis. - Ocraiion, nainicnancc and scrvicc nanuals. - Asscnlly and crcciion insiruciions.
1?.04 To be submItted BeIore HandIng over oI Tbe PIantsJ Systems:
- Fcroducillc and Prinis of 'AS-DUILT' drawing incororaiing all cIangcs /
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 54 of 60
2UUS, MECON LIMITED, A gIts cscucd
nodificaiions donc during crcciion & connissioning and FAT. - Any oiIcr rclcvani final docuncni.
1S.0 TECHNICAL DATA TO BE FURNISHED ALONG WITH THE OFFER
1 Malc & Modcl 2. Tyc of Towcr & Nos. of ccll 3. Caaciiy cr ccll, n 3 /I 4. Ovcrall dincnsion LXDXH 5. Faicd waicr flow, n 3 /I 6. Dcsign wci lull icn., o C 7. AroacI, o C
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 56 of 60
2UUS, MECON LIMITED, A gIts cscucd
8. Cooling rangc ai raicd flow, o C 9. Evaoraiion loss ai raicd condiiion, % 10. Tcncraiurc of lcaving air, DDT/WDT 11. Waicr flow arca, n 2 /ccll 12. Waicr flow raic/n 2 of waicr arca, n 3 /Ir/n 2 (L} 13. Fan sccd, diancicr, cffy., air flow/ccll. 14. Fan noior KW/FPM/Franc sizc/Proicciion dcgrcc/nalc 15. Fan sIafi HP 16. Vilraiion lcvcl of Towcr
1 Malc & Modcl 2. Caaciiy in n 3 /I 1. Toial Icad in n of waicr colunn 2. Maicrial of incllcr & casing 3. Tyc of scal 4. Tyc of un / Pun FPM 5. Liquid io lc Iandlcd 6. Drivc dciails 7. Powcr consuniion ai un sIafi / Offcrcd noior KW/P 8. Efficicncy 9. Tyc and No. of lcarings 10. Foundaiion lolis
1S.04 DuctIng IncIudIng SuppIy AIr DIIIusers wItb VoIume ControI Damper
1. n 2 of duci worl 2. WcigIi of duci worl 3. WcigIi of suori and flangcs 4. Maicrial and iIiclncss of duci worl & CI glass 5. Duci suori iyc and naicrial 6. Vclociiy of air for diffcrcni scciion of duci
l} Suly Air Diffuscr wiiI volunc conirol faciliiy
1 Sizc 2 Quaniiiy offcrcd 3 Maicrial of consiruciion & iIiclncss 4 Provision of Iorizonial & vcriical dircciion conirol 5 WcigIi 6 Vclociiy of air
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 57 of 60
2UUS, MECON LIMITED, A gIts cscucd
7 MciIods of volunc conirol
c} Fciurn air grills/inialc air louvcrs
1. Sizc 2. Quaniiiy offcrcd 3. Maicrial of consiruciion 4. WcigIi 5. Vclociiy of air
1. Malc & Modcl 2. Tyc (Iorizonial / vcriical } 3. Caaciiy in n 3 /I 4. Fan rcssurc sclccicd 5. Ovcrall sizc 6. Inncr slin / ouicr slin naicrial 7. Ouicr slin surfacc ircaincni 8. Maicrial & naicrial iIiclncss for cocr coil 9. Maicrial & naicrial iIiclncss for aluninun fins 10. Maicrial & naicrial iIiclncss for drain an 11. Maicrial & naicrial iIiclncss for lasc cIanncl 12. Tyc and Nos. of fan 13. Fan sIafi owcr / fan FPM 14. Sclccicd fan noior KW /P 15. CIillcd waicr coil nalc / nodcl 16. Nos. of coil cr AHU 17. Waicr flow / coil ionnagc 18. Air sidc & waicr sidc rcssurc dro 19. Coil rows sclccicd 20. Fin sacing
1S.06 Dry PaneI FIIter
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 58 of 60
2UUS, MECON LIMITED, A gIts cscucd
1. Malc & Modcl. 2. Caaciiy in n 3 /I 3. Prcssurc dro in nnWC. WIcn clcan WIcn diriy 4. Effcciivc cross scciional arca in n 2
5. Vclociiy iIrougI filicr in n/scc. 6. Maicrial of filicring ancl. 7. Clcaning cfficicncy Vs ariiclc sizc 8. MciIods of surfacc rcgcncraiion. 9. Filicr lo consiruciion dciails. 10. Ovcrall dincnsions & no. of filicrs. 11. Fiing franc dciails 12. Toial wcigIi
1S.0? VaIves
1. Tyc 2. Malc & nodcl 3. Noninal lorc in nn 4. Worling rcssurc/Tcsi rcssurc in lg/cn 2
5. Mcdiun Iandlcd 6. Tyc of cnd conncciion 7. Maicrial of consiruciion 8. Tyc of drivc (if any} 9. Toial wcigIi
1S.0S Dampers J GrIIIs
1. Sizc 2. Quaniiiy offcrcd 3. Maicrial of consiruciion & iIiclncsscs 4. Provision of Iorizonial & vcriical dircciion conirol 5. WcigIi 6. Vclociiy of air
1S.09 Water PIpIng
1. Maicrial 2. Malc and Class 3. Pic sizc and quaniiiy 4. Tyc & quaniiiy of valvcs and fiiiings 5. Dciails of siraincr
1S.10 Instruments & ControIs
1. Malc & nodcl of rcssurc gaugcs 2. Quaniiiy & fiing dciails of rcssurc gaugcs 3. Fangc rovidcd in iIc rcssurc gaugcs for ncasurcncni
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 59 of 60
2UUS, MECON LIMITED, A gIts cscucd
4. Malc & nodcl of icncraiurc gaugcs 5. Quaniiiy & fiing dciails of icncraiurc gaugcs 6. Fangc rovidcd in iIc icncraiurc gaugcs for ncasurcncni 7. Dciails of oiIcr insiruncnis and conirols if any
TECHNICAL SPECIFICATION FOR AIR CONDITIONING SYSTEM OF AUXILIARY BUILDING OF M/s BPSCL, BSL , BOKARO
TS No. MEC/11/40/Q6HQ/TS-AC1 Pagc 60 of 60
2UUS, MECON LIMITED, A gIts cscucd
ANNEXURE -I
Insidc Dcsign Condiiions io lc Mainiaincd Found iIc Ycar . DDT ( o C} F.H. (%} 23+2 55 + 10
SI. No. Name OI PremIses JOccupa- ncy System No. LocatIon oI Served PremIses Heat Load In KW IndIcatIve System CapacIty AHU Room SIze Remarks 1 Cround floor / 30 crsons AHU-1 + 0.00 20 35 TF 4.5 n 4.5n 4n (H} Drg. No. MEC/11/Q6 HQ/48/DE/ 0102 2 Firsi floor / 25 crsons AHU-2 + 5.15M 10 40 TF 5.875 n 4.5n 4n (H} Drg. No. MEC/11/Q6 HQ/48/DE/ 0102 1 Sccond floor / 55 crsons AHU-3 + 9.60M 10 40 TF 5.275 n 4.5n 4n (H} Drg. No. MEC/11/Q6 HQ/48/DE/ 0103 1 Cround floor / 60 crsons AHU-4 + 14.1M 15 45 TF 5.275 n 4.5n 4n (H} Drg. No. MEC/11/Q6 HQ/48/DE/ 0103 Foof Eoscd