=-SAP MATA AJARAN 2013 DAN KAITANNYA DENGAN KRITERIA KOMPETENSI Kode Mata Ajaran : ENCH600025, ENBP600015, ENCH610025

Tujuan Pembelajaran: Nama Mata Ajaran : Perancangan Pabrik Mahasiswa mampu menggunakan pengetahuan yang didapat dari beberapa mata ajaran sebelumnya untuk diaplikasikan pada perancangan pabrik kimia secara lengkap SKS : 3-4 yang meliputi: perancangan proses IBL dan estimasi struktur penunjangnya OBL untuk Prasyarat : Neraca Massa dan Energi, Mekanika Fluida, perancangan pabrikserta evaluasi tekno-ekonomi. Perpindahan Massa, Perpindahan Kalor, Teknik Reaksi Kimia, Perancangan Alat Proses Mahasiswa mampu menggunakan chemical process simulator Semester :7 Mahasiswa memiliki kemampuan pemecahan masalah dan bekerja dalam tim. Revisi terakhir : Agustus 2013 Dosen : 1. Prof. Dr. Ir. Widodo W. Purwanto, DEA (WD) 2. Dr.rer.nat. Ir. YuswanMuharam, MT (YM) 3. Dr. Ir. Misri Gozan, MTech (MG) 4. Guest Lectures Asisten : 1. Ajeng Nurcahyani 2. Yoga Wienda 3. Pijar Religia 4. Farah Fauzia 5. Merissa Bestari Buku Ajar : 1. Seider W.D., Seader J.D., Lewin D.R., 2004, Product and Process Design Principles. Synthesis, Analysis and Evaluation, Wiley and Sons Inc. (SSL) 2. Turton, R., R.C. Bailie, W.B. Whiting and J.A.Shaeiwitz, 1998, Anaysis, Synthesis, and Design of Chemical Processes, Prentice-Hall (TBW) 3. Peter, M.S. and K.D. Timmerhaus, 1991, Plant Design and Economic for Chemical Engineering 4th edition, McGraw Hill. (P&T) 4. Biegler L.T, I.E. Grossmann and A.W. Westerberg, 1997, Systematic Methods for Chemical Process Design, Prentice Hall.(BGW) 5. Branan, C., 1998, Rule of Thumb for Chemical Engineers : A manual of quick,accurate solutions to everyday process engineering problems 2 nd edition, Gulf Publishing, Co. (BC) 6. Douglas, J.M., 1998, Conceptual Design of Chemical Processes, McGraw Hill. (DJM) 7. Kirk-Othmer, 1991, Enyclopedia of Chemical Technology, 3rd edition, McGraw Hill. (KO). 8. Walas, Stanley M. 1990, Chemical Process Equipment : Selection and Design, Buther Worths. (WSM). 9. CHEMCAD Manual, HEATEXSET Manual, HYSYS Manual, Super-pro Designer Manual, Uni-sys Manual 10. Ullmanns Chemical Industry Handbook 11. Perrys chemical Handbook 12. Birgit Kamm, Patrick R. Grubber, Michael Kamm, Wiley-VCH, Swiss 2005, Biorefineries Industrial Processes and Products

Kegiatan Pembelajaran Tentative Sche-dule 3 Sept Pokok Bahasan & Sub Pokok Bahasan (Staf Pengajar) 1.Set-up Group, Open-ended plant problem 2. The Design Report 3. Introduction to Plant Design Process design development General design considerations (ALL) Essential Flow Diagrams BFD, PFD and P&ID Structure of Process flow Diagram Equipment description and standard notation (WD & MG) Technical Analysis of Chemical Processes Understanding process conditions Heuristic for process design PFD analysis Interaction process design and control (WD) 12 Sept 17 Sept Workshop Process Simulator Guest lecture (Ricko: Conceptual Design) Mahasiswa mampu mengoperasikan Problem proses simulator CHEMCAD/ Solving HYSYS/Super-pro/Uni-Sys [3,5,7] Final Discussion of Assignment I Mahasiswa mampu menentukan Problem ukuran peralatan proses secara short solving cut dan memilih material yang digunakan [1,2,4,5,7,11,13,14] Guest Lecture 2 (Yan Silvia: Sizing) Final Discussion of Assignment II - Komputer - CHEMCAD / HYSYS manual - Ch.9 (TBW) - Part 3 (SSL) - Ch.12(P&T) -BC - WSM Assignment II Sizing & Material Construction Tujuan Instruksional Umum dan/atau Sasaran Pembelajaran (Nomor dalam kurung menunjukkan kaitan dengan Kriteria Kompetensi) Mahasiswa mampu memahami konsep perancangan pabrik kimia [2,4,5,11] Kegiatan Pembelajaran Pembentukan Group Kuliah Diskusi Kuliah Diskusi Media Instruksio nal - LCD - Papan Tulis Tugas Evaluasi

- Project DesignTopics - Ch.1-Ch.3 (P&T, CM) - Part 1 (SSL) - Ch.1 (TBW) - Ch 3, Ch4 (SSL) Assignment I Flowsheeting

5 Sept

Mahasiswa mampu memahami berbagai jenis diagram untuk menganalisis proses kimia dan desain pabrik [1,2,4,5,7,11,13,14]

- OHP - Papan Tulis

10 Sept

Mahasiswa mampu menganalisis struktur aliran proses dan kondisi operasi setiap unit proses kimia dan pengendaliannya [1,2,4,5,7]

Problem Solving

- OHP - Papan Tulis

- Ch.6-Ch.8 (TBW) - Ch 5, Ch6 (SSL)

(YM & MG) 19 Sept 24, 26 Sept Technical Analysis of Chemical Processes Rule of thumb in equipment design (Sizing) Materials construction (WD & MG) 1 Oct 3 Oct

- OHP - Papan Tulis

8 Oct

Basic Concept in Process Synthesis Heat Integration (YM, DS)

Mahasiwa mampu mengintegrasikan kebutuhan panas suatu pabrik sehingga optimal [4,5,7,11,13,14]

Problem Solving

- LCD - OHP

- Ch.10 (BGW) - Ch 10 (SSL) - Ch.8 (DJM)

Assignment III Process Integration & Optimization

10 Oct

Workshop HEN (MG, YM, DS)

Mahasiswa mampu mengoperasikan piranti lunak integrasi panas [3,5,7]

Problem Solving

- Komputer

HEATEXSET/ Hysis manual

15 Oct 17 Oct 22, 24 Oct 29 Oct Economic Analysis Capital and manufacturing cost (YM) Economic Analysis Discounted Cash Flow Profitability Analysis Sensitivity Analysis (YM)

Libur Final Discussion of Assignment III Mid Test Assignment I, II, III : Oral Presentation Mahasiswa mampu menganalisis Problem pasar dan mengestimasi biaya kapital Solving dan biaya operasi [2,7,11,13,14] Mahasiswa mampu membuat cash flow, menganalisis kelayakan ekonomi suatu pabrik, membuat analisis sensitivitas [2,7] Problem Solving - LCD - Papan Tulis - LCD - Papan Tulis - Ch5. (BGW) - Ch.2, Ch.3 (TBW) - Ch 16 (SSL) - Ch.4-Ch.5 (TBW) - Ch 17 (SSL) Assigment IV Economic Analysis

31

5 Nov 7 Nov 12 Nov 14 Nov 19 Nov 21 Nov

Libur Guest lecture 3 (?: Economic analysis) Final Discussion of Assignment IV Mahasiswa peduli aspek keselamatan, Kuliah kesehatan dan lingkungan dalam Diskusi desain proses kimia [2,9] Mahasiswa memahami pertimbangan Kuliah tata letak pabrik [2,9] Diskusi Mahasiswa mampu memahami etika profesi dan karir sarjana teknik kimia [2,8] Kuliah Diskusi

Process Safety and the Environmental ( Guest lecture 4: Rudolf M Bakkara) Process Plant and Equipment Layouts (MG & YM) Ethics, Professionalism, and Carrier (WD & MG)

- LCD - Papan Tulis - LCD - Papan Tulis - OHP - Papan Tulis

- Ch.21(TBW) - Ch.3 (P&T) - Vol.19 (KO) - Ch.21(TBW) - Ch.3 (P&T) - Vol.19 (KO) - Ch.20 (TBW) - AIChE

Assignment V HSE dan Plant layout

26 Nov 28 Nov, 3, 5 Des 10, 12 Des

Final Discussion of Assignment V Final Discussion: Final Project Report (ALL) Final Test : Oral Presentation (ALL)

Guest Lecture: 1. TECHNIP Ricko Syarief 2. Conoco Phillips Yan Silvia 3. Total Indonesie Rudolph M Bakkara 4. Grading System 2013 1. Assignment I-V Report 2. Final Design Project Report 3. Presentation & Discussion : 40% : 30% : 30% (Individual & Group)

Student Group 2013 (Chemical Engineering & International Class):

Chemical Plant Design : each group: 4 - 6 students
KELOMPOK 1 RICKY KRISTANDA SUWIGNJO WAHYU RIANSYAH NATHANAEL SANDY FIRDHAUZI KUSUMA RACHMANI RYAN HAFIZ RANI NUR ASRIANI KELOMPOK 2 HAMZAH ARSALLAH PUTRA HANA NABILA ANINDITA M FAIZ FIRDAUS HARI PURWITO KELOMPOK 3 KATERINA EVELYN HENDIPO MARINA REZA TIRSADI LIBRAWAN HASBI PRIADI REGULER KELOMPOK 4 KELOMPOK 5 TEGUH AHMAD PERDANA FAISAL PUTRA NUR ANIS DIMAS RISKA HIDAYAH IRAWAN MUHAMMAD DIAN IKHSAN A IKRAMINA LUTHFI RAIS I PUTU PUTRA JAYA P MEYDA ASTRIA ANDIKA BAGUS PERMANA KELOMPOK 6 ELSA WIDOWATI MARTINUS ARIF VARIANANTO RAHAYU EKA SUSILARINI KHARIS MUKHIFULLAH KELOMPOK 7 YOSEPHINE MERRY DEVINA DAVID HARTONO C RYAN ADI PRASETYO LIDYA AYU PRATIWI KELOMPOK 8 MUHAMAD FAKRI PIRDAUS FAHIMA HONESTY INDRIA NISA DANIEL SINULINGGA AZKA PRATAMA

KELOMPOK 9 VIONA ANDRE NICOLAS IMMANUEL TAUFIQ ABDURRAHIM IVAN SANJAYA ENDAH WULAN SARI

REGULER KELOMPOK 10 FEBRIAN TRI ADHI WIBOWO ARIZ KIANSYAHNUR HUTA SUHUD PUTRI KARBELANI A MOHAMAD IRFAN NUR RACHMAN H

KELOMPOK 11 ADIPUTRA KHOMAS FANDA VIONITA MOH FUAD ROFIQI SELVI SANJAYA RIZKI ROMADHON AKBAR

INTL GROUP 1 ACHMAD FARIZZI FIRMANSYAH SAHAB THOMY DANUJATMIKO VOLLMER SEPEHR MOZAFFARI PARSA MOZAFFARI

Student Group 2013 (Bioprocess Engineering, Chemical Engineering Paralel & Extension Class):
Bio-Chemical Plant Design : each group: 4 - 5 students
KELOMPOK 1 PRISCILLA DENI NURUL AISYAH S EKA NURIN SHARFINA IRIANTO MUHAMMAD SAEFUDDIN ADI SURYA KUSUMA KELOMPOK 2 LEONARDUS WIJAYA MUSLIM FELITA ASTRY EKA CITRASARI KHAIRU NUZULA BETA NADIA MANAF KELOMPOK 3 MIA SARI SETIAWAN ADINDA PUTRI WISMAN IHSAN WIRATAMA MATHIAS ELSSON NADIA RIZANEDEWI R REGULER KELOMPOK 4 KELOMPOK 5 ALBERT SANTOSO ANISSA PERMATADIETHA ARDIELLAPUTRI HERMAWAN MARYAM MARDIYYAH FARIZAL LAKSITA UTAMI HANS DINATA CITTA DEVI GUNTARI VITI SARA AUNI RHEINARD PRASATIVA WIDYA ARDIANI KELOMPOK 6 FRANSISKA MILANIATI PRATIWI INES HARIYANI RIZKY RAMADHANI TEGAR MAULANA ADITYO WICAKSONO KELOMPOK 7 DIO PRAKOSO KELOMPOK 8 MARIA REGINA SUDIARTA NAFIAN AWALUDIN NUR HALIMAH MIRANDA HASANAH

LINARTY

HENGKI ANGGUN KURNIASARI

REGULER KELOMPOK 9 ALBERTO CHRISTOPHER YUNITA FLORENSIA DWITYA NUR FADILAH RIZKI DWI SAPUTRO

KELOMPOK 1 KARINA OCTAVIA VIRIYO HAFIZH MALIK H.T RIZKA IZDIHAR NICHOLAS HADI

KELOMPOK 2 BERRY ELEN MARCELLA SEPTYAMEIDIANA FARIZ DANUPRAJA TARA VERGITA RAKHMA

PARALEL & EKSTENSI KELOMPOK 3 ANTO YAMASHITA SAPUTRA JOHANNES L.S. SASIANG SYLVANIA PUTRI ANNISA YULIAN

KELOMPOK 4 SHINTA NATAYA PARAMESTI DINA ISHOLAWATI INNA IHSANI NISA IRMA KARTIKA SARI

KELOMPOK 5 PUSPA SARI PRATIWI HANNA HASYANAH CHARION GIBRETH HANNES ARINA SHALLYTA SASTRA YUSRA YULIANA

Project Topic 2013

Chemical Engineering Reguler Class Chemical Plant Design: 11 topics 1. Preliminary Design of Polyhydroxybutyrate (PHB) Plant from Biomass 2. Preliminary Design of Biobased Isoprene Production 3. Preliminary Design of Biomass Direct Chemical Looping Combustion for Power Generation 4. Preliminary Design of Biogass from POME (Palm Oil Mill Efluence) for Power Generation/Fuels 5. Preliminary Design of Biobased Synthetic Resin Production 6. Preliminary Design of Application of Solid Oxide Fuel Cells (SOFC) from Natural Gas in Combined Cooling, Heat, and Power System 7. Preliminary Design of Synfuel/Chemicals Production by Direct Conversion of Methane (Without Syngas Route) 8. Preliminary Design of Development of High CO2 Natural Gas Content for LNG with CCS (Natuna Case) 9. Preliminary Design of Methanol Production from Coal 10. Preliminary Design of Mine Mouth Gas Power Plant from Coal Gasification 11. Preliminary Design of Clean Tin Production

Chemical Engineering International Class Chemical Plant Design: 1 topic 1. Preliminary Design of Epsom Salt (MgSO4) Production from Sea Water

Bioprosess Engineering Class Bio-chemical Plant Design: 9 topics 1. Preliminary Design of Cocoa Butter Substitute (CBS) Production from Palm Oil

2. Preliminary Design of Mono Sodium Glutamat from Cane Molasses 3. Preliminary Design of Monosaccharide Production 4. Preliminary Design of Jet Fuel Production from Renewable Ester and Fatty Acid 5. Preliminary Design of Green Diesel Production from Biomass 6. Preliminary Design of Low Cost Vaccine Production 7. Preliminary Design of Furfural Production from Palm Oil Empty Bunches 8. Preliminary Design of Polyurethane Production from Biomass 9. Preliminary Design of Plant Based PoluethyleneTerephthalate (PET)

Chemical Engineering Paralel & Extension Class Chemical Plant Design: 5 topics 1. Preliminary Design of Repumping Exsisting Refinery for Low Sulfur Diesel 2. Preliminary Design of Biobased 1,4-Butanediol 3. Preliminary Design of Small Scale Combined Heat (drying purpose) and Power from Biomas 4. Preliminary Design of Citric Acid Production from Agro Industrial Waste 5. Preliminary Design of Torrefaction plant for Biomass Upgrading

Mekanisme bimbingan : 1. Bimbingan untuk masing-masing assignment dilakukan kepada satu dosen penanggungjawab (PIC) saja. 2. Setiap mahasiswa wajib berada di dalam kelas ketika kelas berlangsung. 3. Progress assignment dikumpulkan ke asisten berupa draft kelompok, direview oleh asisten. 4. Konseptual desain, ditekankan kepada masing-masing mahasiswa. 5. Mahasiswa diwajibkan untuk mengetahui basic knowledge, karena ini merupakan ilmu pasti. Jadi bisa dipelajari melalui mebaca. 6. Mahasiswa diharapkan mampu mengkonstruksi pemahaman berupa open ended problem. 7. Discussion assigment hari selasa, kumpul draft via email hari jumat 8. Discussion assignment hari kamis, kumpul hari senin

Jadwal bimbingan: Pak Yuswan: Rabu jam 10/00-12/00, 13.00-15.00 Pak Misri: Lihat jadwal di pintu ruangan dan buat janji