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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST


Receiving Inspection of Intumescent Fireproofing Mat'ls
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-B-2003
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY


WORK PERMIT REQUIRED?

ITEM No. A

ACCEPTANCE CRITERIA General Requirements: Proprietary FP system (Materials) was approved by Chief Fire Prevention Engineer: A) Qualifying documentation of fireproofing material was submitted to Chief Fire Prevention Engineer for approval. (letter of approval) B) Refer to Attachment 1 for proprietary fireproofing mat'l list for various applications in SA facilities. Note: Latest SAES-B-006 (July 2006) is used with checklist. Materials used are found on the Attachment 1 list or special approval has been given by Chief Fire Protection Engineer Intumescent fireproofing material description conforms with mfg's data sheet & description. (Review Certs against mat'l received) Note: All materials for application are available, including any top coat as specified by the manufacturer Material has met testing requirements for material qualification: A) Intumescent materials have been subjected to a test furnace environment per UL 1709 or equivalent fire exposure test procedure B) Fireproofing manufacturer has demonstrated no peel-back at edges or terminations in a fire situation for intended application.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A1

SAES-B-006, Para. 8.2.1 See Note

A2

SAES-B-006, Para. 8.2.1

SAES-B-006, Section 7

A4

Material Data Sheet is available & checked regarding requirements: A) Ambient temperature, storage temperature are correct. B) Mat'l Storage, Handling & Preservation* instructions are available. Note*: Proceed to SAIC-B-2004 for this detailed checklist

SAES-B-006, Para. 8.2.3

REMARKS: REFERENCE DOCUMENTS: 1. SAES-B-006, Fireproofing for Plants, (18 July, 2006) 2. API PUBL 2218, Fireproofing Practices in Petroleum and Petrochemical Processing Plants, (Second Edition August 1999) ATTACHMENTS: 1. SAES-B-006 Appendix 1 - Approved Proprietary Fireproofing Materials

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others


Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 1 of 2

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST


Receiving Inspection of Intumescent Fireproofing Mat'ls

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-B-2003

1-Oct-06

MECH-

Attachment 1 -- Approved Proprietary FP Materials


Appendix 1 (Use SAES-B-006, July 2006 or latest revision) Ordinary dense concrete is the preferred fireproofing of structures and supports because of its proven economy, durability, and effectiveness in hydrocarbon fires. However, for some applications, alternative proprietary fireproofing mat'ls may be justified. This listing is intended to provide useful information on the available proprietary fireproofing materials to requisition originators and others responsible for the development and evaluation of bids. This is not intended to list all acceptable materials, nor are requisition originators restricted to the products of manufacturers or vendors on this list. Fireproofing may be purchased from any qualified source that can comply with the mandatory requirements. Verification of compliance shall be the responsibility of the requisition originator. Approval shall be received from Chief Fire Prevention Engineer for each product unless it is already listed. See Section 8 reqmts.

Refer to latest revision of SAES-A-006 available & utilize App 1 as below: A) Approved Material ... Is it on the list? B) Approved Manufacturer ... Is it on the list? C) Approved Material Supplier & Installer ... Are they on the list? Note: Any above item "not on list" shall be appv'd by Chief Fire Prevention Engineer
8.5 Top-Coating of Cementitious Fireproofing 8.5.1 All cementitious fireproofing (whether dense or lightweight concrete) shall be provided with a top coat under any of the following conditions: When top-coating is required by the manufacturer. When fireproofing is installed within 3 m vertically from grade. When fireproofing is installed on equipment that is protected by a fixed firewater spray or deluge system. When fireproofing is installed below atmospheric drains or vents that are used during normal operations. 8.5.2 When cementitious fireproofing is to be provided with a top coat, the following shall apply: Surface shall be dry & loose contaminants shall have been removed by brushing (stiff bristle brush) & vacuuming. Fireproofing must be fully cured in accordance with manufacturer's technical reqmts, prior to top-coat application. First top coat, SA Stock # 1000194629 thinned 10% to 15% & applied to a dry-film thickness of 50 to 90 microns. Second top coat, SA Stock Number 1000194797 shall be applied to dry-film thickness of 75 to 125 microns. 8.6 Top-Coating of Intumescent Epoxy Mastic Proprietary Fireproofing Intumescent epoxy mastic and other noncementitious proprietary fireproofing shall be top-coated when it is required by the fireproofing manufacturer. 8.6.1 Fireproofing must be clean, dry, and free of contaminants prior to top-coating. 8.6.2 Fireproofing must be cured in accordance with the manufacturer's recommendations prior to top-coating. 8.6.3 Top-coating of Saudi Aramco Stock Number 1000194797 or 1000194960 shall be applied to a dry-film thickness of 75 to 125 microns. 8.6.4 Top-coating for proprietary fireproofing other than an intumescent epoxy mastic shall be approved by the fireproofing manufacturer and the Chief Fire Prevention Engineer. The coating shall be applied in a manner approved by the fireproofing manufacturer and by the Manger, Inspection Department, Dhahran. APPLICATION NOTE (DESIGN): 8.3 Process Insulation Vessels, exchangers, & equipment externally insulated for process reasons shall be considered to be fireproofed if process insulation per SAES-N-001, as a composite system, satisfies FP performance Stds in Section 7 below. 7.1 Dense concrete meeting the material requirements of Section 8 and applied with a minimum thickness of 50 mm is accepted as complying with the performance requirements for fireproofing without further testing. Dense concrete is the preferred fireproofing for onshore facility structures & supports because of its proven economy, durability, and effectiveness in hydrocarbon fires. 7.2 Minimum thickness of fireproofing mat'ls for structural members & vessel supports, other than qualifying dense concrete, shall be installed with a thickness to provide a minimum fire-resistance rating of two (2) hours when subjected to a test furnace environment in accordance with UL 1709 or an equivalent fire exposure test procedure accepted by the Chief Fire Prevention Engineer.All materials and methods of fireproofing shall also be listed to meet the ASTM E119 Hose Test. Fireproofing manufacturer shall also demonstrate that there is no peel-back at the edges or terminations of the fireproofing in a fire situation for the intended application. Certified test reports shall be submitted to the Chief Fire Prevention Engineer for his approval. Refer to Appendix 1 for more info. Page 2 of 2