LG Plasma TV Full Training Manual

PDP(Plasma Display Panel ) Display
1. What is Plasma? 2. What is Plasma Display Panel(PDP)? 3. LG PDP Display(MNT & STB) 4. SVC Precaution 5. One Point SVC Guide
LG Electronics DND Division
1. What is Plasma?
Plasma ?
Plasma is by far the most common form of matter. Plasma in the stars and in the tenuous space between them makes up over 99% of the visible universe and perhaps most of that which is not visible. Plasma consists of a collection of free-moving electrons and ions - atoms that have lost electrons. Energy is needed to strip electrons from atoms to make plasma. The energy can be of various origins:thermal, electrical, or light (ultraviolet light or intense visible light from a laser).
With insufficient sustaining power, plasmas recombine into neutral gas.
Solid Liquid Gas Ion, Electron : The 4th State of Matter

Plasma can be accelerated and steered by electric and magnetic fields which allows
it to be controlled and applied. Plasma research is yielding a greater understanding of the universe. It also provides many practical uses: new manufacturing techniques, consumer products, and the prospect of abundant energy.
Ex.) Lightning, Aurora, Nebula, Flames, Neon Sign, Solar core .

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Plasma ?
Plasma -The 4th State of Matter
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2. What is Plasma Display Panel(PDP)?
(1) How does it work? (2) The Structure and mechanism of PDP (3) Flow chart of a PDP fabrication (4) Advantage of PDP Display (5) Comparison of Display Devices (6) Display Product Segments (7) Usage of PDP Display
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2.What is Plasma Display Panel(PDP)?
(1) How does it work?
Plasma display panel is the latest display technology and the best way to achieve flat panel displays with excellent image quality and large screen size that is easily viewable in any environment. PDP is an array of cells, known as pixels, which are composed of 3 sub-pixels, corresponding to the colors Red, Green and Blue. Gas in a plasma state is used to react with phosphors in each sub-pixel to produce colored light (red, green or blue). These phosphors are the same types used in Cathode Ray Tube(CRT) devices such as televisions and standard computer monitors. You get the rich, dynamic colors that you expect. Each sub-pixel is individually controlled by advanced electronics to produce over 16 million different colors. All of this means that you get perfect images that are easily viewable in a display that is less than 6 inches thick. Sustain(Z) Electrode Scan(Y) Electrode Gas Discharge
YUV Generate
(MgO)
Visible Illuminate
Display
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(2) The structure and mechanism of Panel
< Upper Panel >

ITO
Electrode Barrier Rib Electrode
< Lower Panel >
BUS
W/B (MgO)
Protection Dielectric Electrode Fluorescent
Visible Light
ITO Electrode Bus Electrode
Fluorescent (R,G,B)
Plasma
UV light
Barrier Rib
Address Electrode
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Glass
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(3) Flow chart of a PDP fabrication

Front Glass
Sustain Electrode (ITO)
Rear Glass
Address
Electrode
(Ag, Cu) (PbO)
Dielectric Layer Bus Electrode (Ag,Cu, Au) White Back (Screen Printing)
Dielectric Layer (PbO)
Barrier Lib (130) (Sand Blasting) Phosphor layer (R, G, B)
Protection Layer (MgO)
Sealing
Exhausting & Filling Gas Aging PDP Panel
(Xe+He/Ne/Ar)
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(4) Advantages of PDP Display
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(5) Comparison of Display devices
Rear Projection
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(6) Display Market Segments
PDA/Car Nav. Potable TV
Notebook PC
PC Monitor / TV
Public Screen
Jumbo Screen
FED PDP EL LCD CRT Projector Projection (Rear CRT/LCD)
10
20
30
40
50
60
70
* FED : Field Emission Display ** EL : Organic Electro Luminescent Diode TOP in Digital
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(7) Usage of PDP Display

=> Home Theatre, A digital poster for the showroom, Visual guide or digital art display, Information display in reception areas, Business presentations, Easy-to-see monitor for fitness club
Home Theatre
Information Board
Conference Room
Commercial Shop
Public Display
Sports Center
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3. LG PDP Display(TV & MNT)
(1) PDP Display System Structure(1)
Interface between MP-40PA10 PDP Monitor and other AV machines MN-40PA10 & RN-BA10(Korea/USA)
RGB-PC input(VGA,SVGA) RGB-DTV(480P/720P/1080i)
External Input (Right-Audio Left-Video Component Audio
Audio Input Right - Left RGB-PC/DTV
Y, PB, PR
COMPONENT ( 480i /480P/720P/1080i ) DVD / DTV INPUT
DVD ( 480i / 480P )
Composite Video (Input output)
Set Top Box ( HD STB )
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MN-40PA10 (PDP) connection
MN-40PA10 RN-BA10(Analog STB)
RGB-PC input (VGA, SVGA)
PC
RGB-DTV input (480P/720P/1080i) RGB INPUT/CONTROL Audio OUTPUT Right/Left 25Pin D-Sub.
RGB-PC / DTV output
COMPONENT 2 ( 480P/720P 1080i )

DVD/DTV INPUT
Set Top Box ( HD STB )
Output (Right-Audio,Left-Video)
S Video input
ANT IN
Component 1 ( 480i input )
DVD
input1,2 (R-voice, L-image)
VCR
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(2) Accessories(Option Items)
Wall Mount(Fix) (AP-40WA10)
Wall Mount(Tilt)(AP-40WA20M)
Desk Top Stand(AP-40DA10)
Floor Stand(AP-40FA10) Floor Stand(Moving)(AP-40FA20M) SPEAKER(AP-40SA10) * There are Ceiling, Pole & Rack type as well as Above accessories(Refer to Catalogue) TOP in Digital 14
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Description
Model Name
Description Ceiling Mounting Bracket
Model Name
PLASMA Monitor
MN-40PA10
AP-40CA10
Desktop Stand
AP-40DA10 Speaker AP-40SA10
Wall Mounting Bracket
AP-40WA10 Speaker Stand AP-40SA10D
Tilt Wall Mounting Bracket
AP-40WA20M Floor Type Speaker Stand AP-40SA10F
Floor Type Stand
AP-40FA10
PDP Tuner
RN-BA10
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(3) External Connection Terminals
Terminal RGB IN/Control External SPK AC Input
Cord Length 3000 mm 5000 mm 2500 mm
(+) R (-) (+) L (-)
RGB In/Control
1.40/42
R A L Video Y
PC In/DTV In 1 (RGB/HV)
R A L Video External Input
Cb/Pb Cr/Pr
AC Input
Ext. SPK(8)
Audio IN
DVD In/DTV In 2
2. 60
Cb/Pb Cr/Pr
External Input
DVD In/DTV In2
PC In/DTV In 1 (RGB/HV)
RGB In/Control
S Video
(+) R (-) (+)L (-) Ext. SPK(8)
AC Input
Audio Input
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(4) Fixing Points

4-1)MP-40PA10(40 PDP)
Wall Mount Fixing Points
- Fixing Points : Fix with M5 screws (3,4,5,6,7,8 ; 6 points) - SPK Fixing Points : Fix with 3 tapping screws (1,2,9,10 (2 points each); 8 Points)
1 3 6
10
D/T,F/S Fixing Points
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4-2)MN-60PZ10(60 PDP)
Pre-Fixing Point
12
- Fix with M8 Screw - Total 16 fixing points ( ; Wall Mount Holder or FLOOR STAND Fixing) - 1,3 4,6 : For SPK
Fixing Points
8 13
2 9 10 14 15
11
16
D/T,F/S Fixing Points
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(5) EXPLODE VIEW

5-1)MONITOR PART 9 8 7 10 6 5 4 3 2 NO. 1 2 3 4 5 6 7 8 9 10 1 TOP in Digital 19 Filter Supporter,Filter Module Assy Line Filter PCB ASSY, VSC PCB ASSY, POWER Supporter,Vertical Back Cover Assy Plate, Rear A/V 6348Q-A002A 3501V00028A 6871VMM602B 3501V00027E 4980V00164B/C 3809V00212C 3301V00005A NAME Cabinet Part Number 3091V00288C 3790V00266B
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5-2)SET TOP BOX ASSY
4 3
NO.
1 2 3 4 5 NAME Panel,Control Panel, Front Case, Bottom Case, Rear Case, Top Material ABS HIPS SECC 1.0t SECC 1.0t SECC 1.0t Part Number 3720V00080B 3720V00079A 3110V00101B 3110V00111C 3110V00102A
1
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5-3) PSU & VSC Board
VSC (Video Scan Converter)
PSU (Power Supply Unit)
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(6) Inter-Connection Guide

PDP MODULE (Upper X-Board)
6p
CON302
6p
CON301
4p
8p 8P CON300 PDP Control 40P Board 12P CON102

CON100
Z-Board (Sustain) 8P CON102 12P CON101
CON3 CON2
Y-Board (Scan)
CON304
6p
PDP MODULE (Lower X-Board)

7p
P003A
6p
CON303
P801 P802
POWER SW.B/D
Local Key Board Local Key Board
8P P801 6P P814 6P P813 4P P810
4p
8p 6P P812 6P P811 8P P807
P802 P803
7P P004A
6P P002A
VSC
40P PD501
POWER
2P
SPEAKER
P006A P007A 4P
4P 4P P007A
12P P005A 7P
P003A
12P P809 7P P815 2P CN801
EMI pack
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(7) Block Diagram

DATA ( 41PIN )
R/L
PDP Module
Image Processing Logic & ScanController
RGB(24bit) VSYNC HSYNC BLANK DISPEN

+5V ST 5V +9V +32V +5V +15V
Video V/R/L Scan Converter DVD & Audio Amp. Ext. I/F PC
(Spk.)
ADDRESS DRIVER (X)
VA
(VSC)
Control & RGB/HV, RL(25pin)
ANT
(Control)
+5Vcntl
VS(180V) VA(80V) V set-up (275V)
+5V +15V
COMMON SUSTAIN DRIVER
(Z)
PANEL 640XR,G,BX480
SCAN SUSTAIN DRIVER
(Y)
+5V +15V
V/R/L DVD PC DTV PC/DTV
TD-620 Set Top Box
Power Supply (AC-DC, DC-DC)
VS VSetup
Vsb
VS
VSb(75V)
+5V
+5vdrv +15vdrv
ADDRESS DRIVER (X) VA
+15V
STB Power AC Input TOP in Digital

EMI Filter
AC Input
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MP--40PA10 VSC Board

DS101 D-sub 25 P601 L/R DS102 1 CVBS (A) Y,Cb,Cr P101 V/R/L 3 (A) 8 8 LU0-7 Comb Filter & Video Processor Separates CVBS signal into Y,U &V AV/DVD/DTV2 STB/PC/DTV1 P102 DVD
STB-POWER VSC DET/POWER HDSTB_DET STB_SCL/SDA ANA_STB_DET
IC002 24C08 4 7 IC001 IC001 M37270 M37270 EEPROM EEPROM -Com -Com
OSD_HS/VS 2 OSD_R/G/B/YS IC402 2M SDRAM A0-10 11 16 D0-16 IC403 16 2M

SDRAM
HS/VS_OUT
IC501
74F541
STB-R/G/B/HS/VS(A) 5
PVS/PHS_OUT
Display Processor & Scan Rate Converter (Format Converter) Converts Interlace into Progressive 15KHz 31KHz(2H, 1V)
D16-31
IC502 8 DOR0-7
74F541 PAR0-7
PC-R/G/B/HS/VS (A) 5 DTV-Y/Pb/Pr (A) 3 TV-Y/U/ V/HVs (A) 4 IC204 IC204 SDA9410 SDA9410 De-interlace De-interlace & & D/A D/A 100Pin 100Pin CHR0-7 (D)
15
IC401 IC401 MX88L284 MX88L284 3X2M 3X2M Scan Scanconverter converter 208Pin 208Pin 3X8 (R/G/B)(D)
PD501 (41Pin) 8 DOG0-7 IC503 8

74F541 Buffer PAG0-7
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D-sub
IC Bus CAX-HS/VS 2
8 DOB0-7 8 IC504 PAB0-7

74F541
IC203 IC203 VPC3230 VPC3230 Decoder Decoder 80Pin 80Pin
IC303 IC303 CXA2101AQ CXA2101AQ

Video&Chroma Video&Chroma
80Pin 80Pin
IC304 IC304 THS8083 THS8083 100Pin 100Pin
Chip for flat panel display application VGA XGA(scale up/down)
PDP Module
3 CXA-R/G/B(A )
Multi-Component Processor (Baseband Video Signal Processor) Outputs Analog R,G & B signal from STB,PC,DTV & TV signal Triple 8Bit, 80MSPS, 3.3V Video&Graphic Digitizer with Digital PLL Generates D-R/G/B(24bit) signal from Analog RGB
IC604 LA7222 (Audio S/W)
IC602 IC602 CXA2022S CXA2022S

(Tone (ToneControl) Control)
IC603 IC603 LA4282 LA4282

Audio Audio Amp. Amp. (12Wx2) (12Wx2)
Lout Rout
P007A (SPK. Jack : 8) 10x10Wrms
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VSC Board Block
PC-R/G/B/HS/VS Y/Pb/Pr ( 480 p ) TV-Y/U/V/HS/VS CVBS IC203 IC203 VPC3230 VPC3230 Decoder Decoder 80 80 Pin Pin Y,Cb,Cr ( 480 i ) IC204 IC204 SDA9410 SDA9410 De-interlace De-interlace & & D/A D/A 100 100Pin Pin LUM0-7 CHR0-7 LLC1/2
3X8 ( R/G/B ) ( D ) IC401 IC401 MX88L284 MX88L284 3X2M 3X2M Scan Scan Converter Converter 208 208Pin Pin
IC303 IC303 CXA2101AQ CXA2101AQ Video Video & & Chroma Chroma 80 80 Pin Pin
IC304 IC304 THS8083 THS8083 100 100Pin Pin
PD501 PD501 (41Pin) (41Pin)
3 CXA-R/G/B Heat-Run pattern. Outputs Blue/Red/ Green/White Pattern with 225 steps PDP Module
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42/60 New VSC Board

MONOSTABLE MULTIBIB. (74LS123) RGBHV 5 SOG_OUT RGB 3 CLAMP_AD MEMORY (6M-BYTE)
VIDEO SWITCH
RGBHV 5
8bit 135Mhz ADC(3), PLL(3), PIP,Gamma, High order 3rd generation Scaling
A/D CONVERTER
3 H/V SOG H
(M52758FP)
(CXA3516R)
PLLH/CLK 2
SCALER (JAG200)
V H 4 H/V/DE/CLK
TMDS TX (SII150)
21P
Y/C
CVBS
RGB 3 H/V 2 DISP_EN
YCbCr/ YPbPr
COLOR DECODER (VPC3230D)

2 YUV
H/V/ FIELD/ LLC1 4
Digital Component Video De-Interlacer/Line Doubler
5 RGBHV H
DEINTER -LACER (FLI2200)
Digital Video Enhancer (FLI2220)
V 5 H/V/CLK/ HBLK/VBLK
EPLD (GEN. CLAMP)
Comb Filter Video Processor high quality video front -end, which is targeted for 4:3 for 16:9, 50/60 & 100/120Hz TV sets, color decoder PAL/NTSC/SECAM PIP processing
COLOR CONTROL & VIDEO SWITCH (CXA2101Q)
Clamp
MEMORY (4M-BYTE)
H/V 2
Y,U,V,H,V
Y,Pb,Pr(MNT) 3 Y,Pb,Pr(STB) 3
AUDIO
R
(74HCT373) AUDIO SWITCH (LA7222) ROM (AT29C010)
PORT EXP (M62320X4)
AUDIO AMP LA4282 (L & R)
MICOM
EEPROM X2416P
Multi-Component Processor (Baseband Video Signal Processor) bipolar IC which integrates baseband signal processing, RGB signal processing and 4 video switching systems (including HV sync signal processing) using YCbCr inputs developed for multi -scan TV & configuring high-end TV systems
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Power Supply Unit (40)

A
Vsc TRANS
HEAT SINK
VR 2 806 Vsc
H
CEMENT
B
CEMENT
VR 3 805 CEMENT Vset 4 VR CEMENT 804 Vs Vs
CEMENT
Vs INDUCTOR TRANS
Vsetup TRANS
Vs TRANS
C
Va Inductor
D
5V Inductor
Drive
E
1
VR803 (Va)
Multi Inductor
A: Vsc(75V)Trans B: Vsetup(275V) Trans C: Va Inductor Trans D: 5V Inductor Trans E: Multi Inductor Trans F: Multi(5V/15V/12V/30V/Va)Trans G: St-By(5V/15V)Trans H: Vs Inductor Trans I : Vs(180V)Trans J: PFC Inductor Trans
HEAT SINK
HEAT SINK
VR802 (5V Adj.) VR801 (32V Adj.)

HEAT SINK
MULTITRANS
<Adjustment Point>
F
HEAT SINK Multi Drive
J G
ST-BY TRANS
HEAT SINK
VR802 : Va adjust(typ.705V) VR804 : Vs adjust(typ.1805V) VR805 : Vsetup adjust(typ.275V) VR806 : Vsc adjust(typ.75V)
HEAT SINK
TRANS PFC Inductor
CEMENT
AC In
EMI(Line Filter) Pack

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EMI
Power Switch
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POWER BLOCK
ST-BY STR-G6100 Rectifier DIODE Relay PFC MC33262 Rectifier DIODE RCC Type TL494 Va 75V 5V 15V
AC Input 90Vac~265Vac
380V Forward Type TL494
5V 15V 12V 30V
Half-Bridge Type TL494
Vs 180V
RCC Type TL494
VSC 75V Vsetup 275V
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(8) Basic Structure of Optical Filter(Screen Filter)
AR(Antireflection) Film PET Film with Multilayer sputter-coatings Multilayer sputter-coating for EMI shielding & NIR (Near Infrared Light)blocking Adhesive layer AR(Antireflection) Film Electrode(Bus Bar) Features of Optical Filter
-. Reduce Electromagnetic Radiation and NIR(Near infrared light) emission. : EMI regulation(FCC A-class for Industry use, B-class for consumer use) -.Transparency Control(40 ~ 70%), ex) FCC -A(sheet resistance = 2.5~3.5W) @ 60% , FCC -B(sheet resistance = 1.1~1.5W) @ 45% -.Color Control : Color Temperature & Color Reproducibility control -.Reduce Surface Reflection -.Enhancement of Contrast -.Protection of PDP panel Best LG with Best Technology TOP in Digital 29
Adhesive layer Tempered Glass Colored adhesive layer
Frame Printings(Screen Size)

* EMI shielding : Mesh Fiber type & Film coating Type
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(9) PDP Tuner(Set Top Box)
SMPS Board Interface Board
RT-BA10(N-EU Multi) RZ-BA10(EU Multi) RN-BA10(NTSC) RP-BA10(Latin America) Top View
Back Panel(Signal Input)

Main Board
Inside
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(10) RT-BA10( STB ) Inter-Connection
STB-CONTROL B/D
12P PF01
P00112 P
Power Switch
STB - MAIN
P402 P403 Tuner 7P 12P P401 10P
P00210P
10P P810S
STB - POWER
P003 8P 8P P870S
12P PX002
10P PX001
7P PX003
STB Interface B/D
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(11) STB Block Diagram(1)

TV Audio(SIF) TUNER TUNER TV Signal (CVBS) DVD in (Y,Cb,Cr) (R,L) A/V 1 3 (VRL) 2 2(Y/C) SVHS DCF-C/Y IC IC201 201 CXA2069Q CXA2069Q 64pin 64pin 2 AV-L/R IC IC601 601 MSP3401 MSP3401 80pin 80pin KIN DTV2 (R,L) 3 MNT-L/R/V 7input/3output Single chip multi-standard wideband video Amp(20MHz, -3dB) Sound processors(Dolby Virtual) Y/C mix circuit TV A/V switch featuring I2C BUS Mono/Stereo/Bilingual DTV2 in (R,L) (Y,Pb,Pr) PC R/G/B HS/VS ICX ICX001 001 BA7657F BA7657F 2 5 P401 SDA-HS/VS/U/V/Y IC IC401 401 3 CXA2101AQ CXA2101AQ (DTV 2)Y/U/V 80pin 80pin 5 DTV-R/G/B HS/VS P402 Multi-Component Processor Analog R/G/B P403 R/L CXA2069Q (pin 23/25) R/G/B Y/U/V R/G/B IC IC602/3/4 602/3/4 SRS SRSblock block (option) (option) 3 IC IC001 001 M37272 M37272 u-COM u-COM KEY-1 DCF(3D) DCF(3D) (Digital (DigitalComb CombFilter) Filter) 3 1 DCF-VIN 2 TV-L/R Y/U/V 2 Y/C 8 IC IC IC701 701 IC301 301 CHROMA0-7 LGTV1001 VPC3230 LGTV1001 VPC3230 8 64pin 80pin 64pin 80pin LUMA0-7 Comb filter video processor TV Digital Y/Cr/Cb Multi-standard color decoder A/D converter 8bit UVin 8bit UVout 8bit Yin 8bit Yout Improve the Image Format converter Interlace scanning to Progressive scanning 3 SDA Y/V/U 2 IC IC302 302 SDA- SDA9410 SDA9410 HS/VS 100pin 100pin 8 C0-7 8 Y0-7 SDA-U/V/Y
3 OSD R/G/B/YS 1 S-MUTE
3 W/F-OUT OUT-L OUT-R P003 P003
A/V 2
3 (VRL)
3 SCL_A, SDA_B PC/DTV
(Woofer Spk. Jack : 8) 15Wrms
KOUT 3
MNT OUT
PDP MODUAL
2 SCL-A SDL-A SCL-A SDL-A 2 PC-HS/VS 3 CXA R/G/B IC IC402 402 BA7657 BA7657 24pin 24pin 1 CXA-PC 5 R/G/B/HS/VS PC-R/G/B 2 CXA HS/VS Input select switch for high definition display Internal broadband RGB s/w IS 501 (25Pin Cable)
Interface Board
DTV 1 IN
DTV RGB/HV PC RGB/HV
PC IN
DTV R/G/B HS/VS
PC Audio(Stereo) PC/DTV-OUT
PC DTV PC-R/L
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(12) Function Descriptions
Parts Y-Board ( Scan Driver ) X-Board ( Address Driver ) Control Board DC/DC-2 Board FPC(Flexible Plate Circuit) ACF
(Asymmetric Conductive Fundamental)
Function
Connected to Scan(Y) electrode and FPC to operate Scan and Sustain
Z-Board(Common Sustain Driver) Connected to Sustain(Z) electrode and FPC to operate Sustain
Connected to lower address(X) electrode and FPC to operate Address Generates and distributes display data and driver timing of Video and Audio signal from external input to X,Y,Z Board. With input voltages-Vs,Va,Vcc, converts into Circuit login voltage(5V), Va,Vsc,Vs & Vsetup and distributes to X,Y,Z Board. Connect line to line with PCB and pattern of Panel Charged material between Panel and FPC. Used for heat pressing material to connect FPC and pattern of Panel(Glass) and constituted by conductive metal(Ni,Au,etc) and thermosetting high polymer organism powder.
Heat Sink
Electrical parts are attached to absorb and radiate heat generated at Panel when operating.
COF ( Chip On Film )
Unifying IC chip on the PCB and FPC, and it realizes simplified structure and miniaturization.
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(13) Definition of Defect

A. Definition Item
Dark Dot Flashing Cell Defect Non-extinguishing Cell Defect High Intensity Cell Defect
Definition
Non lighting Cell Defect Toggles On/Off Turn on always Brighter than other cell at same color or display other color
Cause
Foreign material at Cell or structural defect
B. Specification A zone
Dark Dot N 2 [cell/scn] Neighboring 2 Cells 1 Neighboring over 3 Cells : 0 N 2 [cell/scn] Neighboring 2 Cells 1 Neighboring over 3 Cells : 0 N 2 [cell/scn] Neighboring 2 Cells 1 Neighboring over 3 Cells : 0 N 0 [cell/scn]
B zone
N 4 [cell/scn] Neighboring 2 Cells 1 Neighboring over 3 Cells : 0 N 4 [cell/scn] Neighboring 2 Cells 1 Neighboring over 3 Cells : 0 N 4 [cell/scn] Neighboring 2 Cells 1 Neighboring over 3 Cells : 0 N 0 [cell/scn]
Bright Dot
Flashing Dot High Intensity Dot
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SVC Precaution
Lift up the right and left of X-BOARD CONNECTOR.
1) X - Board COF Connector separation

Lift up X-BOARD CONNECTOR and separate COP CONNECTOR by pulling up.
When you handle COF CONNECTOR, dont pressure. First release LOCK and separate. If COF CONNECTOR is damaged, you should replace MODULE ASSY. So, be aware of this!!
COF Connector
Warning Warning When When you you exchange exchangeX-Board, X-Board, first first you you should should separate separate COF COF Connector. Be careful to handle it. Connector. Be careful to handle it. COF COF Connector Connector is isattached attached to to Module. Module. When When COF COF Connector Connector is is broken, Module ASSY must be replaced a new one. broken, Module ASSY must be replaced a new one.
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2) X - Board Connector separation
Lift up each edge of left/right.
Lifted condition
Be careful to handle LOCK or it can be broken. When LOCK is broken, replace a new X-BOARD.
Warning Warning Its easy to separate it by releasing Connector Lock . Do not pressure or it can be hurt. When LOCK is hurt, replace a new X-BOARD
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3) Y - Board COF Connector separation
Pull the white LOCK as shown in arrow
Pull the white LOCK as shown in arrow.
Separate COF CONNECTOR by pulling in the left.
Warning Warning Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replace a new Y-Board. In case of COF Connector, Module Assembly.
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4) Z - Board COF Connector separation
Separate the fixed Screw of Z-Board. Pull out Lock as shown in arrow. Warning Warning
Condition in Lock part is pulled
Pull COF Connector as shown in arrow. Its easy to separate COF on condition that Z-Board Screw is separated. In case Z-Board is assembled, its really hard to separate.
COF Connector
Be careful not to tear COF Connector. If COF Connector is torn, replace a new Module Assembly
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5) Connector separation Guide

Push LOCK and pull out
PUSH
PUSH
PUSH
PUSH
PUSH
PULL
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6) Control Board & VSC Board Connector
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7) Gas injection (Sealing up) condition
Be sealed up after gas injection
Warning Warning
Be careful to handle the sealed-up part after gas injection. If it is broken, the gas escapes. So, replace the Module.
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One Point SVC Guide

Power Poweris isOn Onand andoff off2~3 2~3minutes. minutes. (Protection) (Protection) P301 P301Connector ConnectorOpen Open Check. Check. OK
Power off in 2 ~ 3 minutes(Protection)
X X--Board BoardTop TopRight Right Change. Change. OK
P302 P302Connector ConnectorOpen Open Check Check
X X--Board BoardTop TopLeft Left Change. Change. OK
X X--Board BoardBottom BottomRight Right Change. Change. OK
X X--Board BoardBottom BottomLeft Left Change. Change. OK
Z Z--Board Board Change. Change. OK
P3, P3,P2 P2Connector ConnectorOpen Open Check Check
Y Y--Board Board Change. Change.

PROTECT PROTECT operation; operation; When When the the load load voltage voltage is is short. short. When When each each voltage voltage doesnt doesnt work work (in (in general) general)
OK
VSCVSC-Board Board Change. Change. OK VSC VSC--Board Board Change. Change. Sound Output IC Short Sound Output IC ShortCheck Check
P006 P006Connector ConnectorOpen Open Check Check Power Power Board Board Change Change
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LG Electronics
Power off in 2 ~ 3 minutes(Protection)
L813 Cold Solder
Symptom : As soon as the power on, its off in 2 - 3minutes. (PROTECT operation) Cause : No VS voltage L813 Coil cold soldering.
Check Check Open the Connector connecting to each Board to check the power is off. if each Board is same, check the Power Board and voltage.
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43
LG Electronics
ADD BAR inspection and repair
Press the ADJ KEY and check the position of add bar by changing WHITE or RED or BLUE or GREEN
HEATRUN : WHITE
Top Right
Top Left
Bottom Right
Bottom Left
MP-40PA10 uses 4 board such as left,right, top and bottom. Divide the screen in 4 and once you see ADD BAR check COF CONNECTOR between MODULE and X-BOARD. If there is no defect in COF CONNECTOR replace X-BOARD. But the problem still remains and check the connector between X-BOARD and CONTROL BOARD. And if you cant find defect, check CONTROL.
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44
LG Electronics
Symptom : B color 1 Address line Open Cause : Dented COF
COF is dented
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45
LG Electronics
Symptom : Inferior R Address color Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP ( Normal waveform after tearing off IC Pin) Countermeasure : Replace X-L-TOP board.
IC14
Cold Soldering
Abnormal waveform by cold soldering Normal waveform after tearing off IC pin
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46
LG Electronics
Symptom
Causes
Countermeasure
If 15V line voltage reduces below 14V, Mis-discharge occurs and power off because of protection circuit.
Replace PSU (Power Supply Unit) and defective X-Board.
Defective X-Board
The blue spreads on the screen (Mis-discharge) and power off in 2 ~ 3 seconds. If you turn on again, it will be same problem.
Check Check If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnecting all X & Y boards.
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47
LG Electronics
Symptom
Cause
Countermeasure
No 5V supply to Top right X-Board.
Connect 5V line
The top left part of screen is broken (Top Right X-BOARD)
Check Check Check Top right X-BOARD 5V.(If 0V, it happens) Check 5V line from SMPS to X-BOARD.
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48
LG Electronics
Symptom
Cause
Countermeasure
No Va(70V) supply to Top right X-Board.
Connect 70V line
Pinkish screen in the top left. (Top right X-BOARD)
Check Check Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 70V(Va) line from SMPS to X-BOARD.
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49
LG Electronics
Symptom
Cause
Countermeasure
No 12V supply to Top right X-Board. No Va(70V) supply to Top right X-Board.
Connect 12V line
Connect 70V line
The 3/5 top left in the screen is blank (Top Right X-BOARD) Check Check Check Top right X-BOARD 12V.( If 0V, it happens ) Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 12V & 70V(Va) line from SMPS to X-BOARD.
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50
LG Electronics
Symptom
Cause
Countermeasure
No 12V supply to Top left X-Board. No Va(70V) supply to Top left X-Board.
Connect 12V line
Connect 70V line
The 3/5 top right of the screen is blank. (Top left X-BOARD)
Check Check Check Top left X-BOARD 12V.( If 0V, it happens ) Check Top left X-BOARD Va(70V).(If 0V, it happens) Check 12V & Va(70V) line from SMPS to X-BOARD.
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LG Electronics
Symptom
Cause
Countermeasure
P1 COF connector on Top left X-Board is open.
Reassemble it
Pinkish screen in the 1/5 top right (Top left X-BOARD)
Check Check Check the contact point and Locking of P1 on Top left X-BOARD.
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52
LG Electronics
Symptom
Cause
Countermeasure
No 5V supply to bottom right X-Board.
Connect 5V line
The 3/5 bottom left of screen is broken. (BOTTOM RIGHT X-BOARD)
Check Check Check Bottom right X-BOARD 5V.( If 0V, it happens ) Check 5V line from SMPS to X-BOARD.
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53
LG Electronics
Symptom
Cause
Countermeasure
No 12V supply to bottom right X-Board. No Va(70V) supply to bottom right X-Board.
Connect 12V line
The 3/5 bottom left of the screen is Blank. (Bottom Right X-BOARD)
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54
LG Electronics
Symptom
Cause
Countermeasure
No 5V supply to bottom left X-Board.
Connect 5V line
The 2/5 right of the screen is broken. (Bottom left X-BOARD)
Check Check Check Bottom left X-BOARD 5V.( If 0V, it happens ) Check 5V line from SMPS to X-BOARD.
TOP in Digital
55
LG Electronics
Symptom
Cause
Countermeasure
Connect 12V line
The 2/5 right part of the screen is blank. (Bottom left X-BOARD )
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56
LG Electronics
Symptom
Cause
Countermeasure
The connecting of X-Board bottom left connector is bad.
Reassemble it.
ADDRESS bar appears in the right bottom of the screen. (X-BOARD BOTTOM LEFT)
Check Check Check connecting of the connector of bottom left X-BOARD. Reassemble it.
X-BOARD BOTTOM LEFT CONNECTOR OPEN.
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LG Electronics
Examples
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58
LG Electronics
Symptom
Cause
Countermeasure
Connector(P13) is OPEN or Connecting condition is bad
Reassemble P13.
Screen is divided in top and bottom, and vertical bar appears.
Check Check P13 CONNECTOR contact point inferior CHECK. P13 CONNECTOR SIGNAL CHEK.
P13 CONNECTOR
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LG Electronics
Symptom
Cause
Countermeasure
VSC Board Connector is Open.
Reassemble VSC Board Connector
Screen is broken and has the vertical/horizontal bar.
Check Check Check the connector connecting Reassemble the Connector
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60
LG Electronics
Symptom
Cause
Countermeasure
Loose VSC Board Connector
Reassemble VSC BOARD Connector
The screen is bluish(Mosaic screen)
Check Check Check the connection condition of the Connector. Reassemble the Connector.
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LG Electronics
Symptom
Cause
Countermeasure
Bad IC203
Replace IC203(VPC3230D)
The mosaic appears in the screen when it connects to VIDEO Input. (The sensibility of Y-signal is low.) When connected to Component Input, it is O.K.
Check Check
Check if X201 on VSC board oscillates. Check Video In/Out of IC203 on VSC board. IC201 (VPC3230D) Decoder IC
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62
LG Electronics
Y - Signal in Low Sensibility
IC201(VPC3230D) Decoder is inferior

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LG Electronics
Symptom
Cause Countermeasure
Bad Connector connecting Control Board and VSC B/D.
Change the Connector
Abnormal Noise with division of colors
Normal
Check Check Contact point and signal condition of Connector Control Board and VSC Board.
Bad Connector
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LG Electronics
Name
No signal Vertical Bar Symptom Cause and Countermeasure 1.Cause : Bad IC2 (DA1) IC2 DA1(Data Arrange) No.162 Pin output is changing depending on the temperature. abnormal X-Bd Buffer IC * Room temperature : 2.5V Output (Normal Pin = over 2.8V) * Heated : 1.5V Output(Normal Pin = 2.7V ) Bad IC2 (DA1) 2. Countermeasure : Replace IC2
< Waveform of normal pin> heated < Waveform of abnormal pin > heated
8cm
DA1 Buffer
DA1 Buffer
Realization When ASIC Chip(IC2 DA1 LGD4001) on Control Board gets high temperature, you can observe it (In normal temperature its O.K. )
Buffer(74ACT541) waveform abnormally narrows. In this case, it is impossible for Flip Flop(74AC574) on X B/D to read data.
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LG Electronics
Name
Add Open (Green 1 Line) Symptom Cause and Countermeasure 1.cause: Add. COF Drive IC inferior
COF ?
Add. COF Drive IC
Normal Line Data waveform
Open Line Data output waveform
the output of inferior line less than that of the normal Line Add. COF Drive IC inferior COF inspection : 24V Open check (normal 50V)
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LG Electronics
Name
Vertical bar when Power off/on(Mis-discharge) Symptom Cause and Countermeasure 1.Cause : Control board malfunctions when Power off/on. 2.Countermeasure: Change some parts on Control board. 3.Changing parts : A32_CTRL_03 B/D (Marked on PCB) -.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor) -.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor) -.C504, 505 : 0.1uF / 50V add (Chip Capacitor) Control board
Realization
1.PDP Power on Mode external input (regardless of wire/wireless signal but its easy to reenact in wireless signal) 2. Remove Power Cord (Powers off) 3.after about 20minutes, insert Power cord (automatically the Powers on and the vertical bar is shown as above)
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LG Electronics
TABLERO DE CIRCUITO IMPRESO

MAIN(TOP) :MP-40PA10 MAIN(TOP) :RP-BA10
MAIN(BOTTOM)
MAIN(BOTTOM)
* MP-40PA10
POWER S/W CONTROL
DIAGRAMA DE ALAMBRADO
P102
SPK(TOP)
SPK(BOTTOM)
P301 P803 P802
P807 P805
P8
01
P806 P811 P810 P809 P801 P802
P302
P004A P14 PD501
P8 15 P0
P1
00
P006A
05A P0 03A
P303
P15
P007A
P007B
P304
P004B
* RP-BA10
SMPS
A/V(TOP)
A/V(BOTTOM)
CONTROL
P804
42 Inch(Wide) PDP SVC Training Manual
LG Electronics / DND QA
Contents
. Usage/Service Points to be concerned . Module formation & spec . Screen defect diagnosis
1. 4/7 or 3/7 of screen is not displayed. 2. Screen by Data COF is not displayed. 3. one or more of Data COF IC have regular vertical lines. 4. Data COF IC unit error pattern 5. The screen by Scan COF is not displayed. 6. Regular- interval vertical line in the whole screen. 7. Vertical data copy 8. One or more vertical bars. 9. One or more horizontal bars. 10. Input signal pattern is displayed but the whole brightness of screen is dark. 11. In full white pattern, foreign color is displayed or in full black pattern, misdischarge is partially occurred.. 12. In full white pattern, the brightness is getting darker toward the center. 13. A specific brightness of one color is not clear.
. Non-picture defect diagnosis . One Point Service Guide(42 Inch, 40 Inch)
. Usage/Service points to be concerned

Color PDP is a display device consisting of Panel section & Drive section. Panel section is composed of electrode, fluorescent substances ,dielectrics and gases, and drive section is a combination of electrical circuit section and PCB section. We call this concrete as PDP Module Assy and the following shows warning. SUGGGESTIONS
1. Static precaution Drive section circuit is C-MOS circuit, so to protect against static electricity, wear static-proof wrist band. 2. Cleaning when wiping panel, do not use liquid cleaner or other chemicals . Use a damp cloth for cleaning . 3. handling Color PDP uses high voltage(Max.500V). Be aware of electronic shock when handling PDP Unit and dont touch drive circuit. and even driver circuits capacitor is turned off but charge still remains there, so to touch drive circuit, be sure to wait at least 1 minute. 4. Warning when connecting signal & Power Connector in operation do not touch connector while Color PDP is operating. 5. PDP servicing and guarantee Glass Panel and Drive Circuit section are linked and operating together. if you disassemble and assemble the product in your own hands , LGE is exempted from the guarantee of function, quality and etc. 6. Damage in still image Color PDP uses fluorescent material. The quality of PDP fluorescence by nature becomes deteriorated if using it in the same condition of CRT. To prevent this symptom, input full-screen regularly or use screensaver software. So do not display the still image for a long time. 7. Temperature & ventilation Color PDPs Glass Panel section and Drive circuit section emit the heat so the temperature shall be kept under 40. the temperature of glass panel section is pretty high because built-in drive circuit emits the heat. PDP is operating with high voltage therefore be sure to keep it away from conductive objects. 8. Warning when handling Module be aware that PDP shall not be touched by metal or hard objects and shocked by the heat or mechanical force. be careful when disassembling or handling. be sure to wear glove for preventing injury when the glasss broken.
LG Electronics/DND QA Gr
Service warning
1. When inserting parts or PCB, fasten the lead line to terminal before soldering. 2. When inserting high- voltage resistance(metal oxide film resistance or metal film resistance), keep 10mm away from PCB 3. High-voltage or high-temperature parts shall be away from the lead line. 4. This chassis is insulation(cold) chassis but for safety, it is better to use insulation trance. when servicing power board, be sure to use insulation trance. 5. While PDP Module is in operation, do not connect or remove lines. With COF or panel defect, report it to LGE PDP module service department.
Defect diagnosis tool

1. One DVM ( FLUKE 87 or similar type ) 2. Digital Oscilloscope ( over 200MHZ )
MNMN-42PZ10 Spec & Features

1259 1056 91.5 82
635 693.5
Power : 220V 60Hz Power consumption : 340W
220 779.5 1379 color temperature : over 8500 K aspect ratio: 16:9 screen size (H X V) : 920.1 X 518.4mm viewing angle : over 160 resolution : 852 X 480 (VGA) input signal : NTSC, HD, VGA ,SVGA Twin Picture : PC/AV Cell Pitch (H X V) : 0.36 X 1.08 displayable colors (R,G,B) : 1,677K (256 X 256 X 256) PC input : D-SUB 15 brightness : 250 cd/ (w/o filter : 550 cd/ ) Control : D-SUB25 / STB connection contrast ratio : 250:1 (w/o filter ; 700:1 ) Video input : CVBS
114.8 281 S-Video input nput(Y,Cb Cb,C DVD input(Y, Cb,Cr)/R,L : Y/Y. Pb/Cb, Cb, Pr/Cr+R/L Audio input : R/L Power Cable : 3 (Ground terminal) Sound Output (Speaker) : R.L Out R,G,B input : D-SUB25 (RGBHV) : STB connection AC Input : 220V 60Hz
Spec of Models
MN-42PZ10(42W PDP MNT)

Market : Korea / N_ America / S_America (2001. July ~)
ITEMS
SPECIFICATIONS(Tentative)
Screen Size: Aspect Ratio: Resolution: Peak Brightness : Contrast Ratio: Viewing Angle: Displayable Colors: Weight: Life:
(Example of Desk Top Type)
RN-BA11(3 System Multi STB)

430(W)X78(H)X280mm(D)
42 inch/ 106cm diagonal 16 :9 (width:height) 852 x 480 Pixels(SD grade) typ.240cd/m (with filter 60%) 700:1(Dark Room & with filter 45%) 160 horizontally and vertically 16.7 million kg (MNT), kg(D/stand), kg(spk.)x2 >25,000 hours (elapsed time to 50% of initial brightness) Dimensions(MNT) : 105.6cm wide, 63.4cm high, 8.2cm deep Input Terminals : RF terminal(PAL/SECAM/NTSC) (Set Top Box) Composite Video input(RCA) X 2, S-Video Audio L&R input(RCA) X 2 Component Video (Y,Pb,Pr) + R/L for DVD Component Video (Y,Pb,Pr)+ R/L for HDTV Stb. RGB-SUB 15 pin for HDTV Stb.(480p/720p/1080i) Analog RGB-SUB 15pin(PC VGA ~SVGA) Stereo Input for PC Audio Output Terminals : Analog RGB-SUB 15 pin(PC/DTV input bypass) (Set Top Box) Audio L&R(RCA) RGB-SUB 25 Pin for MNT(RGB/HV in & Control) Composite Video output + R/L output Input Terminals : Analog RGB-SUB 15 pin (Compatible with PC (MNT) VGA ~SVGA, Compressed XGA) RGB-SUB 25 Pin for STB(RGB/HV in & Control) Component Video (Y,Pb,Pr) for DVD & DTV Stb. Composite Video input(PAL/SECAM/NTSC) Audio L&R input(RCA)X2 Display Frequency : 15.73kHz to 60kHz horizontally, 50Hz to 75Hz(V) Picture : PIP(2Tuner:STB), Twin Picture, Digital Comb filter, Digital Video Enhancer(Jagging free ) Sound : A2 stereo, AVL, Dolby Virtual, 2x10Wrms Remote Control : Included(Unified) External Control : D-sub 25-pin connector Power Source : 110-240V , 50/60 Hz Power Consumption: 300 watts( with Max. Audio : 320W)
PDP STB type & compatible model
SET TOP BOX
Compatible Model
MN-40X3M , MN-40PA10, MN-40PA10A, MN-42PZ10, MN-60PZ10 nte all Model can be connected but because of noise problem with int ernal fan, it is terminated.Be sure that MN-40X3M is not compatible with SKSK-011T
DIGITAL SET TOP BOX
SK-010T ) ( SK
Separately : dedicated cable (APP-EA10)
MN-40PA10, MN-40PA10A, MN-42PZ10, MN-60PZ10 All but MN-40X3M can be used DIGITAL SET TOP BOX SK-011T ) ( SK
P-EA10) separately : dedicated cable (AP
MN-40PA10, MN-40PA10A only Only related model can be used. ANALOG SET TOP BOX ( RN-BA10 )
MN-42PZ10 only Only related model can be used ANALOG SET TOP BOX ( RN-BA11 )
. Module diagram & spec

ZCNT TOP B/D ASSY
Y DRV Upper B/D ASSY
Label
P5 P4
P3
P2 P300
P100
ZSUS B/D ASSY Y DRV Lower B/D ASSY Y SUS B/D ASSY CTRL B/D ASSY P1
P6
VR2
VR1
P2
VR1
P1
X LEFT B/D ASSY
X RIGHT B/D ASSY
P2
YDRV B/D ASSY
E XT E R N AL C A B LE C O NNE CTIO N connector s uppl y si g n al P 1 ~P2 [ X B /D ] 5V, 1 5V, V A P3 [ Y SUS B /D] VSC, VS E TUP P2 [ Y SUS B /D] 5V, 1 5V, VS P 1 [ Z SUS B /D] 5V, 1 5V, VS P300[ CTR L B /D ] 5V P 1 00[ CTR L B /D ] VI DE O SI GNAL
1 2 3 4 5 6 7 8
PART NO. 6871QTH003B 6871QZH002B 6871QTH004B 6871QLH012A 6871QRH010A 6871QDP016B 6871QDP017B 6871QYH015A
ZCNT BOTTOM B/D ASSY product name standard PWB(PCB) ASSY ZCNT TOP B/D ASSY PWB(PCB) ASSY ZSUS B/D ASSY PWB(PCB) ASSY ZCNT BOTTOM B/D ASSY PWB(PCB) ASSY X LEFT BOTTOM B/D ASSY PWB(PCB) ASSY X RIGHT BOTTOM B/D ASSY PWB(PCB) ASSY YDRV Upper B/D ASSY PWB(PCB) ASSY YDRV Lower B/D ASSY PWB(PCB) ASSY YSUS B/D ASSY
Local key
Y- Drive Y- Board Y- Drive
Controller Board VSC Board
POWER Board
C N1
C N2
Z- Board
EMI Filter X Board ( L ) X Board ( R )
Main Power
Monitor Block diagram
2 2M M-S SD DR RA AM M STB STB LA LA4282 4282
LA LA7222 7222 PC PC
CX CXA A2022S 2022S
MICOM CXP750010
MX88 MX88L L284 284
Buffe Bufferr HC54 HC541 1
PDP MPDULE
V Viideo deo
HC74 HC74
D DV VD D
VPC3230 VPC3230
S SDA DA94 941 10 0
CX 21 10 01 1 CXA A2
THS8083 THS8083
MN-42PZ10 VSC(JAG200 & FLI2200) Block Diagram

MONOSTALE MULTIBIB. MEMORY (6M-BYTE) RGBHV 5 VIDEO SWITCH (M52758FP) (CXA3516R) H PLLH/CLK 2 SCALER (JAG200) 4 H/V/DE/CLK V H CVBS COLOR DECODER YCbCr/ YPbPr (VPC3230D) H/V/ FIELD/ LLC1 4 2 YUV H/V/CLK/ HBLK/VBLK 5 RGBHV DEINTERLACE (FLI2200) ENHANCER (FLI2220) 5 H COLOR CONTROL & VIDEO SWITCH (CXA2101Q) V Clamp EPLD (GEN. CLAMP) RGB 3 H/V 2 DISP_EN Buffer (74F574 x 4) 41P 8 SOG_OUT RGB 3 A/D CONVERTER CLAMP_AD
RGBHV 5
3 H/V SOG
MEMORY (4M-BYTE)
H/V 2
Y,U,V,H,V
Y,Pb,Pr(MNT) 3 Y,Pb,Pr(STB) 3
AUDIO
R AUDIO AMP LA4282(L&R) Sound Processor (MSP3401G)
(74HCT373)
MICOM
PORT EXP (M62320X3)
ROM (AT29C010)
EEPROM X2416P
PC
RN-BA11(Tuner Receiver) L/R RN-BA11(Tuner Receiver) Block Block - Diagram Diagram

MSP3401G
2nd SiF RGB(PC)
Ro
Lo
Sound Processor RGB (DTV)
M52758FP
RGB/YUV S/W
TUNER.1
TV (M) L/R(tv) TV (S) L/R L/R(tv)
TUNER.2
M52756FP
CVBS
RGB
VPC3230D
Y/C
Y,Pb,Pr(DTV)
RGB/YUV S/W
S-VHS
AUDIO
Y/C
CXA2069Q
OPTION Y/C
(SUB) Video Proessor
RGB(OSD)
CXA2119M
S/W
YUV
V, L/R
A/V SW
CVBS
DCF WE
MS81V04160 2
V, L/R RE Y/C DVD_Y MNT_OUT Y,Cr,Cb (DVD)
VPC3230D
(MAIN) Vido Proessor
FRAME MEMORY
LGTV1001 DRP
DVD/DTV
(RCA JACK)
Y,Pb,Pr(DTV)
Product back & monitor in/output section
Connecting 25 Pin cable (when connecting 25 Pin cable, Connect exte rnaEl l equ pment to STB) LG ectrion ics/DND QA Gr
Connection diagram (back covers open)
Controller Board
Z-Board Y-Drive (TOP) Power Board
VSC Board Y-Board
EMI Filter
Y-Drive (Bottom)
Exploded view (Back Cover, VSC, EMI, Power )
VSC BOARD
EMI Filter
POWER BOARD
BACK COVER
Exploded view (Module)
CONTROL BOARD PANEL
Z-BOARD Y-Drive BOARD
Y-Drive BOARD
X-BOARD X-BOARD Y-BOARD
Parts (back covers open)
Y-Drive Board (Top)
Y-Board
Control Board(Back)
Power Board
Z- Board
Y-Drive Board
VSC Board(Front)
EMI Filter
Main Power Switch
EMI Filter & VSC Board are separated

Y-Drive Board Y-Board Control Board Z-Board
X-Board ( Left )
X-Board ( Right)
Power Board ( SMPS )
Power well power Board-Korean market
Murata Power Board
. Screen defect diagnosis

1. The 4/7 or 3/7 of screen is not displayed.
1) Check the X B/D power connector. 2) Check the connector between CTRL B/D and X B/D. 3) Replace the X B/D.
relations between screen and X B/D screen left 4/7 of screen right 3/7 of screen type X B/D Right X B/D Left X B/D
i) screens left(4/7)
ii) Screens right(3/7)
Displaying part Non-displaying part
2. No image by Data COF. (the case one Data COF is totally or partially not displayed included)
1) It is mainly caused by related Data COF and X B/D connection error. 2) Check the connector between that Data COF & X B/D. 3) When Data COF has a defect, replace the related X B/D.
examples of screen display type ( beside the below, any out of 7 Data COF can be occurred. )
ok partially displaying Non-image
Data COF IC test method Set x pattern( GND ) to ANODE, y Pattern (resistance joint part ) to CATHOD, Test diode forward and backward. Measure resistance value.(10)
y resistance
x GND
3. Data COF IC unit error

1) As pictures below, this is caused by the clock error of Data COF IC 2) With <case 1>, <case 2>, <case 3>, check Data COF connector and replace the X B/D. 3) With <case 4>, <case 5>, check the connector between CTRL B/D & X B/D and replace X B/D or CTRL B/D.
Cases <case 1>
One IC error in one COF
<case 2>
Two every-second IC error in one
<case 3>
4 IC errors in one COF
<case 4>
Data COF IC unit error in the whole X B/D
<case 5>
Data COF IC unit error in the whole screen.
4. Regular vertical line with one or more Data COF IC

1) Regular vertical line with one Data COF IC is mainly caused by X B/D output terminal buffers output error. When two Data COF ICs have regular vertical lines, it means the data transfer from Controller B/D to X B/D has an error. 2) Check the related X B/D connector. 3) Replace that X B/D or CTRL B/D
relation between screen & X B/D
screen left 4/7 of bottom screen right 3/7 of bottom screen case
X B/D Right X B/D Left X B/D
Partial error or total error with One or more ICs defect.
5. The screen by Scan FFC is not displayed

1) It is mainly caused by the bad connection between Scan FFC & Y B/D. 2) Check the related connector between Scan COF & Y B/D. 3) When Scan IC has a defect, replace the related Y DRV B/D.
case

1/8 of the screen
OK total or partial non- image SCAN IC check
Set Vpp Pin to ANODE, GND pin to CATHOD and test diode forward and backward.
6. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking)
1) This problem is related to CONTROL B/D. 2) Replace CONTROL B/D
case
Regular vertical lines in the whole screen
7. Vertical Data copy

1) It possibly happens when scan wave does not form properly. 2) Replace Y DRVB/D or Y SUS B/D
case
<pattern supposed to display>
<case 1 : total copy>
<case2 : partial- top copy>
<case 3 : partial- bottom copy>
<case 4 : total copy>
8. One or more vertical lines in the screen.

1) Irregular vertical line is not related to Controller B/D or X B/D. 2) It is mainly caused by the followings open(or short). - Panel itself defect - DATA COF FPC attached to panel is open or short. - DATA COF attached to panel itself defect 3) Replace module
case
There are several types. Several lines in area. It can be seen on the both side, right and left. The area is sometimes over .
9. One or more horizontal lines in the screen.

1) Irregular borizontal line is not related to Controller B/D or Y B/D. 2) It is mainly caused by the followings open(or short). - Panel itself defect - SCAN FPC attached to panel is open or short. - SCAN IC attached to panel itself defect 3) Replace Y DRV B/D
case Not always like this. There can be several horizontal lines
10. Input signal pattern is displayed but the whole brightness of the screen is dark.
1) It happens when Z B/D is not operating well. 2) Check whether Z B/Ds power connector is plugged . 3) Check whether the connector between Controller B/D & Z B/D is plugged. 4) Replace Controller B/D or Z B/D.
11. In full white pattern, foreign color is displayed or in full black pattern, mis-discharge is partially occurred.
1) Check the slope of Y B/D set up, set down waveform. 2) Check the slope of Z B/Ds ramp waveform 3) Measure each B/Ds output waveform by over 200MHz oscilloscope and compare it to the below picture. it is possible to control Y B/Ds setup slope by adjustinng VR2, setdown slope by VR1 and Z B/Ds ramp slope by VR1.. - Y B/D measurement point : TP ( Connector P4 36 pin ) - Z B/D measurement point : panel connection part ( SUS_OUT )
230V Vsetup 175V Vs 0V
setup
25s
175V Vs
15s
20s 230s
setdown
Y output voltage wave
Z RAMP voltage wave
12. In full white pattern, the brightness is getting darker toward the center.
1) It happens with Z B/Ds ramp waveform 2) Check the connection between CTRL B/D and Z B/Ds connection cable. 3) Replace Z B/D.
case
13. A specific brightness of one color is not clear.

1) Check CTRL B/Ds input signal connector. 2) Replace CTRL B/D.
. NonNon-picture Defect diagnosis.

Non- image or same symptom when power off or black pattern.
1) Check CTRL B/Ds LED(D1~D4). 2) Check the power or signal cable input into CTRL B/D. 3) Check X B/D, Y B/D and Z B/Ds power connector. 4) Check the connector between CTRL B/D and X B/D, Y B/D, Z B/D respectively. 5) Measure each X, Y, Z B/Ds output waveform with over 200MHz oscilloscope and compare it to the below picture to detect the defect and replace that. - Y B/D measurement point : TP ( Connector P4 36 pin ) - Z B/D measurement point : panel connection part ( SUS_OUT ) - X B/D measurement point : L1(RIGHT), L2(LEFT BOTTOM) 6)Test scan(Y) IC. 7)Test data(X) COF IC 8)Replace CTRL B/D.
1Frame(16.7ms)
5) Test scan(Y) IC. 6) Test data(X) COF IC. 7) Replace CTRL B/D.
< A: Y B/D output waveform - 1 FRAME > < B: Y B/D output waveform - 1 SF > < B: Y B/D output waveform - 2 SF(non-Setup SF) >
< A: Y B/D output waveform - 1Frame > < B: Y B/D output waveform - 7~12 SF(SE) >
< A: Z B/D output waveform - 1Frame >
< B: Z B/D output waveform - 1SF >
< X B/D output waveform - 1 FRAME > < X B/D output waveform - 1 SF > < X B/D output waveform - amplification >
. One Point Service Guide

42 PDP Flicker and No Raster Troubleshooting Guide
42 Inch
cause : bad connection between Y-Board # 1, 2 drive board Connector pin
P6 Rework should be done P4

Y-Driver Board
Y-Board
P6 P4

amplified
: outside Leg : inside Leg P 6, P 4 both are the first pin, when wiring, it should be done as picture shown. (bend the wire to Y-Driver B/D not to Y-B/D . If not there can be noise)
amplified
Dont be confused with Pin number Improved since Dec,2001.
Be sure not to misconnect the line. See the picture precisely and then connect jump wire at the exact point
Intermittent nono-image/image error while watching

X CANVAS X CAVBAS
The screen is intermittently disappeared . LED is green
screen is distorted weiderly (happened 2 a day)
X CANVAS
cause : bad connection between YY-Board and #1, 2 pin of Y-Drive Board Connector
troubleshooting : connect bad linking between YY-Board & Y-Drive with jump wire (all 4 parts)
see working instruction(revised since Dec,2001. 1)
normal
No Power
X CANVAS X CANVAS
No Power ( in STST-BY mode, but no LED)
normal
Check the power supply & main power S/W on Check EMI board fuse (check the rated capacity )
Be sure to use rated fuse. Fuse 15 A
No Raster
X CAVBAS X CANVAS
when Powers on, after 2 ~ 3 sec, its off ( LED changing green into red )
normal
CHECK : remove STB and operate monitor individually. (check STB defect or Monitor defect ) When using ANALOG STB, check STB only MN-42PZ10 only STB : RN-BA11 Remove each Boards power supply connector and check the power is off. When the power is not off,replace the related board.
No Picture
X CANVAS X CANVAS
no picture (LEDs green)
normal
Core checkpoint : remove STB and operate monitor individually. (check whether STBs a defect or monitors one) With monitor defect, check VSC and then Controller Board. Troubleshooting : replace VSC Board
Address Bar ( Horizontal Bar )

X CANVAS X CANVAS
no image (LEDs green)
normal
Y-Drive ( Bottom ) defect Cause : Y Troubleshooting : YY-Drive (lower part) replacement This problem is shown in the bottom of screen, So it is caused by YY-Drive
Y-Drive Board ( Bottom ) LG Electronics/DND QA Gr
Address Bar ( Horizontal Bar )

X CANVAS X CANVAS
normal
Y-Drive Board ( Top ) Y-Drive Board (upper part) defect Cause : Y Troubleshooting : YY-Drive Board replacement
No Picture
X CANVAS X CANVAS
normal PD501 Connector
cause : PD-501 Connector contact point defect troubleshooting : PD-501 Connector replacement (with PD-501 Connector contact point defect, Various defect symptoms can be seen)
High frequency noise (Bee sound)

X CANVAS X CANVAS
normal picture with high frequency noise (bee)
normal
SMPS is supposed to operate with high frequency so small noise is not considered as a defect. Power (SMPS) Board 1. C8178 0.22/50V add 2. Open C8139 right lead, and then connect it to R8164 right lead. Improved since Nov,2001
C8178 0.22uF electrolytic capacitor insertion
Open C8139 right lead and then wire R8164 right lead
#. Slight noise is not a defect and write down explanation
No picture in rightright- 2/5 area

X CANVAS X CANVAS
ght- 2/5 area No picture in the right
normal
X-Board ( Left ) power supply check X-Board ( Left )Connector check X-Board ( Left ) replacement
Address Bar (Vertical )

X CANVAS X CANVAS
ght-2/5 area stripe in right X-Board ( Left ) power supply check X-Board ( Left ) Connector check X-Board ( Left ) replacement
normal
No picture in left 3/5 of the screen

X CANVAS X CANVAS
left 3/5 of screen with vertical stripes
normal
X-Board ( Right ) power supply check X-Board ( Right )Connector check X-Board ( Right ) replacement
Address Bar (Vertical )

X CANVAS X CANVAS
left 3/5 of screen with vertical stripes.
normal
X-Board ( Right ) power supply check X-Board ( Right )Connector check X-Board ( Right ) replacement
No Red
X CANVAS X CANVAS
no Red ( B or G )
normal
Test Monitor individually. If detect a problem with monitor, check VSC Board. If it has a problem with STB connecting, focus on 25 Pin. Be sure not to connect 5 Pin (APP-EA10) by force 25 Pin Cable P/No : GVZ AP P-EA10
Be sure not to bend it by force or internal Insulated conductor can be down. LG Electronics/DND QA Gr
1) X - Board COF Connector separation

Lift up the right and left of X-BOARD CONNECTOR. Lift up X-BOARD CONNECTOR and separate COP CONNECTOR by pulling up.
42 Inch
When you handle COF CONNECTOR, dont pressure. First release LOCK and separate. If COF CONNECTOR is damaged, you should replace MODULE ASSY. So, be aware of this!!
COF Connector
Warning Warning When When you you exchange exchangeX-Board, X-Board, first first you you should should separate separate COF COF Connector. Be careful to handle it. Connector. Be careful to handle it. COF COF Connector Connector is isattached attached to to Module. Module. When When COF COF Connector Connector is is broken, Module ASSY must be replaced a new one. broken, Module ASSY must be replaced a new one.
2) X - Board Connector separation
Lift up each edge of left/right.
Lifted condition
Be careful to handle LOCK or it can be broken. When LOCK is broken, replace a new X-BOARD.
Warning Warning Its easy to separate it by releasing Connector Lock . Do not pressure or it can be hurt. When LOCK is hurt, replace a new X-BOARD
3) Y - Board COF Connector separation
Pull the white LOCK as shown in arrow
Pull the white LOCK as shown in arrow.
Separate COF CONNECTOR by pulling in the left.
Warning Warning Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replace a new Y-Board. In case of COF Connector, Module Assembly.
4) Z - Board COF Connector separation
Separate the fixed Screw of Z-Board. Pull out Lock as shown in arrow. Warning Warning
Condition in Lock part is pulled
Pull COF Connector as shown in arrow. Its easy to separate COF on condition that Z-Board Screw is separated. In case Z-Board is assembled, its really hard to separate.
COF Connector
Be careful not to tear COF Connector. If COF Connector is torn, replace a new Module Assembly
5) Connector separation Guide

Push LOCK and pull out
PUSH
PUSH
PUSH
PUSH
PUSH
PULL
6) Control Board & VSC Board Connector
7) Gas injection (Sealing up) condition
Warning Warning
Be careful to handle the sealed-up part after gas injection. If it is broken, the gas escapes. So, replace the Module.
8) Power off in 2 ~ 3 minutes(Protection)

Power Poweris isOn Onand andoff off2~3 2~3minutes. minutes. (Protection) (Protection) P301 P301Connector ConnectorOpen Open Check. Check. P302 P302Connector ConnectorOpen Open Check Check OK X X--Board BoardTop TopRight Right Change. Change. OK X X--Board BoardTop TopLeft Left Change. Change. OK
X X--Board BoardBottom BottomRight Right Change. Change. OK
X X--Board BoardBottom BottomLeft Left Change. Change. OK
Z Z--Board Board Change. Change. OK
Y Y--Board Board Change. Change.

PROTECT PROTECT operation; operation; When When the the load load voltage voltage is is short. short. When When each each voltage voltage doesnt doesnt work work (in (in general) general)
OK
VSCVSC-Board Board Change. Change. OK VSC VSC--Board Board Change. Change. Sound Output IC Short Sound Output IC ShortCheck Check
P006 P006Connector ConnectorOpen Open Check Check Power Power Board Board Change Change
9) Power off in 2 ~ 3 minutes(Protection)
L813 Cold Solder
Symptom : As soon as the power on, its off in 2 - 3minutes. (PROTECT operation) Cause : No VS voltage L813 Coil cold soldering.
Check Check Open the Connector connecting to each Board to check the power is off. if each Board is same, check the Power Board and voltage.
10) ADD BAR inspection and repair
Press the ADJ KEY and check the position of add bar by changing WHITE or RED or BLUE or GREEN
HEATRUN : WHITE
Top Right
Top Left
Bottom Right
Bottom Left
MP-40PA10 uses 4 board such as left,right, top and bottom. Divide the screen in 4 and once you see ADD BAR check COF CONNECTOR between MODULE and X-BOARD. If there is no defect in COF CONNECTOR replace X-BOARD. But the problem still remains and check the connector between X-BOARD and CONTROL BOARD. And if you cant find defect, check CONTROL.
11) One Point Service Guide
Symptom : B color 1 Address line Open Cause : Dented COF
COF is dented
Symptom : Inferior R Address color Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP ( Normal waveform after tearing off IC Pin) Countermeasure : Replace X-L-TOP board.
IC14
Cold Soldering
Abnormal waveform by cold soldering Normal waveform after tearing off IC pin
Symptom
Causes
Countermeasure
If 15V line voltage reduces below 14V, Mis-discharge occurs and power off because of protection circuit.
Replace PSU (Power Supply Unit) and defective X-Board.
Defective X-Board
The blue spreads on the screen (Mis-discharge) and power off in 2 ~ 3 seconds. If you turn on again, it will be same problem.
Check Check If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnecting all X & Y boards.
Symptom
Cause
Countermeasure
No 5V supply to Top right X-Board.
Connect 5V line
The top left part of screen is broken (Top Right X-BOARD)
Check Check Check Top right X-BOARD 5V.(If 0V, it happens) Check 5V line from SMPS to X-BOARD.
Symptom
Cause
Countermeasure
No Va(70V) supply to Top right X-Board.
Connect 70V line
Pinkish screen in the top left. (Top right X-BOARD)
Check Check Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 70V(Va) line from SMPS to X-BOARD.
Symptom
Cause
Countermeasure
No 12V supply to Top right X-Board. No Va(70V) supply to Top right X-Board.
Connect 12V line
Connect 70V line
The 3/5 top left in the screen is blank (Top Right X-BOARD) Check Check Check Top right X-BOARD 12V.( If 0V, it happens ) Check Top right X-BOARD Va(70V).(If 0V, it happens) Check 12V & 70V(Va) line from SMPS to X-BOARD.
Symptom
Cause
Countermeasure
No 12V supply to Top left X-Board. No Va(70V) supply to Top left X-Board.
Connect 12V line
Connect 70V line
The 3/5 top right of the screen is blank. (Top left X-BOARD)
Check Check Check Top left X-BOARD 12V.( If 0V, it happens ) Check Top left X-BOARD Va(70V).(If 0V, it happens) Check 12V & Va(70V) line from SMPS to X-BOARD.
Symptom
Cause
Countermeasure
P1 COF connector on Top left X-Board is open.
Reassemble it
Pinkish screen in the 1/5 top right (Top left X-BOARD)
Check Check Check the contact point and Locking of P1 on Top left X-BOARD.
Symptom
Cause
Countermeasure
No 5V supply to bottom right X-Board.
Connect 5V line
The 3/5 bottom left of screen is broken. (BOTTOM RIGHT X-BOARD)
Symptom
Cause
Countermeasure
No 12V supply to bottom right X-Board. No Va(70V) supply to bottom right X-Board.
Connect 12V line
The 3/5 bottom left of the screen is Blank. (Bottom Right X-BOARD)
Symptom
Cause
Countermeasure
Connect 5V line
The 2/5 right of the screen is broken. (Bottom left X-BOARD)
Symptom
Cause
Countermeasure
Connect 12V line
The 2/5 right part of the screen is blank. (Bottom left X-BOARD )
Symptom
Cause
Countermeasure
The connecting of X-Board bottom left connector is bad.
Reassemble it.
ADDRESS bar appears in the right bottom of the screen. (X-BOARD BOTTOM LEFT)
Check Check Check connecting of the connector of bottom left X-BOARD. Reassemble it.
X-BOARD BOTTOM LEFT CONNECTOR OPEN.
Examples
Symptom
Cause
Countermeasure
Connector(P13) is OPEN or Connecting condition is bad
Reassemble P13.
Screen is divided in top and bottom, and vertical bar appears.
Check Check P13 CONNECTOR contact point inferior CHECK. P13 CONNECTOR SIGNAL CHEK.
P13 CONNECTOR
Symptom
Cause
Countermeasure
VSC Board Connector is Open.
Reassemble VSC Board Connector
Screen is broken and has the vertical/horizontal bar.
Check Check Check the connector connecting Reassemble the Connector
Symptom
Cause
Countermeasure
Loose VSC Board Connector
Reassemble VSC BOARD Connector
The screen is bluish(Mosaic screen)
Check Check Check the connection condition of the Connector. Reassemble the Connector.
Symptom
Cause
Countermeasure
Bad IC203
Replace IC203(VPC3230D)
The mosaic appears in the screen when it connects to VIDEO Input. (The sensibility of Y-signal is low.) When connected to Component Input, it is O.K.
Check Check
Check if X201 on VSC board oscillates. Check Video In/Out of IC203 on VSC board. IC201 (VPC3230D) Decoder IC LG Electronics/DND QA Gr
Examples
IC201(VPC3230D) Decoder is inferior

Symptom
Cause Countermeasure
Bad Connector connecting Control Board and VSC B/D.
Change the Connector
Abnormal Noise with division of colors
Normal
Check Check Contact point and signal condition of Connector Control Board and VSC Board.
Bad Connector LG Electronics/DND QA Gr
Name
No signal Vertical Bar Symptom Cause and Countermeasure 1.Cause : Bad IC2 (DA1) IC2 DA1(Data Arrange) No.162 Pin output is changing depending on the temperature. abnormal X-Bd Buffer IC * Room temperature : 2.5V Output (Normal Pin = over 2.8V) * Heated : 1.5V Output(Normal Pin = 2.7V ) Bad IC2 (DA1) 2. Countermeasure : Replace IC2
< Waveform of normal pin> heated < Waveform of abnormal pin > heated
8cm
DA1 Buffer
DA1 Buffer
Realization When ASIC Chip(IC2 DA1 LGD4001) on Control Board gets high temperature, you can observe it (In normal temperature its O.K. )
Buffer(74ACT541) waveform abnormally narrows. In this case, it is impossible for Flip Flop(74AC574) on X B/D to read data.
Name
Add Open (Green 1 Line) Symptom Cause and Countermeasure 1.cause: Add. COF Drive IC inferior
Add. COF Drive IC
Normal Line Data waveform
Open Line Data output waveform
the output of inferior line less than that of the normal Line Add. COF Drive IC inferior COF inspection : 24V Open check (normal 50V)
Name
Vertical bar when Power off/on(Mis-discharge) Symptom Cause and Countermeasure 1.Cause : Control board malfunctions when Power off/on. 2.Countermeasure: Change some parts on Control board. 3.Changing parts : A32_CTRL_03 B/D (Marked on PCB) -.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor) -.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor) -.C504, 505 : 0.1uF / 50V add (Chip Capacitor) Control board
Realization
1.PDP Power on Mode external input (regardless of wire/wireless signal but its easy to reenact in wireless signal) 2. Remove Power Cord (Powers off) 3.after about 20minutes, insert Power cord (automatically the Powers on and the vertical bar is shown as above)
PRINTED CIRCUIT BOARD

MONITOR MAIN(TOP) MONITOR MAIN(BOTTOM)
STB POWER
STB MAIN(TOP)
STB MAIN(BOTTOM)
SPK(TOP)
SPK(BOTTOM)
STB AV(TOP)
MONITOR POWER-KEY
STB AV(BOTTOM)
STB CONTROL
MONITOR CONTROL
P/N: 3854VA0091A-S2(2/2) 2001.05.18
POWER P/No : 3854VA0091A-S1(2/2) 2001.05.18
P/No : 3854VA0091A-S2(1/2) 2001.05.18
VSC P/No : 3854VA0091A-S1(1/2) 2001.05.18
60 Inch PDP SVC Training Manual
LG Electronics / DND QA
Contents
. Warning and safety instruction . Module structure & spec . Defect diagnosis
1. No image in the specific area 2. No picture by Data COF. 3. Regular vertical line in a or more Data COF ICs 4. Data COF IC unit error pattern 5. Regular-interval vertical line in the whole screen 6. Vertical data copy 7. One or more vertical lines in the screen 8. One or more horizontal lines in the screen 9. Pattern but with dark 10. In Full White, foreign color or in Full Black , partial mis-discharge. 11. In Full White, getting darker toward the center 12. One specific brightness error of one specific color
. Non-image defect diagnosis . One Point Service Guide(42 Inch, 40 Inch)
. Usage/Service points to be concerned

Color PDP is a display device consisting of Panel section & Drive section. Panel section is composed of electrode, fluorescent substances ,dielectrics and gases, and drive section is a combination of electrical circuit section and PCB section. We call this concrete as PDP Module Assy and the following shows warning. SUGGGESTIONS
1. Static precaution Drive section circuit is C-MOS circuit, so to protect against static electricity, wear static-proof wrist band. 2. Cleaning when wiping panel, do not use liquid cleaner or other chemicals . Use a damp cloth for cleaning . 3. handling Color PDP uses high voltage(Max.500V). Be aware of electronic shock when handling PDP Unit and dont touch drive circuit. and even driver circuits capacitor is turned off but charge still remains there, so to touch drive circuit, be sure to wait at least 1 minute. 4. Warning when connecting signal & Power Connector in operation do not touch connector while Color PDP is operating. 5. PDP servicing and guarantee Glass Panel and Drive Circuit section are linked and operating together. if you disassemble and assemble the product in your own hands , LGE is exempted from the guarantee of function, quality and etc. 6. Damage in still image Color PDP uses fluorescent material. The quality of PDP fluorescence by nature becomes deteriorated if using it in the same condition of CRT. To prevent this symptom, input full-screen regularly or use screensaver software. So do not display the still image for a long time. 7. Temperature & ventilation Color PDPs Glass Panel section and Drive circuit section emit the heat so the temperature shall be kept under 40. the temperature of glass panel section is pretty high because built-in drive circuit emits the heat. PDP is operating with high voltage therefore be sure to keep it away from conductive objects. 8. Warning when handling Module be aware that PDP shall not be touched by metal or hard objects and shocked by the heat or mechanical force. be careful when disassembling or handling. be sure to wear glove for preventing injury when the glasss broken.
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Service warning
1. When inserting parts or PCB, fasten the lead line to terminal before soldering. 2. When inserting high- voltage resistance(metal oxide film resistance or metal film resistance), keep 10mm away from PCB 3. High-voltage or high-temperature parts shall be away from the lead line. 4. This chassis is insulation(cold) chassis but for safety, it is better to use insulation trance. when servicing power board, be sure to use insulation trance. 5. While PDP Module is in operation, do not connect or remove lines. With COF or panel defect, report it to LGE PDP module service department.
Defect diagnosis tool

1. One DVM ( FLUKE 87 or similar type ) 2. Digital Oscilloscope ( over 200MHZ )
4
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MNMN-60PZ10 Spec & Features

1727 1455 119 99
883 964
Power : 220V Power consumption : 700W (Max, Audio : 750W)
220 958.6 1807
117 287
aspect ratio : 16:9 screen size (H X V) : 1318 X 744mm resolution : 1280 X 720 (HD/XGA) Cell Pitch (H X V) : 0.343 X 1.032 displayable colors(R,G,B) : 1,677 K (256 X 256 X 256) brightness : 200 cd/ (w/o filter : 450 cd/ ) contrast ratio : 250:1 (w/o filter ; 500:1 )
color temperature : over 8000 K viewing angle : over 160 input signal : NTSC, HD, VGA ~ XGA Twin Picture : PC/AV PC input : D-SUB 15 Control : D-SUB25 / STB connection Video input : CVBS 5/47
S-Video input DVD input(Y,Cb nput(Y,Cb,C Cb,Cr)/R,L : Y/Y. Pb/Cb, Cb, Pr/Cr+R/L Audio input : R/L Power Cable : 3 (Ground terminal) Sound Output (Speaker) : R.L Out 5 input R,G,B input : D-SUB25 (RGBHV) : STB AC Input : 220V LG Electronics/DND QA Gr
. Module formation & spec
DC/DC Board
CN1 P200 VR1 (+15V) CN2
Y- Board
VR 301 VR 424
Controller Board
Z- Board
VR2 (Vsc ) VR 301 B61 (TP; sus_out)
VR3 (Vsetup)
B61 (TP;sus_up)
PDP60WXDP3 PCB ASS'Y LIST

NO 1 2 3 4 5 6 7 8 9 10 11 12 P /N 6871Q CP009A 6871QLH008A 6871Q RH006A 6871Q XH004A 6871Q XH005A 6871Q YH016A 6871QDH023A 6871QDH024A 6871Q TH016A 6871Q TH017A 6871QZH010A 6871Q PH001A produ c t name PWB(PCB) ASS' Y PWB(PCB) ASS' Y PWB(PCB) ASS' Y PWB(PCB) ASS' Y PWB(PCB) ASS' Y PWB(PCB) ASS' Y PWB(PCB) ASS' Y PWB(PCB) ASS' Y PWB(PCB) ASS' Y PWB(PCB) ASS' Y PWB(PCB) ASS' Y PWB(PCB) ASS' Y standard Controller Board X Top-left / Bottom-Right Board X Top-right / Bottom-left Board X Center Top Board X Center Bottom Board Y-SUS Board Y-DRV (Top) Board Y-DRV (Bottom) Board Z-CNT (Top) Board Z-CNT (Bottom) Board Z-SUS Board DC/DC Converter Board
E X T E R NAL C ABLE CO NNE CTIO N

connector CN1 CN2 P200 suuply signal 5V (Drive B/D) Va, Vs 5V (Ctrl B/D)
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Monitor diagram (MN(MN-60PZ10)
X-Board Y-Dribe Board
X-Board
X-Board
D C / DC Board
Controller Board Y- Board VSC Board

P200
POWER Board
C N1
VR1 (+15V) C N2
Z- Board
VR 301 VR 424
VR2 (Vs (Vsc ) VR 301
PFC Board Y-Dribe Board Side A/V X-Board X-Board L/F
B61 VR3 (Vsetup (Vsetup) Vsetup) (TP; sus_out) sus_out)
B61 (TP;sus (TP;sus_up) sus_up)
X-Board
Local key
7
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X-Board Y-Drive Board POWER Board CONTROLLER Board
X-Board
DC-DC Board
Y-Board VSC Board Y-Drive Board
PFC Board
Z-Board
X-Board
X-Board
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Monitor connection diagram

FAN 900V0800 5900 V08001A C-DC BOARD PDP MODULE DC PDP MODULE CONTROL BOARD P1
P806B P601A
CN1
P8011
4p
P200
8p
P8013
3p
P803
3p
P804 P801
3p
P805
MAIN POWER 6871VPM054A 2p 12 p

P807A
CN2
0p 10 p
4p
Component in A/V in
5p
P8012
2p 12 p 7p
P901
P802
P804B
P808B
P803B
21p VSC 6871VMM693A
5p
4p
8p
5p
P805A P804A
4p
P808A
8p
P803A
7p
0p 10 p 6p
p1720 P102
P806
5p
PFC 6871VPM052A
Audio in RGB control in

P801 P840A P830A
RGB in
2p LOCAL KEY 6871VSM670A (Sub power, ,vo vol+,+,-,input select) 0p 10 p 6p

P002B
2p
2p MAIN POWER SWITCH
4p
P001B
SIDE A/V 6871VSM66A AC INPUT

9/47
S-video in
Spk out
9
Monitor block diagram

PDP Module
R /L (Spk.) Spk.) V/R/L DV D PC
( 21PIN ) RGB(24bit) Video Scan Converter & Audio Amp. Ext. I/F H,VSYNC BLANK DISPEN
Image Processing Logic & ScanController
+5V +15V
ADDRESS DRIVER (X)
VA
(VSC)
+6V +6V ST 5V +12V +30V
(Control)
Control & R GB (25pin) * Note 1
+5Vcntl
VS VSc
+5V +15V
COMMON SUSTAIN DRIVER
(Z)
PANEL 1280XR,G,BX720
SCAN SUSTAIN DRIVER
(Y)
+5V +15V
Power Supply (AC-DC, PFC)
VS VA +5
VSetup DCDC2) V A +5V +15V
Vsc
VS ADDRESS DRIVER (X) VA

+5V +15V
VS VSetup
AC Input
EMI Filter
* Note 1 : DTV STB SKZ,MU,MP Series model SK-010T only(Korea Only) , except MT,M 10/47
10
VSC board block diagram

S-VIDEO RGB-PC/ RGB-DTV RGB INPUT/ CONTROL COMPONENT AV INPUT AUDIO INPUT
Audio_R,L DTV_Y,Pb,Pr CVBS Audio_R,L H,V R,G,B,H,V
M52758FP (Video switch)

switching signals input from two types of image and outputting them STB_R,G,B,H,V
PC
MEMORY (8M-BYTE)
To PDP Module
PC_R,G,B
JAGASM (Scaler)
Highly Integrated, Mixed Signal Flat Panel Display Processor
21P
SII150 (TMDS TX)
S_Y/C Y,U,V Y,Cb,Cr
DTV
DTV_Y,Pb,Pr
VPC3230D (Color decoder)

4H comb filter Y/C separator Y0~7/C0~7
H,V
PIP_Y,U,V
H,V
FLI2200 (Deinterlace)
FLI2220 (Enhancer)
DTV_R,G,B,V,H
STB_Y,Pb,Pr
PC_V,H
R,G,B
MEMORY (4M-BYTE)
ADV7123
R,G,B R,G,B,H,V DTV_Y,Pb,Pr
CXA2101Q (Color control & Video SW.)

base band signal & RGB signal processing / video switching
H /V
EPM7064 (Gen. Clamp)
MSP3401 (Audio signa pocess, S/W)
Audio_R,L
LA4282 (Audio AMP) SPK OUT
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Power section block diagram(1)
PFC
A

DC - DC
60 Power Board
A: St-By(5V) Trans B: PFC Inductor
MULTI TRANS
F U S E
CAP PFC
C: auxiliary power trans (for Vs,Va Vcc) D: Multi(5V/6V/12V/30V)
Inductor
B E PFC i VS H VS sub trans VS trans trans F G VA
Trans E: Vs(175V) Trans 1 F: Vs(175V) Trans 2 G: Va(75V) Trans H:Vs sub Trans 2 I : PFC output V. Adj resistor J : Vs output V. Adj resistor
K
Inductor
trans

CEMENT CEMENT
R R R
C CAP J CAP CAP
K : Va output V. Adj resistor
12
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AC Input 100~265Vac Auxiliary power TINY 255P 380V 80V StSt-by
Auxiliary power U-com Vcc supply. Output voltage :5.2V
STST-BY TINY 255P PFC UC 3854 15V PRIMARY SIDE
5V
SECONDARY SIDE
PFC BOARD DC-DC BOARD
5V Multi power Fly back type STRSTR-F6668B 5V 6V 12V 2V 30V 0V
PFC,Va PFC,Va,Vs Va,Vs conrtol IC Vcc supply. Output voltage:16V Power factor improvement (power harmonic spec) Each power board input power (Pre - regulator) Output voltage :380V (voltage adjustment) VSC board & Modules IC Vcc supply Vctl : 5V (module conrol board Vcc) Vdri : 5V (module drive IC Vcc) Vcc1 : 6V (VSC board Vcc) Vcc2 : 12V (VSC board Vcc, fan Vcc) Vsound : 30V (audio Amp Vcc) (X-board) Module section Address power supply (X Output V :65~72V(V. Adj.: marked V in module) Module section Sustain power supply (X(X-board) Output V. :170~185V(V. Adj:ma dj:marked V in module
P.F.C
Multi. Power
Va power Resonant type UC 3863
Va 65~72V
Address Power Sustain Power
Vs power Vs Resonant type 170~185V UC 3863 13
13/47

PFC BOARD
F8301
AC IN:100~265Vac
AC ON Normal highHIGH, LOW ST-BY power board
ST-BY 5V
VSC BOARD
LINE FILTER
MAIN SWITCH
Rush.CTL From DC-DC P.CTL FROM U-COM
Auxiliary power :16V (control pack Vcc supply)

Note: output voltage adjustment 1.VR801 : PFC output V :380V 2.VR8401 :VA V. Adj :marked V on panel 3.VR8501:VS V. Adj : marked V on panel
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S-AMP Vcc 6V 30 V
Vcc 12 V
FAN 12V
DC-DC BOARD
MULTI power board IC8801 STRF668B T8801 Multi TRANS IC8804 SI050S 5 SW REG IC8806 SI120S 12 SW REG
F8302
D8203
IC8201 TNY-255
T8201 TRANS
MODULE CONTROL BOARD

5V
Auxiliary power board IC8202 TNY-255 T8202 TRANS
VA power board Q8401,Q8402 2SK2879 T8401 VATRANS
5V VA 65~80V
D8303
PFC power board T8301,T8302 Q8303,Q8304 PFC TRANS FET PFC CONTOL PACK P8301,P8302 IC801 UC3853
VR8401
IC8631 UC3863
IC8602 IR2113
VA CONTOL PACK P8601,P8602
VR801
VS power board Q8501~4 2SK2879 IC8101 UC3863 T8501~3 VS TRANS IC8102 IR2113 VS 165~185
PFC output V:380V (dc-dc powers for input)
VR8501
VS CONTOL PACK P8101,P8102
MODULE DC-DC BOARD
14

U-COM
Main s/w on AC det
U-COM Vcc supply
Nor Abnor normal RL ON
abnormal
St-by power on Relay on PFC on
Control board VSC board Vcc supply Va supply Vs supply U-com detect protect circuit AC det : black-out detect circuit 5V monitor : module 5V for detect Fan lock :fan function check abnormal => ST-BY mode Power board itself protect circuit Va, Vs power overvoltage protect circuit(ovp) Va, Vs power overcurrent protect circuit(ocp) Va,Vs, discharge circuit defect abnormal =>only Vs.Va power off
MULTI power on
5V monitor
Va power on Vs power on Fan lock protect circuit detect Va,Vs: ovp,ocp Vs discharge circuit Va power off Vs power off Relay off
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Nor Abnor abnormal normal Va,Vs ON
Nor Abnor abnormal normal
Va,Vs ON
RL ON
15
. Screen defect diagnosis

1. No image in the specific area (see the below pictures )
1) Check the related X B/Ds power connector. 2) Check the signal cable between Controller B/D & the related X B/D. 3) Replace X B/D
relation screen & X B/D screen top left 3/10 center top 2/5 top right 3/10 bottom left 3/10 center bottom 2/5 bottom right 3/10 X Board X Top-right / Bottom-left B/D X Center Top B/D X Top-left / Bottom-right B/D X Top-left / Bottom-right B/D X Center Top B/D X Top-right / Bottom-left B/D
case
i) Top left
ii) Center top
iii) Top right
iv) Bottom left
v) Center bottom image Non-image

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vi) Bottom right
16
2. No image by Data COF. (one Data COF is totally or partially not displayed)
1) It is mainly caused by X B/Ds power connector. 2) Check the connector between that Data COF & X B/D. 3) When Data COF has defect, replace the related X B/D
cases ( beside below examples, any out of 20Data COF can be occurred)
ok Partially displaying Non-image
Data COF IC check
Resistance y
Set x pattern( GND ) to ANODE, y Pattern (resistance joint part ) to CATHOD, Test diode forward and backward. x GND
17
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3. Data COF IC unit error

1) As pictures below, this is caused by the clock error of Data COF IC 2) With <case 1>, <case 2>, <case 3>, check Data COF connector and replace the X B/D. 3) With <case 4>, <case 5>, check the connector between CTRL B/D & X B/D and replace X B/D or CTRL B/D.
cases <case 1>

One IC error in one COF
< case 2>
Two every-second IC error in one COF
< case 3>
4 IC errors in one COF
<case 4>
Data COF IC unit error in the whole X B/D
<case 5>
Data COF IC unit error in the whole screen.
18
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4. Regular vertical line with one or more Data COF IC

1) It is mainly caused by X B/D output terminal buffers output error. When two Data COF ICs have regular vertical lines, it means the data transfer from Controller B/D to X B/D has an error. 2) Check the related X B/D connector. 3) Replace that X B/D or CTRL B/D
relation between screen & X B/D Screen top left 3/10 center top 2/5 top right 3/10 bottom left 3/10 center bottom 2/5 bottom right 3/10 case Partial error or total error with One or more ICs defect. X Board X Top-right / Bottom-left B/D X Center Top B/D X Top-left / Bottom-right B/D X Top-left / Bottom-right B/D X Center Top B/D X Top-right / Bottom-left B/D
19
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6. Regular vertical lines in the whole screen. (mainly in one specific color, regular line is flicking)
1) This problem is related to CONTROL B/D. 2) Replace CONTROL B/D
case
Regular vertical lines in the whole screen
7. Vertical Data copy

1) It possibly happens when scan wave does not form properly. 2) Replace Y B/D
case
< pattern supposed to display >
<case 1 : partial Top copy>
<case2 : partial Bottom copy>

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<case3 : total copy>
20
8. One or more vertical lines in the screen.

1) Irregular vertical line is not related to Controller B/D or X B/D. 2) It is mainly caused by the followings open(or short). - Panel itself defect - DATA COF FPC attached to panel is open or short. - DATA COF attached to panel itself defect
case
not always like this. There can be several lines in area. It can be seen on the both side, right and left. The area is sometimes over .
9. One or more horizontal lines in the screen.

1) Irregular vertical line is not related to Controller B/D or Y B/D. 2) It is mainly caused by the followings open(or short). -Y FPC connector reinsertion - Open because of Y DRV B/Ds connector dry joint Y DRV B/D replacement - Panel itself defect - Y FPC attached to panel itself is open or short
case
Not always like this. There can be several horizontal lines
21
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10. Input signal pattern is displayed but the whole brightness of the screen is dark.
1) It happens when Z B/D is not operating well. 2) Check whether Z B/Ds power connector is plugged . 3) Check whether the signal connector between Controller B/D & Z B/D is plugged. 4) Replace Z B/D or controller B/D.
11. In full white pattern, foreign color is displayed or in full black pattern, mis-discharge is partially occurred.
1) Check the slope & waveform of Y B/D set up, set down. 2) Check the slope of Z B/Ds ramp waveform 3) Measure each B/Ds output waveform by over 200MHz oscilloscope and compare it to the below picture. it is possible to control Y B/Ds setup slope by adjustinng VR2, setdown slope by VR1 and Z B/Ds ramp slope by VR1 - Y B/D measurement point : B61 ( SUS_UP OUTPUT ) - Z B/D measurement point : B61 ( SUS_OUT ) 205 Vset-up ( 200V~240V) Vs (170 ~ 185V) 140 1705 Vsc ( 90~110V) Vs (170 ~ 185V) 0V 23 3 2
0V
10V
< Y Sustain voltage wave>
< Z Ramp voltage wave >
22
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12. In full white pattern, the brightness is getting darker toward the center.
1) It happens with Z B/Ds ramp waveform 2) Check the connection between CTRL B/D and Z B/Ds signal cable. 3) Replace Z B/D.
case
13. A specific brightness of one color is not clear.

1) Check CTRL B/Ds input signal connector. 2) Replace CTRL B/D.
23
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. NonNon-picture Defect diagnosis.

No image or same symptom when power off or black pattern.
1) Check CTRL B/Ds LED(D1~D4). 2) Check the power or signal cable inputting into CTRL B/D. 3) Check X B/D, Y B/D and Z B/Ds power connector. 4) Check the connector between CTRL B/D and X B/D, Y B/D, Z B/D respectively. 5) Measure each X, Y, Z B/Ds output waveform with over 200MHz oscilloscope and compare it to the below picture to detect the defect and replace that. - Y B/D measurement point :B61 ( SUS_UP OUTPUT ) - X B/D measurement point : Top-right ( TP2 ), Top-center ( TP3 ), Top-left ( TP4 ) Bottom-right ( TP4 ), Bottom-center ( TP2 ), Bottom-left ( TP2 ) : VA_OUT 6) Test data(X) COF IC. 7) Replace Controller B/D
V_SYNC
amplified
< Y B/D output wave - 1 Frame >
< Y B/D output wave (amplified) - 1 SF >
24
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< Z B/D output wave - 1 FRAME >
< Z B/D output wave (amplified) - 1 SF >
< X B/D output wave - 1 FRAME >
< X B/D output wave - amplified >
25
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ISM Mode
ISM Mode (Image Sticking Minimization Mode)
ISM Mode (Image Sticking Minimization Mode) What is ISM Mode?
If display the still image for a long time, module is damaged, so to avoid this phenomenon the brightness starts declining after 5 minutes display, and after 15 minutes, the brightness is decreased up to 20%.
Peak Brightness(%)
100 90 80 70 60 50 40 30 20 10 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TIME(minutes)
ISM operation condition 1. minimum deviation is 0.36% of the total screen size and it lasts for 5 minutes 2. Regardless of time, it does not operate if pattern deviation is under 0.36%
26
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Power PCB Voltage Adjustment

<SMPS Board>
TP5 GND When replacing PDP module & power board, Be sure to adjust Power Assy voltage.
VA Adjust TP6 VA VR8401
VS Adjust VR8501 TP3 GND
TP4 VS
DMM + +
PFC +
PFC 380V 1V VR801
1. PFC adjustment
-. Select 100% White Pattern signal and warm it up enough. -. Connect DMM with TP PFC+ and TP PFC (GND). -. adjust VR801 to 380V (within 1V ).
2. Va adjustment
-. Connect DMM + terminal with P814 #1 Pin. -. Turn VR8401 (Va Adj) to adjust the voltage on DMM to Va voltage value marked on panel bottomright label. (allowable error : 0.5V )
PFC PACK
3. Vs adjustment
-. Connect DMMs + terminal with P803 # 9 Pin. -. Turn VR 8501 (Vs Adj )to adjust the voltage on DMM to Vs voltage value marked on panel bottom-right label.
27
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Power Supply Section
Power Power & & no no Raster Raster
AC AC input input check check (220V) (220V)
Connection Connection Plug Plug with with set set
When When Main Main S/W S/W ON, ON, ST-BY ST-BY LED LED ON ON check check (RED) (RED)
AC AC Line Line Fuse Fuse check check
When When SUB SUB S/W S/W on, on, LED LED GREEN GREEN check check
PFC PFC Board Board R8301,R8302 R8301,R8302 R8303 R8303 OPEN OPEN check check
R8301,R8302,R8303 R8301,R8302,R8303 replacement replacement
R8538, R8538, R8539,R8540 R8539,R8540 OPEN OPEN check check
FAN FAN function function check check
5V 5V MONI, MONI, 5V 5V CTL CTL output output check check
VS, VS, VA VA PACK PACK Function Function check check
Controller Controller Board Board VS VS ON ON check check
Controller Controller Board Board replacement replacement
each each Connector Connector & & connection connection check check
28
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Sound Section
Connector Connector between between SP SP & set check & set check
IC601 IC601 (MSP3401) (MSP3401) check check
IC603 IC603 (LA4282) (LA4282) check check
Input Input jack jack check check (25Pin cable L,R input (25Pin cable L,R input check) check)
Sound Sound power power (P806A,B) (P806A,B) Cable connection Cable connection check check
Sound Sound terminal terminal Voltage Voltage check check (32V) (32V)
F8811 F8811 Fuse Fuse Open Open check check
Speaker Speaker connection connection line line check check
29
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Video Signal Section

Abnormal Abnormal screen screen
PC PC signal signal input input
IC501 IC501 (( JAGASM JAGASM check check ))
IC203 IC203 (( CXA2101 CXA2101 )) check check
IC901 IC901 (SII (SII 150 150 )) check) check)
IC406 IC406 (( ADV ADV 7123 7123 )) check check
P901 P901 (( 21 21 Pin Pin cable cable )) check check
IC404 IC404 (( FLI2220 FLI2220 )) check check
IC403 IC403 (( FLI2220 FLI2220 )check )check
IC201 IC201 (VPC3230 (VPC3230 )) check check Input Input jack jack & Connector & Connector check check
30
30/47
. One Point Service Guide

X CANVAS X CANVAS
No power
No power ( LED is not on in STST-BY) AC AC power power voltage voltage check check
normal
Main Main Power Power S/W S/W check check
F8301 F8301 Fuse Fuse (15A) (15A) check check F8301 F8301 Fuse Fuse (15A) (15A) replacement replacement F8302 F8302 Fuse Fuse check check
31
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OnOn-andand-off Disappearing or error while watching

X CANVAS X CANVAS
Intermittent image disappearing. LEDs green
normal
YCause Y-Boa Cause :: Y Y Boarrd d VR VR3 30 01 1 wavefo waveforrm m adjustment adjustment defe defec ctt YT Y-Boa Trroub oublleshoot eshootiing ng :: Y Y Boarrd d VR VR3 30 01 1A Adjust djust See See the the next next iinst nstrru uc cttiion( on(iimp mprroved oved s siin nc ce eD De ec c,200 ,2001 1))
32
32/47
Auto power off Automatic off as soon as power is on ( Protect )

X CANVAS X CANVAS
Automatic off after 2~3 seconds ( Protect )
normal
Cause : X X-Board internal IC Short
Troubleshooting: replace the defective XX-Board & DCC-DC Board *. Remove X Board power supply connector to check whether power is off.
X - Board
33
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Auto power off Automatic off as soon as power is on ( Protect )

X CANVAS X CANVAS
Automatic off after 2 3 seconds ( Protect )
normal
Cause : Y Board 220V Line Short
Troubleshooting : Y Board replacement *. Remove Y Board power supply connector to check Whether power is off.
34/47
Y - Board 34 LG Electronics/DND QA Gr
Address Bar(Vertical)
X CANVAS X CANVAS
Address Bar. (Gray Pattern reception)
Address Bar. ( Red Pattern reception )
X X-Boa Boarrd d COF COF Dri Drive ve IC IC c che hec ck k
X CANVAS
X-Board X-Board Connector Connector check check X-Board X-Board replacement replacement
Module Module (( Panel Panel )replacement )replacement
35
35/47
Address Bar(Vertical)
X CANVAS X CANVAS
Intermittent image disappearing. LED is green
image distorted (occurring twice a day)
X X-Boa d COF Drive ve IC k Boarrd COF Dri IC c che hec ck
X CANVAS
X-Board X-Board Connector Connector check check X-Board X-Board replacement replacement
Module Module (( Panel Panel )replacement )replacement
36/47
normal LG Electronics/DND QA Gr
36
Address Bar(Horizontal)
X CANVAS X CANVAS
One horizontal line in the top part
normal
Y YY-Boa &Y Y-Dri Drive ve Boa Boarrd d Conne Connec cto torr Boarrd d& Yc k che hec ck
Y-Drive Y-Drive Board Board (( Top Top )) Drive Drive IC IC check check
Y-Drive Y-Drive Board Board replacement replacement
37
37/47
X CANVAS X CANVAS
Single horizontal bar in the bottom
normal
X CANVAS
Y YY-Boa Y-Dri Drive ve Boa Boarrd d Conne Connec cto torr Boarrd d& &Y Y c che hec ck k
Y-Drive Y-Drive Board Board (( Bottom Bottom )) Drive Drive IC IC check check
38
38/47
X CANVAS X CANVAS
Image is on and off. LEDs green
normal
Y YY-Boa Y-Dri Drive ve Boa Boarrd d Conne Connec cto torr Boarrd d& &Y Y c hec ck che k
Y-Drive Y-Drive Board Board (( Top Top )) Drive Drive IC IC check check
39
39/47
X CANVAS X CANVAS
Green dot line on the screen
normal
VSC VSC Board Board & & Controller Controller Board Board Connector Connector check check
Controller Controller Board Board check check
Controller Controller Board Board replacement replacement
40
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Address Bar(Vertical) Address Bar ( Vertical ) & partial no-picture

X CANVAS X CANVAS
Central top 4/10 of the screen with vertical bar related related X-Board X-Board power power supply supply voltage voltage check check related related X-Board X-Board Connector Connector check check related related X-Board X-Board & & Controller Controller Board Board Connector Connector check check related related X-Board X-Board replacement replacement Module Module (Panel (Panel )) check check
41/47
Central top 4/10 of screen with no-picture
X CANVAS
normal
41

X CANVAS X CANVAS
Bottom left 3/10 of the screen with vertical bar Related Related X-Board X-Board power power supply supply voltage voltage check check Related Related X-Board X-Board Connector Connector check check Related Related X-Board X-Board & & Controller Controller Board Board Connector Connector check check Related Related X-Board X-Board replacement replacement
Bottom left 3/10 of the screen with no-picture
X CANVAS
Module Module (Panel (Panel )) check check
42
42/47
normal

X CANVAS X CANVAS
Bottom right 3/10 of the screen with vertical bar related related X-Board X-Board power power supply supply voltage voltage check check Related Related X-Board X-Board Connector Connector check check Related Related X-Board X-Board & & Controller Controller Board Board Connector Connector check check Related Related X-Board X-Board replacement replacement Module Module (Panel (Panel )) check check
43/47
Bottom right 3/10 of the screen with no-picture
X CANVAS
normal
43

X CANVAS X CANVAS
Central bottom 4/10 of the screen with vertical bar Related Related X-Board X-Board power power supply supply voltage voltage check check Related Related X-Board X-Board Connector Connector check check Related Related X-Board X-Board & & Controller Controller Board Board Connector Connector check check Related Related X-Board X-Board replacement replacement
Central bottom 4/10 of the screen with no-picture
X CANVAS

44/47
normal
44

X CANVAS X CANVAS
Top right 3/10 of the screen with vertical bar Related Related X-Board X-Board power power supply supply voltage voltage check check Related Related X-Board X-Board Connector Connector check check Related Related X-Board X-Board & & Controller Controller Board Board Connector Connector check check Related Related X-Board X-Board replacement replacement
Top right 3/10 of the screen with nono-picture
X CANVAS

45/47
normal
45

X CANVAS X CANVAS
Top left 3/10 of the screen with vertical bar Related Related X-Board X-Board power power supply supply voltage voltage check check Related Related X-Board X-Board Connector Connector check check Related Related X-Board X-Board & & Controller Controller Board Board Connector Connector check check Related Related X-Board X-Board replacement replacement
Top left 3/10 of the screen with nono-picture
X CANVAS

46/47
normal
46
Appendix
Model by market
Model name MN-60PZ10 MU-60PZ10 MP-60PZ10 MT-60PZ10 MZ-60PZ10 Market For Korea For N-America For Latin N-EU EU LG Zenith LG LG LG Input signal NTSC-M NTSC-M PAL-N/M,NTSC-M PAL,SECAM,NTSC-M,NTSC4.43 PAL,SECAM,NTSC-M,NTSC4.43 STB Input voltage 220V 120V 110~240V 110~240V 200~240V
U-COM adjustment mode Option No.

For Korea, Latin Option No. 1 2 3 4 5 For Europe Option No. 1 2 3 4 5 For China Option No. 1 2 Model MT-60PZ10 MT-60PZ10 Market China China System 4 system 4 system Remocon Language Chinese(K) English(E) Model MZ(MT)-60PZ10 MZ(MT)-60PZ10 MZ(MT)-60PZ10 MZ(MT)-60PZ10 MZ(MT)-60PZ10 Market EU(N-EU) EU(N-EU) EU(N-EU) EU(N-EU) EU(N-EU) System 4 system 4 system 4 system 4 system 4 system Remocon Language English(E) French(F) German(D) Spanish(S) Italian(I) Model MN-60PZ10 MU-60PZ10 MP-60PZ10 MP-60PZ10 MP-60PZ10 Market Korea America(Zenith) Brazil Latin Latin System NTSC NTSC 3 system 3 system 3 system Remocon NEC Zenith NEC NEC NEC Language Korean(K) English(E) Portuguese(P) Spanish(S) English(E)
47
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PRINTED CIRCUIT BOARD

MAIN(TOP)
POWER(TOP)
POWER(BOTTOM)
MAIN(BOTTOM)
CONTROL(BOTTOM) POWER PFC(BOTTOM) POWER VA(BOTTOM) POWER VS(BOTTOM)
A/V(TOP)
POWER CONTROL(TOP)
POWER CONTROL(BOTTOM) A/V(BOTTOM)
POWER MAIN(BOTTOM)

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LG Plasma TV Full Training Manual

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PDP(Plasma Display Panel ) Display

LG Electronics DND Division

Solid Liquid Gas Ion, Electron : The 4th State of Matter

Ex.) Lightning, Aurora, Nebula, Flames, Neon Sign, Solar core .

Plasma -The 4th State of Matter

2. What is Plasma Display Panel(PDP)?

2.What is Plasma Display Panel(PDP)?

(1) How does it work?

(2) The structure and mechanism of Panel

< Upper Panel >

< Lower Panel >

(3) Flow chart of a PDP fabrication

(Ag, Cu) (PbO)

Dielectric Layer (PbO)

Barrier Lib (130) (Sand Blasting) Phosphor layer (R, G, B)

Protection Layer (MgO)

(4) Advantages of PDP Display

(5) Comparison of Display devices

(6) Display Market Segments

PDA/Car Nav. Potable TV

FED PDP EL LCD CRT Projector Projection (Rear CRT/LCD)

(7) Usage of PDP Display

3. LG PDP Display(TV & MNT)

(1) PDP Display System Structure(1)

RGB-PC input(VGA,SVGA) RGB-DTV(480P/720P/1080i)

External Input (Right-Audio Left-Video Component Audio

Audio Input Right - Left RGB-PC/DTV

COMPONENT ( 480i /480P/720P/1080i ) DVD / DTV INPUT

DVD ( 480i / 480P )

Composite Video (Input output)

Set Top Box ( HD STB )

MN-40PA10 (PDP) connection

MN-40PA10 RN-BA10(Analog STB)

RGB-PC input (VGA, SVGA)

RGB-PC / DTV output

COMPONENT 2 ( 480P/720P 1080i )

Set Top Box ( HD STB )

Component 1 ( 480i input )

input1,2 (R-voice, L-image)

(2) Accessories(Option Items)

Wall Mount(Fix) (AP-40WA10)

Desk Top Stand(AP-40DA10)

Description Ceiling Mounting Bracket

AP-40DA10 Speaker AP-40SA10

Wall Mounting Bracket

AP-40WA10 Speaker Stand AP-40SA10D

Tilt Wall Mounting Bracket

AP-40WA20M Floor Type Speaker Stand AP-40SA10F

Floor Type Stand

(3) External Connection Terminals

Terminal RGB IN/Control External SPK AC Input

Cord Length 3000 mm 5000 mm 2500 mm

(+) R (-) (+) L (-)

R A L Video External Input

DVD In/DTV In2

(+) R (-) (+)L (-) Ext. SPK(8)

(4) Fixing Points

D/T,F/S Fixing Points

D/T,F/S Fixing Points

(5) EXPLODE VIEW

5-2)SET TOP BOX ASSY

5-3) PSU & VSC Board