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Qafco V

Steering a Major Fertilizer Project to Completion


Gianluca Aliotta

Commercial Development Manager Gas Monetization Saipem S.p.A. e-mail: gianluca.aliotta@saipem.com

Table of Contents

Introduction Scope of Work Technology Scheme & Design Approach Contractual Scheme & Execution Approach

Qafco V Steering a Major Fertilizer Complex to Completion

Introduction
Saipem Leadership in the Fertiliser Sector Trend on Highest Capacity Ammonia/Urea Complexes
Single Train
Design Record 3250 T/D 3719 T/D

Two Trains
Design Fertinitro 2x2200 T/D Design Omifco 2x2530 T/D Design 3850 T/D

Single Train
Revamp Target 4200 T/D

Snamprogetti 5000+ T/D


Design ready, based on well proven process layout scheme as well as proven and referenced design for all major critical machines and equipments

Profertil, Argentina Engro, Pakistan Qafco 5 & 6, Qatar Matix, India Fertinitro, Venezuela Omifco, Oman Profertil, Argentina EPC In operation since 2000 EPC In operation since 2001 In operation since 2005 EPC & EPCS First Start-up 2010

Snamprogetti 5000+ T/D Same performance with one train as two worlds largest two trains complex with many savings

Qafco V Steering a Major Fertilizer Complex to Completion

Introduction
Ammonia & Urea World Scale Project

Location: Mesaieed, Qatar


Qafco5 + Qafco 6 plants area Existing Qafcos Plants

Qafco V Steering a Major Fertilizer Complex to Completion

Project Scope of Work


Process Units
Ammonia Urea Synthesis Urea Granulation UF85 2 x 2300 (MTPD) 1 x 3850 (MTPD) 1 x 3850 (MTPD) 1 x 85 (MTPD)

U&Os
Power & Steam Generation SW / CW Potable water BFW Desalination Water Plant Instrument air 200 (MVA) / 840 (T/H) 125,000 (M3/H) / 64,000 (M3/H) 36 (M3/H) 840 (M3/H) 225 (M3/H) 10,390 (NM3/H)

Qafco V Steering a Major Fertilizer Complex to Completion

Project Scope of Work

U&Os
Solid Urea Storage Solid Urea Handling Facilities Liquid Ammonia Storage & Pumping Facilities Ammonia Loading System Extension of the existing berth of Jetty no 1 1 x 100,000 (MT) 1 x 1000 (MTPH) 2 x 50,000 (MT) 1 x 1000 (MTPH) 5,000 to 70,000 (DWT)

Qafco V Steering a Major Fertilizer Complex to Completion

Project Scope of Work QAFCO-V Site 2 Ammonia Plants Cogen2 Plant 1 Urea Plant

Sea Water Cooling Unit

Urea bulk Hall

Qafco V Steering a Major Fertilizer Complex to Completion

Project Scope of Work QAFCO Existing Facilities Site

Jetty Expansion Ammonia Storage

Cogen 1

Qafco V Steering a Major Fertilizer Complex to Completion

Project Scope of Work MAIN QUANTITIES


Description Buildings Earth Movement R.C. Concrete Concrete Paving Piping Steel Structures Equipment/Packages Electrical Cables Instrument Cables Insulation Painting U/m Nr. m3 m3 m2 Tons Tons Tons km km m2 m2 Quantity 12 2.250.000 120.000 163.000 23.200 33.000 54.000 2.850 3.660 262.000 713.000

Qafco V Steering a Major Fertilizer Complex to Completion

Technology Scheme & Design Approach

AMMONIA: UREA: GRANULATION: UF85:

HALDOR TOPSOE A/S SNAMPROGETTITM UFT PERSTOP

Qafco V Steering a Major Fertilizer Complex to Completion

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Technology Scheme & Design Approach


Haldor Topsoe A/S Ammonia Process

Qafco V Steering a Major Fertilizer Complex to Completion

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Technology Scheme & Design Approach SnamprogettiTM Urea Process


VACUUM SYSTEM

WWT

CARBON DIOXIDE

AMMONIA

UREA SOLUTION

HIGH PRESSURE SECTION


TO LP SECTION

MEDIUM PRESSURE SECTION

LOW PRESSURE SECTION

VACUUM SECTION

FEED

PC AS BFW

WASTE WATER TREATMENT SECTION


Qafco V Steering a Major Fertilizer Complex to Completion
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Technology Scheme & Design Approach

UFT Granulation Process

Qafco V Steering a Major Fertilizer Complex to Completion

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Contractual Scheme & Execution Approach

Contractual SoW Contractual Mode Awarded to Consortiums Leader

EPCC LSTK Saipem / HDEC (as Consortium) Saipem

Qafco V Steering a Major Fertilizer Complex to Completion

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Contractual Scheme & Execution Approach

Activity License & Basic Engineering Design Detailed Engineering Procurement Construction Commissioning & Start-up

by

Saipem

HDEC Saipem

Qafco V Steering a Major Fertilizer Complex to Completion

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