PILE FOUNDATION ESTIMATION BASED ON COLUMN REACTION AND PILE LOADING TEST

Column reaction based on Main Building Calculation of Main Building Foundation, drawing number 50 F296S TG01 and Boiler House calculation of boiler House Foundation, drawing number 50 F296S TG 03. The result force on top of plinth Main building foundation A4 and D3 is listed table 1 and table 2.

Table 1 Design Force of Foundation A4 Shear X -2 0 0 -1 -1 0 0 Shear Y 17 305 -58 79 205 9 9 Axial -2634 -3161 162 -7000 -2348 -1181 -1181 Moment X -811 -758 220 -966 -1713 -51 -51 Moment Y 0 0 0 0 0 0 0 Condition Vxmax Vymax Nmin Nmax Mxmax Mymax Mymax

Note : Force in kilo Newton (kN)

Table 2 Design Force of Foundation D3 Shear X 0 0 0 6 0 0 -1 Shear Y -1131 -1066 -14 -506 -137 -137 -949 Axial -15945 -20576 593 -10197 -2371 2371 -7193 Moment X -1021 -1261 112 -479 -233 -233 -2061 Moment Y 0 0 0 0 0 0 0 Condition Vymax Nmax Nmin Vxmax Mymax Mymax Mxmax

Note : Force in kilo Newton (kN)

And the result force on top of plinth Boiler House foundation K1G5 and K3G5 is listed in table 3 until table 6.
Table 3 Design Force of Foundation K1G5 earthquake is not Considered Axial 12050 7000 16050 12050 12050 12050 15000 Moment X 0 0 0 0 0 0 0 Moment Y 0 0 0 0 0 0 0 Shear X 0 0 0 0 0 0 0 Shear Y -1300 0 -2600 -1300 -1300 -1300 -2600 Condition Dkcon Nkmin Nkmax Mkxmax Mkymin Vkxmax Vkymin

Note : Force in kilo Newton (kN)

Table 4 Design Force of Foundation K1G5 earthquake is Considered Axial 4700 19700 4700 4700 4700 19700 Moment X 0 0 0 0 0 0 Moment Y 0 0 0 0 0 0 Shear X 0 0 0 0 0 0 Shear Y -3400 -1300 -1300 -1300 -1300 -1300 Condition Nkmin Nkmax Mkxmax Mkymin Vkxmax Vkymin

Note : Force in kilo Newton (kN)

Table 5 Design Force of Foundation K3G5 earthquake is not Considered Axial 14475 Moment X 0 Moment Y 0 Shear X 0 Shear Y 0 Condition Nkmax

Note : Force in kilo Newton (kN)

Table 6 Design Force of Foundation K3G5 earthquake is Considered Axial 16700 Moment X 0 Moment Y 0 Shear X 0 Shear Y 0 Condition Nkmax

Note : Force in kilo Newton (kN)

For pile capacity based on loading test PT Wijaya Karya at PLTU Pacitan CFSPP 2x315 MW East Java, Indonesia.
Table 7 Summary type of loading test, diameter and depth of pile Test No. 1 2 3 4 5 6 7 8 9 10 11 12 Area 5 Area 2 Area 1 Location Pile No TP (S1) TP (S2) TP (S3) TP (S4) TP (S5) TP (S6) TP (S7) TP (S8) TP (S9) TP (S1) TP (S2) TP (S3) Type of Test Axial Axial Axial Axial Axial Axial Lateral Lateral Lateral Axial Axial Axial Diameter (mm) 500 500 500 500 500 500 500 500 500 500 500 500 Depth (m) 20.5 20.8 21.3 20.0 20.2 20.0 21.5 20.5 20.5 17.1 17.6 16.5

In estimating the number of piles that will be used, it can be done by comparing a axial and lateral force at columns with a of allowable pressure piles diameter 500 mm. For the other foundations of an unknown force can use interpolation approach.

Figure 1 Interpolation Approach

1. Main Building Use equation below

from the calculation due to axial force and lateral force then taken the maximum value.

Table 8 Number of piles at Foundation A4 Foundation Area axial lateral 17.6 17.6 Force 700 30.5 Allowable pressure 150 13.75 Number of Piles 5 3

Table 9 Number of piles at Foundation D3 Foundation Area axial lateral 36.96 36.96 Force 2057.6 113.1 Allowable pressure 150 13.75 Number of Piles 14 8

And use the interpolation approach, the number of piles the other foundations are list table 10.

Table 10 Number of piles at sample foundation Sample of Foundations Direction axial lateral axial lateral axial lateral axial lateral axial lateral Foundation Area 11.56 11.56 34.5 34.5 26.88 26.88 34.22 34.22 46.86 46.86 Number of Piles 1.84 0.34 12.57 7.46 9.01 5.10 12.44 7.38 18.35 11.30

1/A-1

B-1

B-4

B-9

C-9

Based on table 10 it can be concluded the number of piles for all foundation as in table 11 and figure 1 and the total of piles of main building foundations are 996 pieces.
Table 11 Number of piles matrix D C B 3/A 2/A 1/A A As 14 14 13 2 2 2 2 1/ 01 14 14 0 6 6 2 5 1 14 14 8 6 6 2 5 2 2 5 3 14 14 13 14 14 9 14 14 9 14 14 13 14 14 13 6 6 3 5 6 2 5 7 14 14 13 6 6 2 5 8 18 18 12 6 6 2 5 9 14 14 13 6 6 2 5 10 14 14 13 6 6 2 5 11 2 5 12 14 14 13 14 14 9 14 14 9 14 14 13 14 14 13 6 6 2 5 15 2 5 16 14 14 13 6 6 2 5 17 13 6 6 2 5 18

GENERATOR & TURBINE 2 5 4 2 5 5

GENERATOR & TURBINE 2 5 13 2 5 14

Figure 1 Main Building Number of pile based on Calculation sheet

2. Boiler House Use equation below

from the calculation due to axial force and lateral force then taken the maximum value.
Earthquake is not considered Table 12 Number of piles at Foundation K1G5 Foundation Area axial lateral 49 49 Force 1605 260 Allowable pressure 120 11 Number of Piles 14 24

Table 13 Number of piles at Foundation K3G5 Foundation Area axial lateral 38.44 38.44 Force 1447.5 0 Allowable pressure 120 11 Number of Piles 12 0

And use the interpolation approach, the number of piles the other foundations are list table 14.
Table 14 Number of piles at sample foundation Sample of Foundations Direction axial K6G1 lateral axial K5G1 lateral axial K4G1 lateral axial K3G1 lateral axial K3G3 lateral axial K5G4 K4G4 lateral axial Foundation Area 52.2 52.2 48.16 48.16 25 25 12.96 12.96 4.84 4.84 17.64 17.64 29.16 Number of Piles 13.77 30.80 13.27 21.76 10.39 1 3.5 6.3 1.3 2.3 9.8 17.4 4.8

Sample of Foundations

Direction lateral axial

Foundation Area 29.16 60.84 60.84 29.16 29.16 7.92 7.92

Number of Piles 8.5 8 14.1 16.6 29.3 2.2 3.8

K1G4

lateral axial

K4G3

lateral axial

Around K2G4

lateral

Earthquake is considered

Table 15 Number of piles at Foundation K1G5 Foundation Area axial lateral 49 49 Force 1970 340 Allowable pressure 150 13.75 Number of Piles 14 25

Table 16 Number of piles at Foundation K3G5 Foundation Area axial lateral 38.44 38.44 Force 1670 0 Allowable pressure 150 13.75 Number of Piles 12 0

And use the interpolation approach, the number of piles the other foundations are list table 17.
Table 17 Number of piles at sample foundation Sample of Foundations Direction axial K6G1 lateral axial K5G1 lateral axial K4G1 lateral axial K3G1 K3G3 lateral axial Foundation Area 52.2 11.56 48.16 48.16 25 25 12.96 12.96 4.84 Number of Piles 13.74 32.2 12.97 22.76 8.59 1 3.5 6.5 1.3

Sample of Foundations

Direction lateral axial

Foundation Area 4.84 17.64 17.64 29.16 29.16 60.84 60.84 29.16 29.16 7.92 7.92

Number of Piles 2.4 9.6 18.2 4.7 8.9 7.8 14.7 16.3 30.7 7.8 14.7

K5G4

lateral axial

K4G4

lateral axial

K1G4

lateral axial

K4G3

lateral axial

Around K2G4

lateral

Based on table 14 and table17 it can be concluded the number of piles for all foundation as in table 18 and figure 2 and the total of piles of Boiler House foundation are 425 pieces.
Table 18 Number of piles Matrix

AS K6 K5 K4 K3 K2 K1

G1 32 23 11 7 7 7

G2

G3

G4 7 18

G5

G6 32 23

G7

31 12 25 25

31 12 25

11 7 7 7

15

25

Figure 2 Boiler House Number of pile based on Calculation sheet

10

3. Central Control Building (CCB) And use the interpolation approach from Main Building calculation, the number of piles Central Control Building (CCB) foundations are list table 19.
Table 19 Number of piles at sample foundation Sample of Foundations Direction axial H1 lateral axial G1 lateral axial B1 lateral Foundation Area 18.49 18.49 9.61 9.61 13.69 13.69 Number of Piles 5.08 2.49 0.92 0.26 2.84 1.00

Based on table 19 it can be concluded the number of piles for all foundation as in table 20 and figure 3 and the total of piles of Central Control Building foundation are 50.
Table 20 Number of piles Matrix

AS H G F E D C B A

1 6 2 2 2 2 2 3 2

2 3 2 2 2 2 2 3 2

3 2 2 2 2 2 2 3 2

4 2 2 2 2 2 2 6 2

11

Figure 3 Central Control Building Number of pile based on Calculation sheet

12

4. Chimney Use equation below

from the calculation due to axial force and lateral force the number of piles at Chimney from Raft Foundation of Chimney Calculation 50-F296S-TG04.
Table 21 Number of piles at Chimney Foundation Force axial lateral 14648.5 260 Allowable pressure 150 13.75 Number of Piles 98 46

Based on table 21 it can be concluded total of piles of Chimney foundation are 98 pieces and shown in figure 4.

5. T/G Pedestal From the dimension of pedestal, density of concrete 2.4 ton/m3 and 6400 kN axial force, the number of piles at T/G Pedestal.

Use equation below

Table 22 Number of piles at T/G Pedestal Foundation Force axial lateral 6697.24 0 Allowable pressure 150 13.75 Number of Piles 45 0

Based on table 22, it can be concluded total of piles of T/G Pedestal foundation are 15 pieces and shown at figure 1.

13

P98

Figure 4 Chimney Foundations

Number of pile based on Calculation sheet

14

15