GENOS

The origin of gene, from Greek genos meaning race, offspring, origin (pronounced as in generous)

Global Ef cient No.1 Standard

TATUNG-OKUMA Co., Ltd.

352 Shi-Tong Rd., San-Hsia, 237, Taipei County, Taiwan Tel: (886)2-8676-8678 Fax: (886)2-8676-7961 Website: www.tatung-okuma.com.tw E-mail: toc@sansha.tatung.com.tw

2010.12

New

GENOS SERIES
L250

High qualitystabilityproductivity Abundant spec variations

Global CNC Lathes

L250E

STD+M,MY

STD+M,MY

L400 L400E

STD+M,MY,MW STD+M,MY

High quality, Easy to use, Simple machine structure

Main spindle
High speed, high rigidity gearless spindle minimizes vibration and heat.

X , Z-axis

Basic structure

100 spindle specs (GENOS L250/L200-M)

Spindle speed: 4,500 min-1 Output: VAC 7.5/5.5 kW (10/7.5 hp) (30 min/cont) Torque: 85 Nm (62 ft-lbf)

Rapid traverse (X:20 m/min, Z:25 m/min)

Tailstock
MT N0.5

High-rigidity and Hardened rectangular slideways. Preloaded Ball-screw for minimal Thermal De ection.

120 spindle specs (GENOS L400/L300-M)

Spindle speed: 3,000 min-1 Output: VAC 11/7.5 kW (15/10 hp) (30 min/cont) Torque: 417 Nm (307 ft-lbf)

Turret
V8, V12(option)

Rugged tailstock with 90mm quill.

OSP P200L-R
NC Turret (option) Compact turret with a servo motor drive and 3-piece coupling clutch.(index time 0.3sec)

Bed

Accuracy (example)

Surface roughness
Solid cast iron provides superior rigidity, long service life and minimal thermal deviation.

Material: BSB

Roundness

0.6 m 2,000 min-1(rpm)

1.0 m 1,500 min Material: BSB

-1

User-freindly latest controller with advanced machining applications.

Greater efciency with variable functions

M Funtion (M) Turret
Compact turret with PREX motor Rigid multitasking V12 NC turret 0.1 sec/index

W-axis / sub-spindle (MW)

Milling tool spindle (GENOS L200-M)

Spindle speed: 6,000 Output: PREX 4.0/1.8 kW (25 min/cont) Torque: 15 Nm (11 ft-lbf) min-1
4.0 kW (25 min) 20 10 5 2 4,500 2,500 1,500 1.8 kW (cont) 4 2

80 spindle specs (GENOS L300-MW)

Spindle speed: 6,000 min-1 Output: VAC 7.5/5.5 kW (10/7.5 hp) (30 min/cont) Torque: 48 Nm (35 ft-lbf)

L/M 12 tools VDI quick-change tooling system Axial tooling system

200 100 7.5 kW (30 min) 5.5 kW (cont) 10 5 2 1 1,500 50 100 500 1,000 4,000 6,000 0.5

15 Nm (25 min) 11 Nm (cont)

Torque

Output

1 0.5

Torque

50 20 10 5

Nm

kW

Nm

kW

1 50 100

635

Spindle speed min-1

500 1,000 2,000 4,000 6,000 3,000 5,000

Spindle speed min-1

C-axis

Fast, high-precision C-axis headstock 200min-1 high-speed traverse

Milling tool spindle (GENOS L300-M)

Spindle speed: 4,500 min-1 Output: PREX 7.0/3.3 kW (30 min/cont) Torque: 24 Nm (18 ft-lbf)
40 7 kW (30 min) 30 8

Turret

Positioning accuracy 0.015 Repeatability 0.007

Sub-spindle (Built-in)

Compact milling spindle uses high With these sub-spindle speci cations, power, high torque PREX motor for front and back machining can be done much faster multitasking operations. on a single lathe. Interference is not a worry even in back face machining Radial tooling system with a multitasking V12 radial turret.

Output

48 Nm 35 Nm

Torque

Output

24 Nm (30 min) 20 14 Nm (cont) 10 3.3 kW (cont)

Spec extensions
Model
GENOS L250/250E GENOS L200-M/L200E-M GENOS L400/L400E GENOS L300-M/L300E-M

Nm

kW
2 2,220 2,820 1 4,000

Spindle A2-6 [7.5/5.5 kW] (10/7.5 hp) A2-8 [11/7.5 kW] (15/10 hp)

L200-M / L300-M Machining capacity (example)

5 500 1,000

Maximum machining length 290/500 225/380 500/1,100 450/1,060

Optional specs ( available) Multitasking Sub-spindle Y axis (M fuction) (W axis)

Endmill 13 [20] Drill 13 [14] carbide drill M10XP1.5 [M16XP2.0] TAP Workpiece : S45C [ ]:L300-M
Y-axis (MY)

2,000

3,000

MY

MW

Spindle speed min-1

MY

Basic structure for

A variety of milling operations can be accommodated with high-accuracy, widerange Y-axis travel using a double slide system. Achieves complete multitasking with a single chucking.

-X

ax i

s+

Y-axis

L250/E M GENOS L200/E-M GENOS GENOS L400/E M GENOS L300/E-M

* Max machining length becomes 150 mm

ax

is

Ys ax

is +

With the GENOS L series you can machine workpieces like these.
OP-II

Travels GENOS L200-MY: 80 mm

GENOS L300-MY : 100 mm (+50 to -50) MY structure

OP-I

STD Spec.

{
M

(+30 to -50)

MY

MW

Line-up High Productive Automatic System

Loader

CNC for the New Era OSP-P200L

Okuma Sampling Path Control

An OSP / Windows Collaboration Touch panel

Data can be directly manipulated, greatly improving operability. High-durability panel is resistant to dirt and scratching

USB ports
2 ports are standard. Various devices can be connected for each purpose, including USB memory to transfer large program le and bar code reader for production management.

Ethernet
Machining programs can be downloaded and uploaded from and to server via Ethernet that is standard equipment.

USB

Bar-code reader

FD, CD-R drive

Digital caliper

USB memory

Ethernet
L250 1 set+ gantry loader (1M 1L system) L250 2 sets+ gantry loader (2M 1L system)

Loader Specs Example 1-machine/1-loader cell

6
Gauge Loader

PC

2-machines/1-loader cell
Parts turnover

* Connection devices sold separately.

Work table

2-machines/2-loaders cell

Gantry loader specication

Workpiece: 120x80L Weight for ange: 3kg shaft: 2kg

The advanced architecture

Windows and Real-Time OS on a single high-performance NC computer synergistically improve operation. For example, with the Collision Avoidance System for collision-free machining, the time from detection of a collision (processed on Windows) to machine stoppage (processed on Real-Time OS) is only 0.01 seconds. At a speed of 12 m/min, hairbreadth stops with a stopping distance of less than 2 mm are possible.

A high-performance NC
computer in a at panel
Gives high reliability for machine control and data protection in harsh environments. Main memory with ECC Vibration proof hard disk drive

Work table specication

Pallet set: 6~10P Workpiece Size: 20~150mm Stack Hight: 350mm

Windows-based Applications

Machine Control Function Real-Time OS

Barfeeder

Windows

High Performance NC Computer Ethernet USB Servo Link Device Net

Windows is a registered trademark of Microsoft Corporation in the United States and other countries. Ethernet is a registered trademark of Fuji Xerox Co., Ltd. DeviceNet is a trademark of Open DeviceNet Vendors Association.

Bar size
L250 / E L200 / E-M L400 / E L300 / E-M 50mm (Max) 50mm (Max) 68mm (Max) 68mm (Max)

* Above specs. to discuss with our sales engineer.

Hi-tech Okuma mechatronics for advanced machining applications

Variable spindle speed control Reduce machining chatter
Holds down machining chatter as spindle speed is periodically changed and resonance points change, when cutting large, thin workpieces or small-diameter, long workpieces.
Actual speed

(Optional)

Real 3-D simulation

(Optional)

Interactive operations
Part shape

Advanced One-Touch IGF-L (Optional)

Machining process

Live-performance machining
In all operating modes (auto, MDI, manual, etc), the cutting conditions are displayed in real time. Switching between solids, section views, transparent models, and performing machining simulation (dry runs with the machine locked) lets you check part program accuracy.

Auto process decide

Advanced run

Spindle speed

Commanded speed

Time

L/D = 18 is machined without steadyrest

23 410

Part program create

Part program
N0100 N0101 N0102 N0103 N0104 N0105 N0106 : G97 S413 M41 M03 M08 G00 X108 Z105.2 T010101 G96 S140 G85 N0104 D8 F0.35 M85 G83 G01 X50.4 Z100 X100

Part program create

Solid view

Process edit

After simple cutting data inputs (interactively), the required machining processes are determined and a part program is created (automatically).

Advanced run
8
Section view Transparent view

To run the machine directly from the interactive part program screen. When a problem is detected it can be quickly corrected and checked, speeding up rst part machining.

One touch editing

G/M programs can be edited with a single touch on the shop oor. Editing can be started immediately by moving the cursor to the program execution block or the block that produced an alarm during machining in automatic operation mode.

Directly change cutting conditions for each process with this process sheet

Tables make it easy to make mid-cycle or individual process starts

Continuous run

Mid-cycle start ( nishing repeated)

Individual run (machining repeated with this tool only)

Machine Specications
Item Spec extension Capacity Model name Swing over bed Swing over cross slide Max turning dia Max work length Travels X axis Z axis Y axis W axis C axis Spindle Spindle speed Speed ranges Spindle nose Spindle bore dia Front bearing dia Sub-spindle Spindle speed Speed ranges Spindle nose Spindle bore dia Front bearing dia Turret Type No. of tools OD tool shank ID tool shank dia Turret indexing time Milling tool Spindle speed Speed range Feedrates Rapid traverse (X, Z) Rapid traverse (Y) Rapid traverse (W) Rapid traverse (C) Feedrate (X, Z, Y) Tailstock Tailstock quill diameter Tapered bore type Quill travel Motors Main spindle (30 min/cont) Sub-spindle (30 min/cont) Milling tool spindle Axis drive (X) Axis drive (Z) Axis drive (Ys) Axis drive (W) Coolant pump motor Machine size Height Floor space Weight (with CNC) CNC Speci cations are subject to be changed without prior notice. mm kW kW kW kW kW kW kW kW mm mm kg 1,624 1,652 1,592 2,800 1,569 2,075 1,550 3,700 1,624 1,752 1,592 2,800 OSP-P200L 2.2 3.0 0.18 1,569 2,075 1,550 3,700 2,017 1,752 1,590 3,700 2,017 2,075 1,550 4,600 1,740 2,280 1,800 4,600 1,934 3,537 2,155 6,400 1,740 2,280 1,800 4,600 1,934 3,537 2,155 6,400 OSP-P200L [ ]: Optional Speci cations m/min m/min m/min min-1 {rpm} mm/rev mm 55[op] MT.4[op] (revolving center) 80 [op] 90 MT.5 (revolving center) 100 0.001~1,000.000 PREX 4.0/1.8 (25 min/cont) 3 3 3 3.0 3.5 0.18 2,210 2,280 2,175 5,500 2,395 3,537 2,393 7,300 1,852 3,031 1,856 5,300 90 MT 5 (revolving center) 100 90 MT 5 (revolving center) 100 MT 5 (revolving center) MT 4 (built-in center) MT 5 (revolving center) 100 VAC 11/7.5 [VAC 15/11] PREX 7.0/3.3 (30 min/cont) 3.0 3.5 2.8 3.0 3.5 2.2 VAC 7.5/5.5 Built_in 90 MT 4 (built-in center) MT 5 (revolving center) MT 4 (built-in center) C: 200 mm mm sec min-1 {rpm} mm mm V8 [V12] Turret / Hydraulic 8 [12] 25x25 40 [32] 0.8 [0.3/NC] X: 20Z: 25 Y: 10 mm mm min-1 {rpm} min-1 {rpm} mm mm mm mm mm mm mm mm 4,500 In nitely variable JIS A2-6 66 100 V12 Turret / NC 12 20x20 32 0.1 6,000 (standard radial mill/drill holder: 5,000) In nitely variable X: 20, Z: 25 0.8 [0.3/NC] X / Z: 20 C: 200 0.001~1,000.000 X: 20, Z: 25 X / Z: 20 0.1 4,500 In nitely variable X: 20, Z: 25 Y: 10 X / Z: 20 X: 20, Z: 25 W: 25 V8 [V12] Turret / Hydraulic 8 [12] 25x25 40 0.2 0.3 V12 Turret / NC 12 330 290 160 (20+140) 520 [470] 360 (0.001 increments) 3,000 In nitely variable x 2 auto ranges (coil switching) JIS A2-8 80 120 6,000 In nitely variable 140 at 53 80 245 400 280 [210] 500 220 380 165 (65+100) 245 80 (+30~-50) 400 Size GENOS L250 L250 L250E L200-M 450 300 200 220 380 390 [310] 500 220 (195+25) 520 300 410 [330] 1,100 230 (205+25) 1,144 360 (0.001 increments) 450 235 (150+85) 520 1,060 235 (150+85) 1,144 450 100 (+50~-50) 450 235 (230+5) 1,050 370 8-inch GENOS L200-M L200E-M L200-MY L200E-MY L400 GENOS L400 L400E L300-M L300E-M 520 230 300 1,050 150 225 (195+30) 460 520 170 10-inch GENOS L300-M L300-MY L300E-MY L300-MW

10

11

VAC7.5/5.5 [VAC 11/7.5]

GENOS L250 / L200-M

GENOS L400 / L300-M

Machine Specications
Model Speci cations Spindle Turret Milling tool Tailstock (Hydraulic) Dead quill Standard accessories Standard Speci cations CNC
L250E L200-M L200E-M L200-MY L200E-MY C T C T T C A2-6 4500 min-1 VAC7.5/5.5 kW (10/7.5 hp) (30 min/cont) V8 (Hyd.) M-V12 axial (NC) 45~6000 min-1 PREX 4/1.8 kW (25 min/cont) MT 4 MT 5 MT 5 MT 5 Coolant system, work lamp, full enclosure shielding, jack screws, washers, hand tools Door interlock Lube monitor OSP-P200L

Machine Specications
L250

L400E L300-M L300-MY L300E-MY L300-MW L300E-M C C T C T C T C A2-8 30~3000 min-1 VAC 11/7.5 kW (15/10 hp) (30 min/cont) 140 at~6,000 min-1 VAC 7.5/5.5 kW M-V12 radial (NC) V8 (Hyd.) M-V12 axial (NC) 45~4,500 min-1 PREX 7/3.3 kW (30 min/cont) Dead MT 5 Built-in MT 4 Dead MT 5 Built-in MT 4 Dead MT 5 Built-in MT 4 Manual Manual Manual Manual Manual Manual tow-along tow-along tow-along Standard accessories Coolant system, work lamp, full enclosure shielding, jack screws, washers, hand tools Standard Door interlock speci cations Lube monitor CNC OSP-P200L Model Speci cations Spindle Sub Spindle (30 min/cont) Turret Milling tool Tailstock (Hydraulic) quill Movable tailstock T

L400 C

Chucking / Tooling Kit Specications

Machine type Hydraulic solid chuck Standard soft jaw A Standard soft jaw B Tailstock center (MT) OD toolholder l OD toolholder ll OD toolholder A (-M,MY) OD toolholder B (-M,MY) OD toolholder C (-M,MY) ID toolholder base H40 ID toolholder base H32 (-M,MY) Boring bar sleeve 12-H40 Boring bar sleeve 16-H40 Boring bar sleeve 20-H40 Boring bar sleeve 25-H40 Drill sleeve MT2-H40 Drill sleeve MT3-H40 Drill sleeve MT2-H32 (-M,MY) Radial drill / mill unit Axial drill / mill unit Dummy holder VDI tooling ST 3pcs/ST 3pcs/ST ST ST ST ST ST ST ST ST PC PC PC PC PC PC PC ST ST ST L250 8" 3 1 0 2 L250E 8" 3 1 1(NO.5) 0 2 L200-M 8" 3 1 2 2 1 3 2 (H32) 2 (H32) 2 (H32) 2 (H32) 1(H32) 1 2 3 L200E-M 8" 3 1 1(NO.5) 2 2 1 3 2 (H32) 2 (H32) 2 (H32) 2 (H32) 1(H32) 1 2 3 L200-MY 8" 3 1 2 2 1 3 2 (H32) 2 (H32) 2 (H32) 2 (H32) 1(H32) 1 2 3 L200E-MY 8" 3 1 1(NO.5) 2 2 1 3 2 (H32) 2 (H32) 2 (H32) 2 (H32) 1(H32) 1 2 3

Chucking / Tooling Kit Specications

Machine type L400 Hydraulic solid chuck ST 10" Standard soft jaw A 3pcs/ST 3 Standard soft jaw B 3pcs/ST 1 Tailstock center (MT) ST 1(NO.5) OD toolholder l (STD,MW) ST OD toolholder ll (STD,MW) ST 2 OD toolholder A (-M,MY) ST OD toolholder B (-M,MY) ST OD toolholder C (-M,MY) ST ID toolholder base H40 4 ST (STD,MW/main) ID toolholder base H40 ST (STD,MW/sub) ID toolholder base H40 (-M,MY) ST Boring bar sleeve 12-H40 PC 2 Boring bar sleeve 16-H40 PC 2 Boring bar sleeve 20-H40 PC 2 Boring bar sleeve 25-H40 PC 2 Boring bar sleeve 32-H40 PC Drill sleeve MT2-H40 PC Drill sleeve MT3-H40 PC 1 Drill sleeve MT2-H40 (-M,MY) PC Radial drill / mill unit ST Axial drill / mill unit ST Dummy holder ST VDI tooling

L400E 10" 3 1 1(NO.4) 2

4 2 2 2 2 0 1

4 2 2 2 2 0 1

L300-MW L300-M L300E-M L300-MY L300E-MY main 10" sub 6" 10" 10" 10" 10" 3 3 3 3 3 3 1 1 1 1 1 1 1(NO.5) 1(NO.4) 1(NO.5) 1(NO.4) 3 1 2 2 2 2 2 2 2 2 1 1 1 1

3 2
13

12

2 2 2 2 1

3 0 2 2 2 2 1 1 2 3

3 0 2 2 2 2 1 1 2 3

3 0 2 2 2 2 1 1 2 3

3 0 2 2 2 2 1 1 2 3

0 2 2 2 2 1 2 2 3

Optional Specications
Spindle speed Main motor Turret Hydraulic power chuck 2000 min-1 (A2-6) 3000 min-1 (A2-6) 6000 min-1 (140) High-power spindle VAC 11/7.5 kW (30 min/cont) V12 (Hyd.) V8,V12 (NC) 10" Solid chuck 8",10" Hollow chuck Soft jaws, Hard jaws Coolant pump 0.8 kW Spindle thru coolant Mist collector Coolant sludge prevention Oil skimmer specs Sub-tank Chip conveyor Side, rear, hinged L, H Chip bucket Air blower (blast) Chuck air blower Turret air blower Thru-spindle air blower Tailstock air blower Auto front door Bar feeders Parts catcher Loader

Optional Specications
Spindle speed Main motor 3800 min-1 (A2-8) High-power spindle VAC 15/11k W (30 min/cont) Turret V12 (Hyd.) V8,V12 (NC) Hydraulic power chuck 12" Solid chuck 10",12" Hollow chuck 6" Hollow chuck Soft jaws, Hard jaws Chuck auto open/close con rm MW spec is standard Chucking miss detection Chuck high/low pressure switch Re-gripping Work stopper in spindle Touch Setter M(manual) Auto tailstock quill Tailstock thrust high/low switch Coolant pump 0.8 kW Spindle thru coolant Mist collector Coolant sludge prevention Oil skimmer specs Sub-tank Chip conveyor Side, rear (rear discharge not available with E specs) Hinged L, H Chip bucket Air blower (blast) Chuck air blower (MW spec is standard) Turret air blower Thru-spindle air blower Tailstock air blower Auto front door Auto top door Workrest For L400E and L300E-M only Bar feeders Part catcher Loader

Chuck auto open/close con rm Chucking miss detection Chuck high/low pressure switch Re-gripping Work stopper in spindle Touch Setter M (manual) Auto tailstock quill Tailstock thrust high/low switch

Tooling System
GENOS L250/E, L400/E V8 turret
ID Turning OD Turning

Tooling System
GENOS L300/E-M, MY V12 M-turret (axial) / VDI tooling
Turning Mill/Drill

Drill sleeve MT 1-H40 (H32) MT 2-H40 (H32) MT 3-H40 (H32) MT 4-H40

Collets

OD-I

OD-A (MY not required)

OD-B (for small diameters)

OD-C (axial facing)

Axial mill/drill unit

(AR32-

ID-H40 Boring bar sleeves 8-H40 (H32) 20-H40 (H32) 10-H40 (H32) 25-H40 (H32) 12-H40 (H32) 32-H40 16-H40 (H32) V8 turret Offset * ID H32

OD-II

Drill sleeve DS MT 1-H40 DS MT 2-H40 DS MT 3-H40 DS MT 4-H40

Radial mill/drill unit

V12 M-turret ID-H40

Boring bar 40 (32)

* With L250 tailstock, offset ID H32 is used. H32 sleeves are also necessary.

OD tool shank 25x25

Boring bar sleeves BS 8-H40 BS 10-H40 BS 12-H40 BS 16-H40 BS 20-H40 BS 25-H40 BS 32-H40 ID toolholder base, sleeve for oil-hole drill is available

Dummy holder

ID toolholder base, sleeve for oil-hole drill is available ID toolholder base H32 is needed for L250/E V12 turret

Commercially available items

Commercially available items

14

15

GENOS L200/E-M, MY V12 M-turret (axial) / VDI tooling

Turning Mill/Drill

GENOS L300-MW V12 M-turret (radial)

Turning Mill/Drill

Collets

OD-A

OD-B (small diameters)

OD-C (axial facing)

Axial mill/drill unit

(AR25-

Radial mill/drill unit

Drill sleeve DS MT 1-H32 DS MT 2-H32

V12 M-turret V12 M-turret ID-H32

Boring bar sleeves BS 8-H32 BS 10-H32 BS 12-H32 BS 16-H32 BS 20-H32 BS 25-H32 ID toolholder base, sleeve for oil-hole drill is available

Dummy holder

Commercially available items

Tool Interference Drawings

GENOS L250 / E V8 turret GENOS L400 / E V8 turret
33 30 190 OD-I 470 Max tool swing 215 25 25 35 30 380 190 25
3 19

SPINDLE MOTOR OUTPUT/TORQUE

STD
220 195 25

OP

30

360 standard tool swing

ID-H40

OD-I

25

kW [hp] 11 [14.8] 10 [13.3] Power Transmitted 5 [6.7]

N-m [kgf-m] 200 [20] 84.73Nm{8.64kgfm(62.49ftlbf)} 62.08Nm{6.33kgfm(45.78ft.lbf)} 846 100 [10] Power Transmitted 50 [5] Torque Transmitted

kW [hp] 11 [14.8] 10 [13.3] 5 [6.7] 93.3Nm {9.5kgf m(68.86ft lbf)} 63.1Nm {6.4kgf m(46.58ft lbf)} 11kW (15hp) [30 min] 7.5kW (10hp) [cont. rating] 1131

N-m [kgf-m] 200 [20] 100 [10] 50 [5] Torque Transmitted Torque Transmitted

510 Max tool swin g 35 30

ID-H40
40

8.1

7.5kW (10hp) [30 min] 5.5kW (7.4hp) [cont. rating]

150

150

2 70 (26 0) Ma xg rin din g

30

86

440

to

25

25

50

50

5 2

102

25 25
2 15

25

GENOS L200-M / E-M V12 turret

305 155 Max tool swing 480 50 100 165 65

32

206

177 254
16

155 25 25
137 1 30

Ma

xg

rin

din

g 20

0
166 134

30 185

180

32

166

30 150

93

126

70

14

36 (1.4)

16

16 2 162

Power Transmitted

1 4

Torque Transmitted

Power Transmitted

32

37

11.77

Max tool swing 480

50 [5]

32

MAX 43.5
2
1

13

38

126 32 118 142

12 2

170

130

150

100

210 235

25

25

100 Spindle Speed

1000

3000 min-1 {rpm} Spindle Speed

43.5

13

37

185 235 395

210 160

11.77

L400/E 11/7.5kw

3,000rpm

L400/E 15/11kw

Power Transmitted

5[ 6.7]

251

1016

3,000rpm

Torque Transmitted

Power Transmitted

36

3000

Torque Transmitted

2 25
30
1 38
3
170

1 5.0
ing ind gr ax M

30 (35)

61 0M ax t ool swin g

ing ol sw

2 [2.7] 1 [1.3]

20 [2] 10 [1] 5 [0.5] 50 100 500 1000 4000 6000 min-1{rpm}

2 [2.7] 1 [1.3] 0.5 [0.67] 50 100 500 1000

20 [2] 10 [1] 5 [0.5] 4000 6000 min -1 {rpm}

9 3

28

0.5 [0.67]

7 25 OD-II
310

Spindle Speed

Spindle Speed

25 102

25

OD-II
278

L250/E 7.5/5.5kw OP

4,500rpm

L250/E 11/7.5kw OP

4,500rpm

GENOS L300-M / E-M V12 turret

g 55 win 6 ol s o t ax

[cont. rating] [cont. rating]

Max grinding 300

17

84 1 155

4 0

60

85

Spindle Speed

Spindle Speed

MAX

43.5

130

L250/E 7.5/5.5kw
235 395
306 274

3,000rpm

L250/E 11/7.5kw OP

3,000rpm

52 1
1 4

35

189

160

STD
kW [hp] 416.9 Nm{42.52 kgfm (307.55 lbfft)} 284.3 Nm{28.99 kgfm (209.68 lbfft)} N-m [kgf-m] 500 [50] 200 [20] 103.4 Nm{10.55 kgfm (76.31 lbfft)} 70.5 Nm{7.19 kgfm (52.01 lbfft)} 11 kW (14.74 hp) (30 min.) 7.5 kW (10.05 hp) (cont. rating) 100 [10]

155

25
66 1 1 90

Max tool swing 655

305

85 65

165 100
1

335

346 ID-H40

20 [26.8]

1 10
70

2 0

10 [13.4]

[cont. rating]

0 8

65

Working Ranges
GENOS L250 V8 turret
Direct tool shank
150 90 91 330 (Z-axis travel) 39 30 160 (X-axis travel) 7

Working Ranges
GENOS L250E V8 turret
OD-I
150 42 12 90 91 520 (Z-axis travel) 39 30 35 7

GENOS L400 V8 turret

Direct tool shank
157 102 520 (Z-axis travel) 46 190 7

GENOS L400E V8 turret

OD-I
122 34 113 43 190 30 138.9 22.5 49.3 10.3 Tailstock retract limit 4.3 15 4.3 10 9.5 72.7 132.4 6 190 30 22.9 11.7 4.3 10 71.7 5 34.7 Tailstock retract limit 4.3 900.3 182.7 10"chuck 100 (Sleeve travel) 890 (tailstock travel) 10.5 131.4 7 47 60 190 150 250 400 235 22.9 34.9 117 425 63 235 425 49.3 38.9 230 (X-axis travel) 170 35 1,144 (Z-axis travel) 1,110 (Max work length) 7

55 105 160 (X-axis travel)

140

180

195

90

10 MT 5 254

220 30 (X-axis travel) 415

12

20

254

20

210

210

16

20

19

15

8"chuck 8"chuck 238 25

45.3 54.7 122 28 357 10"chuck

40 20

25

107

144

100 106.3 19 10"chuck

899.3 182.7 100 (Sleeve travel)

60

890 (tailstock travel)

ID

ID
42 12 140 160 30 (X-axis travel) 91 91 520 (Z-axis travel) 39 6 150

ID
158 102 190 520 (Z-axis travel) 46 6

ID
123 33 113 1,144 (Z-axis travel) 1,111 (Max work length) 43 230 (X-axis travel)

220 30 (X-axis travel) 415

12

91 91

330 (Z-axis travel) 39

150

30

140 160 (X-axis travel)

110

116 20

195

210

210

254

104 69

25 5

MT 5

254

20

20

5 15

15

8"chuck 8"chuck 290 25 54 151 10"chuck

357

109

100 106.3 42 13

GENOS L200-M V12 turret

OD-A
42 155 117 103 245 (Z-axis travel) 39 5 47 42

GENOS L200E-M V12 turret

OD-A
42 127 103 39 8"chuck 400 (Z-axis travel) 47 5 42

GENOS L300-M V12 turret

OD-A
55 57 631 520 (Z-axis travel) 10"chuck 60 7 25 47 190

25

GENOS L300E-M V12 turret

OD-A
77 79 113 43 85 150 235 (X-axis travel) 37.8 16.3 14 24.7 100.7 2.5 39 16.3 115.7 30 1,144 (Z-axis travel) 1,065 (Max work length) 30

18
65 100 165 25 (X-axis travel)

25

44.5 20 9.6

205

19

30

150 235 (X-axis travel)

116

(X-axis travel)

58

20

10

127.4

25

100 165

210

18 30 28 19 12

210

3 28 42

10

MT 5 5

254

254

20

85

Tailstock retract limit 10 66.7 50 50

25 8"chuck

220

15 113

25 33 18 522

104

107 125

14 28 100

100 121 55 296 (tailstock travel) 113 43 135 52 75 70 176 12 715

5 12 131 (tailstock sleeve travel)

65

789 182.7 10"chuck 100

37.8 42.9 10 890 (tailstock travel)

(tailstock sleeve travel)

Axial mill/drill unit

42 68.1 103 245 (Z-axis travel) 39 84.9

Axial mill/drill unit

42
155

Axial mill/drill unit

55 71 73 631 520 (Z-axis travel) 138 10"chuck 235 (X-axis travel) 65 95

Axial mill/drill unit

36 120 113 43 210 235 (X-axis travel) 14.3 37.8 16.3 100.7 16.3 115.8 14 1,144 (Z-axis travel) 1,024 (Max work length) 190 400 40 Tailstock retract limit 10 37.8 24.9 18 890 (tailstock travel) (tailstock sleeve travel) 58.7 100 100 Tailstock retract limit 10 50 210 190 400 14.5 4.8 24.9 7.9 210 65 148.4 5 95

574 180 155 89.1 X stroke 165 13.9 Zstroke 400 84.9

305

116

76 19 57

150 165 (X-axis travel)

157

25

210

19 40

25

254

81

210

254

75

19

210

MT No. 5 198.4 176 784 25.6 269.9 25

113 43

25

Tailstock retract limit 131

15

778 296 (tailstock travel) 19 8 170 124 120 787 182.7 10"chuck 100

73.9

171.1

103

37

8"chuck 8"chuck

Tail stock retract position

199

Radial mill/drill unit

155 245 (Z-axis travel) (165) 39

Radial mill/drill unit

Radial mill/drill unit

155
55 96 631 520 (Z-axis travel) 10"chuck 70

Radial mill/drill unit

61 95 113 43 95 140 235 (X-axis travel) 14.3 37.8 4.8 100.7 65 70 1,144 (Z-axis travel) 1,049 (Max work length) 70

574 Zstroke 400

64 25

103

26

X stroke 165

41.5

42

88

69

42

105 56.5 108.5

70

42.5

140 235 (X-axis travel)

210

26 16 99

108.5 165 (X-axis travel)

254

2 30 37

210

25

95

254

83

24.5

56.5

103 37 2

Tail stock stroke 321 216.5 160 784

783 182.7 10"chuck 100

23.5

279

54 8"chuck

191

Tail stock retract position

8"chuck

100 296 (tailstock travel) 113 43 58 158 125 54 40 85 715

131 (tailstock sleeve travel) 154

(tailstock sleeve travel)

7.6 10.4 33.9

115.8 121.2 83.7 50 18 37.8 16.3 890 (tailstock travel)

9.3 16.3

7.6 10.4 33.9

25

OSP-P200L-R CNC Standard Specications

Axis control Position feedback Tape format RS-232C interface Programming Min command units Max command units Programmable units Decimal point data Feedrates feed Tooling
X, Z simultaneous 2-axis running, X, Z, C simultaneous 3-axis multi-processing Full range absolute position (zero point return not required) N4.G3, X+53, Z+53, I+53, K+53, F+53, S4, T6, M3 RS-232C interface, 1 channel Auto ISO/EIA code recognition, absolute, incremental or both X-axis: 1m(dia) Z-axis: 1m 10m, C-axis: 0.001 1mm 8-digit decimal, 99999.999mm Freely selectable: 1m, 1m, 10m, 1mm increments

OSP-P200L-R CNC Optional Specications

Kit specifications TE User task2 Automatic programming (LAP4) Sub-programming, function operations, logic operations I/O variables can be used(each 8 points) Add roughing conditions to finish programs for roughing to finish work optimized cutting by matching the best cutting mode with the material shape Inch/metric switching Arc threading Tool offset compensation Tool wear compensation Program storage (capacity) Coordinate switching (multi-machining) Advance One touch IGF-L Inch, metric switching possible Via parameters Threading possible along arc traces 96 sets 200 sets 96 sets 200 sets Standard 2GB (Standard 32 sets) (Standard 32 sets) TD TEX

Features

Programing

Feedrates are listed in the machine specs; override: 0200%, dwell: 0.0199999.99 sec. Tool selection: 8/12 sets, tool offset(compensation): 32 sets, max compensation value: 99999.999 mm Auto tool compensation: calculated from manually input wear and tear measurment values

Operation backup 2MB

Spindle VAC motor operation M-spindle motor operation (multi-machining) Display Manual operation Multitasking Self-diagnostics Door interlock NC torque limiter Hi-G control Other

Direct spindle speed commands (S4), fixed cutting speed Spindle speed override (50 200%), optimum turing speed designation Direct motor speed input 15 Color display panel, touch pannel. Spindle (inching, CW, CCW), tool rotation, pulse handle, X/Z-axis manual feed Program writing, editing during work Automatic diagnostics and display of program, operation, machine and NC system problems Safety function to interlock machine movement when the door is opened or closed Instant detection of machine collision to reduce machine damage Calculates of the speed control and torque properties of a motor for high-speed, high-stability positioning Buffer resister, zero offset, tool interference, software limit, chuck barrier, turret barrier, droop control, single block machine lock, block delete, optional stop, dry-run, stroke end-limit cancel, etc.

Programming possible by changing X, C-axes to X, Y-axis rectangular coordinate system Quick and simple: even operations without any NC knowledge can input a few keystrokes and be programming in on time Realistic 3D simulated test cut

Work generation (multi-mechining) Programming X, C-axis lines as straight flat surfaces is easy

Real 3-D simulation Condition display NC operation monitor NC work counter Tool life management Load monitor Cycle time over check DNC-T1 DNC-T* Auto work gauging/compensation Touch setter tool tip Auto chuck open/close Chuck pressure switching Auto tailstock quil Tailstock quil pressure switching Auto cover open/close Air cleaner Spindle orientation (Electric) Extra M-codes Auto power shut-off Cycle time reduction Other*

Real time simulation of all machining modes Automatic operation, work completion, alarm conditions displayed with a 3-color (A-type) signal tower Display of cutting, operation, spindle speed, etc., on the CRT; workplece count-up Counts M30 occurrences (displayed on the CRT): alarm-stop at count-up Automatically calculates workpieces and cutting time, rotates a spare tool in when the set value for the tool life has been reached Load conditions are monitored and X, Z-axis and the spindle stop with an alarm An alarm occurs after the completion of a set cycle Ethernet part program transfers Personal computer DNC: Work program transter, etc. Integral Manual External Automatic

Monitoring

20
OSP-Win XP Sequence number search Sequence restart Manual interrupt/auto return Threading slide hold Programming Memory operation* Useful help PLC monitor Display External output Nose R compensation Arc radius designation Arbitrary angle chamfering Taper angle designation mm/min (ipm) programming Program schedule Zero offsets via G-codes Threading

21

Featuring easy-to-manipulate screen windows, Pop-up function displays, Quick closing windows. Cursor advances to a specified sequence number in the selected program Restart from an interrupted sequence Manual operation during automatic operation; return to interrupt point Slide hold during threading (optional for G34/G35 non-fixed cycles) Two programs can be edited simulataneously on one screen. Tapeless operation: Program storage capacity:2GB, Operation backup capacity: 2MB Alarm help, G/M-code help, variable help, operation help, diagram display Display of PLC ladder drawings and PLC data Finished work list, operation results and alarm records Output above items to a USB port. Auto compensation for nose R dimension errors including arbitrary shapes and arcs Circular interpolation by ordering the radius L and end points X and Z Simple programming of arbitrary angle chamfers (C, R) Taper interpolation by designating either the X or Z-axis and the starting point angle Both mm/rev and mm/min feedrate units are possible Non-stop operation possible by setting the sequence order of several work programs Program zero point offsets are possible Thread lead: 0.001 1000.000mm; possible to set the threading lead pitch Chamfering on/off, fix cycle threading, non-fixed threading cycle (the thread lead indicates the CNC limit value, the max thread lead differs per machine specification)

Operation
Output Management Function

Gauging Automated Unattended Operation

Automatic chuck jaw open/close via M-codes (w/ chcuck grip confirmation) High/low switching via M-codes Automatic tailstock quil via M-codes (w/ confirmation) High/low tailstock quil thrust switching with M-codes Auto cover open/close via M-codes (w/ interlock ON/OFF switch) An air blower is applied to the chuck area and the tailstock center via M-codes Stops the spindle at a designated position via M-codes: 2 sets 4 sets Power supply is shut off automatically according to M30 and alarm conditions Possible to ignore a various of answers with M-codes Chuck open/close during spindle rotation Auto tailstock quill thrust during spindle rotation Bar feeder interface Loader interface Kit Corresponding

Programming Function

Custom fixed cycle Fixed drilling cycle (multi-maching) User task1 Program notes

Threading cycle, grooving cycle, drilling cycle Drill, deep-hole drilling, boring, tapping (Synchronized Tapping) GOTO, IF statements, arithmetic, common variable, local variable, system operation variables Comments can be added to programs

* Need to discuss with sales engineer

Multi-machining Corresponding

Dimensional Drawings
GENOS L250 / L200-M
Hydraulic unit

Dimensional Drawings
GENOS L250E / L200E-M
Hydraulic unit

GENOS L400 / L300-M

Power inlet (Ceiling)

GENOS L400E / L300E-M

Power inlet (Ceiling) Hydraulic unit Hydraulic unit

Power inlet (Ceiling)

NC

Power inlet (Ceiling) NC NC

NC

1,550

1,906
15

1,592

1,800

28

Operation panel Operation panel Operation panel Operation panel

1,624

1,569

1,740

Lube tank Lube tank 1,652 [1,752] [ ]: L200-M Lube tank Lube tank 2,075

3,537 3,848

22

2,280

1,934

2,155

23

GENOS L200-MY
Hydraulic unit

GENOS L200E-MY
Power inlet (Ceiling) Hydraulic unit

GENOS L300-MY
Power inlet (Ceiling)

GENOS L300E-MY
Power inlet (Ceiling) Hydraulic unit NC Hydraulic unit

GENOS L300-MW
Power inlet (Ceiling) Hydraulic unit

NC

NC

2,100

1,590

1,550

2,175

NC

NC

15

28

2,393

Power inlet (Ceiling)

Operation panel Operation panel Operation panel

2,210

Operation panel

Operation panel
Lube tank Lube tank

2,395

2,280

Lube tank

3,031 3,537 3,848

2,017

Lube tank

Lube tank 1,752 2,075

2,017

1,852

1,856