AB

Industrial Technologies

MECHANICAL TRAINING SYSTEM, SERIES 46101

Mechanical Training System Shown with optional equipment.

GENERAL DESCRIPTION
The Lab-Volt Mechanical Training System, Model 46101, covers the installation, use, maintenance, and troubleshooting of mechanical drive components. The system is divided into five levels, and each level is further divided into specific topics which deal with the components encountered in the industry. The learning is based on practical, hands-on tasks. The list of industrial components includes pulleys, sprockets, gears, various types of belts, single- and multi-strand chains, several types of couplings, shafts, bearings, ball screws, clutches and brakes, and all the components required to assemble the proposed setups. Engineered for ease of use, the system comes with a universal steel base unit on which the students prepare the setups using T-slotted extrusion bars. This innovative design allows the base to be configured as required by the task. The universal base includes a disconnecting switch, current meter, the controls required to operate the motors and the electromagnetic clutch-brake unit. It also includes a Start/Stop push-button station for local or remote operation. The universal base can be installed on a regular table as well as on other optional Lab-Volt benches. The modularity of this system allows the development of training programs that meet the specific needs of your school. For example, this system can be integrated with other products in Lab-Volt's Industrial Maintenance program, including rigging, pumps, piping, electronic devices, electrical wiring, power distribution, hydraulics, pneumatics, and electro-mechanical systems (EMS).

(732) 938-2000 / 800-LAB-VOLT, FAX: (732) 774-8573, E-MAIL: us@labvolt.com (418) 849-1000 / 800-LAB-VOLT, FAX: (418) 849-1666, E-MAIL: ca@labvolt.com INTERNET: http://www.labvolt.com

MECHANICAL TRAINING SYSTEM SERIES 46101

Courseware The courseware consists of fully illustrated student manuals accompanied by an instructor guide. The manuals are divided into two categories: Job Sheets and Work Orders. Job Sheets include a description of the objectives, a list of required equipment, a list of safety procedures, and a detailed list of steps required to attain the objectives safely and efficiently. The topics are introduced in an Information Job Sheet. A post-test at the end of each manual allows the student to verify what was learned in the Job Sheets. Work Orders can be used to evaluate students. They cover the same topics as the Job Sheets, but without the detailed procedures. Each Work Order includes a brief description of the task, a drawing of the equipment setup when necessary, and the main steps of the work to be done. The instructor guides contain the measurements and calculation results as well as the answers to the posttests. They also include a work assessment table to evaluate the work done by the student. The Mechanical Training System courseware also includes a reference textbook. Refer to the Table of Contents of the Student Manuals section for a list of the topics covered in the student manuals. Note that most of the components of the Mechanical Training System are machined using the imperial system of units. The courseware is also available in three eLearning formats for users who prefer computer-based approach: C eSeries, facilitated by the Mind-Sight eLearning System1. C SCORM-based, designed to be hosted by a third-party, SCORM 1.2 compliant Management System. C Stand-alone, available on CD-ROM. This format runs on a web browser and does not require any management system. TABLE OF CONTENTS General Description . . . . . . . . . . . . . . . . . . . . . . . . . 1 Table of Contents of the Student Manuals . . . . . . . . 2 Lists of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Ordering Numbers . . . . . . . . . . . . . . . . . . . . . . . . . 29 Model Utilization Chart . . . . . . . . . . . . . . . . . . . . . . 31

TABLE OF CONTENTS OF THE STUDENT MANUALS

LEVEL 1 Introduction to Mechanical Drive Systems (36737) Introduction to the Mechanical Training System Safety Procedures Key and Setscrew Fasteners Speed and Torque Measurements Efficiency Shafts and Pillow Block Bearings Shaft Alignment and Flexible Couplings Shaft Alignment and Rigid Couplings Motor Soft Foot Detection and Correction Belt Drives 1 (36891) Introduction to Belt Drives Sheave and Belt Installation Sheave Alignment Belt Tensioning Speed, Torque, and Pulley Ratios Sheave and Belt Maintenance Chain Drives 1 (36892) Introduction to Chain Drives Sprocket Installation Sprocket Alignment Chain Installation Chain Tensioning Speed, Torque, and Sprocket Ratios Sprocket and Chain Maintenance Gear Drives 1 (36893) Introduction to Gear Drives Spur Gear Installation Gear Alignment Backlash Adjustment Speed, Torque, and Gear Ratios Gears Using Split Taper Bushings Gear Trains

See Product > Mind-Sight at www.labvolt.com for more information about the Mind-Sight eLearning System.

LEVEL 2 Belt Drives 2 (36963) Wedge and Notched Wedge V-Belts Multiple-Belt Drives Multiple-Speed Belt Drives Variable-Speed Belt Drives Synchronous Belt Drives High Torque Synchronous Belt Drives Pulley Idlers Chain Drives 2 (36964) Multiple-Chain Drives Silent Chain Drives Sprocket Idlers Alignment and Couplings (36965) Dial Indicator Method Reverse Indicator Method Flange Couplings Flexible Sleeve Couplings Chain Couplings Gear Couplings Grid Couplings Universal Joints Lubrication (36966) Viscosity Measurement Pillow Block Bearing Lubrication Chain Lubrication MSDS and Lubrication Chart

LEVEL 3 Gear Drives 2 (37855) Helical Gears Worms and Worm Gears Miter Gears Gearboxes Bearings (37856) Plain Bearings Ball Bearings Angular Ball Bearings Roller Bearings Bearing Lubrication Gaskets and Seals (37857) Gaskets O-rings Lip Seals Mechanical Seals

LEVEL 4 Clutches and Brakes (37858) Roller Ramp Clutches Torque Limiters Electromagnetic Clutch-Brake Units Ball Screws and Linear Bearings (37859) Ball Nuts and Ball Screws Linear Bearings Backlash Measurement Lead and Speed Ratio Maintenance

MECHANICAL TRAINING SYSTEM SERIES 46101

LEVEL 5 Laser Alignment (38606) Introduction to the Laser Alignment System Soft Foot Shaft Alignment Vibration Metering (38607) Introduction to the Vibration Metering System Data Acquisition Vibration Analysis (89292) (Optional) C Introduction to the Lab-Volt Vibration Analysis System C Introduction to Vibration C Overall Level Measurement C FFT Spectrum and Waveform Analyses C Machine Diagnosis C Vibration Data Analysis and Reporting

LISTS OF EQUIPMENT
LIST OF EQUIPMENT FOR THE MECHANICAL TRAINING SYSTEM - LEVEL 1, MODEL 46101-10
QTY DESCRIPTION ORDERING NUMBER
2

1 1 1 1 1 1 1 1 1 1 2

Prony Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3154-10 Universal Base Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46603-00 Motor Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46609-00 Couplings Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46610-00 Pillow Block Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46611-00 Belt Drives 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46612-00 Chain Drives 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46613-00 Gear Drives 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46614-00 Test/Measurement Package 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46630-00 Tool Box Component Package 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46631-00 Binder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38369-00

OPTIONAL
QTY DESCRIPTION ORDERING NUMBER

1 1 1 1 1

Optional Tool Package 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spare Parts 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Consumable Components 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bench Panel Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46632-00 46640-00 46641-00 46601-003 46602-00

LIST OF EQUIPMENT FOR THE MECHANICAL TRAINING SYSTEM - LEVEL 2, MODEL 46101-20
QTY DESCRIPTION ORDERING NUMBER

1 1 1 1 1 1 1

Belt Drives 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chain Drives 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alignment and Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test/Measurement Package 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tool Box Component Package 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Binder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46612-10 46613-10 46615-00 46616-00 46630-10 46631-10 38369-10

2 3

The ordering numbers shown apply to the English 120 V version. Other versions are available. Refer to the Ordering Numbers section. Other benches and storage units are available. Refer to the data sheet for models 46601-10, 46601-20, 46601-30, and 6303-CO/6301.

OPTIONAL
QTY DESCRIPTION ORDERING NUMBER

1 1 1

Optional Tool Package 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46632-10 Spare Parts 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46640-10 Consumable Components 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46641-10

LIST OF EQUIPMENT FOR THE MECHANICAL TRAINING SYSTEM - LEVEL 3, MODEL 46101-30
QTY DESCRIPTION ORDERING NUMBER

1 1 1 1 1

Gear Drives 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tool Box Component Package 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Binder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46614-10 46617-00 46618-00 46631-20 38369-20

OPTIONAL
QTY DESCRIPTION ORDERING NUMBER

1 1 1

Optional Tool Package 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46632-20 Spare Parts 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46640-20 Consumable Components 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46641-20

LIST OF EQUIPMENT FOR THE MECHANICAL TRAINING SYSTEM - LEVEL 4, MODEL 46101-40
QTY DESCRIPTION ORDERING NUMBER

1 1 1 1

Clutches and Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball Screws and Linear Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Binder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tool Box Component Package 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46619-00 46620-00 38369-30 46631-30

OPTIONAL
QTY DESCRIPTION ORDERING NUMBER

Consumable Components 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46641-30

LIST OF EQUIPMENT FOR THE MECHANICAL TRAINING SYSTEM - LEVEL 5, MODEL 46101-50
QTY DESCRIPTION ORDERING NUMBER

1 1

Laser Alignment System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46621-00 Vibration Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46622-00

OPTIONAL
QTY DESCRIPTION ORDERING NUMBER

Vibration Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46623-00

MECHANICAL TRAINING SYSTEM SERIES 46101

AVAILABLE eLEARNING COURSES AND FORMATS
QTY DESCRIPTION ORDERING NUMBER

1 1 1

eSeries4 Mechanical Training System (requires Mind-Sight LMS) . . . . . . . . . . . . . . . . . . . . . . . . . 46649-E0 SCORM Mechanical Training System (requires third-party LMS) . . . . . . . . . . . . . . . . . . . . . . . . . . 46649-F0 Stand-alone Mechanical Training System CD-ROM (no LMS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46649-G0

MANUALS ON CD-ROM
QTY DESCRIPTION ORDERING NUMBER

Manuals on CD-ROM Job Sheets and Work Orders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36737-A0

MODULE DESCRIPTION
Model 46601 Bench Model 46602 Bench Panel Support

The Bench consists of three work surfaces on which the universal base is installed. It includes storage for 20 component panels, all the safety panels, and the T-slotted extrusion bars. It can accommodate two teams working on a different universal base at the same time.

The Bench Panel Support consists of a vertical support for 12 component panels. It is designed to be fixed to the Bench, Model 46601.

See Product > Mind-Sight at www.labvolt.com for more information about the Mind-Sight eLearning System.

Model 46602-10 Wall Panel Support

A Start/Stop push-button station including an emergency stop button is connected to the control panel to control the operation of the built-in AC outlet. Model 3154 Prony Brake

The Wall Panel Support consists in a vertical support for five component panels. It is designed to be fixed on a wall. Model 46603 Universal Base Assembly The Prony Brake, consists of a Prony brake capable of loading motors. The brake is complete with scales and a pulley. The torque is determined from the lever arm length and the value indicated by the scales. Model 46603-10 Slave Base Assembly

The Universal Base Assembly consists of a universal base, on which mechanical components are assembled; T-slotted extrusion bars; transparent safety panels; and security devices. The universal base includes a disconnecting switch to control the power of the system, and the devices required to lock and tag the switch as required by regulations. Switches, knobs, power outlets, and a meter located on the control panel are used to control and monitor the universal base output power.

The Slave Base Assembly is an optional base which expands any drive train the students or instructor might want to assemble. It includes two panels, two long T-slotted extrusion bars, and two lexan holders to assemble the safety panels of the universal base and slave base together.

MECHANICAL TRAINING SYSTEM SERIES 46101

Model 46604 Work Surface Model 46610 Couplings Shafts Panel

The Work Surface consists of a perforated metal surface on which the universal base is placed. It is used for installing the universal base on a regular table. One work surface is required for each universal or slave base. Model 46609 Motor Package The Couplings Shafts panel contains the couplings and shafts required to perform the jobs. It includes a sleeve coupling, a jaw coupling, and stainless steel shafts. The shafts come with a keyseat and a flat running on their entire length. A panel is provided for storage, identification and inventory control of the components. Model 46611 Pillow Block Bearings Panel

The Motor Package consists of a constant speed motor and a variable speed motor, both with their respective mounting bases. The motors connect to the built-in AC outlet located on the universal base, and are controlled and monitored using the control panel and Start/Stop push-button station.

The Pillow Block Bearings panel holds the pillow block bearings required to perform the jobs. The housings are made from cast iron and the bearings are self-aligning to accommodate shaft misalignment. A fitting on the top of the housing makes lubrication easy. A panel is provided for storage, identification, and inventory control of the pillow block bearings. Model 46612 Belt Drives 1

Model 46613 Chain Drives 1

The Chain Drives 1 model consists of three sprockets. A panel is provided for storage, identification, and inventory control of the sprockets. Two pieces of roller chain are provided with required connecting links. A chain breaker and a chain puller are also supplied.

The Belt Drives 1 model consists of three V-Belt sheaves. A panel is provided for storage, identification, and inventory control of the sheaves. A rubber fractional horsepower V-Belt to be used with the three V-Belt sheaves is supplied. It also includes a belt tension tester, and V-Belt and sheave gauges.

MECHANICAL TRAINING SYSTEM SERIES 46101

Model 46614 Gear Drives 1 Model 46630 Test/Measurement Package 1

The Test/Measurement Package 1 consists of various instruments used to make measurements. It includes a photo-reflective tachometer, a dial indicator, two levels, a combination square, a feeler gauge, and a flat bar to firmly hold the dial indicator in place while making measurements. Model 46631 Tool Box Component Package 1

The Gear Drives 1 model consists of six spur gears. Four spur gears have a finished bore with a setscrew, and two spur gears have a bore specially machined to receive a split taper bushing. A panel is provided for storage, identification, and inventory control of the spur gears.

The Tool Box Component Package 1 consists of various items used to assemble components on the universal base. It includes various fasteners such as screws, flat washers, T-nuts, and corner brackets. Plastic containers and identification stickers are provided. Shims with various thicknesses are supplied. Standard keys and keystock to use with the shafts and mechanical components are provided.
10

The Tool Box Component Package 1 also includes tensioners for adjusting belt tension and chain sag, risers on which pillow block bearings are assembled, a wood plate, a straightedge, and a tool box to store the items. Model 46632 Optional Tool Package 1

Model 46640 Spare Parts 1

The Spare Parts 1 model includes plastic containers, plastic bags, identification stickers, soapstones, keys, padlocks, two pieces of roller chain, and a V-belt. The Optional Tool Package 1 consists of the tools and instruments required to assemble the setups and take measurements. It includes a hex key set, a wrench set with open ends and box ends, needle nose pliers, scissors, a rubber hammer, a hacksaw, a dial caliper, a machinist rule, a measuring tape, a micrometer, a gear gauge, a file, a sand belt, a wire brush, a soapstone holder with replacement soapstones, and a vise. The package also includes a tool cabinet for extra storage space. Model 46641 Consumable Components 1

The Consumable Components 1 model consists of connecting links and keystock.

11

MECHANICAL TRAINING SYSTEM SERIES 46101

Model 46612-10 Belt Drives 2 Model 46613-10 Chain Drives 2

The Belt Drives 2 model consists of several pulleys commonly used in the industry. It includes two single-groove wedge pulleys with a bore specially machined to receive a split taper bushing, two double-groove wedge pulleys with a bore specially machined to receive quick disconnect bushings, and two step-cone pulleys. It also includes two timing belt pulleys, a variable pitch pulley, two high torque drive (HTD) timing belt pulleys, and an idler pulley. Belts corresponding to the pulleys described previously are provided. They are a 4L V-Belt, two 3V wedge V-Belts, two cogged wedge V-Belts, a timing belt, and a high torque drive (HTD) timing belt. Two panels are provided for storage, identification, and inventory control of the pulleys.

The Chain Drives 2 model consists of a pair of double-row roller chain sprockets with a bore specially machined to receive a taper bore bushing, a pair of silent chain sprockets, and an idler sprocket. Chains corresponding to the sprockets described previously are provided. A panel is provided for storage, identification, and inventory control of the sprockets.

12

Model 46615 Alignment and Couplings

Model 46616 Lubrication

The Lubrication model consists of equipment required to manually lubricate chains and pillow block bearings. It includes a hand-held lever grease gun with a grease cartridge, a container of SAE grade 30 oil, and a chain oiler. A viscometer and a thermometer are supplied to determine the viscosity of oils. An empty container for storing the oil is also provided. Model 46630-10 Test/Measurement Package 2

The Alignment and Couplings model consists of an extensive selection of couplings commonly found in the industry. It includes a gear coupling with a plastic sleeve, a flexible sleeve coupling, a flange coupling, a chain coupling with a cover, a grid coupling with a cover, and two universal joints. Two panels are provided for storage, identification, and inventory control of the couplings.

The Test/Measurement Package 2 consists of various items required to align shafts. It includes a dial indicator, two clamp attachments, two swivel clamps, three lengths of rod for assembling the dial indicator, and a flat bar to firmly hold the dial indicator in place while making measurements.

13

MECHANICAL TRAINING SYSTEM SERIES 46101

Model 46631-10 Tool Box Component Package 2 Model 46640-10 Spare Parts 2

The Tool Box Component Package 2 consists of various items used to assemble components on the universal base. It includes a mounting bracket, an inspection mirror, two riser extensions on which pillow block bearings are assembled, and corresponding screws. Model 46632-10 Optional Tool Package 2

The Spare Parts 2 model consists of replacement parts. It includes an empty can, a 4L V-Belt, two 3V wedge V-Belts, two cogged wedge V-Belts, a timing belt, a high torque drive (HTD) timing belt, a double-strand roller chain, and a silent chain. It also includes a replacement grid for the grid coupling. Model 46641-10 Consumable Components 2

The Optional Tool Package 2 consists of the tools and instruments required to assemble the setups and take measurements. It includes a torque wrench with a socket set, a slot screwdriver, a stopwatch, a funnel, and a degreaser.

The Consumable Components 2 model consists of a container of SAE grade 30 oil, a grease cartridge, and a degreaser.

14

Model 46614-10 Gear Drives 2

Model 46617 Bearings

The Gear Drives 2 model consists of gears commonly found in the industry. It includes three helical gears, a set of miter gears, a worm and a worm gear, and various accessories such as collars, sleeves, thrust bearings, and a mandrel to assemble the gears on the universal base. It also includes a gearbox and a panel for storage, identification, and inventory control of the gears and accessories.

The Bearings model consists of an extensive selection of bearings and accessories commonly found in the industry. It includes several ball and roller bearings as well as various accessories used to install, remove, and lubricate bearings. The Bearings model includes sleeve, grooved sleeve, flange sleeve, and thrust plain bearings. It also includes open, shielded, sealed, angular contact, and thrust ball bearings. Tapered, needle, and thrust roller bearings are supplied as well. A bearing packer and a grease cartridge are included in the package. Two panels are provided for storage, identification, and inventory control of the bearings and accessories.

15

MECHANICAL TRAINING SYSTEM SERIES 46101

Model 46618 Gaskets and Seals Model 46631-20 Tool Box Component Package 3

The Tool Box Component Package 3 model consists of various items used to assemble and disassemble bearings. It includes a pair of work gloves, a puller, a bearing splitter and a spanner wrench. Model 46632-20 Optional Tool Package 3

The Gaskets and Seals model consists of various seals and tools used to seal surfaces in the industry. It includes O-rings, oil seals, gasket material, and a mechanical seal. A punch and a lip seal tool are also supplied. A panel is provided for storage, identification, and inventory control of the accessories.

The Optional Tool Package 3 model consists of the tools and instruments required to assemble the setups and make measurements. It includes an arbor press, a deadblow hammer, a bearing heater, a bearing support for the hot plate, and an infrared thermometer.

16

Model 46640-20 Spare Parts 3

Model 46641-20 Consumable Components 3

The Consumable Components 3 model consists of gasket material and a grease cartridge. Model 46619 Clutches and Brakes

The Spare Parts 3 model consists of replacement parts. It includes several bearings and seals, collars, assembly components, and a pair of work gloves.

The Clutches and Brakes model consists of an electromagnetic clutch-brake unit, a torque limiter with a sprocket, a roller ramp clutch installed in a sprocket, an inertia load, and various accessories. It also includes a panel for storage, identification and inventory control of the equipment.

17

MECHANICAL TRAINING SYSTEM SERIES 46101

Model 46620 Ball Screws and Linear Bearings Model 46631-30 Tool Box Component Package 4

The Tool Box Component Package 4 consists of retaining ring pliers and a spanner wrench. Model 46640-30 Spare Parts 4

The Ball Screws and Linear Bearings model consists of various components used to assemble a linear slide. It includes a ball nut, a ball screw, linear bearings, and two panels for storage, identification, and inventory control of the components.

The Spare Parts 4 model consists of replacement parts. It includes a flange bearing, linear ball bearings, bearing locknuts, a roller ramp clutch, angular ball bearings, and replacement balls for the ball nut.

18

Model 46641-30 Consumable Components 4

The Laser Alignment System consists of a laser alignment kit and various accessories to align shafts. It includes two shafts, two bases, two adapters, two guides, and two spacers. The Laser Alignment System is also available as a stand-alone system, refer to Model 46621-A. Model 46622 Vibration Metering

The model Consumable Components 4 consists of retaining rings. Model 46621 Laser Alignment System

The Vibration Metering model consists of a balancing disk with a protective cover, a vibration meter, data acquisition software and a cable, plastic boxes, keps nuts, and screws. A personnal computer (not supplied) is required. Model 46623 Vibration Analysis

The Vibration Analysis introduces students to vibration analysis. The equipment includes a vibration analyzer, a vibration transducer, a balancing disk, a protective cover, a pillow block bearing with a mounting block, and a defective bearing.The courseware includes a student manual, instructor guide, and a textbook. A personal computer (not supplied) is required.

19

MECHANICAL TRAINING SYSTEM SERIES 46101 SPECIFICATIONS LEVEL 1

Model 46601 Bench Number of Universal Bases it can Receive Number of Component Panels it Can Hold Number of Safety Panels it Can Hold Physical Characteristics Dimensions (H x W x D) Total Net Weight Model 46602 Bench Panel Support Mounting Number of Component Panels it Can Hold Physical Characteristics Dimensions (H x W x D) Total Net Weight Model 46602-10 Wall Panel Support Mounting Number of Component Panels it Can Hold Physical Characteristics Dimensions (H x W x D) Total Net Weight Model 46603 Universal Base Assembly Universal Base Dimensions (H x W x D) Control Panel Power Requirement Disconnecting Switch Characteristics Control Buttons Functions Start-Stop Push Button Station Other Accessories Included Side Safety Panels Dimensions (H x W x D) Front and Back Safety Panels Dimensions (H x W x D) T-Slotted Extrusion Bars Dimensions (H x W x D) Other Items Included Physical Characteristics Total Net Weight Model 3154 Prony Brake Torque Range Physical Characteristics Dimensions (H x W x D) Net Weight Model 46603-10 Slave Base Assembly Slave Base Dimensions (H x W x D) Front and Back Safety Panels Dimensions (H x W x D) T-Slotted Extrusion Bars Dimensions (H x W x D) Other Items Included Physical Characteristics Total Net Weight Model 46604 Work Surface Physical Characteristics Dimensions (H x W x D) Total Net Weight Model 46609 Motor Package Constant Speed Motor Voltage Power Speed Current Frame Constant Speed Motor Mounting Base Dimensions (H x W x D) Variable Speed Motor Voltage Power Speed Current Variable Speed Motor Mounting Base Dimensions (H x W x D) 2 20 10 36.5 x 73.25 x 38.25 in (927 x 1861 x 971 mm) TBE on the bench, Model 46601 12 72.625 x 42.25 x 3.75 in (1845 x 1073 x 95 mm) TBE on a wall 5 59.8 x 3.9 x 0.12 in (1518 x 100 x 3 mm) 8 lb (3.6 kg) 120 V 60 Hz 220 V / 240 V 50 Hz 41 x 22.5 x 4 in (1041 x 572 x 102 mm) 12 A 9A 30 A selector switches, speed control knob 1 start, 1 stop, and 1 emergency stop light, ammeter, breaker, AC outlets, and Clutch/Brake outlet 22.9 x 22.6 x 0.25 in (581 x 574 x 6 mm) 34.4 x 22.9 x 0.25 in (874 x 581 x 6 mm) 33 x 1.5 x 1.5 in (842 x 38 x 38 mm) lockout devices, padlocks, and tags 142 lb (64 kg) 0 to 53 lbf@in (0 to 6 N@m) 11 x 12 x 3.9 in (280 x 305 x 100 mm) 1.8 kg (4 lb) 35.25 x 23.25 x 2.75 in (895 x 591 x 70 mm) 34.4 x 22.9 x 0.25 in (874 x 581 x 6 mm) 68.5 x 1.5 x 1.5 in (1740 x 38 x 38 mm) lexan holders 80 lb (36.3 kg) 34.75 x 23 x 1.25 in (883 x 584 x 32 mm) 18 lb (8.2 kg) 120 V 60 Hz 220 V / 240 V 50 Hz 115 V 230 V 0.33 HP (249 W) 1725 r/min 1437 r/min 6.6 A 3.3 A 56C -65 11 x 4.1 x 2.4 in (280 x 103 x 61 mm) 115 V 230 V 0.07 HP (52 W) 54 r/min 45 r/min 1.3 A 0.7 A 7.8 x 3.8 x 0.25 in (199 x 96 x 39 mm)

20

Model 46609 Motor Package (cont'd) Other Items Included Physical Characteristics Model 46610 Couplings Shafts Jaw Coupling

screws and kep nuts Total Net Weight 40 lb (18 kg) Bore Diameters Max. Parallel Misalignment Max. Angular Misalignment Max. Parallel Misalignment Max. Angular Misalignment Lengths Diameter Quantity Dimensions (H x W x D) Total Net Weight Dimensions (H x W x D) Quantity Dimensions (H x W x D) Total Net Weight Pitch Diameter For Belt Type Designation Includes Maximum Tension Quantity Dimensions (H x W x D) Total Net Weight Number of Teeth For Chain Type Designation Length For Chain Type For Chain Type For Chain Type Maximum Jaw Spread Quantity Dimensions (H x W x D) Total Net Weight 0.5 in (13 mm) 0.625 in (16 mm) 0.015 in (0.38 mm) 1E 0 (rigid) 0 (rigid) 9 in (229 mm) 14 in (356 mm) 0.625 in (16 mm) 1 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 14 lb (6.4 kg) 5 x 2.6 x 1.5 in (127 x 65 x 38 mm) 1 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 28 lb (12.7 kg) 76 mm (3 in) 102 mm (4 in) 4L (A) and 5L (B) 4L400 8 gauges for grooves and 2 for belts 35 lb (15.9 kg) 1 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 13.3 lb (6 kg) 15 20 No 40 No 40 42 in (1067 mm) 18 in (457 mm) No 40 No 35, 40, 41, and 50 No 35 to No 60 2 in (51 mm) 1 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 14.3 lb (6.5 kg) 20 30 40 14.5E 14.5E 14.5E 12 12 12 split taper H 1 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 18.5 lb (8.4 kg) 26 0.0015 to 0.025 in (0.038 to 0.635 mm) 0 to 1 in (0 to 25 mm) 0.001 in (0.0254 mm) CW and CCW 127 mm (5 in)

Sleeve Coupling Shafts Panel Physical Characteristics Model 46611 Pillow Block Bearings Pillow Block Bearings Panel Physical Characteristics Model 46612 Belt Drives 1 Sheaves V-Belt Sheaves and Belt Gauge Belt Tension Tester Panel Physical Characteristics Model 46613 Chain Drives 1 Sprockets Chains Connecting Links Chain Breaker Chain Puller Panel Physical Characteristics Model 46614 Gear Drives 1 Spur Gears

30

Number of Teeth Pressure Angle Diametral Pitch Bushings Type Size Panel Quantity Dimensions (H x W x D) Physical Characteristics Total Net Weight Model 46630 Test/Measurement Package 1 Feeler Gauge Number of Blades Thickness Range Dial Indicator Assembly Range Graduation and Accuracy Photo-Reflective Tachometer Rotation

48 20E 16

64 20E 16

Other Items Included Physical Characteristics

Speed Range 0.5 to 20000 r/min Accuracy 0.05% + 1 digit levels, combination square, and flat bar Total Net Weight 5 lb (2.3 kg)

21

MECHANICAL TRAINING SYSTEM SERIES 46101

Model 46631 Tool Box Component Package 1 Screws Diameter and Thread Length (HHCS) Length (BHSCS) T-Nuts Diameter and Thread Flat Washers I.D. x O.D. Corner Brackets Dimensions (H x W x D) Shims Thickness Risers Dimensions (H x W x D) Square Shaft Key Width x Length Square Keystock Width x Length Woodruff Key Width x Length Straightedge Length Tool Cabinet Storage Overall Dimensions (H x W x D) Other Items Included Physical Characteristics Total Net Weight Model 46632 Optional Tool Package 1 Gear Gauge Number of Leaves For Pressure Angle and Series Diametral Pitch Range Micrometer Range Graduation Dial Caliper Range Graduation Machinist Rule Length Tape Rule Hex Key Set Wrench Set Rubber Hammer Hacksaw Bench Vise Tool Cabinet Other Items Included Physical Characteristics Model 46640 Spare Parts 1 V-Belt Chains Square Shaft Key Woodruff Key Other Items Included Physical Characteristics Model 46641 Consumable Components 1 Square Keystock Connecting Links Physical Characteristics Length Dimensions (H x W x D) Dimensions (H x W x D) Weight Length Maximum Opening Storage Overall Dimensions (H x W x D) 5/16 - 18 0.625, 0.75, 1.125, 2.75, 3.25 in (16, 19, 29, 70, 83 mm) 0.625 in (16 mm) 5/16 - 18 0.34 x 0.88 in (9 x 22 mm) 1.5 x 1.5 x 1.31 in (38 x 38 x 33 mm) 0.003, 0.005, 0.010, 0.020, 0.030 in (0.08, 0.13, 0.25, 0.51, 0.76 mm) 5.51 x 2.17 x 1.57 in (140 x 55 x 40 mm) 0.19 x 1 in (5 x 25 mm) 0.19 x 12 in (5 x 305 mm) 0.125 x 0.5 in (3 x 13 mm) 24 in (610 mm) 6 drawers, 1 compartment, 3467 in3 (0.06 m3) 26 x 14.75 x 12 in (660 x 375 x 305 mm) plastic boxes and bags, printed labels, tensioners, and wood plate 59.3 lb (26.9 kg) 14 14.5E pressure angle, inch series 6 to 80 0 to 1 in (0 to 25 mm) 0.0001 in (0.00254 mm) 0 to 6 in (0 to 152 mm) 0.001 in (0.0254 mm) 6 in (152 mm)

6 ft (2 m) 8 pieces, 0.063 to 0.25 in (1.6 to 6.4 mm) 9 pieces, 0.25 to 0.75 in (6.4 to 19 mm) 1.25 lb (0.567 kg) 12 in (305 mm) 2.5 in (64 mm) 3 drawers, 1 compartment, 8301 in3(0.136 m3) 35.5 x 26.5 x 18 in (902 x 673 x 457 mm) scissors, wire brush, file, sandpaper, pliers, and soapstone holder with soapstones Total Net Weight 100 lb (45 kg) See Model 46612 for the details of the component. See Model 46613 for the details of the components. See Model 46631 for the details of the components. padlocks, soapstones, plastic boxes and bags, and printed labels Total Net Weight 6 lb (2.7 kg) See Model 46631 for the details of the component. See Model 46613 for the details of the component. Total Net Weight

22

SPECIFICATIONS LEVEL 25
Model 46612-10 Belt Drives 2 Wedge Pulleys Number of Grooves Pitch Diameter For Belt Type Step Pitch Diameters For Belt Type For Belt Type Number of Teeth Pitch Diameter Range For Belt Type Outside Diameter For Belt Type Type Designation Designation Type Designation Type Size Quantity Dimensions (H x W x D) Total Net Weight Number of Teeth For Chain Type Number of Teeth For Chain Type Number of Teeth For Chain Type Designation Length Designation Length Type Size Quantity Dimensions (H x W x D) Total Net Weight 1 1 2 2
4.45 in (113 mm)6 3.30 in (84 mm) 3.35 in (85 mm) 5 in (127 mm)

Step Cone Pulleys Timing Belt Pulleys Variable Pitch Pulley Pulley Idler Wedge V-Belts V-Belt Timing Belts Bushings Panels Physical Characteristics Model 46613-10 Chain Drives 2 Roller Chain Sprockets Silent Chain Sprockets Sprocket Idler Roller Chain Silent Chain Bushings Panel

3V 1.75 in (45 mm) 2.75 in (70 mm) 3.75 in (95 mm) 4L (A) normal normal HTD HTD 18 18 30 24 3.4 to 4.4 in (86 to 112 mm) 4L (A) 3 in (76 mm) 4L (A) normal cogged 3V400 3VX400 4L500 normal HTD 367L050 9608M20 split taper quick disconnect H SH 2 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 35.2 lb (16 kg) 17 20 No 40 17 SC404 18 No 40 No 40-2 36 in (914 mm) SC404 29 in (737 mm) taper bore 1008 1610 1 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 18.4 lb (8.3 kg) 0.016 in (0.4 mm) 1E 0.010 in (0.254 mm) 0.035 in (0.889 mm) 0 (rigid) 0 (rigid) 0.012 in (0.305 mm) 2E 0.012 in (0.305 mm) 0.010 in (0.254 mm) 25E 1750 r/min split taper H

Physical Characteristics Model 46615 Alignment and Couplings Gear Coupling Max. Parallel Misalignment Max. Angular Misalignment Flexible Sleeve Coupling Max. Parallel Misalignment Max. Angular Misalignment Flange Coupling Max. Parallel Misalignment Chain Coupling Grid Coupling Universal Joint Bushings

Max. Angular Misalignment Max. Parallel Misalignment Max. Angular Misalignment Max. Parallel Misalignment Max. Angular Misalignment Max. Angle Offset Max. Speed Type Size

5 6

Most of the components are machined with a 0.625-in bore The pitch diameters are those obtained when using a belt of the cross-section given in the Table. Other pitch diameters can be obtained using belts with other cross-sections.

23

MECHANICAL TRAINING SYSTEM SERIES 46101

Model 46615 Alignment and Couplings (cont'd) Panels Quantity Dimensions (H x W x D) Physical Characteristics Total Net Weight Model 46616 Lubrication Viscometer Type Accessory Included Lever Grease Gun Maximum Pressure Grease Flow Manual Chain Oiler Capacity Oil SAE Grade Grease Cartridge NLGI Grade Empty Can Capacity Physical Characteristics Total Net Weight Model 46630-10 Test/Measurement Package 2 Dial Indicator Assembly Range Graduation and Accuracy Flat Bar Dimensions (H x W x D) Other Items Included Physical Characteristics Total Net Weight Model 46631-10 Tool Box Component Package 2 Mounting Bracket For Use With Riser Extensions Dimensions (H x W x D) Screws Diameter and Thread Length Other Item Included Physical Characteristics Total Net Weight Model 46632-10 Optional Tool Package 2 Torque Wrench Type Torque Range Socket Set Diameter Range Screwdriver Type Other Items Included Physical Characteristics Total Net Weight Model 46640-10 Spare Parts 2 Wedge V-Belts V-Belt Timing Belts Roller Chain Silent Chain Empty Can Other Item Included Physical Characteristics Total Net Weight Model 46641-10 - Consumable Components 2 Oil Grease Cartridge Physical Characteristics 2 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 28.4 lb (12.9 kg) Zahn 3 thermometer 10000 psi (70 MPa) 1.8 oz. (53 ml) per 40 strokes 12 oz. (355 ml) 30 2 0.264 gal (1L) 9.4 lb (4.3 kg) 0 to 1 in (0 to 25.4 mm) 0.001 in (0.0254 mm) 7.9 x 2 x 0.25 in (200 x 51 x 6 mm) rods, clamp attachment, and swivel clamps 3.8 lb (1.7 kg) pulley idler and sprocket idler 5.5 x 2.5 x 1.6 in (140 x 64 x 41 mm) 5/16 - 18 6 in (152 mm) inspection mirror 7.6 lb (3.4 kg) 3/8 in square drive 25 to 250 lbfAin (2.8 to 28 NAm) 10 pieces, from 0.25 to 0.813 in (0.03 to 0.09 mm) slot degreaser, funnel, and a stopwatch 6.0 lb (2.7 kg)

See Model 46612-10 for the details of each component. See Model 46613-10 for the details of each component. See Model 46616 for the details of each component. replacement grid for grid coupling 10 lb (4.5 kg) See Model 46616 for the details of each component.

Total Net Weight TBE

24

SPECIFICATIONS LEVEL 3
Model 46614-10 Gear Drives 2 Helical Gears Hand Number of Teeth Pressure Angle Diametral Pitch Number of Teeth Pressure Angle Diametral Pitch Hand Number of Teeth Pressure Angle Diametral Pitch Hand Number of Threads Pressure Angle Diametral Pitch Type Ratio Frame Quantity Dimensions Total Net Weight Type Length or Thickness Inside Diameter Type Inside Diameter Outside Diameter Inside Diameter Outside Diameter Thickness Inside Diameter Type Inside Diameter Outside Diameter Inside Diameter Outside Diameter Thickness Inside Diameter Overall Dimensions Bore Diameter Journal Diameter Length Overall Dimensions Bore Diameters Journal Diameters Lengths NLGI Grade Minimum Inside Diameter Maximum Outside Diameter 1 left hand and 2 right hand 24 14.5E 12 30 20E 12 right 30 14.5E 10 right 1 14.5E 10 parallel shaft (with spur gears) 11.08 : 1 56C bearings, collars, shaft, support plate and mandrel 1 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 23 lb (10.4 kg)
sleeve 1.5 in (38 mm) grooved sleeve 1 in (25 mm) flange 1 in (25 mm) thrust 0.06 in (1.5 mm)

Miter Gears

Worm Gear

Worm

Gearbox

Other Items Included Panel Physical Characteristics Model 46617 Bearings Plain Bearings

Radial Ball Bearings

Angular Ball Bearings Thrust Ball Bearing Tapered Roller Bearings

Needle Bearing Trust Needle Bearing One-dot Housing One-dot Shaft Other Housings Other Shafts Grease Cartridge Bearing Packer Other Items Included Panels Physical Characteristics

Quantity Dimensions (H x W x D) Total Net Weight

0.625 in (16 mm) open shielded sealed 0.79 in (20 mm) 1.65 in (42 mm) 0.79 in (20 mm) 1.85 in (47 mm) 0.342 in (9 mm) 0.625 in (16 mm) separable cone and cup 0.79 in (20 mm) 1.65 in (42 mm) 0.625 in (16 mm) 0.8125 in (21 mm) 0.16 in (4 mm) 1.38 in (35 mm) 5.5 x 2 x 1.5 in (140 x 51 x 38 mm) 0.875 in (22 mm) 0.622 in (16 mm) 9 in (229 mm) 5.5 x 2.2 x 2 in (140 x 65 x 52 mm) 1.65 in (42 mm) 1.65 in (42 mm) 1.85 in (47 mm) 0.79 in (20 mm) 9 in (229 mm) 2 0.594 in (15 mm) 3.5 in (89 mm) collar, sleeve, mandrels, screws, washers, O-rings, retaining nuts, lockwashers, and spacers 2 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 31.8 lb (14.4 kg)

25

MECHANICAL TRAINING SYSTEM SERIES 46101

Model 46618 Gaskets and Seals Seal Hub 1 Seal Hub 2 Seal Hub 3 Lip Seal Tool O-Ring Lip Seal Mechanical Seal Cork Sheets Punch Other Items Included Panel Dimensions (H x W x D) Dimensions (H x W x D) I.D. x O.D. Length I.D. x O.D. Length Type I.D. x O.D. Type Dimensions (H x W x D) Hole Diameter 3 x 2.6 x 1.1 in (76 x 66 x 28 mm) 3 x 2.6 x 0.6 in (76 x 66 x 15 mm) 0.625 x 1.75 in (16 x 44 mm) 1.875 in (48 mm) 0.625 x 1.4 in (16 x 36 mm) 1.6 in (40 mm) 213 0.98 x 1.6 in (25 x 40 mm) 21 36 x 12 x 0.09 in (914 x 305 x 2 mm) 0.31 in (8 mm) shaft, nut, washer, and collar 1 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 11.6 lb (5.3 kg) 5.5 in (140 mm) 0.125 to 2 in (3.2 x 51 mm) 0.75 to 2 in (19 to 51 mm) work gloves 3.7 lb (1.7 kg) 1 ton 5 in (127 mm) 1.13 lb (0.51 kg) 5 x 5 x 4 in (127 x 127 x 102 mm) 77 to 672F (25 to 360C) 120V - 60 Hz 250 W 2.1 A -4 to 932EF (-20 to 500EC) 6 x 5 x 1.5 in (160 x 115 x 36 mm) bearing support for hot plate 50 lb (22.7 kg) includes all the bearing described in Models 46614-10 and 46617 See Model 46618 for the details of each component. collars, O-rings, screws, lockwashers, retaining nuts, lockwashers, and gloves 5 lb (2.3 kg) See Model 46618 for the details of the component. See Model 46617 for the details of the component.

Quantity Dimensions (H x W x D) Physical Characteristics Total Net Weight Model 46631-20 Tool Box Component Package 2 Bearing Puller Forcing Screw Length Spread Range Spanner Wrench For Circle Diameter Other Item Included Physical Characteristics Total Net Weight Model 46632-20 Optional Tool Package 3 Arbor Press Capacity Clearance Deadblow Hammer Weight Hot Plate Dimensions (H x W x D) Temperature Range Voltage Power Current Infrared Thermometer Other Item Included Physical Characteristics Model 46640-20 Spare Parts 3 Bearings O-ring Lip Seal Mechanical Seal Other Items Included Physical Characteristics Model 46641-20 Consumable Components 3 Cork Sheets Grease Cartridge Temperature Range Dimensions (H x W x D) Total Net Weight

Total Net Weight

26

SPECIFICATIONS LEVEL 4
Model 46619 Clutches and Brakes Electromagnetic Clutch-Brake Unit Shaft Diameter Maximum speed Voltage Motor Frame Moment of Inertia Weight I.D. x O.D. Type Number of Teeth Bore Diameter Type Number of Teeth Diameter Length 0.625 in (16 mm) 3600 r/min 90 V 56C 0.017 kgAm2 (0.403 lbAft2) 12.4 lb (5.64 kg) 0.625 x 0.875 in (15.88 x 22.22 mm) No 40 20 0.625 in (16 mm) No 40 20 0.625 in (16 mm) 9 in (229 mm) collars, screws, and thrust bearings 1 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 41.2 lb (18.7 kg) 6.3 x 2 x 0.9 in (160 x 51 x 24 mm) 8.5 x 4 x 1 in (216 x 102 x 25 mm) 7.1 x 5 x 0.4 in (180 x 127 x 10 mm) 0.6 in (14 mm) 0.197 in (5 mm) per revolution 5 0.625 in (16 mm) 0.6 in (14 mm) 0.197 in (5 mm) per revolution 0.625 in (16 mm) 18.3 in (464 mm) handwheel, retaining rings, flange bearing, angular ball bearings, bearing locknut, and screws 2 23 x 11.2 x 1.1 in (584 x 284 x 29 mm) 25.6 lb (11.6 kg) external 0.75 to 2.38 in (19 to 60 mm) hook style 0.75 x 2 in (19 to 51 mm) 0.6 lb (0.3 kg) See Model 46619 for the details of the component. See Model 46620 for the details of each component. replacement balls for ball nut 1.3 lb (0.6 kg) See Model 46620 for the details of the component. TBE

Inertia Load Roller Ramp Clutch Sprocket (for Roller Ramp Clutch) Torque Limiter Sprocket (for Torque Limiter) Shaft Other Items Included Panel

Quantity Dimensions (H x W x D) Physical Characteristics Total Net Weight Model 46620 Ball Screws and Linear Bearings Driving Guides Dimensions (H x W x D) Main Supports Dimensions (H x W x D) Plate Dimensions (H x W x D) Ball Nut Nominal Diameter Lead Linear Bearings No. of Ball Circuits Inside Diameter Ball Screw Nominal Diameter Lead Shafts Diameter Length Other Item Included Panels Quantity Dimensions (H x W x D) Physical Characteristics Total Net Weight Model 46631-30 Tool Box Component Package 4 Retaining Ring Pliers Type For Shaft Diameter Spanner Wrench Type For Circle Diameter Physical Characteristics Total Net Weight Model 46640-30 Spare Parts 4 Roller Ramp Clutch Angular ball bearings Linear Bearings Flange Bearing Bearing Locknut Other Item Included Physical Characteristics Total Net Weight Model 46641-30 Consumable Components 4 Retaining Rings Physical Characteristics Total Net Weight

27

MECHANICAL TRAINING SYSTEM SERIES 46101 SPECIFICATIONS LEVEL 5

Model 46621 Laser Alignment System Laser Alignment Tool Laser Classification Accuracy Accessories Dimensions (H x W x D) Net Weight Diameter Dimensions Velocity Range Acceleration Range Dimensions (H x W x D) Includes Class 2 2% 0.01 mm Mounting brackets, chains, shims, measuring tape, carrying case manuals 390 x 340 x 94 mm (15.3 x 13.4 x 3.7 in.) 4.1 kg (9 lb) 7.9 in (200 mm) 10.7 x 9.4 x 3.1 in (272 x 240 x 78.5 mm) 0.02 to 7.87 in/s (0.5 to 200 mm/s) 2 to 656 ft/s2 (0.5 to 200 m/s2) 7.1 x 2.8 x 1.3 in (180 x 72 x 32 mm) CD-ROM, interface cable plastic box, kep nuts, and screws TBE displacement, velocity, acceleration overall level measurements, time waveform display, FFT spectrum analysis accelerometer data management software 200 mm (7.9 in) 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in)

Physical Characteristics Model 46622 Vibration Metering Disk Guard Vibration Meter

Data Acquisition Software Other Items Included Physical Characteristics Total Net Weight Model 46623 Vibration Analysis (optional) Vibration Analyzer Vibration Measurements Functions

Balancing Disk and Protective Cover

Vibration Sensor Type Software Disk Diameter Cover Dimensions

28

ORDERING NUMBERS
120 V 60 Hz ENGLISH FRENCH SPANISH ENGLISH 220 V 50 Hz FRENCH SPANISH 240 V 50 Hz ENGLISH

3154-00 36737-20 36737-30 36737-60 36737-70 36737-A0 36891-20 36891-30 36891-60 36891-70 36892-20 36892-30 36892-60 36892-70 36893-20 36893-30 36893-60 36893-70 36963-20 36963-30 36963-60 36963-70 36964-20 36964-30 36964-60 36964-70 36965-20 36965-30 36965-60 36965-70 36966-20 36966-30 36966-60 36966-70 37855-20 37855-30 37855-60 37855-70 37856-20 37856-30 37856-60 37856-70 37857-20 37857-30 37857-60 37857-70 37858-20 37858-30 37858-60 37858-70 37859-20 37859-30

3154-00 36737-21 36737-31 36737-61 36737-71 36737-A1 36891-21 36891-31 36891-61 36891-71 36892-21 36892-31 36892-61 36892-71 36893-21 36893-31 36893-61 36893-71 36963-21 36963-31 36963-61 36963-71 36964-21 36964-31 36964-61 36964-71 36965-21 36965-31 36965-61 36965-71 36966-21 36966-31 36966-61 36966-71 37855-21 37855-31 37855-61 37855-71 37856-21 37856-31 37856-61 37856-71 37857-21 37857-31 37857-61 37857-71 37858-21 37858-31 37858-61 37858-71 37859-21 37859-31

3154-00 36737-22 36737-32 36737-62 36737-72 36737-A2 36891-22 36891-32 36891-62 36891-72 36892-22 36892-32 36892-62 36892-72 36893-22 36893-32 36893-62 36893-72 36963-22 36963-32 36963-62 36894-72 36964-22 36964-32 36964-62 36964-72 36965-22 36965-32 36965-62 36965-72 36966-22 36966-32 36966-62 36966-72 37855-22 37855-32 37855-62 37855-72 37856-22 37856-32 37856-62 37856-72 37857-22 37857-32 37857-62 37857-72 37858-22 37858-32 37858-62 37858-72 37859-22 37859-32

3154-00 36737-20 36737-30 36737-60 36737-70 36737-A0 36891-20 36891-30 36891-60 36891-70 36892-20 36892-30 36892-60 36892-70 36893-20 36893-30 36893-60 36893-70 36963-20 36963-30 36963-60 36963-70 36964-20 36964-30 36964-60 36964-70 36965-20 36965-30 36965-60 36965-70 36966-20 36966-30 36966-60 36966-70 37855-20 37855-30 37855-60 37855-70 37856-20 37856-30 37856-60 37856-70 37857-20 37857-30 37857-60 37857-70 37858-20 37858-30 37858-60 37858-70 37859-20 37859-30

3154-00 36737-21 36737-31 36737-61 36737-71 TBE8 36891-21 36891-31 36891-61 36891-71 36892-21 36892-31 36892-61 36892-71 36893-21 36893-31 36893-61 36893-71 36963-21 36963-31 36963-61 36963-71 36964-21 36964-31 36964-61 36964-71 36965-21 36965-31 36965-61 36965-71 36966-21 36966-31 36966-61 36966-71 37855-21 37855-31 37855-61 37855-71 37856-21 37856-31 37856-61 37856-71 37857-21 37857-31 37857-61 37857-71 37858-21 37858-31 37858-61 37858-71 37859-21 37859-31

3154-00 36737-22 36737-32 36737-62 36737-72 TBE 36891-22 36891-32 36891-62 36891-72 36892-22 36892-32 36892-62 36892-72 36893-22 36893-32 36893-62 36893-72 36963-22 36963-32 36963-62 36894-72 36964-22 36964-32 36964-62 36964-72 36965-22 36965-32 36965-62 36965-72 36966-22 36966-32 36966-62 36966-72 37855-22 37855-32 37855-62 37855-72 37856-22 37856-32 37856-62 37856-72 37857-22 37857-32 37857-62 37857-72 37858-22 37858-32 37858-62 37858-72 37859-22 37859-32

N/A7 36737-20 36737-30 36737-60 36737-70 36737-A0 36891-20 36891-30 36891-60 36891-70 36892-20 36892-30 36892-60 36892-70 36893-20 36893-30 36893-60 36893-70 36963-20 36963-30 36963-60 36963-70 36964-20 36964-30 36964-60 36964-70 36965-20 36965-30 36965-60 36965-70 36966-20 36966-30 36966-60 36966-70 37855-20 37855-30 37855-60 37855-70 37856-20 37856-30 37856-60 37856-70 37857-20 37857-30 37857-60 37857-70 37858-20 37858-30 37858-60 37858-70 37859-20 37859-30

Table 1. Equipment Ordering Numbers

7 8

N/A = Not available. TBE = To be established (Contact your Lab-Volt representative for additional information).

29

MECHANICAL TRAINING SYSTEM SERIES 46101

120 V 60 Hz ENGLISH FRENCH SPANISH ENGLISH 220 V 50 Hz FRENCH SPANISH 240 V 50 Hz ENGLISH

37859-60 37859-70 38606-60 38606-70 38607-60 38607-70 39562-60 39562-70 46603-00 46609-00 46610-00 46611-00 46612-00 46612-10 46613-00 46613-10 46614-00 46614-10 46615-00 46616-00 46617-00 46618-00 46619-00 46620-00 46621-00 46622-00 46623-00 46630-00 46630-10 46631-00 46631-10 46631-20 46631-30 46632-00 46632-10 46632-20 46640-00 46640-10 46640-20 46640-30 46641-00 46641-10 46641-20 46641-30 89292-60 89292-70

37859-61 37859-71 38606-61 38606-71 38607-61 38607-71 TBE9 TBE 46603-01 46609-00 46610-01 46611-01 46612-01 46612-11 46613-01 46613-11 46614-01 46614-11 46615-01 46616-01 46617-01 46618-01 46619-01 46620-01 TBE TBE TBE 46630-00 46630-10 46631-00 46631-10 46631-20 46631-30 46632-00 46632-10 46632-20 46640-00 46640-10 46640-20 46640-30 46641-00 46641-10 46641-20 46641-30 TBE TBE

37859-62 37859-72 38606-62 38606-72 38607-62 38607-72 TBE TBE 46603-02 46609-00 46610-02 46611-02 46612-02 46612-12 46613-02 46613-12 46614-02 46614-12 46615-02 46616-02 46617-02 46618-02 46619-02 46620-02 TBE TBE 46623-02 46630-00 46630-10 46631-00 46631-10 46631-20 46631-30 46632-00 46632-10 46632-20 46640-00 46640-10 46640-20 46640-30 46641-00 46641-10 46641-20 46641-30 89292-62 89292-72

37859-60 37859-70 38606-60 38606-70 38607-60 38607-70 39562-60 39562-70 46603-05 46609-05 46610-00 46611-00 46612-00 46612-10 46613-00 46613-10 46614-00 46614-10 46615-00 46616-00 46617-00 46618-00 46619-05 46620-00 46621-00 46622-00 46623-00 46630-00 46630-10 46631-00 46631-10 46631-20 46631-30 46632-00 46632-10 46632-20 46640-00 46640-10 46640-20 46640-30 46641-00 46641-10 46641-20 46641-30 89292-60 89292-70

37859-61 37859-71 38606-61 38606-71 38607-61 38607-71 TBE TBE TBE 46609-05 46610-01 46611-01 46612-01 46612-11 46613-01 46613-11 46614-01 46614-11 46615-01 46616-01 46617-01 46618-01 TBE 46620-01 TBE TBE TBE 46630-00 46630-10 46631-00 46631-10 46631-20 46631-30 46632-00 46632-10 46632-20 46640-00 46640-10 46640-20 46640-30 46641-00 46641-10 46641-20 46641-30 TBE TBE

37859-62 37859-72 38606-62 38606-72 38607-62 38607-72 TBE TBE 46603-07 46609-05 46610-02 46611-02 46612-02 46612-12 46613-02 46613-12 46614-02 46614-12 46615-02 46616-02 46617-02 46618-02 46619-07 46620-02 TBE TBE 46623-02 46630-00 46630-10 46631-00 46631-10 46631-20 46631-30 46632-00 46632-10 46632-20 46640-00 46640-10 46640-20 46640-30 46641-00 46641-10 46641-20 46641-30 89292-62 89292-72

37859-60 37859-70 38606-60 38606-70 38607-60 38607-70 39562-60 39562-70 TBE 46609-05 46610-00 46611-00 46612-00 46612-10 46613-00 46613-10 46614-00 46614-10 46615-00 46616-00 46617-00 46618-00 46619-05 46620-00 46621-00 46622-00 46623-00 46630-00 46630-10 46631-00 46631-10 46631-20 46631-30 46632-00 46632-10 46632-20 46640-00 46640-10 46640-20 46640-30 46641-00 46641-10 46641-20 46641-30 89292-60 89292-70

Table 1. Equipment Ordering Numbers (cont'd)

TBE = To be established (Contact your Lab-Volt representative for additional information).

30

MODEL UTILIZATION CHART*

REQUIRED MODELS
LEVEL 1 LEVEL 2 LEVEL 3 LEVEL 4 LEVEL 5

LEVEL

46603-00

46609-00

46610-00

46611-00

46612-00

46613-00

46614-00

46630-00

46631-00

46612-10

46613-10

46615-00

46616-00

46630-10

46631-10

46614-10

46617-00

46618-00

46631-20

46619-00

46620-00

46631-30

46621-00

46622-00

MANUAL

Introduction to Mechanical Drive Systems 1 Belt Drives 1 Chain Drives 1 Gear Drives 1 Belt Drives 2 2 Chain Drives 2 Alignment and Couplings Lubrication Gear Drives 2 3 Bearings Gaskets and Seals Clutches and Brakes 4 Ball Screws and Linear Bearings Laser Alignment 5 Vibration Metering Vibration Analysis

C C C C C C C C C

C C C C C C C C

C C C C C C C C

C C C C C C C C C C C C C C C C

C C C C C C C C

C C C C C C C C C C C C C C C C C C C C C C C C C C C C C

C C C C C

C C C C C C

C C

C C C

* This table does not include the optional tool packages, consumable components, and other optional equipment.

46623-00

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MECHANICAL TRAINING SYSTEM SERIES 46101

Reflecting Lab-Volt's commitment to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Lab-Volt reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Lab-Volt recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Lab-Volt 2013. All rights reserved. 38724-00 Rev. A2