TeSys contactors
Applications
Equipment requiring low consumption contactors which can be switched directly from solid state outputs
AC-3 AC-1
6A 12 A
6...16 A 20 A
9150 A 25200 A
115800 A
7501800 A
6...12 A 20 A
925 A 2040 A
2001600 A 8002750 A
690 V
690 V
690 V
1000 V
1000 V
690 V
690 V
Number of poles
2 or 3
3 or 4
3 or 4
2, 3 or 4
14
3 or 4
LC1 SK LP1 SK
LC1 D
LC1 F
LC1 B
LP4 K
LC1 D
Pages
5/11
5/2
Motors, resistive circuits, rotor short-circuiting devices, electro lifting magnets, hoisting, mines, c motors, high operating rates. Variable composition bar mounted contactors.
Induction heating, heating of metal or of a metal part in a channel or crucible furnace by induction of a.c. currents. Contactors for induction heating applications
Protection of reversing variable speed controllers for d.c. motors. Fast acting contactors.
1501800 A 2502750 A
80...1800 A 802750 A
8016 300 A
12630 A 25850 A
1000 V
3000 V
690 V or 1000 V
a 1000 V c 1050 V 2 or 4
14
18
3 or 4
CR1 F CR1 B
CVp
CEp CSp CG p
CR3 pB
5/218 to 5/227
5/3
Selection guide
TeSys contactors
TeSys d
Applications
Rated operational current le max. AC-3 (Ue y 440 V) le AC-1 ( y 60 C) 9A 20/25 A 12 A 18 A 25/32 A 25 A 25/40 A 32 A 50 A 38 A
690 V
Number of poles
3 or 4
3 or 4
3 or 4
3 or 4
5
Auxiliary contacts
V V V V
4 kW 7.5 kW 9 kW 10 kW 10 kW
5.5 kW 11 kW 11 kW 15 kW 15 kW
1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 4 N/C or N/O instantaneous, up to 1 N/O + 1 N/ C time delay and up to 2 N/O or 2 N/C protected contacts and 2 screen continuity terminals
Class 10 A Class 20
0.1010 A 2.510 A
0.1013 A 2.513 A
0.1018 A 2.518 A
0.1032 A 2.532 A
0.1038 A
0.1038 A
Suppressor modules (c and low consumption contactors have built-in suppression as standard)
Varistor Diode RC circuit Bidirectional peak limiting diode Relay Relay + override function Solid state a or c 3-pole a 4-pole c 4-pole
p p p
p p p
p p p
p p p
p p p
p p p
Interfaces
p p p
p p p
p p p
p p p
p p p
p p p
LC1 D09 LC1 DT20/ LC1 D098 LC2 D09 LC2 D09 LC2 DT20 LC2 DT20
5/58 to 5/61 5/62 to 5/65
LC1 D12 LC1 DT25/ LC1 D128 LC2 D12 LC2 D12 LC2 DT25 LC2 DT25
LC1 D18 LC1 DT32/ LC1 D188 LC2 D18 LC2 D18 LC2 DT32 LC2 DT32
LC1 D25 LC1 DT40/ LC1 D258 LC2 D25 LC2 D25 LC2 DT40 LC2 DT40
Pages
5/42
5 5
40 A 60 A
50 A 80 A
65 A
80 A 125 A
95 A
115 A 200 A
150 A
11 kW 18.5 kW 22 kW 22 kW 30 kW 22 kW
15 kW 22 kW 25/30 kW 30 kW 33 kW 30 kW
18.5 kW 30 kW 37 kW 37 kW 37 kW 37 kW
22 37 45 55 45 45
kW kW kW kW kW kW
25 45 45 55 45 45
kW kW kW kW kW kW
30 55 59 75 80 75
kW kW kW kW kW kW
40 kW 75 kW 80 kW 90 kW 100 kW 90 kW
1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 4 N/C or N/O instantaneous, up to 1 N/O + 1 N/C time delay and up to 2 N/O or 2 N/C protected contacts and 2 screen continuity terminals
1750 A 1740 A
1770 A 1765 A
1780 A 1770 A
17104 A 1780 A
17104 A
60150 A 60150 A
60150 A 60150 A
p p p p
p p p p
p p p p
p p p p
p p p p
p p p p
p p p p
p p p p
p p
p p
p p p
p p p
p p p
p p p
p p p
p p p
p p p
p p p
p p p
p p p
p p
LC1 D40 LC1 D40 LP1 D40 LC2 D40 LC2 D40
LC1 D65 LC1 D65 LP1 D65 LC2 D65 LC2 D65
LC1 D80 LC1 D80 LP1 D80 LC2 D80 LC2 D80
LC1 D115 LC1 D115 LC1 D115 LC2 D115 LC2 D115
5/43
Selection guide
TeSys contactors
TeSys d, low consumption
Applications
Automation systems
Rated operational current le max. AC-3 (Ue y 440 V) le AC-1 ( y 60 C) 9A 20/25 A 12 A 20/25 A 18 A 25/32 A
690 V
Number of poles
3 or 4
3 or 4
3 or 4
4 kW 7.5 kW 9 kW 10 kW 10 kW
500 V 660/690 V
Closing Opening
70 ms 25 ms
1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 2 N/C or 2 N/O instantaneous standard contacts Built-in suppression as standard, by bi-directional peak limiting diode
Interference suppression
Contactor type 3-pole 4-pole Reversing contactor type 3-pole 4-pole Pages Contactors Reversing contactors
5/44
5 5
25 A 25/40 A
32 A 50 A
38 A 50 A
3 or 4
5.5 kW 11 kW 11 kW 15 kW 15 kW
70 ms 25 ms
1 N/C and 1 N/O instantaneous contacts incorporated in the contactors, with add-on blocks common to the whole range, comprising up to 2 N/C or 2 N/O instantaneous standard contacts Built-in suppression as standard, by bi-directional peak limiting diode
LC1 D32
LC1 D38
LC2 D32
LC2 D38
5/45
Characteristics
TeSys contactors
TeSys d
Contactor type
LC1
D09D18 D25D38 D40 DT20 and DT25 DT32 and DT40 690 1000
D50D95
Environment
Rated insulation voltage (Ui) Conforming to IEC 60947-4-1, V overvoltage category III, degree of pollution: 3 Conforming to UL, CSA V Conforming to IEC 60947 kV
600 6 8
Product certifications
IEC 60947-1, 60947-4-1, NFC 63-110, VDE 0660, BS 5424, JEM 1038. EN 60947-1, EN 60947-4-1. GL, DNV, PTB, RINA UL, CSA Complies with SNCF, Sichere Trennung recommendations Conforming to VDE 0106 part 101 and A1 (draft 2/89) Conforming to VDE 0106 and IEC 60529 Power connection Coil connection Conforming to IEC 60068 Storage Operation Permissible C C C m V 400
Separation insulation
Protection against direct finger contact IP 2X Protection against direct finger contact IP 2X TH - 60+ 80 - 5+ 60 - 40+ 70, for operation at Uc 3000 a /c
30
30
180
Flame resistance
Conforming to UL 94 Conforming to IEC 60695-2-1 Contactor open Contactor closed Contactor open Contactor closed
V1 960 10 gn 15 gn 2 gn 4 gn 8 gn 15 gn 8 gn 10 gn 8 gn 10 gn 6 gn 15 gn
Shock resistance (3) 1/2 sine wave = 11 ms Vibration resistance (3) 5300 Hz
4 gn
4 gn
90
90
3 gn
180
4 gn
(1) Protection provided for the cabling c.s.a.'s indicated on the next page and for connection by cable. (2) For other operating positions, please consult your Regional Sales Office. (3) Without change of contact states, in the most unfavourable direction (coil energised at Ue).
5/46
Characteristics (continued)
TeSys contactors
TeSys d
Contactor type
LC1
D25 (3P)
D32 D38 D18 and D25 D40 (4P) DT32 and DT40
1 conductor 2 conductors Flexible cable 1 conductor with cable end 2 conductors Solid cable 1 conductor without cable end 2 conductors Screwdriver Philips Flat screwdriver Key for hexagonal headed screw Tightening torque
mm 2 mm 2 mm 2 mm 2 mm 2 mm 2
N.m
14 14 14 12.5 14 14 N 2 6 1.7
Philips Flat screwdriver Key for hexagonal headed screw N.m Tightening torque
N.m
(1) If cable ends are used, choose the next size down (example: for 2.5 mm2, use 1.5 mm2 ) and square crimp the cable ends using a special tool. (2) To connect cables with a c.s.a. > 4mm2 and up to 10 mm2, it is essential to use special connectors, sold in bags of 100 (reference: LAD 96180).
5/47
Characteristics (continued)
TeSys contactors
TeSys d
Contactor type
LC1
DT20 D098
DT25 D128
DT32 D188
DT40 D258
Pole characteristics
Rated operational current (Ie) (Ue y 440 V) In AC-3, y 60 C In AC-1, y 60 C Rated operational voltage (Ue) Up to Of the operating current y 60 C Conforming to IEC 60947 Conforming to IEC 60947 For 1 s For 10 s For 1 min For 10 min Without thermal type 1 overload relay, gG fuse type 2 With thermal overload relay At Ith and 50 Hz AC-3 AC-1 A A A A A A A m W W 20 25 32 40
Frequency limits Conventional thermal current (Ith) Rated making capacity (440 V) Rated breaking capacity (440 V) Permissible short time rating No current flowing for preceding 15 minutes with y 40 C Protection by fuses against short-circuits (U y 690 V) Average impedance per pole Power dissipation per pole for the above operational currents
210 210 240 380 105 105 145 240 61 61 84 120 30 30 40 50 25 40 50 63 20 25 35 40 See pages 6/16 and 6/17, for aM or gG fuse ratings corresponding to the associated thermal overload relay 2.5 2.5 2.5 2 0.20 0.36 0.8 1.25 1.56 1.56 2.5 3.2
Drop-out a 50 Hz Inrush 50 Hz coil Cos 50/60 Hz coil Sealed 50 Hz coil Cos 50/60 Hz coil a 60 Hz Inrush 60 Hz coil Cos 50/60 Hz coil Sealed 60 Hz coil Cos 50/60 Hz coil Heat dissipation 50/60 Hz Operating time Closing "C" (2) Opening "O" Mechanical durability 50 or 60 Hz coil in millions of operating cycles 50/60 Hz coil on 50 Hz Average consumption at 20 C and at Uc Maximum operating rate at ambient temperature y 60 C In operating cycles per hour
VA VA VA VA VA VA VA VA W ms ms
0.81.1 Uc on 50 Hz and 0.851.1 Uc on 60 Hz at 60 C 0.30.6 Uc at 60 C 0.75 70 0.3 7 0.75 70 0.3 7.5 23 1222 419 15 3600
(1) Versions with spring terminal connections: 16 A for LC1 D093 and LC1 D123 (20 A possible with 2 x 2.5 mm 2 cables in parallel), 25 A for LC1 D183 to LC1 D323 (32 A possible for LC1 D183 connected with 2 x 4 mm2 cables in parallel; 40 A possible for LC1 D253 and LC1 D323 connected with 2 x 4 mm2 cables in parallel). (2) The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
5/48
D32
D38
D40
D50
D65
D80
D95
D115
D150
115 200 1000 25400 200 1260 1100 1100 950 550 250 250 200
150 200 1000 25400 200 1660 1400 1400 1200 580 250 315 250
430 430 720 260 310 320 138 150 165 60 60 72 63 63 80 63 63 80 See pages 24514/2 and 24514/3, for aM or gG fuse 2 2 5 2 3 5 1.5 2.4 5.4
810 900 990 1100 400 520 640 800 208 260 320 400 84 110 135 135 100 160 200 200 100 125 160 160 ratings corresponding to the associated thermal overload relay 1.5 3.7 9.6 1 4.2 6.4 0.8 5.1 12.5 0.8 7.2 12.5
0.6 7.9 24
0.6 13.5 24
12690
24660
24500
0.81.1 Uc on 50 Hz and 0.851.1 Uc on 60 Hz at 60 C 0.30.6 Uc at 60 C 0.75 70 0.3 7 0.75 70 0.3 7.5 23 1222 419 15 3600
0.851.1 Uc at 55 C 0.30.6 Uc at 55 C 0.81.1 Uc on 50 Hz and 0.851.1 Uc on 60 Hz at 55 C 0.30.6 Uc at 55 C 200 0.75 245 20 0.3 26 220 0.75 245 22 0.3 26 610 2026 2026 812 812 16 16 6 6 3600 3600
0.851.1 Uc at 55 C 0.30.5 Uc at 55 C 0.81.15 Uc on 50/60 Hz at 55 C 0.30.5 Uc at 55 C 300 0.8 0.9 280350 280350 22 0.3 0.9 218 218 300 0.8 0.9 280350 280350 22 0.3 0.9 218 218 38 34.5 2050 2035 620 4075 8 8 8 2400 1200
5/49
Characteristics (continued)
TeSys contactors
TeSys d
Contactor type
LC1 D09D38 LC1 DT20DT40 c Conforming to IEC 60947-1 Conforming to UL, CSA Operational Standard coil Wide range coil Drop-out c Inrush Sealed Closing Opening "C" "O" V V V 12440 690 600 0.71.25 Uc at 60 C
0.851.1 Uc at 55 C 0.751.2 Uc at 55 C
W W
Time constant L/R (L/R) Mechanical durability at Uc In millions of operating cycles Maximum operating rate In operating cycles per hour at ambient temperature y 60 C
ms 63 15 % 85110 95130 2035 ms 20 20 % 2035 2035 4075 Nota : The arcing time depends on the circuit switched by the poles. For all normal 3-phase applications, the arcing time is less than 10 ms. The load is isolated from the supply after a time equal to the sum of the opening time and the arcing time. ms 28 65 75 25 30 3600 20 3600 20 3600 8 1200
Average consumption d.c. at 20 C and at Uc Operating time (1) at Uc and at 20 C Voltage limits ( y 60 C) of the control circuit Time constant L/R (L/R) Mechanical durability Maximum operating rate
W W ms ms
ops/h
(1) The operating times depend on the type of contactor electromagnet and its control mode. The closing time "C" is measured from the moment the coil supply is switched on to initial contact of the main poles. The opening time "O" is measured from the moment the coil supply is switched off to the moment the main poles separate.
5/50
Characteristics (continued)
TeSys contactors
TeSys d
V V V A Hz V mA
A A A A M
Guaranteed between ms 1.5 on energisation and on de-energisation N/C and N/O contacts a.c. supply, categories AC-14 and AC-15 d.c. supply, category DC-13 Electrical durability (valid for up to 3600 operating cycles/hour) Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet: on an inductive load such as the coil of an electromagnet, making current (cos 0.7) = 10 times the power broken without economy resistor, the time constant increasing with the (cos 0.4). load. V 24 48 115 230 400 440 600 V 24 48 125 250 440 VA 60 120 280 560 960 1050 1440 W 96 76 76 76 44 VA 16 32 80 160 280 300 420 W 48 38 38 32 VA 4 8 20 40 70 80 100 W 14 12 12 AC-15 DC-13
Millions of operating cycles Millions of operating cycles
10 8 7 6 5 4 3 2
10 8 7 6 5 4 3 2
24 V 48 V 125 V
0,1 0,1
0,2
4 5
6 7
8 10 9
0,1 0,1
0,2
4 5
6 7
8 10 9
Current broken in A
Current broken in A
5/51
Characteristics
TeSys contactors
Auxiliary contact blocks without dust and damp protected contacts for TeSys d contactors
LAD N or LAD C
LAD R
LAD 8
Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature around the device Maximum operating altitude Connection by cable Conforming to IEC 60068 Conforming to VDE 0106 Storage Operation Permissible for operation at Uc Without derating Phillips N 2 and 6 mm Flexible or solid cable with or without cable end Flexible or solid cable without cable end C C C m mm2 IEC 60947-5-1, NF C 63-140, VDE 0660, BS 4794, EN 60947-5-1 UL, CSA TH Protection against direct finger contact IP 2X - 60+ 80 - 5+ 60 - 40+ 70 3000 Min: 1 x 1, max: 2 x 2.5
mm2
Max. 2 x 2.5
V Conforming to IEC 60947-5-1 V Conforming to UL, CSA For ambient temperature y 60 C A Hz U min I min Conforming to IEC 60947-5-1 and VDE 0660. gG fuse I rms Conforming to IEC 60947-5-1 Permissible for 1s 500 ms 100 ms V mA A A A A A M ms ms C
Insulation resistance Non-overlap time Guaranteed between N/C and N/O contacts Overlap time Guaranteed between N/C and N/O contacts on LAD C22 Time delay Ambient air temperature for (LAD T, R and S contact blocks) operation Accuracy only valid for setting Repeat accuracy range indicated on the front face Drift up to 0.5 million operating cycles Drift depending on ambient air temperature Mechanical durability In millions of operating cycles Operational power of contacts
5/52
Characteristics (continued)
TeSys contactors
Auxiliary contact blocks with dust and damp protected contacts for TeSys d contactors
LA1 DX
LA1 DZ Protected
Environment
Conforming to standards Product certifications Protective treatment Degree of protection Ambient air temperature Connection Conforming to IEC 60068 Conforming to VDE 0106 Storage and operation Phillips N 2 and 6 mm Flexible or solid cable with or without cable end C mm 2 IEC 60947-5-1, VDE 0660 UL, CSA TH Protection against direct finger contact IP 2X - 25+ 70 Min: 1 x 1, max: 2 x 2.5
Number of contacts
Contact characteristics
Rated operational voltage (Ue) Rated insulation voltage (Ui) Conventional thermal current (Ith) Maximum operational current (Ie) Frequency of the operational current Minimum switching capacity Short-circuit protection Rated making capacity Short-time rating Up to Conforming to IEC 60947-5-1 Conforming to UL, CSA For ambient temperature y 40 C V V V A mA Hz U min I min Conforming to IEC 609475-1 gG fuse Conforming to IEC 60947 5-1, I rms Permissible for 1s 500 ms 100 ms V mA A A A A A M 50 250 500 17 4 > 10 50 250 500 17 4 > 10 690 690 600 10 25400 17 5 10 a: 140; c: 250 100 120 140 > 10 24 250 50 3 0.3 > 10 5 Gold - Single break with crossed bars
Insulation resistance Mechanical durability Materials and technology used for dust and damp protected contacts In millions of operating cycles
5/53
Characteristics (continued)
TeSys contactors
Auxiliary contact blocks with dust and damp protected contacts for TeSys d contactors
10 8 7 6 5 4 3 2
4 5
6 7
8 10 9
Current broken in A
10 8 7 6 5 4 3 2 250 V
24 V 48 V 125 V
440 V
0,1 0,1 0,2 0,3 0,4 0,5 0,6 0,8 1 0,7 0,9 2 3 4 5 6 7 8 10 9
Current broken in A
5/54