Installation Instructions for PPr Fittings

DIN 8077 DIN 8078 DIN 16962

Belden
Polypropylene Pipes and Fittings

PPr SYSTEM

STEP 1. Remove any dust or dirt on the pipe. Cut the pipe perpendicularly to its axis.

STEP 2. Mark the inserting depth on the pipe using a soft tip marker or pen.

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PPr S YS TE M PPr

PPr S YS TE M

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P P r S Y S T EM

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PPr S YS TE M PPr S YS TE M P P r S Y S T EM P P r S Y S T EM P P r S Y S T EM PPr S YS TE M PPr S YS TE M PPr

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P P r S Y S T EM P P r S Y S T EM P P r S Y S T EM P P r S Y S T EM P P r S Y S T EM P P r S Y S T EM P P r S Y S T EM P P r S Y S T EM

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P P r S Y S T EM PPr S YS TE M PPr S YS TE M

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P P r S Y S T EM

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P P r S Y S T EM P P r S Y S T EM PPr S YS TE M PPr S YS TE M P P r S Y S T EM P P r S Y S T EM PPr S YS TE M PPr S YS TE M PPr

STEP 3. Fix the proper matrix of the pipe and fitting on the welding tool. Hold steadily throughout the heating time. The optimum temperature is 260 10C.

STEP 4. After heating, extract the pipe and fitting from the matrix and joint the pipe gradually to the fitting. Avoid rotating them, respecting the insertion depth.

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P P r S Y S T EM P P r S Y S T EM P P r S Y S T EM P P r S Y S T EM P P r S Y S T EM P P r S Y S T EM

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P P r S Y S T EM P P r S Y S T EM

STEP 5. Let the welded pipe and fitting cool a t ambient temperature (never plunge into water to cool them). After welding, thoroughly clean the matrix.

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P P r S Y S T EM P P r S Y S T EM PPr S YS TE M PPr S YS TE M P P r S Y S T EM P P r S Y S T EM PPr S YS TE M PPr S YS TE M PPr

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P P r S Y S T EM P P r S Y S T EM PPr S YS TE M PPr S YS TE M P P r S Y S T EM PPr S YS TE M PPr S YS TE M

PPr
P P r S Y S T EM PPr S YS TE M

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PPr S YS TE M PPr

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Outer Diameter (millimeter) 20.0 25.0 32.0 40.0 50.0 63.0

The Mix Insert Length (millimeter) 11.0 12.5 14.6 17.0 20.0 23.9

Heating Time (seconds) 5 7 8 12 18 24

Melting Time (seconds) 4 4 4 6 6 6

Cooling Time (minutes) 3 3 4 4 5 6

WATERLINE SYSTEM
CERT

HOT & COLD

Distributed By:

TUV

1388-F G.Araneta Avenue, Talayan, Quezon City 1104 Phils. Tel. No.: (632) 743 31 21 Fax No.: (632) 416 81 92
GERMANY

Belden
PPr SYSTEM
Belden PPr Pipes and Fittings are manufactured in accordance with DIN 16962 using high quality raw materials. Belden PPr pipes and Fittings possessed the following features:

PIPES
PN 10 PN 12 PN 16 PN 20

Diameter(mm) 20 25 32 40 50 63 75 90 110

Wall Thickness(mm) 2.0 2.3 2.9 3.7 4.6 5.8 6.8 8.2 10.0

Diameter(mm) 20 25 32 40 50 63 75 90 110

Wall Thickness(mm) 2.3 2.8 3.6 4.5 5.6 7.1 8.4 10.1 12.3

Diameter(mm) 20 25 32 40 50 63 75 90 110

Wall Thickness(mm) 2.8 3.5 4.4 5.5 6.9 8.6 10.3 12.3 15.1

Diameter(mm) 20 25 32 40 50 63 75 90 110

Wall Thickness(mm) 3.4 4.2 5.4 6.7 8.3 10.5 12.5 15.0 18.3

*Standard Pipe Length is 4m

*Standard Pipe Length is 4m

*Standard Pipe Length is 4m

*Standard Pipe Length is 4m

HYGIENIC & NON TOXIC. HIGH TEMPERATURE & HIGH PRESSURE RESISTANT.

FITTINGS
STRAIGHT EQUAL CONNECTORS (SU)

VALVE
STRAIGHT REDUCER CONNECTORS (SR) END CAPS (CP)

TOOL
ELBOW EQUAL CONNECTORS (LL)

LIGHTER & SMOOTHER THAN METAL PIPES. RELIABLE & CONVENIENT PIPES AND FITTINGS & LONG LASTING.

SIZE SU 20 SU 25 SU 32 SU 40 SU 50

SU SU SU SU

63 75 90 110

SIZE SR 25 x 20 SR 32 x 25 -20 SR 40 x 32 -20 SR 50 x 40 -20 SR 63 x 50 -32 SR 75 x 63 SR 90 x 75 -50 SR 110 x 90 -63

SIZE CP 20 CP 25 CP 32 CP 40 CP 50

CP 63 CP 75 CP 90 CP 110

SIZE LL 20 LL 25 LL 32 LL 40 LL 50

LL 63 LL 75 LL 90 LL 110

Adapts European Designs for aesthetic and fuction. Its smooth corners reduces water hammering. Its champered design makes welding easy. Its tolerance for wall thickness reduces the possibilities of over-welding and other welding errors brought by site conditions.

ELBOW EQUAL CONNECTORS 45 (LK)

ELBOW REDUCER CONNECTORS (LR)

TEE EQUAL CONNECTORS (TT)

TEE REDUCER CONNECTORS (TR)

SIZE LK 20 LK 25 LK 32 LK 40 LK 50

LK LK LK LK

63 75 90 110

SIZE LR 25 x 20 LR 32 x 20 LR 32 x 25

SIZE TT 20 TT 25 TT 32 TT 40 TT 50

TT 63 TT 75 TT 90 TT 110

SIZE TR 25 x 20 TR 32 x 25 -20 TR 40 x 32 -20 TR 50 x 40 -20 TR 63 x 50 -32 TR 75 x 63 -50 TR 90 x 75 -63 TR 110 x 90 -63

STRAIGHT FEMALE CONNECTORS (SF)

STRAIGHT MALE CONNECTORS (SM)

ELBOW FEMALE CONNECTORS (LF)

WALL MOUNTED ELBOW CONNECTORS (LFW)

SIZE SF 20 SF 25 SF 25 SF 32 SF 40 SF 50 SF 63

x x x x x x x

1/2 1/2 3/4 1 1 1/4 1 1/2 2

SIZE SM 20 SM 25 SM 25 SM 32 SM 40 SM 50 SM 63

x x x x x x x

1/2 1/2 3/4 1 1 1/4 1 1/2 2

SIZE LF 20 LF 25 LF 25 LF 32 LF 40 LF 50 LF 63

x x x x x x x

1/2 1/2 3/4 1 1 1/4 1 1/2 2

SIZE LFW 20 x 1/2

TEE FEMALE CONNECTORS (TF)

UNION PATENTE METAL JOINT (UP)

UNION MALE ADAPTORS (UM)

UNION FEMALE ADAPTORS (UF)

SIZE TF 20 TF 25 TF 32 TF 40 TF 50 TF 63

x x x x x x

1/2 3/4 1 1 1/4 1 1/2 2

SIZE UP 20 UP 25 UP 32

SIZE UM 20 UM 25 UM 32 UM 40 UM 50 UM 63

x x x x x x

1/2 3/4 1 1 1/4 1 1/2 2

SIZE UF 20 UF 25 UF 32 UF 40 UF 50 UF 63

x x x x x x

1/2 3/4 1 1 1/4 1 1/2 2

Regular Structure
The plastic section is deformable due to temperature changes white the metal section remains stable, and gap may occur between two sections and result in leakage.

Swallow-tailed Structure
The Plastic and metal sections remain stable and firmly united under temperature changes which effectively prevents leaks.
FLANGE ADAPTORS (FA) FLANGE METAL RING ADAPTORS (FM) PP-R GATE VALVE (GV) PP-R TOOL FUSION MACHINE

Swallow-tailed structure ensures well airproof and safer connection.

SIZE FA 40 FA 50 FA 63 FA 75 FA 90 FA 110

SIZE FM 40 FM 50 FM 63 FM 75 FM 90 FM 110

SIZE GV 20 GV 25 GV 32 GV 40 GV 50 GV 63

SIZE PPR TOOL 020-032 020-063 075-110

Revised as of 012012 Lemuel Palma