QP08/11-12/XX/LEP/05

SRI RAMAKRISHNA ENGINEERING COLLEGE, COIMBATORE-22 DEPARTMENT: MECHANICAL ENGINEERING SUBJECT CODE & TITLE: 08AA603 PROCESS PLANNING AND COST ESTIMATION CLASS: Third Year SEMESTER: VI

Aim: To learn the objectives, purpose and scope of the method study, process planning and cost estimation of any product. Course Objective: To understand the use of work study leads to high productivity in a manufacturing unit To study the steps involved in conducting a method study and apply the principles of motion economy To understand the importance of process planning in manufacturing environments To understand the step by step procedure in the cost estimation of any product Name of the Faculty: Mr. A. Murugarajan, Assistant Professor/Mechanical

LESSON PLAN Lecture Hours UNIT I 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. UNIT II 11. 12. 13. 14. 15. 16 17. 18. 19. 20.
Definition Objective Scope approaches to process planning Process planning activities Finished part requirements- operating sequences- machine selection material selection parametersSet of documents for process planningDeveloping manufacturing logic and knowledge Production time calculation Selection of cost optimal processes. Method study Definition Objectives-Motion economy- Principles Tools and Techniques-Applications Work measurements- purpose use procedure tools and techniques Standard time Ergonomics principles applications.

Portions to be Covered

Text Book/ Reference Book T2, R2 T2, R2

Teaching Methodology planned

Activity Planned for Learners

PPT/ OHP T2, R1, R2

Discussion/Examples

T2, R1, R2

PPT/ OHP

Discussion/Examples

QP08/11-12/XX/LEP/05

Lecture Hours UNIT III 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. UNIT V 39. 40. 41. 42. 43. 44. 45. Tutorial 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.

Portions to be Covered

Text Book/ Reference Book

Teaching Methodology planned

Activity Planned for Learners

Objective of cost estimation Costing cost accounting

T1, R2
Classification of cost- Elements of cost

PPT/ OHP

Discussion/Exercise problems/Examples

UNIT IV
Types of estimates Methods of estimates data requirements and sourcesCollection of cost- allowances in estimation.

T1, R2

PPT/ OHP

Discussion/Exercise problems/Examples

Estimation of material cost, labour cost and over heads, allocation of overheads

T1, R2
Estimation for different types of jobs.

PPT/ OHP

Discussion/Exercise problems/Examples

Unit-I : Preparation of process chart/Time study analysis for different components-Problems Unit- II: Preparation of operating sequence- Production time calculation Unit-III: Classification of cost Unit-IV: Cost estimation-Allowances in estimation Unit-V: Cost Estimation of different types of jobs: Forging/Welding/Machining cost T1, T2 R1, R2 Review/ Discussion Problem Sheet

QP08/11-12/XX/LEP/05

Lecture Hours

Portions to be Covered

Text Book/ Reference Book

Teaching Methodology planned

Activity Planned for Learners

Content beyond the syllabus: Time study/Preparation of time study form for different assembly process/Computer Aided Process Planning (CAPP)/Cost estimation software Self study topics/seminars: Ergonomics-Principles and applications

Text Books (T) 1. 2. Sinha.B.P., "Mechanical Estimating and Costing", Tata McGraw-Hill, Publishing Co., 1995 Chitale.A.V. and Gupta.R.C., "Product Design and Manufacturing", PHI, 2nd Edition, 2002.

Reference Books (R) 1. 2. Phillip.F Ostwalal and Jairo Munez, "Manufacturing Processes and systems", John Wiley, 9 th Edition, 1998 Russell.R.S and Tailor, B.W, "Operations Management", PHI, 4th Edition, 2003.

Recommended Books
1. 2. Sinha.B.P., "Mechanical Estimating and Costing", Tata McGraw-Hill, Publishing Co., 1995 (T1) Kesavan. R, Elanchezhian, Vijaharamnath, B Process Planning and Cost Estimation, New Age International (P) Limited, Publishers, 2009. (Buy by the student)

Staff In-charge

HOD