SPECIFICATION FOR NONHAZARDOUS AREA LIGHTING FIXTURES & JUNCTION BOXES

DOCUMENT No.

6839-00-16-50-SP-43 Rev.0
Page 1 of 5

SPECIFICATION FOR NON-HAZARDOUS AREA LIGHTING FIXTURES & JUNCTION BOXES

B-22 FIELD DEVELOPMENT PROJECT OIL AND NATURAL GAS CORPORATION LTD.

0 Rev. No

28.03.07 Date

ISSUED WITH BID PACKAGE Purpose Prepared by Checked by Approved by

Format No. 1641-1924 Rev. 1

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SPECIFICATION FOR NONHAZARDOUS AREA LIGHTING FIXTURES & JUNCTION BOXES

DOCUMENT No.

6839-00-16-50-SP-43Rev.0
Page 2 of 5

CONTENTS SECTION 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 TITLE SCOPE CODES AND STANDARDS SITE CONDITIONS SCOPE OF SUPPLY TECHNICAL REQUIREMENTS TESTING AND INSPECTION VENDOR DATA REQUIREMENT CERTIFICATION PACKING AND TRANSPORTATION

Format No. 1641-1924 Rev. 1

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SPECIFICATION FOR NONHAZARDOUS AREA LIGHTING FIXTURES & JUNCTION BOXES

DOCUMENT No.

6839-00-16-50-SP-43Rev.0
Page 3 of 5

1.0

SCOPE This specification provides the minimum requirements for the design, manufacture, testing and supply of lighting fixtures and junction boxes suitable for installation in non-hazardous areas on offshore platforms.

2.0 2.1

CODES & STANDARDS The equipment supplied shall comply with the requirements of the latest revision of the relevant standards of: NEC National Electrical Code National Electrical Manufacturers Association British Standards Institution. American National Standards Institute Bureau of Indian Standards

NEMA BSI -

ANSI BIS 2.2 3.0 -

Any other recognized international standard or code may be used in lieu of above, subject to approval of the Company. SITE CONDITIONS All the equipment shall be suitable for use in extreme, harsh marine environments. The equipment shall be tropicalised and treated to protect the same against the site conditions as specified in Specification-Site Conditions and Climate and traces of H2S found in the atmosphere, if specified in equipment data sheet. All painting shall be in accordance with SpecificationProtective Coating.

4.0

SCOPE OF SUPPLY The scope of supply through this specification includes:

4.1 4.2 4.3 4.4 5.0 5.1

Lighting Fixtures. Junction Boxes Cable glands, lugs, plugs etc. Clamps, Brackets etc. for fixture supports. TECHNICAL REQUIREMENTS GENERAL

5.1.1. All outdoor equipment shall be industrial type and shall have enclosure protection to IP-55 or equivalent. 5.1.2 All indoor equipment (located in enclosed rooms) shall be industrial/decorative type with enclosure protection to IP-20, as minimum. They shall be provided with shrouding type terminals/live parts to make them shockproof, while cleaning, relamping, replacement purpose etc. The body of the equipment shall be cast metal and shall be free from frictional sparking hazard. Copper or copper alloy shall not be used for manufacturing of any exposed parts.

5.1.3

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SPECIFICATION FOR NONHAZARDOUS AREA LIGHTING FIXTURES & JUNCTION BOXES

DOCUMENT No.

6839-00-16-50-SP-43Rev.0
Page 4 of 5

5.1.4

The equipment shall be suitable for mounting on poles/ceiling/columns. Suitable Clamps/brackets required for installation shall also be supplied. These shall be made of corrosion resistant material. All hardware such as nuts, bolts, washers etc. shall be cadmium plated. All lighting fixtures/junction boxes shall be provided with an internal earthing terminal. Double compression type nickel/chromium plated brass cable glands and tinned copper crimping type lugs shall be provided for all lighting fixtures and junction boxes. The equipment shall be provided with gaskets made of non-inflammable and selfextinguishing plastic material. All equipments shall be painted as per Specification Protective Coating.

5.1.5 5.1.6 5.1.7 5.1.8 5.1.9

5.1.10 Special tools, if required, shall be provided by the contractor as a free issue material. 5.1.11 All equipment nameplates shall bear the stamp of certifying agency. 5.2 5.2.1 5.2.2 LIGHTING FIXTURES All fixtures shall be suitable for operation on 240+10% V, Single phase, 50+3% Hz power supply. All fixtures shall be provided with sheet steel vitreous enameled reflector. Fixtures shall have double side entry suitable for connecting PVC insulated and sheathed, armoured, copper conductor, FRLS cable and complete with termination accessories. Spare plug shall be provided to block the unused entry. Adequate numbers of terminals shall be provided to terminate two cables. All industrial type outdoor lighting fixtures except flood lighting fixtures shall be provided with steel wire protective cage having mesh dimensions of 50x50 mm. The glass used for outdoor fixtures shall be clear and toughened type suitable for conditions involving exceptional risk of mechanical damages. The lighting fixtures shall have glass sealed into retaining ring, which in turn is secured to the body. Incandescent lighting fixtures shall have lamp holders suitable for 40/60/100W lamps for indoor installation and 100/200/400W lamps for outdoor installations. Fluorescent lighting fixtures shall have rotor lamp holder suitable for 2x40W lamps. Blended lamp fixtures shall have lamp holders suitable for Edison screw Cap Lamps of rating 160W. HPMV lighting fixtures shall have lamp holders suitable for Edison Screw Cap Lamps of 80/125W Flood light (HPMV) fixtures shall have lamp holders suitable for Edison Screw Cap Lamps of 250/400W. Fixtures shall be provided with mounting brackets and base plate for horizontal and vertical movements. Fixtures shall be capable of being locked in position.

5.2.3 5.2.4

5.2.5 5.2.6 5.2.7 5.2.8 5.2.9

5.2.10 Controlgear for the HPMV light and flood light fixtures shall preferably form an integral part of the lighting fixture. The control gear shall be quick starting, low loss type with copper winding and shall have a power factor improvement capacitor for improving the p.f. to 0.90. 5.2.11 All internal wiring shall be done with minimum 2.5 mm2 660V grade, PVC insulated copper conductor wires.
Format No. 1641-1924 Rev. 1 Copyright EIL All rights reserved

SPECIFICATION FOR NONHAZARDOUS AREA LIGHTING FIXTURES & JUNCTION BOXES

DOCUMENT No.

6839-00-16-50-SP-43Rev.0
Page 5 of 5

5.3 5.3.1

JUNCTION BOXES Junction boxes shall be provided with cable termination accessories for connecting PVC insulated and sheathed, armoured, copper conductor, FRLS Cables. Minimum number of side entries shall be three. Spare plugs shall be provided to block the unused entries. Adequate no. of the terminals shall be provided to terminate three cables. Sufficient space for accommodating specified number of cables and easy access to their terminals for termination purposes, shall be provided. Four lugs shall be provided for mounting of junction box on wall/steel structure with the help of bolts. TESTING AND INSPECTION Testing and inspection of lighting fixtures and junction boxes shall include but not necessarily be limited to the following: A visual inspection shall be made to ensure that the finishing and workmanship are upto the mark. Company reserves the right to witness the final testing and inspection. Prior intimation of atleast 20 days shall be given to enable the Company to depute its representative to witness the test.

5.3.2

5.3.4 6.0

7.0 7.1 7.2

VENDOR DATA REQUIREMENTS Catalogue, technical literature, drawings giving details of make, catalogue no., overall dimensions, weight, material of construction and mounting details. Copies of type test certificates.

8.0

CERTIFICATION All offered equipment or equipment of similar design and construction features manufactured by the same vendor: Shall have been type tested by an authority approved by the Company. Shall have been in continuous satisfactory service in offshore for a minimum period two years. Shall be having current certification/approval/listing by an agency approved by Company or UL or FM.

9.0

PACKING AND TRANSPORTATION The offered equipment alongwith their accessories shall be shipped to site packed in wooden crates. They shall be wrapped with polythene sheets, before being placed in the crates to prevent damage to finish. Crates shall have skid bottom for handling.

Format No. 1641-1924 Rev. 1

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