HYDRAULIC & MECHANICAL POWER

PED SERIES
ELECTRIC DUMP PUMPS
RVIN SE
G
USTRY W IT IND

Operating & Maintenance Instructions Electric Dump Pumps.

PRIDE
c.

SINCE - 1899
Tem

., I n pl eton Ke nly & Co

Q U A L IT Y

EQ U

E PM

NT S

E R VI C E A S S

OC

AT
ION

REB

U IL D

Part Sheet #: 54394 Revised: 4-00

MEMBER

CA

The world's most complete line of industrial, hydraulic and mechanical lifting and positioning equipment.

SIMPLEX DIVISION OF TEMPLETON, KENLY & CO., INC.

2525 Gardner Road Broadview, Illinois 60155 (708) 865-1500 / Fax (708) 865-0894 www.tksimplex.com

AD

ER S O F T

O OLS & EQ UIP

MEN

US

OPERATING INSTRUCTIONS AT A GLANCE Before Operating Pump: 1. Be sure the electrical connection is grounded. Check that your power supply agrees with the motor nameplate. 2. Use only cylinders, hoses and equipment rated at 10,000 PSI. 3. Make sure all hose and fitting connections are tight and secure. Hoses cannot be kinked or twisted. 4. Oil level should be 1 to 2" from the top of the reservoir plate, with cylinders retracted and motor off. 5. Never operate the pump with the directional control valve in advance or retract at 10,000 PSI without ram movement for more than 1 minute. Leaving the valve in the advance or retract position without the rams piston rod moving will overheat the oil. After Completing the Job: 1. Before disconnecting hoses, fittings, etc., first be sure the ram is retracted & unloaded, then unplug the power cord and shift the hydraulic controls several times to release system pressure. 2. Store the pump in a clean, dry area.

Periodic Maintenance: 1. Completely change the hydraulic oil and clean the oil filter screen and magnet (located in the reservoir) twice a year. (Use Simplex oil only, Model # AO1, 1 gallon). Change the oil more frequently when used in extremely dusty areas or when the oil has been overheated. Using oil other than Simplex Brand voids the pumps warranty.

-1-

SECTION I SAFETY
1-1. Working Pressure The pump's maximum working pressure is 10,000 PSI (700 kg/cm2). Make sure that all hydraulic equipment such as rams, hoses, etc. used with this pump are rated at 10,000 PSI operating pressure. 1-2. Hydraulic Connections Never disconnect or connect any hydraulic hoses or fittings without first unloading the ram, then unplug the electrical cord of the pump and shift, or open all hydraulic controls several times to assure that the system has been depressurized. If the system includes a gauge, double check the gauge to assure pressure has been released. When making connections with quick disconnect couplings, make sure the couplings are fully engaged. Threaded connections such as fittings, gauges, etc. must be securely tightened and leak free.

! CAUTION: Loose or improperly threaded fittings can be potentially dangerous if pressurized,

however, severe over tightening can cause premature thread failure. Fittings need to be tightened secure & leak free. Never hold or stand directly in line with any hydraulic connections while pressurizing. Never grab, touch or in any way come in contact with a hydraulic pressure leak. Escaping oil can penetrate the skin and a serious injury can result. *Do not subject the hose to potential hazard such as sharp surfaces, extreme heat or heavy impact. Do not allow the hose to kink & twist. Inspect each hose for wear before it is used. 1-3. Electrical Power 1. CHECK FOR PROPER ELECTRICAL SUPPLY BEFORE CONNECTING. 2. THIS MOTOR MAY SPARK. DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE OR IN THE PRESENCE OF CONDUCTIVE LIQUIDS. a. Do not use a power or extension cord that is damaged or has exposed wiring. b. All single phase motors come equipped with a three prong grounding type plug to fit the proper grounded type electrical outlet. Do not use a two prong ungrounded extension cord as the pump's motor must be grounded. 1-4. Jacking Safely You must know the weight of what you intend to lift and choose a ram with at least 10% more capacity. The ram should be placed on a solid foundation so that the base of the ram is fully supported. The load must be centered on the ram, or equally distributed on multiple rams. Off center loading can result in the ram slipping out and loss of the load. Never crawl or place any part of your body under any load at any time. Insert blocking or cribbing under the load as you lift. Hydraulic rams are meant for lifting only and should not be used to support the load for any period of time. You should obtain and be familiar with the American National Standards Institute rules that apply to hydraulic rams and jacks (ANSI B30.1).
-2-

SECTION II INSTRUCTIONS BEFORE USE

Read carefully. Most malfunctions in new equipment are the result of improper operation and/or improper set-up assembly. Preparation: Remove pump from shipping container -- but do not remove any plugs or valves until the unit is ready to be fully assembled to prevent dirt or foreign matter from contaminating system. Inspection: Visually inspect all components for shipping damage. If any damage is found, notify carrier immediately. 2-1. Electrical Connections: Compare motor nameplate against power availability to prevent motor burnout or dangerous electrical overloading. Minimize the length of extension cords and be sure they are of adequate wire size, with grounded connections. 0.5 H.P., 115V up to 50' 12-3 gage

2-2. Hydraulic Connections: Check hydraulic oil level to prevent possible pump burnout. Open the red plastic fill plug located on reservoir plate. Oil level should be approximately 2" from top of reservoir plate -with cylinders retracted and motor off. Add Simplex oil as necessary. Do not mix different grades of oil. Make sure all desired gauge, valve, hose and quick coupler connections are tight and secure before operating (See Section 1.2). The pumps pressure ports are 3/8 NPTF and are located just below the control valve. (See Section 3-1). The use of a pressure gauge is strongly recommended for normal operation of these pumps and required when the external adjustable relief valve pressures are changed. Mounted on a gauge adapter between the pump and cylinder, the gauge permits the operator to monitor loads on cylinders. Do not exceed rated capacity of equipment connected to pump. Where shock loading or unsteady loads may cause overloading of cylinders, the operator must use larger capacity cylinders to provide additional operating margin.

-3-

SECTION III OPERATION

3-1. Control Valves:
* Useable 3/8 NPTF port

a. 2-Way Valve for Single Acting Rams To Advance.........turn lever to the right & start motor. To Hold................turn motor off. To Retract............turn lever to the left. b. 3-Way Valve for Single Acting Rams To Advance..........push lever to right. For Neutral/Hold...place lever in middle. To Retract.............push lever to left. c. 4-Way Valve for Double Acting Rams Pushing lever to right directs pump output to right-hand port. Pushing lever to left directs pump output to left-hand port. Center position is neutral/hold. Pump output is directed back to tank.
Return ports only. (Marked T)

*A *A

B* B* *A

*A

3-2.. Before starting pump, place valve in Neutral/Hold position (as described above) to prevent accidental lifting or moving of load. Start the pump and let the pump idle for a few minutes. 3-3. Bleeding the Hydraulic System--air can be removed from the system by fully advancing and retracting the hydraulic cylinder several times with the pump elevated so its reservoir is higher than the cylinder. Single-acting cylinder should be inverted, and double-acting on their side with the coupling fitting up. When the trapped air is removed from the hydraulic circuit, the cylinder will advance and retract smoothly. Sluggish cylinder action is usually the first sign of air in the system. 3-4. Move lever to Advance position (as described above) to activate ram or cylinder. To hold load, place lever into Neutral/Hold. Move lever to Retract position (as described above) to release load. 3-5. Never operate the pump at 10,000 PSI without ram movement for more than 1 minute without shifting the control valve to neutral. Leaving the valve in the advance or retract position without the piston rod moving will overheat the oil.

-4-

SECTION IV MAINTENANCE
WARNING: THE ELECTRICAL POWER CORD MUST BE DISCONNECTED FROM ELECTRICAL OUTLETS BEFORE PERFORMING MAINTENANCE OR REPAIR PROCEDURES. 4-1. Maintain Oil Level -- check hydraulic oil level every 30 hours of operation. Add Simplex oil (Model # AO1 -- 1 gallon) when necessary. Oil level should be no more than 2" from top of reservoir plate -- with cylinders retracted and motor off. Completely change oil at least twice a year. The following conditions require more frequent oil changes: a. Rigorous duty, where oil temperature may reach 140 F. b. High humidity environment and extreme changes in temperature that can result in condensation inside the reservoir. c. Dirty or dusty environments that may contaminate the oil. 4-2. Clean Oil Filter Screen Once a Year a. Loosen and remove reservoir plate bolts. Lift pump unit off the reservoir, being careful not to damage the gasket. b. Unscrew screen from bottom of pump unit and clean with nonflammable solvent. c. Blow dry and reassemble. 4-3. Keep areas around pump unobstructed to provide good air flow around the motor and pump. Keep the motor and pump as clean as possible. 4-4. Adjusting the External Relief Valve: a. Install gauge and gauge adapter between pump and cylinder. b. Remove cover to expose adjusting screw. Place valve lever in Neutral/Hold position and start motor. Move lever to direct pump output to pressure port (Advance). c. Insert allen wrench into adjusting screw in the hole on the lower left side of valve. d. Turn adjusting screw clockwise to increase, or counter clockwise to decrease pressure . (Do not exceed 10,000 PSI.) e. Check valve setting by shifting the valve to advance and retract cylinder several times. Maximum gauge reading should remain constant. 4-5. Flushing the Pump. If you suspect your pump has been contaminated or discover sludge or other deposits on internal components, you should thoroughly flush the pump. a. Remove the old oil from the reservoir, then thoroughly clean the reservoir and refill with a clean, nonflammable flushing oil. b. Reassemble the pump and motor to the reservoir. c. Now run the pump in no load condition for 1 or 2 minutes maximum. d. Unplug the pump and remove the motor and pump assembly again. Now drain the flushing oil and reclean the inside of the reservoir. (Make sure flushing fluid is also drained from pump assembly). Refill the reservoir with Simplex hydraulic oil and reassemble the pump.

-5-

SECTION V TROUBLESHOOTING
If the procedures listed below do not remedy the problem -- the pump will require service and should be taken to an authorized Simplex service center for repair

Problem Sporadic Cylinder Action

Cause -- Solution 1. Air in the hydraulic system. See Sec. 3-3 for correct bleeding procedure. 2. Check reservoir oil level.

Motor Will Not Start

Be sure power cord is not damaged. Check for tripped circuit breaker--be sure breaker is of adequate size. Have qualified electrician inspect for loose or faulty wiring. Have motor checked for defective motor capacitor. Be sure electrical supply and extension cords are adequate.

Noisy Operation

1. Air in system. (See Sec. 3-3 for bleeding procedure). 2. Be sure the oil reservoir is filled to normal level. 3. Check all points where air might leak into system.

Pump Oil is Over Heating

1. Oil viscosity too high. Replace with Simplex #9. 2. Check for high pressure leakage on upper pressure plate. (Leaking at plug). 3. Oil level is low. Fill reservoir to normal level, or refit the pump with larger reservoir. 4. (See Section 3-5)

Pump Runs but Will Not Pump Oil

1. Pump is not primed. Run pump a few minutes tipping from side to side. 2. Check to make sure that externally adjustable relief valve set properly. Check internal relief valve. 3. Damaged O-Rings. Take to nearest Simplex service center for repair. 4. Defective control valve. (Troubleshoot separately).

-6-

PUMP ASSEMBLIES 69118

51 25

52 64 65 66 67

63 62 61 60 59 21 35 36 37 38 58 57 43 18 38 14 11 12 56 55

15

16

46

13

10

9 42

8 25 7 6 5 3 4 2 21 25 27 22 24 41 23 17 18 19 20 32 45 29 44 18 40 28 31 26 54 68 53

30 50 49 48 47

20

PUMP ASSEMBLIES 69118

ITEM PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 35 36 37 38 40 41 42 43 69117 68360 66033 66474 68811 66106 66108 68829 56020322 68978 68915 68830 68340 68810 93950 68535 66043 90906 66046 68851 91701 68981 68242 68920 97641 68855 68849 68896 68850 68884 68922 98148 68225 81332 68226 85726 68255 68569 69513 66042 1 1 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 6 1 1 2 1 1 1 3 1 1 2 1 1 2 1 1 1 1 1 4 1 2 1

DISCRIPTION 4 Piston Pump Body Roller Bearing Thrust Bearing Race Bearing Ecc. Shaft Assm. Thrust Bearing Race Bearing Adaptor Shaft Assm. O-Ring Retaining Ring Adaptor Piston .210 Dia. Piston .210 Dia Piston Spring Ball Stop 1/4 Socket Pipe Plug Piston Unloading Assm. Ball Retainer 803C-7D Ball Bearing Intake Seat Tube Assm. R102-10B Ball Bearing Spring Set Screw Nut-Hex Jam Soc Pipe Plug Steel Center Plate .375 Bottom Plate Gear Pump .375 Shaft-Idler Screen Guide Tube .375 SHCS 1/4-28x1 1/2 Spring Roll Pin Screw, Ball Stop Gasket SHCS 1/4-28x1 3/4 Tube Return Shaft Adp. Backup Spring

ITEM PART NO. QTY. 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 68891 68892 81093 68004 68003 66085 66083 90548 68893 68832 69392 82321 68497 5602017 68494 68492 68542 68543 5757040 68498 68491 68482 56080087 5602008 82687 3 1 1 1 1 1 1 1 1 3 6 1 1 1 1 1 2 1 1 1 1 1 1 1 6

DISCRIPTION Bearing Retaining Ring PIpe Plug Ext. Relief Seat Ext. Relief Cone Valve Relief Spring Adjust Screw Ball 3/16" Spring Piston Block .210 SHCS 5/16-24x1.75 Dump Piston Seal O-Ring Lever-Dump Pin Retaining Ring SOC Set Screw Nut-Self Locking Spring Cone Seat Backup Washer O-Ring SHCS 5/16-24x5/8

PUMP ASSEMBLIES 69122, 18879, 18849

65 52 51 64 63 62 61 60 21 35 46

66 67 68

36 37 38
B
12A 43 11A 38 18 11B 12B 46 14 11 12

59 58 57 56

15

16

13

10

9 42

8 7 25 5 3 4 2 31 21 25 22 24 41 23 17 18 19 20 45 29 18 44 33 30 32 26 27 28
53B 53A

6 55 53 54

34 50 49 48 47

20

PUMP ASSEMBLIES 69122, 18879, 18849

ITEM PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 11A 11B 12 12A 12B 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 68928 68360 66033 66474 69082 66106 66108 68829 56020322 68978 68945 68979 68820 67868 69980 68819 68340 68810 93950 68535 66043 90906 66046 68851 91701 68981 68242 68920 97641 68848 68849 68883 68850 68921 68894 68255 68927 89148 68225 81332 68226 85726 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 5 1 1 2 1 1 1 2 1 1 2 1 1 2 4 1 1 1 1 1 2

DISCRIPTION

ITEM PART NO. QTY. 69727 68569 69513 66042 68891 68892 81093 68004 68003 66085 66083 90548 68893 68502 68982 68899 69392 82687 69321 68497 5602017 68494 68492 68542 68543 5757040 68498 68491 68482 56080087 5602008 2 1 2 1 3 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1

DISCRIPTION Ball 5mm Return Tube Backup Washer Spring Bearing Retaining Ring PIpe Plug Ext. Relief Seat Ext. Relief Cone Valve Relief Spring Adjust Screw Ball 3/16" Spring Piston Block .225 Piston Blk. .187 (18879) Piston Blk. .290 (18849) SHCS 5/16-24x1.75 SHCS 5/16-24x5/8 Dump Piston Seal O-Ring Lever-Dump Pin Retaining Ring SOC Set Screw Nut-Self Locking Spring Cone Seat Backup Washer O-Ring

40 2 Piston Pump Body 41 Roller Bearing 42 Thrust Bearing 43 Race Bearing 44 Ecc. Shaft Assm. 45 Thrust Bearing 46 Race Bearing 47 Adaptor Shaft Assm. 48 O-Ring 49 Retaining Ring 50 Adaptor Piston .225 Dia. Adpt. Piston .187 (18879) 51 Adpt. Piston .290 (18849) 52 53 Piston .225 Dia. Piston .187 Dia. (18879) 53A Piston .290 Dia. (18849) 53B 54 Piston Spring 55 Ball Stop 56 1/4 Socket Pipe Plug 57 Piston Unloading Assm. 58 Ball Retainer 59 803C-7D Ball Bearing 60 Intake Seat 61 Tube Assm. 62 R102-10B Ball Bearing 63 Spring 64 Set Screw 65 Nut-Hex Jam 66 Soc Pipe Plug Steel 67 Center Plate .11 68 Bottom Plate Gear Pump Shaft-Idler Screen Guide Tube Screw Plate-Screen Mount Screw Spring Roll Pin 1/8 x 15/16 Ball Stop Screw Gasket

PUMP ASSEMBLIES 18719

B
52

62

63 64

65

46 51 61 60 59 58 57

21

35 36 37 38

56 55 54 53

B
15 16

SECTION B-B
43 18 38 14 11 12

46

13

10

9 42

7 25 6 5

3 4 2 31 21 26 25 27 28 22 41 24 23 17 18 19 20 45 29 44 18 33 30 32

34 50 49 48 47

PUMP ASSEMBLIES 18719

ITEM PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 41 42 43 44 69011 68360 66033 66474 69082 66106 66108 68829 56020322 68978 68979 68980 68340 68810 93950 68535 66043 90906 66046 68851 91701 68981 68242 68920 97641 68848 68849 68883 68850 68921 68894 68255 68927 89148 68225 81332 68226 85726 68569 56080327 66042 68891 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 2 1 1 1 2 1 1 2 1 1 2 4 1 1 1 1 1 2 1 1 1 3

DISCRIPTION Dump Pump Body Roller Bearing Thrust Bearing Race Bearing Ecc. Shaft Assm. Thrust Bearing Race Bearing Adaptor Shaft Assm. O-Ring Retaining Ring Adaptor Pump .187 Dia. 2 Piston Pump .187 Dia Piston Spring Ball Stop 1/4 Socket Pipe Plug Piston Unloading Assm. Ball Retainer 803C-7D Ball Bearing Intake Seat Tube Assm. R102-10B Ball Bearing Spring Set Screw Nut-Hex Jam Soc Pipe Plug Steel Center Plate .11 Bottom Plate Gear Pump Shaft-Idler Screen Guide Tube Screw Plate-Screen Mount Screw Spring Roll Pin 1/8 x 15/16 Ball Stop Screw Gasket Return Tube Backup Washer Spring Bearing

ITEM PART NO. QTY. 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 68892 81093 68004 68003 66085 66083 90548 68893 68493 68497 5602017 68494 68492 68542 68543 5757040 68498 68491 68482 56080087 5602008 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

DISCRIPTION Retaining Ring PIpe Plug Ext. Relief Seat Ext. Relief Cone Valve Relief Spring Adjust Screw Ball 3/16 303A-16 Spring Dump Piston Seal O-Ring 11/16 x .75 Dump Leve Dump Pin Retaining Ring Screw Set Soc. Rd. Self Locking Nut Spring Dump Cone Insert Seat Backup Washer 2-008 O-Ring

69312 DUMP VALVE ASSEMBLY

7

2 1

5 4

10

6 8 12

11

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. 69311 91701 69313 5602010 5608010 69315 97641 96006 68871 68115 93949 69314

QTY. 1 1 1 1 1 1 1 1 1 1 2 1

DESCRIPTION Dump Manifold Ball 5/16 Piston-Dump Valve O-Ring Backup Washer Compression Spring 1/16 SOC Pipe Plug Ball Bearing 7/32 Compression Spring Plug SAE #6 Port SOC Pipe Plug 1/8 Hex Pipe Plug Asm.

69493 BREAKER ASSEMBLY 115V MANUAL VALVE

5
AC

AC

1 4 7

3 6 9

20 23

50V AC

BROWN BLUE GREEN

16 23 17 17 14 15 12 13 9 11

21

AC

4 11

AC +

AC +

AC

AC

3
9 B

7 8

10

ITEM
2

PART NO. 69256 68595 69235 69489 69587 69586 68375 85510 68623 68683 88032 68620 85961 86512 93849 68262 66132 65888 65887 68261

QTY. 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 1 1 2

DESCRIPTION Mounting Bracket Plug & Cord Assm. Hose Clamp Rectifier 25A 50V Relay Sub-Asm 70 Series Transformer Sub Assm. Fitting, Cord Locknut 1/2 inch Bridge Rectifier Tie Cable RHMS 10-32 x 5/8 Nut 10-24 Screw Screw 1/4-20 x 5/8 Hex Nut 1/4-20 Wire #14 White Butt Connector Push On Terminal Spade Terminal wire #14 Black

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 23

69484 MOUNTING BRACKET ASSEMBLY

TEMPLETON, KENLY & CO, INC.

BOTTOM VIEW

K1
MEXICO

K2
BOTTOM VIEW POTTER & BRUMFIELD T91S5A22-24 MEXICO

POTTER & BRUMFIELD

T91S5A22-24

93-01

N.O. 15A

N.O. 15A

N.C. 10A

N.C. 10A

240VAC

115V JUMPER 1-2 & 3-4 230V JUMPER 2-3 APPLY VOLTAGE TO 1 & 4

J ELEC1 CONNECT J TO 5 ELEC4 & ELEC5 CONNECT J TO 4

3 4

240VAC

93-01

10

AC
+

2
TEMPLETON, KENLY & CO, INC.
BOTTOM VIEW

AC

K1
MEXICO

K2
MEXICO

BOTTOM VIEW

POTTER & BRUMFIELD

POTTER & BRUMFIELD

T91S5A22-12

T91S5A22-12

93-01

N.O. 15A

N.O. 15A

N.C. 10A

N.C. 10A

240VAC

240VAC

93-01

BROWN

115V JUMPER 1-2 & 3-4 230V JUMPER 2-3 APPLY VOLTAGE TO 1 & 4

J ELEC1 CONNECT J TO 5 ELEC4 & ELEC5 CONNECT J TO 4

5 6
9 10

BLUE GREEN AC
-

8 7

ITEM 1 2 3 4 5 6 7 8 9

PART NO. 69071 68977 68623 88032 68375 85510 68595 68262 65888

QTY. 1 1 1 1 1 1 1 1 1

DESCRIPTION Mounting Bracket Circuit Board Assm. Bridge Rectifier RHMS 10-32 x 5/8 Cord Fitting Locknut 1/2 inch Plug & Cord Assm. Wire #14 White Push-On Terminal

AC

69380 MOTOR PENDANT

2 3 1

ON OFF JOG

GREEN

BLACK

WHITE

ITEM 1 2 3 4

PART NO. 69083 69150 69159 69381

QTY. 1 1 1 1

DESCRIPTION Pendant Body & Relief Junction Box Switch Pendant Cord 20

69549 BOX ASSEMBLY 30 & 40 SERIES PENDANT

9 13 9
1 4 3 6 9 B

10 11 12

13 12 15 8 14
BLK/GRN RED/BLK YLW/BLK BLACK GREEN GRN/YLW GREEN

13 16

7 A

10

AC
+

10

AC

9 10
BLUE GREEN BROWN

10 9
BLACK WHITE GREEN PENDANT SWITCH

ON OFF JOG

4 5

6 7

ITEM 1 2 3 4 5 6 7 8

PART QTY. DESCRIPTION NO. 69332 1 Electrical Box w/ Cover 68595 1 Plug & Cord Assy. 69380 1 Motor Pendant 69375 2 Cord Fitting 85510 2 Locknut 1/2 85961 2 Screw 68620 2 Nut 10 - 24 68717 1 Transformer

ITEM 9 10 11 12 13 14 15 16

PART QTY. DESCRIPTION NO. 66132 8 Butt Connector 68261 7 Wire #14 Black 69364 1 Relay 12VDC Coil 65888 9 Push-On Terminal 68262 3 Wire #14 White 68093 1 Wire Nut 69489 1 Rectifier 25A 50V 69427 1 Terminal Push On

PED SERIES DUMP PUMP

PENDANT SWITCH

E.M.

30, 40 & 50 SERIES PUMPS

7
WHITE BLACK GREEN
3 31 6 9 JUMPER WIRE 1 4 7

AC

AC

37
A B

37 17

25

42

31

AC

AC

32 33 39

37

BROWN BLUE GREEN

32 33

42

8 9

5 6

46

25

29 44 45 35
ON OFF JOG

44 45

29

41

43 30

47

13 14 4 11 16 3

15

28

12 2

PED SERIES DUMP PUMP

PED2005 PED4002 PED5005 PED2001 PED2002 PED3001 PED7001 PED3002 PED3005 PED4001 PED4005 PED7005
6 1 1 1 1 1 2 12 12 2 1 1 1 1 2 1 1 1 1 *1 1 1 1 1 *1 1 *1 1 *1 1 1 1 1 1 1 1 HEAVY HEX JAM NUT BHSCS 10-24x.5 LG SWITCH FITTING, CORD L-TIGHT LOCKNUT 1/2 SIMPLEX LOGO CIRCUIT BOARD PUSH ON TERMINAL RECTIFIER #4 JUMPER WIRE x20 MOTOR PENDENT TERMINAL PUSH ON SPACER 1/4-20x1 1/2 SCREW STAINLESS WASHER HOLE PLUG 7/8 2 4 1 1 1 1 1 3 2 1 1 2 2 2 4 1 1 1 1 1 3 2 1 1 2 2 2 4 1 1 1 1 1 1 3 2 1 1 2 2 1 1 1 1 1 1 1 1 1 3 2 1 1 2 2 2 2 1 1 1 1 1 3 2 1 1 2 2 2 2 1 1 1 1 1 3 2 1 1 2 2 2 2 1 *1 2 4 1 *1 2 4 1 *1 2 4 1 1 1 1 BRK. ASSM. 1 1 Item# Part Number Description

69476 18135 18719 18879 18849 69118 69122 68511 3 69090 18388 4 66014 5 68000 69264 6 87492 7 68571 86095 8 65891 9 65892 10 68259 68068 11 87305 12 13 69312 14 68872 15 93598 16 68963 17 87145 18 69030 69031 19 68957 69004 69029 69702 69032 68376 68403 25 69074 69076 69072 66238 28 69493 69484 69533 69549 69125 69502 29 69234 30 69236 31 69159 66044 32 68375 33 85510 35 88165 36 68977 37 65888 38 68623 39 69267 41 69380 42 69427 43 68964 69353 44 84417 45 88429 46 69562 *High Voltage 1 2

RUBBER FOOT 1 GAL SIMPLEX OIL

4 1 1

4 2 1 1 1

6 1

4 1 1

4 2 1

6 1

4 1

4 2

4 1

PUMP ASSEMBLY 1

1 1

1 1 1 1 1 1 1 1 1 1 2 12 12 1 1 1 1 2 12 12 1 1 1 1 2 1 1 1 2 1 1 1 1 2 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 2 8 1 1 1 2 12

1 RESERVOIR GASKET BREATHER VENT HEX STL. PIPE PLUG FILLER PLUG SCREW COVER WASHER SIMPLEX LOGO LABEL, SAFE USE BLANK DECAL DUMP VALVE ASSM. VALVE GASKET SHCS 3/8-16x2 1/4 ADAPTER ASSM. PIPE PLUG COVER PLATE 1 1 1 2 8 1 1 1 1 2 12 1 1 1 1 2 12 12 2 1 1 1 1 2 1 1 1 1 *1

1 1 1 1 1 2 8 1 1 1 2 12 1 1 1 1 2 12 12 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1

1 1 1 1 1 2 8 1 1 1 2 12

2 1 1 1 1 2 1 1 1 *1

2 1 1 1 1 2 1 1 1 1 *1

1 1 1 1 2 1 1 1

1 1 1 1 2 1 1 1

1 1 1 1 2 1 1 1

1 MOTOR

1 1 1 1 1 1 *1 1 1 *1 1

1 HANDLE

1 1

2 1

2 1

2 1

PED7002
4 2 1 1