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Fastener solutions

for Kalzip® roofing


Plus
A meeting of minds between Kalzip® and SFS intec:
freedom of architectural expression coupled with optimum stability.

We take care of the details


An impeccable level of service begins right from the
word go, at the planning stage. Even at this early state
of play, Kalzip® technical support and SFS intec expert
advice on fastening can lead to significant technical and
economic advantages:

• Informed choice of fastening systems


• Static calculations
• Accurate quantity surveying
• Development of customised solutions

Our advisory service can offer help in targeted assembly


planning, particularly in regard to maximising resources
and achieving optimum economy, and can even offer you
professional support on site if required. SFS intec, in con-
junction with its switched-on logistical partner, can offer a
comprehensive just-in-time delivery service, covering the
full range of components.

The proper fastening medium for your roof


construction
The following guide offers a compact summary of the
Quality you can rely on; with no “ifs” or “buts”. various officially approved, compatible components. It is
Kalzip® aluminium roofing and façade systems fulfil also an aid to selecting the appropriate fastener. Close
great expectations when it comes to all kinds of buil- co-operation between SFS intec and Kalzip® has meant
dings. No matter where the building is planned, whether that practical experience can be brought to bear in deve-
in temperate climes or in countries with the most loping innovative fastening systems.
extreme weather conditions, Kalzip® and SFS intec
stand for security and durability. Planners, architects Technical feasibility and the achievement of individual,
and their clients throughout the world place their trust customised solutions are recognised features of this col-
in them. laboration. It all contributes to strengthening our market
position.
This demand for quality is an enduring part of our mar-
ket profile. We have an all-embracing responsibility for Further details available from:
stability, product quality and endurance. This includes
not only our own raw materials and manufacturing pro-
cesses, our planning capability and the assembly capa- www.kalzip.com
bility of our distribution partner, but the materials and
services offered by our suppliers. www.sfsintec.biz/de

In SFS intec, Kalzip® has gained a partner ready to assu-


me the responsibility for quality, a specialist in fastening
solutions in roof construction and façade cladding ack-
nowledged to be in pole position throughout the world.
Through innovation, pooling the know-how of two lea-
ders in their respective fields and harmonising our com-
ponents, we can achieve:

• increased stability
• increased economy
• increased flexibility
• increased quality
• increased innovation

Kalzip® and SFS intec – leaders in the fields of building


cladding and fastening solutions.

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Contents

Double-skin roofing
Pre-fabricated roofing: clips fitted to trapezoidal-profile cladding 4
Pre-fabricated roofing: clips fitted to separator-profiles 5
Clips to purlin profile separators 6
Clip fixing to timber frames and boarding 7

Single skin roofing


Clip-fixing to:
Steel purlins 8
Timber purlins 8

soft insulation
Kalzip® Duo Plus® Kalzip Duo®
Load bearing insulation

Kalzip® Duo Plus und Kalzip® Duo on:


Trapezoidal steel profile – support profile 9
Timber cladding over purlins 10

Kalzip® on Prodach insulation boards


Clip fixing to Prodach sections 11

Kalzip® on Foamglas® cellular glass


insulation boards
Kalzip® on Foamglas® cellular glass insulation boards 12

Anchorage points
Fixing to anchorage points 13/14

Installation tools and accessories


DI 600, AccuBird®, cordless and manual riveting tools 15

3
Pre-fabricated roofing: clips fitted to trapezoidal-profile cladding

Application notes

Steel:
VD max.: 1,25 mm
t min. : 0,75 mm
Alu:
SDK2 - S - 377 - 6,0 x 35 VD max.: 2,5 mm
t min. : 0,9 mm

*Clamping length:
6 - 18 mm

Steel:
VD max.: 1,25 mm
t min. : 0,75 mm
Alu:
SDK2 - S - 377 - 6,0 x 45 VD max.: 2,5 mm
t min. : 0,9 mm

*Clamping length:
6 - 28 mm

*The clamping length is determined by the


clip, sealing washer, insulation thickness and
the trapezoidal steel profile cladding.
Minimum of two fasteners per clip; set
diagonally [number according to static calculations] VD max = maximum drill reach required.

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Pre-fabricated roofing: clips fitted to separator-profiles

Application notes

Steel:
VD max.: 3,2 mm
t min. : 1,3 mm
Alu:
VD max.: 3,2 mm
t min. : 2,0 mm

SDK3 - S - 377 - 6,0 x 30 Clamping length: 6,0 – 13,0 mm


SDK3 - S - 377 - 6,0 x 45 Clamping length: 6,0 – 28,0 mm
The clamping length is determined by the
clip, sealing washer, insulation thickness and
the trapezoidal steel profile cladding.
Minimum of two fasteners per clip; set
diagonally [number according to static
calculations].

Steel:
VD max.: 3,8 mm
t min. : 0,60 mm
Alu:
VD max.: 4,8 mm
SL3/2-5-S-SV16-6,0 x 27
*Clamping length:
1,9 bis 3,8 mm

*Clamping length:
RV6604-6-3 W 0,5 – 4,75 mm
RV6604-6-4 W 1,5 – 6,35 mm
4,75 – 9,50 mm
RV6604-6-6 W Pre-drilling dia.: Ø 5,40 mm

*The clamping length is determined by the


clip, sealing washer, insulation thickness and
the trapezoidal steel profile cladding.
Minimum of two fasteners per clip; set
diagonally [number according to static calculations]

5
Clips to purlin profile separators

Application notes

Steel:
VD max.: 3,2 mm
t min. : 1,3 mm
Alu:
VD max.: 3,2 mm
t min. : 2,0 mm

SDK3 - S - 377 - 6,0 x 30 Clamping length: 6,0 – 13,0 mm


SDK3 - S - 377 - 6,0 x 45 Clamping length: 6,0 – 28,0 mm

The clamping length is determined by the


clip, sealing washer, insulation thickness
and the trapezoidal steel profile cladding.
Minimum of two fasteners per clip; set
diagonally [ number according to static
calculations]

Steel:
VD max.: 3,8 mm
t min. : 0,60 mm
Alu:
VD max.: 4,8 mm

SL3/2-5-S-SV16-6,0 x 27 *Clamping length:


1,9 – 3,8 mm

Steel:
*Clamping length:
RV6604-6- 3W 0,5 – 4,75 mm
RV6604-6- 4W 1,5 – 6,35 mm
4,75 – 9,50 mm
RV6604-6- 6W Pre-drilling dia.: Ø 5,40 mm

*The clamping length is determined by the clip, sealing


washer, insulation thickness and the trapezoidal steel
profile cladding. Minimum of two fasteners per clip; set
diagonally [number according to static calculations]

6
Clip fixing to timber frames and boarding

Application notes

Effective insertion depth


[thread]
min. 23 mm
SDK2 - S - 377 - 6,0 x 35 d d= min. 30 mm
SDK2 - S - 377 - 6,0 x 45 incl. drill-tip

Effective insertion depth into OSB


min. 18 mm

Effective insertion depth into fibre board


min. 19 mm.
Free edge allowance to DIN 1052

Effective insertion depth


[thread]
min. 23 mm
SDK2 - S - 377 - 6,0 x 45 d d= min. 30 mm
SDK2 - S - 377 - 6,0 x 60 drill-tip
Free edge allowance to DIN 1052

Pre-drilling diameter:
4,8 mm
Minimum insertion depth
for TDA-S = 26 mm
TDA - S - S16 - 6,5 x L d
Free edge allowance to DIN 1052

Minimum insertion depth


for SXW = 36 mm

SXW - S16 - 6,5 x L Free edge allowance to DIN 1052


d

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Number according to static calculations.
Clip-fixing to steel and timber purlins

Application notes

Steel:
VD max.: 14,0 mm
t min. : 4,0 mm

SX14/38 - S16 - 5,5 x 63 *Clamping length:


38 mm

Steel:
VD max.: 5,0 mm
t min. : 1,5 mm
Alu:
SX5/38 - S16 - 5,5 x 63 VD max.: 5,0 mm
t min. : 3,0 mm

*Clamping length:
38 mm

Steel:
VD max.: 5,0 mm
t min. : 1,5 mm
Alu:
SX5/38 - S16 - 5,5 x 63 VD max.: 5,0 mm
t min. : 3,0 mm

*Clamping length:
38 mm

Wood:
pre-drilling
Ø for TDA: 4,0 mm

minimum insertion
TDA - S - S16 - 6,5 x 51 depth: 26 mm

SXW - S16 - 6,5 x 54 minimum insertion


The clamping length is determined by the clip, sealing washer, depth: 36 mm
insulation thickness and the trapezoidal steel profile cladding.
Minimum of two fasteners per clip; set diagonally [number
according to static calculations]
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Kalzip® DuoPlus® and Kalzip Duo®
on trapezoidal steel profile – support profiles

soft insulation

Load bearing insulation

Application notes

Steel:
VD max.: 1,25 mm
t min. : 0,88 mm
t
SD2 - S - S16 - 6,0 x 127* Clamping length: KL: 110 mm*
x 165* Clamping length: KL: 150 mm*
x 225* Clamping length: KL: 210 mm* Material code
x 240* Clamping length: KL: 225 mm* Nr. 1.4401

*Prices on request.

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Kalzip® and Duo Plus® on timber cladding over purlins

Application notes

Effective insertion depth into OSB:


min. 18 mm

Effective insertion depth into fibre Material code


board 19 mm
Nr. 1.4401
Clamping length depends on insertion depth.

SD2 - S - S16 - 6,0 x 127*


x 165* Minimum insertion depth:
30 mm incl. drill-tip.
x 225*
Effective insertion depth [thread]: Material code
x 240* min. 23 mm
Nr. 1.4401
Clamping length depends on insertion depth.

Special lengths on request.

10
Clip fixing to Prodach sections

Application notes

Steel:
VD max.: 1,25 mm
t min. : 0,75 mm
SDK2 - S - 377 - 6,0 x 35 Clamping length:
6,0 – 18,0 mm

Steel:
VD max.: 3,2 mm
t min. : 1,3 mm
SDK3 - S - 377 - 6,0 x 30 Clamping length:
6,0 – 13,0 mm

11
Kalzip® on Foamglas® cellular glass insulation boards

Application notes

Steel: VD max.: 3,2 mm


t min. : 1,3 mm

Clamping length:
SDK3 - S - 377 - 6,0 x 30 6,0 – 13,0 mm

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Fixing to anchorage points with clips

Fixing to anchorage points with clips

Pre-drilling dia.: Ø 4,9 mm

Rivet dia. : 4,8 mm x 11 mm long


Head dia. 9 mm
CAP - S - 48110K9*

*Number of rivets determined by static calculations.

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Anchorage points

Anchorage point screw


M6 x 25 EPDM sealing
washers both sides

Anchorage
point set
Kalzip® Stainless engineer’s screw
M6 x 25
SX5/8 - S16 - 5,5 x 33
Stainless engineer’s screw
M6 x 25

TDA - S - S16 - 6,5 x 19

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Installation tools and accessories

Installation unit DS-K185 lenght 185 mm


Installation unit DS-K265 lenght 265 mm

Riveting equipment

AccuBird® Manual riveting unit

RM20 RM25

Positioning of fasteners into clips

- SDK2 - TDA-S
- SDK3 - TDB-S
- SX3
- SX6
- SX14
SDK fasteners should be fitted - SXW
into the 6,1 mm dia. corner bores.

The above listed fasteners should be


fitted into the 7 mm dia centre bores.

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Two strong brands with global presence!

www.kalzip.com www.sfsintec.biz

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International Network SFS intec

SFS intec GmbH SFS intec Inc. SFS intec Oy


Wiener Str. 29 Spring St. & Van Reed Rd. Tarrantie 4
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T + 43 2262-90500000 us.wysales@sfsintec.biz T +358 19 357 03 20
T +1 610 790 26 23
SFS intec AG SFS intec AS
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Technical changes reserved
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