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Contents
Contents
Page
Description
General Construction and mode of operation Switching duties Standards Ambient conditions, dielectric strength and site altitude Product range overview and basic equipment
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6 7 10 11 12 13
Equipment Selection
Selection aids Ordering data and conguration example Selection of basic types Selection of secondary equipment Additional equipment Accessories and spare parts
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16 18 19 20 23 24
Technical Data
Electrical data, dimensions and weights Circuit diagrams Wiring examples
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28 33 35
Annex
Inquiry form Conguration instructions Conguration aid
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38 39 Foldout page
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Description
Contents
Contents
Page
Description
General Construction and mode of operation: Construction Mode of operation Replacement of HV HRC fuses Short-circuit protection of HV HRC fuses Application examples Utilization categories Switching of motors Switching of transformers Switching of capacitors Surge protection via limiters
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Integration in a switchgear panel Standards Ambient conditions Dielectric strength in reference to site altitude Adjustment of the operating mechanism to the site altitude Product range overview Basic equipment
Description
General
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The arrangement of the components on the base plate provides optimum ventilation and thus, a high normal current, supported by the especially developed fuse holder which ensures a uniform distribution of the current. Even high requirements regarding the dielectric strength as requested in countries like China are fullled with this design.
The contactor-fuse combinations 3TL6 are suitable for application on withdrawable parts and xed-mounted assemblies. Bushings and various widths across ats are available for easy integration. There are many different versions of contactor-fuse combinations available, e.g. for one or two fuses per phase, with or without control transformer.
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Description
Construction and mode of operation
Construction The contactor-fuse combination consists of the following components: vacuum contactor (1), insulating cover with fuse holder (2), fuse-links (3), isolating contacts (4), and an optional control transformer (5). These components are accommodated on a base plate (6). The vacuum contactor (1) breaks the relevant currents during normal operation. To do this, the vacuum switching technology, proven for more than 30 years, serves as arc-quenching principle by using vacuum interrupters. The vacuum interrupters (8) are operated by the magnet system (10) through an integral rocker (9). All components required for switching, such as the operating mechanism and closing latch (11) are accommodated in the operating mechanism box (12) and are fed with low voltage. This low voltage is either supplied separately or taken directly from the mediumvoltage system through the optional control transformer (5). The insulating cover with fuse holder (2) is mounted on one side of the contactor (1). On the other side it is raised to the necessary height by the cross-member (7). The fuse holders, which are especially conceived for the use of up to two plugin HV HRC fuse-links, ensure a uniform distribution of the current to the two fuse-links of one phase. The fuse-links (3) from different manufacturers can be used. Here, a maximum let-through current of 50 kA must be observed in order not to damage the contactor. To select the correct fuse-link, please observe the indications given in the chapter Equipment Selection (see page 16). The isolating contacts (4) enable the connection to the medium-voltage system. For xed mounting there are at contacts available, and plug-in contacts for integration in withdrawable systems. With this type, the ring spring contact version offers an especially large contact surface and optimum power connection. The circumferential ring spring expands when the xed contact is pushed in, providing a large contact surface. To insulate the contact arms, a plastic insulating sleeve is used, which can be adjusted to the different lengths of the contact system. A width across ats of 205, 275 or 310 mm is reached by different adjustments to the cross-members or the insulating covers with fuse holders. The optional control transformer (5) is connected to the high-voltage terminals of the contactor-fuse combination on its primary part, so that no additional cables are required. To protect the transformer, an separate upstream fuse is series-connected on the primary side and accommodated in the cross-member. Due to its different versions, the control transformer can be optimally adjusted to the existing power system. The front cover (13) closes the insulating cover with fuse holder with an indication opening, and offers a possibility for handling.
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Construction of the contactor-fuse combination 3TL6 Legend 1 Vacuum contactor 2 Insulating cover with fuse holder 3 Fuse-link 4 Isolating contacts 5 Optional control transformer 6 Base plate 7 Cross-member 8 Vacuum interrupter 9 Integral rocker 10 11 12 13 14 15 16 17 18
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Magnet system Mechanical closing latch Operating mechanism box Front cover Fuse trip indicator Position indicator Integral rocker Terminal strip Primary fuse (transformer)
Description
Construction and mode of operation
Mode of operation
6 5 2
Basically, there are three different modes or states of operation: Normal operation, short circuit and overload. During normal operation, the combination behaves like a contactor. The atmospheric pressure exerts a force on the metal bellows of the vacuum interrupter. Without the inuence of the operating mechanism, this would close the contact gap.
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1
7 1 3 4
Construction of the vacuum contactor (side view)
The opening springs (1) keep the moving interrupter contact in open position via the integral rocker (2). To close the vacuum contactor, the compressive force of the opening springs (1) is overcome by the magnet system (3). The DC magnet system operates as an economy circuit, providing a high mechanical endurance and a low pickup and holding power. The magnet armature (4) is attracted, thus moving the integral rocker (2), which releases the moving interrupter contact from the open position. The atmospheric pressure closes the contacts. The integral rocker (2) compresses the contact pressure springs (5), thus generating the necessary contact force. When the magnetic excitation is de-energized, the opening springs (1) open the contact gap via the integral rocker (2) and the moving interrupter contact. When a mechanical closing latch is used, the adjustment is maintained through a latch lever even if the magnet coil is not excited. The vacuum contactor is released electrically by means of a latch release coil, or mechanically by means of a latch release device. In case of overload, a high continuous current overloads the fuse-link thermally, thus tripping the thermal striker (11). The contactor already operates within the arcing time of the fuse. The take-over current must not exceed 5 kA, as this could damage the vacuum interrupter! This is prevented by selecting the correct fuse. In case of short circuit, the main fuse-elements (10) of the HV HRC fuse melt and evaporate at all bottlenecks already during the current rise. Arcs burn at these bottlenecks, which are cooled so effectively by the arc-quenching medium that their total arc voltage is higher than the operating voltage. This results in a rapid decrease of the current, which is interrupted while it is still rising. When the main fuse-elements (10) melt, the secondary fuse-element (8) evaporates as well and releases the thermal striker (11), which operates the vacuum contactor with the help of the auxiliary switch and activates the fuse trip indicator. In the optimum time sequence, the fuse has already interrupted the short-circuit current at this time.
10
11
Legend 1 Opening springs 2 Integral rocker 3 Magnet system 4 Magnet armature 5 Contact pressure spring 6 Vacuum interrupter 7 Operating mechanism box 8 Secondary fuse-element 9 Outer tube 10 Main fuse-element 11 Thermal striker
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Description
Construction and mode of operation
Replacement of HV HRC fuses The fault currents stress the fuses in the phases differently, but all fuses are stressed. To obtain identical switching and safety conditions for further application again, all fuse-links should be replaced as recommended in the standards. We advise to use our Siemens 3GD2 HV HRC fuse-link for our contactor-fuse combination. For more Information see Catalog HG 12.31, Order No. E50001-K1512-A311-A2-7600 (available as of 2011). Short-circuit protection of HV HRC fuses At high short-circuit currents, HV HRC fuses have a currentlimiting effect, i.e. the fuse limits the short-circuit current to the let-through current. To select the fuses, the type of consumer must be observed, e.g. motor, transformer, capacitors. An example for the coordination of contactor and HV HRC fuses is given in the chapter Equipment Selection. Application examples Contactor-fuse combinations are suitable for operational switching of alternating-current consumers in indoor switchgear, and can be used e.g. for the following switching duties: Starting of motors Plugging or reversing the direction of rotation of motors Switching of transformers Switching of reactors Switching of resistive consumers (e.g. electrical furnaces) Switching of capacitors Switching of compressors.
Overload protection Consumer Example: Single-line diagram for direct control of consumers Magnet coil
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Scope of delivery
Fuse tripping
Typical applications Non inductive or slightly inductive loads, resistance furnaces Slip-ring motors: Starting, switching off Squirrel-cage motors: Starting, switching off during running Squirrel-cage motors: Starting, plugging 1), reversing 1), inching 2)
With these duties, contactor-fuse combinations are used in conveyor and elevator systems, pumping stations, air conditioning systems as well as in systems for reactive power compensation, and can therefore be found in almost every industrial sector. Utilization categories In IEC 60470, medium-voltage power contactors are divided into different utilization categories. According to these categories, contactor-fuse combinations 3TL62/63/66 are dimensioned for different electrical consumers and operating conditions. The opposite table shows typical applications in accordance with the respective utilization categories.
1) Plugging is understood as stopping or reversing the motor rapidly by reversing motor primary connections while the motor is running 2) Inching is understood as energizing a motor once or repeatedly for short periods to obtain small movements of the driven mechanism
Description
Switching duties
Switching of motors
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Contactor-fuse combinations 3TL62/63/66 are especially suitable for frequent operation of motors in utilization category AC-3 and AC-4. As the chopping currents of the contactors are 5 A, no unpermissibly high overvoltages are produced when started motors are switched during normal operation. However, when high-voltage motors with starting currents of 600 A are stopped during start-up, switching overvoltages may arise. The magnitude of these overvoltages can be reduced to harmless values by means of special surge limiters. Switching of transformers
Reactors
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Transformers
Resistive consumers
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When inductive currents are interrupted, current chopping can produce overvoltages at the contact gap. Such overvoltages can be controlled with a protective circuit composed of 3EF surge limiters. Switching of capacitors Contactor-fuse combinations can interrupt capacitive currents up to 250 A up to the rated voltage of 12 kV without restrikes, and thus without overvoltages.
Capacitors
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Compressors
Overvoltages can arise as a consequence of multiple restrikes or by virtual current chopping, e.g. when motors are switched in braked condition or during start-up. Motors with a starting current 600 A are endangered. Safe protection against overvoltages is ensured by surge limiters; circuit examples are shown on the left. 3EF surge limiters can be arranged in parallel to the cable sealing ends, preferably in the cable compartment. The surge limiters consist of non-linear resistors (metal-oxide varistors SIOV) and a series-connected spark gap. During installation it must be observed that the surge limiter is exibly mounted on one side for mechanical reasons.
Surge limiter
10
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Consumer
Description
Standards
Integration in a switchgear panel Due to its construction and the different medium-voltage connections possible, the contactor-fuse combination 3TL62/63/66 can be easily integrated in a switchgear panel. Standards Contactor-fuse combinations 3TL62 / 63 / 66 conform to the standards for high-voltage alternating current contactors above 1 kV and up to 12 kV. Overview of standards IEC 62271-1 IEC 60470 Issue 2000 IEC 62271 106 CDV 012010 IEC 60529 IEC 60721 IEC 60282-1 Test voltages according to D/L 404, GB 14808, DL/T 593
C E
DIN EN 62271-1 DIN EN 60470 DIN EN 60529 DIN EN 60721 DIN EN 60282-1
D B A
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Example: Integration of a contactor-fuse combination in a switchgear panel A Switching-device compartment B Busbar compartment C Connection compartment D Contactor-fuse combination E Low-voltage compartment
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Description
Ambient conditions, dielectric strength and site altitude
Ambient conditions The contactor-fuse combinations 3TL62/63/66 are designed for the normal operating conditions dened in the standards. They are designed in open construction, with degree of protection IP00, according to IEC 60529. Condensation can occasionally occur under the ambient conditions shown opposite. Contactor-fuse combinations are suitable for use in the following climatic classes according to IEC 60721:
max. 95% per day max. 90% per month
80C
-25C
Class 3K4 1) Class 3K6 2) Class 3Z2 Class 3Z5 Class 3B1 Class 3M2 Class 3C2 3) Class 3S2 4)
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Biological ambient conditions: Mechanical ambient conditions: Chemically active substances: Mechanically active substances:
1) Low temperature limit: 25 C 2) Without icing and wind-driven precipitation 3) Without appearance of saline fog with simultaneous condensation 4) Restriction: Clean insulation parts 1.50 Altitude correction factor
Dielectric strength in reference to site altitude The dielectric strength of air insulation decreases with increasing altitude due to low air density. The rated lightning impulse withstand voltage values specied in the chapter Technical Data apply to a site altitude of 1000 m above sea level. For an altitude above 1000 m, the insulation level must be corrected according to the opposite diagram. The characteristic shown applies to the rated short-duration power-frequency withstand voltage and the rated lightning impulse withstand voltage. To select the devices, the following applies: U U0 x Ka
U Rated withstand voltage under standard reference atmosphere U0 Rated withstand voltage requested for the place of installation Ka Altitude correction factor according to the opposite diagram
1.40
1.30
1.20
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1.10
1.00 1000
1500
2000
2500
A control transformer must be specied accordingly. Adjustment of the operating mechanism to the site altitude The contactor-fuse combination is adjusted to a standard site altitude of -200 m to +1250 m. For operation at a different altitude, other site altitudes can be adjusted at the factory from -1250 m to +4000 m (for selection, see Additional Equipment on page 23). Example For a requested rated lightning impulse withstand voltage of 60 kV at an altitude of 2500 m, an insulation level of 72 kV is required as a minimum under standard reference atmosphere: 72 kV 60 kV x 1.2
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Description
Product range overview and basic equipment
Depending on installation and coordination with the selected fuses 50 kA 46 kA 5 kA 60 kV / 40 kV 20 kV 1200 operating cycles / h 1 mio. operating cycles 1 x 315 A or 2 x 250 A 120 mm 205 mm, 275 mm, 310 mm 50 kA 46 kA 4.5 kA 60 kV / 40 kV 32 kV 600 operating cycles / h 1 mio. operating cycles 1 x 315 A or 2 x 250 A 120 mm 205 mm, 275 mm, 310 mm 40 kA 46 kA 4.5 kA 75 kV / 60 kV 28 kV 600 operating cycles / h 1 mio. operating cycles 1 x 200 A or 2 x 200 A 120 mm 205 mm, 275 mm, 310 mm
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Equipment Selection
Contents
Contents
Page
Equipment Selection
Selection aids: Transformer protection Motor protection Ordering data and conguration example: Order number structure Conguration example Selection of basic types: Voltage level 7.2 kV Voltage level 12 kV Selection of secondary equipment:
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16 16
18 18
19 19
Auxiliary contacts Additional components Operating voltage for magnet system and closing latch Fuse holder Width across ats Medium-voltage connection Installation of contactor-fuse combination Low-voltage connection Additional equipment Accessories and spare parts
20 20 21 22 22 22 22 22 23 24
Contactor-fuse combination
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Equipment Selection
Selection aids
Selection aids The contactor-fuse combination is selected in two steps: 1) The basic device is selected in accordance with the requirements of the medium-voltage system and the switching duty. 2) Selection of a suitable fuse. Generally, fuses of any manufacturer can be used, if they full the standard IEC 60282-1, IEC 60644 and IEC 60787. The selected fuse must contain a thermal striker of the medium type. But we advise to use our Siemens 3GD2 HV HRC fuse-link for our contactor-fuse combination. For more Information see Catalog HG 12.31, Order No. E50001-K1512-A311-A2-7600 (available as of 2011).
The HV HRC fuse used breaks this damped short-circuit current safely. Its minimum breaking current must therefore be lower than the fault current to be expected. Discrimination requirements between HV HRC fuses In individual cases, e.g. in line systems with widely separated substations, the discrimination of series-connected HV HRC fuses may be important for operational reasons. The superior HV HRC fuse must have a higher pre-arcing I2t-value as the operating I2t-value of the subordinate fuse. Discrimination requirements between HV HRC and LV HRC fuses When the associated LV HRC fuse is selected, discrimination to the HV HRC fuse must be ensured. This equally applies if the low-voltage feeder contains several parallel fuses. In the case of LV HRC fuses with different current ratings, the fuse with the maximum current rating is decisive for discrimination considerations. Discrimination requirements between HV HRC fuses and low-voltage circuit-breakers Discrimination must be ensured by means of the time-current characteristics of the HV HRC fuse-link converted to the low-voltage level and the total breaking time of the provided circuit-breaker. Motor protection HV HRC fuses as short-circuit protection of motors HV HRC fuses are used for short-circuit protection in combination with vacuum contactors. Due to the arising motor starting current, the instant when the motor starts represents the maximum stress for the HV HRC fuse. This stress must neither operate nor pre-damage the fuse. Other factors of inuence on the stress of the HV HRC fuses are the starting time and the starting frequency. The indications of the fuse manufacturer regarding motor protection must be generally observed. As a guide value for 2 to 6 starts per hour (max. 2 shortly after each other), the pre-arcing current of a fuse to be selected must be at least twice the motor starting current for the given starting time. For a higher number of starts, a fuse of the next higher level must be selected.
Transformer protection HV HRC fuses as short-circuit protection for transformers DIN VDE 0670 Part 402 achieved a standardization of the HV HRC fuse characteristics referring to their rated current. This results in a protection recommendation for distribution transformers which is widely independent of the fuse manufacturer. A minimum or maximum fuse current rating is assigned to each transformer. This larger range provides improved discrimination coordination both towards the low-voltage side and the superior medium-voltage side. Moreover, there are further requirements for special applications, which are described in the relevant standards. Inrush current For the specied ratings of distribution transformers, the effects of inrush currents (I2t-values) on the upstream HV HRC fuses have been checked. The most important factors of inuence are the rated power, vector groups and impedance voltages of the transformers. According to IEC 60787, Clause 4, the pre-arcing time characteristic of the fuse at a time of 0.1 s must feature a current value greater than 10 to 12 times the rated transformer current. Short-circuit protection on the low-voltage side of the transformer When there is a short-circuit on the low-voltage side at the transformer terminals, a damped short-circuit current ows on the high-voltage side: Ik = IrT y 100 Uk
Ik Sustained symmetrical short-circuit current IrT Rated current of the transformer Uk Relative impedance voltage (%)
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Equipment Selection
Selection aids
Coordination of the HV HRC fuse with other components of the motor circuit The high-voltage motor is selected for the corresponding duty. Thus, the following motor data are known: Rated current Rated voltage Starting current Starting time Starting frequency Coordination of the components of the motor circuit: The time-current characteristic must be located on the right of the motor starting current (point A). The rated current of the HV HRC fuse-link must exceed the normal current of the motor. The current corresponding to the intersection B of the HV HRC fuse-link characteristic and the characteristic of the overcurrent-time protection must be higher than the minimum breaking current of the HV HRC fuse-link. If this is not feasible, it must be ensured that overload currents that are smaller than the minimum breaking current of the HV HRC fuse-link are interrupted by the vacuum contactor via the striker. This prevents thermal overloading of the HV HRC fuse-link, which would otherwise be destroyed. The rated breaking current of the vacuum contactor must be higher than the minimum breaking current of the HV HRC fuse-link, and higher than the current resulting from the intersection B of the HV HRC fuse-link and the overcurrent-time protection characteristics. The maximum let-through current ID of the contactor-fusecombination shall be limited trough the HV HRC fuse-links (one or two in parallel). The integral of the square of the current over a given time interval (I2t-value) is a measure for the thermal short-time stress of the elements of a circuit. The pre-arcing I2t-value of the fuse to be selected must not exceed the maximum permissible I2t-value of the contactor-fuse combination. The thermal power loss of the HV HRC fuse-links shall not exceed the maximum value of the contactor-fuse-combination. With integrating the CFC into a panel a reduction though decreased ventilation has to be taken into account. The contactor-fuse combination 3TL6 is optimized regarding current integral and power losses for using Siemens HV HRC fuse-links 3GD2 in accordance with the selection on page 13.
Time
1
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Example 1 Characteristic of an HV HRC fuse 2 Characteristic of the overcurrent-time protection 3 Motor starting time 4 Motor starting current
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Equipment Selection
Ordering data and conguration example
Order number structure The contactor-fuse combinations consist of a medium-voltage and a low-voltage part. The relevant data make up the 16-digit order number. The medium-voltage part covers the main electrical data of the contactor. The low-voltage part covers the auxiliary devices which are necessary for operating and controlling the contactor-fuse combination. Fuselinks must be selected separately. Order codes Individual equipment versions are explained more in detail by an order code. Several order codes can be added to the order number in succession and in any sequence.
Mounting parts and special versions () In case of special versions, - Z is added to the order number and a descriptive order code follows. If several special versions are required, the sufx - Z is listed only once. If a requested special version is not in the catalog and can therefore not be ordered via order code, it has to be identied with Y 9 9 after consultation. The agreement hereto is made between your responsible sales partner and the order processing department at the Switchgear Factory in Berlin.
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1st position Primary equipment Superior group Switching devices Main group Contactors Subgroup Vacuum contactors Basic equipment Design and ratings of medium-voltage part 2nd position 3rd position
a: alphabetically n: numerical
Position: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Order codes
Order No.:
Secondary equipment Secondary equipment Operating voltages, auxiliary equipment Extended equipment and connections Order codes Group of 3 after the Order No. Format: a n a Special versions () Initiated with Z Group of 3 after the Order No. Format: a n n
Conguration example In order to simplify the selection of the correct order number for the requested contactor-fuse combination, you will nd a conguration example on each page of the chapter Equipment Selection. For the selection of auxiliary voltages, additional components, width across ats, etc. the last example of the primary part is taken over and continued, so that at the end of the equipment selection (page 23) a completely congured contactorfuse combination results as an example.
On the foldout page we offer a conguring aid. Here you can ll in the order number you have determined for your contactor-fuse combination.
3 T L 6 2 2 3 0 A L 2 1 1 F A 0
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Equipment Selection
Selection of basic types
7.2 kV
50 / 60 Hz
Rated lightning impulse withstand voltage to earth Rated lightning impulse withstand voltage open contact gap Rated short-duration power-frequency withstand voltage
Position:
10 11 12
13 14 15 16
Order codes
Rated voltage
See page 20
See page 20
See page 21
See page 21
See page 21
See page 22
See page 22
See page 22
See page 22
See page 22
Ur kV 7.2
Up kV 60
Up kV 40
Ud kV 20 32
Ie A 450 400 3 3 T T L L 6 6 2 3 3 5
1) The maximum rated normal current depends on the installation conditions (ventilation) and the power loss of the fuses
See page 23
2
12 kV
50 / 60 Hz
Ur kV 12 Up kV 75 Up kV 60 Ud kV 28 Ie A 400 3 T L 6 6 5
Conguration example Contactor-fuse combination 3TL6 Rated voltage Ur = 7.2 kV Rated lightning impulse withstand voltage to earth Up = 60 kV Rated lightning impulse withstand voltage, open contact gap Up = 40 kV Rated short-duration power-frequency withstand voltage Ud = 20 kV Rated normal current Ie = 450 A Example for Order No.: Order codes: 3 T L 6 2 3 3 T L 6
2 3
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Equipment Selection
Selection of secondary equipment
Position:
10 11 12
13 14 15 16
Order codes
Order No.:
See page 19
See page 21
See page 21
See page 21
See page 22
See page 22
See page 22
See page 22
See page 22
Options
4 NO + 3 NC 6 NO + 5 NC
1 2
Without additional components Mechanical closing latch, 1 NO assigned Special version Wiring on terminal strip: Monitoring of closing latch Wiring on terminal strip: Actuate delatching
0 1
1 1
See page 23 Z Z G G
1 5
9 0
Conguration example Contactor-fuse combination 3TL6 (Ur = 7.2 kV, Up = 60 kV, Up = 40 kV, Ud = 20 kV, Ir = 450 A) Number of auxiliary contacts: 6 NO and 5 NC Without additional components Example for Order No.: Order codes: 3 T L 6 2 2 3 3 T L 6 2 2 0 0 3
20
Equipment Selection
Selection of secondary equipment
9 th /10 th /11th position Operating voltage for magnet system and closing latch Separate voltage supply
AC voltage 50 / 60 Hz DC voltage
Position:
10 11 12
13 14 15 16
Order codes
Order No.:
6 See page 22 See page 22 See page 22 See page 22 See page 22 See page 23
110 V AC 115 V AC 120 V AC 230 V AC 240 V AC 24 V DC 1) 48 V DC 1) 60 V DC 1) 110 V DC 125 V DC 220 V DC 1) The contactor coil must not be switched with the fuse-trip indication auxiliary switch. A coupling relay has to be used inbetween. Order code R82 is mandatory.
A G 2 A A A B B B J L P B E F 2 2 2 2 4 4 4 A K
B W 4
B G 4 B M 4
Internal supply through control transformer (50 / 60 Hz) for 3TL62 and 3TL63
AC voltage 110 V AC 230 V AC Other voltages on request Z G 2 Z L 2 J J
Primary voltage of control transformer 3.3 kV 3.5 kV 4.0 kV 4.2 kV 4.8 kV 5.0 kV 5.5 kV 6.0 kV 6.3 kV 6.6 kV 6.9 kV 7.2 kV Special version Wiring on terminal strip: voltage, control transformer (Only possible with control transformer; 9th position = Z) Z R 8 3 Z 2 Z 2 Z 2 Z 2 Z 2 Z 2 Z 2 Z 2 Z 2 Z 2 Z 2 Z 2 J J J J J J J J J J J J 3 3 3 3 3 3 3 3 3 3 3 A B C D E F G H J K L
3 M
Conguration example Contactor-fuse combination 3TL6 (Ur = 7.2 kV, Up = 60 kV, Up = 40 kV, Ud = 20 kV, Ir = 450 A) AC operation 230 V AC 50/60 Hz Example for Order No.: Order codes: 3 T L 6 2 2 3 3 T L 6 2 2 3 0 A 0 A L L 2 2
21
Equipment Selection
Selection of secondary equipment
Position:
10 11 12
13 14 15 16
Order codes
Order No.:
Options
Plug-in fuse holder 442 mm, one fuse per phase Plug-in fuse holder 442 mm, two fuses per phase Special version Wiring on terminal strip: Fuse tripping alarm
1 2
See page 23 Z R
Conguration example Contactor-fuse combination 3TL6 (Ur = 7.2 kV, Up = 60 kV, Up = 40 kV, Ud = 20 kV, Ir = 450 A) Plug-in fuse holder 442 mm, one fuse per phase Width across ats 275 mm Medium-voltage connection: Circular plug-in contact Installation on base plate 340 x 620 mm (W x L) Low-voltage connection: Connection to contactor terminal Example for Order No.: Order codes: 3 T L 6 2 2 3 0 A L 2 1 1 F 3 T L 6 2 2 3 0 A L 2 1 1 F A 0 A 0
22
Equipment Selection
Additional equipment
Additional equipment
Options Surge protection circuit DC in secondary circuit with varistor module 3AX1526-0F Surge protection circuit AC in secondary circuit with rectier 3AX1525-1F Wiring, halogen-free and ame-retardant Additional rating plate Without cover Seaworthy packing additionally to EXW pricing, or additionally to transport by truck Routine test report in English Routine test report to customer Routine test report in German Routine test report in French Routine test report in Spanish Customer acceptance Wiring on terminal strip: Monitoring of closing latch Wiring on terminal strip: Actuate delatching Operating instructions, German Operating instructions, English, additional Operating instructions, Russian Operating instructions, Spanish Operating instructions, French Operating instructions, Italian Operating instructions, Portuguese Operating instructions, Turkish Operating instructions, Polish Site altitude 1250 m to +200 m above sea level 1) Site altitude +1250 m to +2500 m above sea level 1) Long insulating sleeve for contact arm 3TL62 2) Short insulating sleeve for contact arm 3TL62 2) Mechanical release for closing latch for Bowden wire 3) Base plate with wheels Wiring on terminal strip: fuse tripping alarm Wiring on terminal strip: voltage control transformer 4)
Position:
10 11 12
13 14 15 16
Order codes
Order No.:
Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z Z
A A A B B F F F F F F F G G L L L L L L L L L R R R R R R R R
0 0 1 0 2 0 2 2 2 2 2 5 1 5 0 0 0 0 0 0 0 1 1 5 5 6 6 7 7 8 8
0 1 0 0 0 2 0 3 4 5 6 0 9 0 3 4 5 6 7 8 9 0 1 1 3 1 2 2 3 2 3
1) Not together with internal supply via control transformer 3) Supplied without Bowden wire 2) Standard for 3TL63 and 3TL66 (short or long depending on the contact) 4) Only possible with control transformer (9th position = Z) Conguration example Contactor-fuse combination 3TL6 Rated voltage Ur = 7.2 kV Rated lightning impulse withstand voltage to earth Up = 60 kV Rated lightning impulse withstand voltage, open contact gap Up = 40 kV Rated short-duration power-frequency withstand voltage Ud = 20 kV Rated normal current Ir = 450 A Central terminal strip with 6 NO and 5 NC Without additional components AC operation 230 V AC 50/60 Hz Plug-in fuse holder 442 mm, one fuse per phase Width across ats 275 mm Medium-voltage connection: Circular plug-in contact Installation on base plate 340 x 620 mm (W x L) Low-voltage connection: Connection to contactor terminal Wiring, halogen-free and ame-retardant Routine test report in German Mechanical release for closing latch Example for Order No.: Order codes: 3 A T 1 L 0 6 + 2 F 2 2 3 4 + 0 A R 7 L 2 2 1 1 F A 0 2 2 0 A L 2 1 1 F A 0 Z Z Z Z A F R 1 2 7 0 4 2 3 3 T L 6
23
Equipment Selection
Accessories and spare parts
Accessories and spare parts The order numbers are applicable to contactor-fuse combinations 3TL62/63/66 of current manufacture. When mounting parts or spare parts are being ordered for existing contactorfuse combinations, always quote the type designation, serial number and the year of manufacture of the contactor-fuse combination to be sure to get the correct delivery. Spare parts must only be replaced by instructed personnel.
Designation
Remarks
Operating voltage
Order No.
3TY7 561-1NA0 3TY7 561-1QA0 3TY7 561-1PA0 3TY7 561-1RA0 24 V DC 48 V DC 60 V DC 110 V DC 125 V DC 220 V DC 110 / 115 V AC, 50 / 60 Hz 120 V AC, 50 / 60 Hz 230 / 240 V AC, 50 / 60 Hz 3TY5 651-0BB4 3TY5 651-0BW4 3TY5 651-0BE4 3TY5 651-0BF4 3TY5 651-0BG4 3TY5 651-0BM4 3TY5 651-0AG7 3TY5 651-0AL7 3TY5 651-0AN7 3TY5 664-1DA0 3TY5 664-1EA0 3TY5 664-1GA0 3TY5 664-0AA0 3TY5 664-0BA0 3TY5 664-0CA0 3TY5 664-0DA0 3TY5 664-0EA0 3TY5 664-0FA0 SWB: 55536 SWB: 55466 SWB: 55535 SWB: 55534 SWB: 55539 SWB: 55533 SWB: 55537 SWB: 55538 SWB: 55468 SWB: 55466 SWB: 55535 SWB: 55467 SWB: 55463 SWB: 55537 SWB: 55538
110 / 115 V AC, 50 / 60 Hz 120 V AC, 50 / 60 Hz 230 / 240 V AC, 50 / 60 Hz 24 V DC 48 V DC 60 V DC 110 V DC 125 V DC 220 V DC
Auxiliary contactor
1) The information left / right applies when the vacuum interrupters are observed with the rocker at the top.
24
Equipment Selection
Accessories and spare parts
Designation
Remarks
Operating voltage
Order No.
Semiconductor modules Rectier Varistor module Rectier module 3TL6-SSK basic parts for contactor coil for surge protection in DC secondary circuit for surge protection in AC secondary circuit Wheels for base plate Fuse clips, complete 1 fuse, width across ats 205 Fuse clips, complete 1 fuse, width across ats 275 Fuse clips, complete 1 fuse, width across ats 310 Fuse clips, complete 2 fuses, width across ats 205 Fuse clips, complete 2 fuses, width across ats 275 Fuse clips, complete 2 fuses, width across ats 310 Auxiliary contacts for fuse tripping Fuses for control transformer 3TL6-SSK accessories Circular plug-in contacts, complete Flat bolted connections, complete Insulating sleeves long for contact arms Insulating sleeves short for contact arms HV HRC fuse-links Set of two bushings for pole-centre distance 120 mm with xed contacts and O-rings Bushing for pole-centre distance 120 mm Fixed contact with O-ring 3TL6-SSK control transformer 50 / 60 Hz 3TL62 3TL63 Primary voltage Ud = 20 kV Ud = 32 kV * 3.3 kV 3.5 kV 4 kV 4.2 kV 4.8 kV 5 kV 5.5 kV 6 kV 6.3 kV 6.6 kV 6.9 kV 7.2 kV Secondary voltage Bridging link * At present only with 7.2 kV Length 442 mm 110 V AC 230 V AC 0.92 kg 3TY5 622-2 3TY5 622-3 3TY5 622-A 3TY5 622-B 3TY5 622-C 3TY5 622-D 3TY5 622-E 3TY5 622-F 3TY5 622-G 3TY5 622-H 3TY5 622-J 3TY5 622-K 3TY5 622-L 3TY5 622-M 3TY5 622-G2 3TY5 622-L2 3GX5 501 3TY5 694-2AA0 3AX15 26-0F 3AX15 25-1F 3TY5 620-1BB0 3TY5 620-1EA0 3TY5 620-1EA1 3TY5 620-1EA2 3TY5 620-1EB0 3TY5 620-1EB1 3TY5 620-1EB2 3TY5 620-1EC3 3TY5 620-2AA0 3TY5 621-1AA0 3TY5 621-1CA0 3TY5 621-1AA1 3TY5 621-2AA2 3GD2 3TX5 623-2AA0 3TX5 623-3AA0 3TX5 623-4AA0
25
Equipment Selection
Accessories and spare parts
To select the correct spare interrupter, please specify the type designation, serial number and year of manufacture of the contactor. All data is given on the rating plate. Vacuum interrupters and other spare parts must only be replaced by instructed personnel. Data on the rating plate
Legend for the data on the rating plate
a b c d e f g h i k l m n o p r s
HG11-2798a_en eps
Manufacturer Type designation Serial number Rated voltage Ur Rated normal current Ie Rated frequency fr Thermal current Ith in the case of free-standing installation Installation altitude Coil voltage Us Frequency f Coil voltage U of the mechanical closing latch Frequency f of the mechanical closing latch Control transformer voltage Frequency f of the control transformer Type HV HRC fuse-link Let-through current ID Year of manufacture
Note: For any query regarding spare parts, subsequent deliveries, etc. the following details are necessary: Type designation Serial No. Year of manufacture
26
Technical Data
Contents
Contents
Page
Technical Data
Electrical data, dimensions and weights: Medium-voltage part Mechanical data Low-voltage part Auxiliary contacts Ambient conditions Operating cycle diagram Short-time withstand current / load characteristic Installation space and tting Dimension drawing Bushing Base plate with wheels
R-HG11-347.tif
27
28 28 29 29 29 30 30 30 31 31 31
Circuit diagrams: Standard with AC operation Standard with DC operation Standard with control transformer Options R82, R83, G19, G50 Wiring examples 33 33 34 34 35
R-HG11-347.tif
27
3
1) 2) 3) 4)
28
3TL66.. 3TL63.. 3TL62 Order No. Ur kV 7.2 7.2 12 Rated voltage at rated frequency 50/60 Hz kV 60 75 60 Rated lightning impulse withstand voltage to earthed parts and between phases kV 40 60 40 Rated lightning impulse withstand voltage across the open contact gap kV 20 28 32 Rated short-duration power-frequency withstand voltage Ie A 450 400 400 Rated normal current 1) at ambient air temperature up to +55 C Ie A 315 315 315 Rated normal current 1) at ambient air temperature up to +80 C A 4500 4000 4000 Switching capability 2) Rated making capacity A 3600 3200 3200 Switching capability 2) Rated breaking capacity 5 kA 4.5 4.5
4)
Mechanical data
Technical Data
Medium-voltage part
3TL66..
3TL63..
3TL62
Order No.
mm
120
120
120
According to utilization category AC-1, AC-2, AC-3 and AC-4 According to utilization category AC-4 (cos = 0.35) For short-time withstand current with longer times, see short-circuit current/load characteristics 6 kA with 3.3 kV
Siemens HG 11.22 2010 Short-circuit capability of contactor (Limit switching capacity) kA 46 46 46 Max. let-through current 8 kA 8 8 Rated short-time withstand current 1 s 3) Im kA 125/130 100/104 125/130 Rated short-circuit making current (prospective) Isc kA 50 40 50 Rated short-circuit breaking current (prospective) A 250 250 250 Switching of capacitors Rated normal current of capacitor kA 10 10 10 Switching of capacitors max. permissible inrush current (peak value)
Pole-centre distance
Operating cycles / h
1200
600
600
Switching rate
Operating cycles
1 Mio
1 Mio
1 Mio
Operating cycles
0.5 Mio
0.5 Mio
1.0 Mio
Electrical endurance of the vacuum interrupter while breaking the rated normal current
kg
110
110
110
mm x dia. mm
442 x 85
442 x 85
442 x 85
Operating cycles
100,000
100,000
100,000
Operating cycles / h
60
60
60
Technical Data
Electrical data, dimensions and weights
Low-voltage part
Opening time (Interval of time between the opening command and the instant of contacts separated in the last poles)
Closing time (Interval of time between the closing command and the instant of contacts touch in all poles)
W 3TL62 650
W 90 0.8 to 1.1 Ua
ms 100 100 ms at 0.85 Ua 80 ms at 1.0 Ua 60 ms at 1.1 Ua 100 ms at 0.85 Ua 80 ms at 1.0 Ua 60 ms at 1.1 Ua 100 ms at 0.85 Ua 80 ms at 1.0 Ua 60 ms at 1.1 Ua 30 ms at 0.85 Ua 50 ms at 1.0 Ua 50 ms at 1.1 Ua 30 ms at 0.85 Ua 50 ms at 1.0 Ua 50 ms at 1.1 Ua 30 ms at 0.85 Ua 50 ms at 1.0 Ua 50 ms at 1.1 Ua
s 0.2 to max. 1
3TL63..
650
90
0.8 to 1.1 Ua
100
900
0.85 to 1.1 Ua
0.2 to max. 1
3TL66..
650
90
0.8 to 1.1 Ua
100
900
0.85 to 1.1 Ua
0.2 to max. 1
Auxiliary contacts
Rated normal current Utilization category for AC operation AC-14/15 at rated voltage 110 V AC 115 V AC 120 V AC 230 V AC 240 V AC Rated normal current Utilization category for DC operation DC-13 at rated voltage 110 V DC 125 V DC 220 V DC Conductor cross-sections of auxiliary contacts acc. to DIN EN 60947 Part 1 Single-wire Finelystranded with wire end ferrule
Order No.
Order No.
24 V DC
48 V DC
Ie A 10 10 10
Ie A 10 10 10
Ie A 10 10 10
Ie A 10 10 10
Ie A 10 10 10
Ie A 5 5 5
60 V DC Ie A 5 5 5
Ie A 0.48 0.48 0.48 mm2 0.6 4 0.6 4 0.6 4 mm2 0.5 2.5 0.5 2.5 0.5 2.5
Ambient conditions
Storage at 40 C to +65 C 20 years 20 years 20 years Ambient air temperature Operation Operation at 5 C at +55 C to +55 C to +80 C 1 Mio. operating cycles 1 Mio. operating cycles 1 Mio. operating cycles 1 Mio. operating cycles 1 Mio. operating cycles 1 Mio. operating cycles Order No. Operation at 25 C to +5 C 0.5 Mio. operating cycles 0.25 Mio. operating cycles 0.25 Mio. operating cycles Site altitude1) Shock resistance Degree of protection acc. to IEC 60529 IP00 IP00 IP00
1250 m below sea level to 2500 m above sea level 1250 m below sea level to 2500 m above sea level 1250 m below sea level to 2500 m above sea level
1) With control transformer only 200 m below sea level to 1250 m above sea level
29
Technical Data
Electrical data, dimensions and weights
Operating cycles
10 6
10 5 10 4 10 3 10 2 10 1 10 0 10 1
HG11-2742_en eps
5 4 3 0 1 2 3 4 5 s Load time 6
10 4
$ 3TL62 % 3TL63 / 3TL66 The permissible number of electrical operating cycles is shown as a function of the breaking current (r.m.s. value). The curve shape shows average values. The number of operating cycles that can actually be reached can be different depending on the respective application. Installation space and tting Minimum size of dielectric pitch
45 45
X in mm 26 26 60
1 2
25
100
30
Technical Data
Electrical data, dimensions and weights
Dimension drawing
340 B 120 120
723 673
295.5
285
620
Medium-voltage connection With circular plug-in contacts With at bolted connection 310 310
B 717 719
C 94 81 1)
HG11-2800_en eps
3
Base plate with wheels
HG11-2802 eps
Bushing
120 120
131.5
10
36
37
32
26
27
14
HG11-2801_en eps
52.3
R50
95.2
31
Technical Data
Electrical data, dimensions and weights
Detailed dimension drawing (must be ordered) Applies to: 3TL62 / 63 / 66 With / without control transformer With / without latch For 1 / 2 fuse(s) per phase
Width across ats 13th position in mm 0 1 2 205 275 310 Flat bolted connection 14th position A S_A7E_ 15405103003 15405103002 15405103001 Circular plug-in contact + circular spring 14th position F 14th position J S_A7E_ 15405101003 15405101002 15405101001 with wheels Z R73 S_A7E_ 15405101013 15405101012 15405101011
Legend for circuit diagrams and wiring examples (pages 33 to 35) F1..F3 F4, F5 H1, H2 K1E K1M K2E K2S S1Q S0Q T1, T2 T3 X1...X5 Primary fuses Fuses for control transformer Auxiliary contact blocks Auxiliary contactor for main magnet coil Main magnet coil Auxiliary contactor for latch release Latch release coil ON pushbutton OFF pushbutton Rectier Control transformer Fuse clips
32
Technical Data
Circuit diagrams
3L2
5L3
83 61 53 121 113 102 94 22 14 32
-X1
1 2
-X2
1 2
-X3
1 2
-F1
2
3 4 4
-F2
2
3 4 4
-F3
2
3 4 4
-X1
-X2
-X3
14 22
13
14 22
13
14 22
13
-F1
21
-F2
21
-F3
21
-F2
-F3
~
-K2E -R
2 44 43 13 14 A1 A2
-T2 +
-K2E -H1
71
-H2
44
-K1M
-K2S
-K1E
A2
-K2E
A1 E2
2T1
4T2
6T3
HG11-2803a eps
A2
3L2
5L3
83 61 53 121 113 102 94 22 14 32
-X1
1 2
-X2
1 2
-X3
1 2
-F1
2
3 4 4
-F2
2
3 4 4
-F3
2
3 4 4
-X1
-X2
-X3
14 22
13
14 22
13
14 22
13
-F1
21
-F2
21
-F3
21
-F1
-F2
-F3
-K1E -K1E
48 47 17 18 1
-K2E -R
2
44 43 13 14 A1 A2
-K2E -H1
71
-H2
44
-K1M
-K2S
-K1E
A2
-K2E
E2
2T1
4T2
6T3
HG11-2804a eps
33
Technical Data
Circuit diagrams
3L2
-X1
1 2
-X2
1 2
-X3
1 2
-F1
2
3 4 4
-F2
2
3 4 4
-F3
2
-X1
-X2
-X3
14 22
13
14 22
13
14 22
13
-F1
21
-F2
21
-F3
21
-F1
-F2
-F3
44 43 13 14 A1 A2
-K2E -R
2
-K2E -H1
71
-H2
44
-K1M
-K2S
~
A2 A1
-T2 +
~
HG11-2805 eps HG11-2814 eps
-K1E
A2
-K2E
E2
2T1
4T2
6T3
1L1
T2 b
3L2
R82
54 53 52 51 83 61 53 22 14 32
G50
E3 E1
G19
C5
-T3 U/A
V/B -X5
2 2
2 2
-X4
-F5 -F4
1 1 1 14 13 14 13 14 13
-F1
22 21 22
-F2
21 22
-F3
21
-F2
3
-F3
3
-X1
1 2
1 3
-X2
1 2
1 3
-X3
1 2
1 3
-K2E
4
44 43 13 14
-F1
2
4 4
-F2
2
4 4
-F3
2
-X1
-X2
-X3
-K2E -H1
71
-R
2
-H2
44
-K1M
A1 A2
HG11-2813a eps
-K2S
A1 A2
-K1E
A2
A2 A1
72
43
-K2E
21 13 31
A2 A1 E2
84 62 54
2T1
4T2
6T3
34
Technical Data
Wiring examples
K1E
HG11-2807a eps HG11-2808a eps
A2
84
N(L2,L-)
L1(L+) -S1Q
A1 E1
-S0Q
E3
K1E
K2E
A2
E2
N(L2,L-)
-S0Q
A1 83
4th wiring example momentary-contact operation with control transformer and latch release
-S1Q K1E
A1
E1
T3*
A2
E2
HG11-2809a eps
35
36
R-HG11-181.tif
Annex
Contents
Contents
Page
Annex
Inquiry form Conguration instructions Conguration aid
37
38 39 Foldout page
R-HG11-180.eps
37
Annex
Inquiry form Please copy, ll in and return to your Siemens partner.
Inquiry concerning
Technical data
Other values Rated voltage Rated lightning impulse withstand voltage Rated short-duration power frequency withstand voltage Rated normal current Switching rate Electrical endurance of the interrupter 7.2 kV To earth open contact gap 20 kV 400 A 600 oper. cycles /h 0.5 mio. oper. cycles 12 kV 60 kV 40 kV 75 kV 60 kV _ _ _ kV _ _ _ kV _ _ _ kV
32 kV
_ _ _ kV ___ A
_ _ _ oper. cycles
Secondary equipment
For possible combinations see pages 20 to 22
Auxiliary contacts Operating voltage of the magnet coil Mechanical closing latch Operating voltage of the closing latch Operating voltage supply Fuse holder 4 NO + 3 NC _ _ _ V DC Available _ _ _ V DC Separate supply One per phase 205 mm 275 mm 6 NO + 5 NC ___ _ _ _ V AC, _ _ _ H z Not available _ _ _ V AC, _ _ _ H z Generated via control transformer Two per phase 310 mm _ _ _ mm
E-mail Width across ats Contact system Installation Dept. Low-voltage connection Name Operating instructions in Street Postal code/city Fax German English French Spanish ___ Terminal strip
Siemens AG
_ _ _ Please ll in
38
Instruction for conguration of the contactor-fuse combination 3TL62/63/66 1st step: Denition of the primary part (see page 19)
Please specify the following ratings: Rated voltage (Ur) Rated lightning impulse withstand voltage (Up) Rated short-duration power-frequency withstand voltage (Ud) Rated normal current (Ir) These ratings dene the positions 4, 5 and 7 of the order number. Possible options: Ur: 7.2 kV and 12 kV Up: 60 and 75 kV (40 and 60 kV open contact gap) Ud: 20 kV, 32 kV, 28 kV Ir: 450 A and 400 A
These equipment features dene the positions 6 and 8 to 16 of the order number.
3rd step: Do you have any further requirements concerning the equipment? (see page 23) Should you still need more options than the possible special equipment like halogen-free and ame-retardant wiring, routine test reports or operating instructions in different languages, etc., please contact your responsible sales partner.
39
10 11 12
13 14 15 16
See page 19
See page 20
See page 19
See page 20
See page 21
See page 21
See page 21
See page 22
See page 22
See page 22
See page 22
See page 22
6 + +
+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
+ + + + + + + + + + + + + + + +
See page 23
R-HG11-342.tif
Published by and copyright 2010: Siemens AG Energy Sector Freyeslebenstrae 1 91058 Erlangen, Germany Siemens AG Energy Sector Power Distribution Division Medium Voltage Nonnendammallee 104 13623 Berlin, Germany For more information, please contact our Customer Support Center. Tel.: +49 180 524 70 00 Fax: +49 180 524 24 71 (Charges depending on provider) E-mail: support.energy@siemens.com Order No. E50001-K1511-A221-A1-7600 Printed in Germany Dispo 40402, c4bs 7470 KG 10.10 2.0 40 En 3600/24495
Printed on elementary chlorine-free bleached paper. All rights reserved. If not stated otherwise on the individual pages of this catalog, we reserve the right to include modifications, especially regarding the stated values, dimensions and weights. Drawings are not binding. All product designations used are trademarks or product names of Siemens AG or other suppliers. If not stated otherwise, all dimensions in this catalog are given in mm. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.
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