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Manufacturing Unit
Manufacturing facilities
Contents
6-9 10 11
Main Components
A) Feeder Bustrunking, Plug-in Bustrunking B) Uni-Block Busbar Joint C) Horizontal elbow, Horizontal offset elbow D) Vertical elbow, Vertical offset elbow, Vertical Tee Section E) Certification & Approvals F) Standard Flange End G) Flange End Box, Rubber Bellow & Flexibles h) Plug in Boxes I) Spring & Rigid Hanger Other Components Complete Engineering Solution Installation Instructions Major installations Major Export orders Other Busbar Systems 12 13 14 15 16 - 17 18 19 20 21 22 23 24 - 27 28 - 29 30 31
5
Technical Parameters
H H
50N1 70N1 100N1 125N1 150N1 175N1 200N1 230N1 125N2 150N2 175N2 200N2 230N2 Rated current (In) Busbar size (Copper) 3 Phases & Neutral No. of conductors per Phase / Neutral Rated short time current for 1 second (Icw) Rated peak short time curent (Ipk) A mm Nos. kArms kA 800 1000 1250 1500 1750 2000 2250 2500 3000 3600 4000 4500 5000
6x50 6x70 6x100 6x125 6x150 6x175 6x200 6x230 6x125 6x150 1 45 84 1 50 105 1 65 143 1 65 143 1 75 165 1 75 165 1 100 220 1 100 220 2 120 264 2 120 264
50N1 70N1 100N1 125N1 150N1 175N1 200N1 230N1 125N2 150N2 175N2 200N2 230N2 Overall dimension of Busbar Trunking (without Internal Earthing) Weight of Busbar Trunking (without Internal Earthing) Overall dimension of Busbar Trunking (with Internal Earthing) 147x H (mm) 95 115 145 170 195 220 245 275 340 390 440 490 550
Kg / m 22 150x H (mm) 95
28 115
35 145
42 170
48 195
54 220
60 245
67 275
84 340
96 390
108 440
120 490
134 550
31
39
47
53
60
67
74
94
106
120
134
148
Technical Parameters
Voltage Drop Calculation Formulas D v = 3 I (Rcos + Sin) R95 : AC resistance at rated current(I0)(W /m) (Shown in the table) where D v : Line-to-Line voltage drop (v/m) a : Temperature coefficient of conductor at 20oc I : Load Current (A) -3 -3 3.85 x 10 (copper), 4.00 x 10 (aluminum) Cos: Load power factor 2 I0 : Rated Current sin = 1- cos R: AC resistance at load current (W /m) X : Reactance (shown in the table) (W ) 1+a (55x(1/1 ) +20) R=R x Technical Data : 1+75a SBC (Copper Sandwich Insulated Bus Trunking)
2 0 95
125N2 150N2
0.0616 0.0431 0.0304 0.0243 0.0202 0.0173 0.0151 0.0131 0.0121 0.0101 0.0086 0.0076 0.0066 0.077 0.055 0.04 0.033 0.028 0.024 0.021 0.019 0.016 0.014 0.012 0.011 0.01
m /m
0.038
0.03
0.022
0.018
0.016
0.014
0.012
0.01
0.009
0.008
0.007
0.006
0.005
m /m
VOLTAGE DROP - 50 Hz
PARAMETER Product code Composite Voltage Drop, UNIT SBC SBC SBC SINGLE TIER SBC SBC SBC SBC SBC SBC SBC TWO TIER SBC SBC SBC
50N1 70N1 100N1 125N1 150N1 175N1 200N1 230N1 125N2 150N2 175N2 200N2 230N2 mV/m/A at full load concentrated P. F. 0.7 0.1404 0.1038 0.0757 0.0623 0.0537 0.0464 0.0403 0.0354 0.0305 0.0269 0.0232 0.0208 0.0183 at the end. These values will become mV/m/A half if load is distributed P. F. 0.8 0.1462 0.1074 0.0783 0.0644 0.0554 0.0478 0.0416 0.0367 0.0315 0.0277 0.0239 0.0215 0.0191 along the run. mV/m/A P. F. 0.9 0.1487 0.1084 0.0790 0.0650 0.0557 0.0480 0.0418 0.0372 0.0317 0.0279 0.0240 0.0217 0.0194 mV/m/A P.F.1.0 0.1334 0.0953 0.0693 0.0572 0.0485 0.0416 0.0364 0.0329 0.0277 0.0242 0.0208 0.0191 0.0173
Technical Parameters
100N1 125N1
0.0993 0.0704 0.0490 0.0391 0.0325 0.1250 0.0900 0.0640 0.0520 0.0440
m /m
0.0060 0.0060
0.0050
m /m
0.0228 0.0199
0.0177
VOLTAGE DROP
PARAMETER Product code UNIT SBA 50N1 Composite Voltage Drop, at full load concentrated at the end. SBA SBA SINGLE TIER SBA SBA 150N1 SBA 175N1 SBA SBA TWO TIER SBA 150N2 SBA 175N2 SBA 200N2 0.0268
200N1 125N2
P. F. 0.7 0.1936 0.1413 0.1011 0.0816 0.0537 0.0597 0.0536 0.0402 0.0341 0.0305 mV/m/A
P. F. 0.8 0.2085 0.1517 0.1084 0.0876 0.0554 0.0641 0.0575 0.0433 0.0367 0.0326 These values will become mV/m/A half if load is distributed along the run. P. F. 0.9 0.2205 0.1599 0.1141 0.0924 0.0557 0.0675 0.0606 0.0458 0.0388 0.0342 mV/m/A
0.0288
0.0303
P.F.1.0 0.2165 0.1559 0.1108 0.0572 0.0901 0.0658 0.0589 0.0450 0.0381 0.0329 0.0294 mV/m/A
Technical Parameters
H H
6x100 6x125 1 50 1 65
kA
63
84
105
143
165
165
187
220
264
264
330
15 95
17 115
20 145
22.5 170
25 195
27.5 220
30 245
45 340
50 390
55 440
60 490
16
18
21.5
24
27
29.5
32
48
54
59
64
1. 2. 3. 4.
IEC 60439 (1&2) & IS 8623 (1&2) ASTA- UK, KEMA - Holland, DAMSTRA - Nether Land, CPRI - India. 3Phase, full neutral
SBC 800A ~ 5000A SBA 500A ~ 3200A
Current Rating
5. 6. 7. 8. 9 10. 11.
Rated operational voltage (Ue) Rated insulation voltage (Ui) Rated impulse withstand voltage(Uimp) Rated frequency Enclosure material Paint shade
a) b)
1000 Volt, AC 1000 Volt, AC 12 KV(1.2/50 s) 50 Hz/60 Hz* 1.6 mm (16 SWG GI) Epoxy polyster powder coated pebble grey shade(RAL-7032)
99.9% pure ETP grade 99.5% pure 19501 grade
Multi layer insulation of CLASS - F As per IEC 60439(1&2) & IS 8623(1&2) IP 54 for plug in type IP 55 for feeder bustrunking (suitable with canopy for outdoor application) 3P+N+PE 3P+N+PE+External Earth 3P+2N+PE 3P+N+PE + Internal Earth
Degree of protection
15.
Busbar configuration
10
Bustrunking System
General
Busbar Trunking System for electrical distribution is an alternative to cumbersome conventional cable distribution system . Decentralized distribution is the main highlight of this distribution system. This system eliminates separate requirement of distribution & panel boards. Loads can be fed from Plug-in Boxes unlike cables where each floor /machine is to be fed separately from the main switchboard.
Third Floor
EN D CL OS U
RE
FL
GE AN
Second Floor
IC RT VE OW B EL
AL
Can be installed quickly with minimum technical expertise and have good asthetics. Any section of bustrunking can be removed without distrurbing adjacent sections.
RI G HA ID V ER NG TI ER CA
EXPANSION JOINT
L TA ON RIZ HO E TE
E IS W D R AT EN FL NGE GE HA AN FL
First Floor
RE
PLUG IN HOLE
PLUG IN UNIT
DU
CE R
RIGID VERTICAL
L TA ON RIZ ET HO FF-S O
HANGER
Salient Features
ME DI HA U NG M ER
HO RI EL Z BO ON TA W L
BASE CHANEL
Close proximity of busbars doesnt allow mutual inductance between phases yeilding low reactance, low impedance, low voltage drop and low power loss. Specially designed housing tightened at every 250 mm act as a heat sink to yeild improved thermal characteristic, high mechanical and short circuit strength. Due to elimination of air there is no rise of chimney effect, so no fire barriers are required. Due to compactness system can be installed in lesser space. Automatic polarity is maintained during installation.
VERTICAL ELBOW
VE RT TE IC AL E
D GE AN OX FL B D EN
FEED IN BOX
E IS W R GE ED NGE HA
Basement
E BL CA
AY TR
R EA HG ITC SW
Horizontal Distribution
INSULATED BUSDUCT INSULATED BUSDUCT
System can be mounted edgewise OR flatewise, horizontally or vertically in any direction with all kinds of bends and tees etc. Flexible and safe distribution system leads to easy and fast installation. System is completely re-usable.
EDGEWISE HANGER
HORIZONTAL OFF-SET
FEED IN BOX
FLANGED END
CABLE
PLUG IN BUSDUCT
PLUG IN BOX
END CLOSURE
END CLOSURE
PLUG IN BOX
END CLOSURE
PLUG IN BOX
END CLOSURE
11
Main Components
Feeder Bustrunking
Transformer to Panel Main Panel to Sub Panel Generator to Panel Panel to rising mains.. Straight length is used for the purpose of power transmission.
L
L - 3 Meter Standard Length
Plug-in Bustrunking
Where branch loads are to be fed from the main line. Vertical Rising mains to various floors with help of Plug - in Boxes. Plug-in Points shown are indicative only. Rating and Number of plug-in-points shall be as per the site requirement .
0m 0 30
12
Main Components
3 1 2 1 2 1 2 1 2 3 1
1. DMC Insulation 2. Conductor CU/AL 3. End Plates 4. Belleville Washers 5. HTS Bolt
Joint block is operatable by one / two HTS bolts. Joint assembly can be removed / installed in installed condition. Disc spring washer are used to uniformly distribute pressure. Recommended torque for tightening is 7 Kgf-mtr. Specially designed to accommodate thermal expansion of busbars and housing.
With single bolt (For busbar size upto 6x125mm) With double bolt (For busbar size 6x150 to 6x230mm)
13
Main Components
Horizontal Elbow
A
B
Current Rating Copper 800~2500A Aluminum 500~1750A Copper 3000~5000A Aluminum 2000~3200A Standard Length & Min. Length A x B (mm) 300 x 300mm
B
C
14
Main Components
Vertical Elbow
Current Rating Copper 800~2500A Aluminum 500~1750A Copper 3000~5000A Aluminum 2000~3200A
Standard Length & Min. Length A x B (mm) 400 x 400 mm 500 x 500 mm
Current Rating Copper 800~2500A Aluminum 500~1750A Copper 3000~5000A Aluminum 2000~3200A
Standard Length & Min. Length A x B x C(mm) 400 x 400 x 400mm 500 x 500 x 500mm
Current Rating Copper 800~2500A Aluminum 500~1750A Copper 3000~5000A Aluminum 2000~3200A
Standard Length & Min. Length A x B x C(mm) 400 x 400 x 400mm 500 x 500 x 500mm
15
16
17
14(Type)
50 50 50 50 50 W 50 50 50 W 50
50 W W
Fig.4
Fig.5
Fig.6
Fig.7
690 60 690 60 60
= 150=
60 60
= 150=
60 60
= 150 =
60 60
196
15TYP 60
5TYP 60
150
N L1
150
L2
150
L3
300
150
N L1
150
L2
150
L3
L1
L2
L3
Fig.1 (1 Tier)
Fig.2 (2 Tier)
Fig.3 (3 Tier)
S.No 01. 02. 03. 04. 05. 06. 07. 08. 09. 10. 11. 12. 13. 14. 15.
Product Code SBC/SBA 50N1 SBC/SBA 70N1 SBC/SBA 100N1 SBC/SBA 125N1 SBC/SBA 150N1 SBC/SBA 175N1 SBC/SBA 200N1 SBC 230N1 SBC/SBA 100N2 SBC/SBA 125N2 SBC/SBA 150N2 SBC/SBA 175N2 SBC/SBA 200N2 SBC 230N2 SBC/SBA 150N3
DIMENSIONS A W 155 175 206 231 256 281 306 336 352 402 452 502 552 612 552 50 70 100 125 150 175 200 230 100 125 150 175 200 230 150
Terminal Detail Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 3
Busbar Hole Detail Fig. 4 Fig. 4 Fig. 5 Fig. 5 Fig. 6 Fig. 6 Fig. 7 Fig. 7 Fig. 5 Fig. 5 Fig. 6 Fig. 6 Fig. 7 Fig. 7 Fig. 6
No.of Basbar 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3
18
Main Components
Flange End Box cum Termination Detail
A+80 A
20
TOTAL NUMBER OF HOLE (H)X DISTANCE BETWEEN HOLE(I)
20
S.No
01.
F 4 4 5 5
H 3 3 5 5
K (Recommended)
Application for SBC/SBA-50N1, 70N1, 100N1, 125N1 SBC/SBA-150N1, 175N1, 200N1, 230N1 SBC/SBA-100N2, 150N2, 175N2, 200N1, 230N2 SBC/SBA-150N3, 175N3, 200N3
500 250 250 120 540 500 350 250 120 540 700 620 350 150 740 700 800 350 150 740
145 290 50 195 390 100 165 660 150 210 840 150
B+80
02. 03.
20
E
TOTAL NUMBER OF HOLE (F)X DISTANCE BETWEEN HOLE(G)
20 SECTION XX
04.
300
PE
N L3 L2 L3
X C
50 50 50
L3
L2
L1
Rubber Bellow
25 25
50
98
98
L
Switchgear side (Panel/D.G./TFR.)
Bustrunking Side
20
TOTAL NUMBER OF HOLE (H)X DISTANCE BETWEEN HOLE(I)
A+80 A
B B+80
50
CFX Rating
L Lengh
20 M.S. CHANNEL
PLAN
19
Type A
Overall Dimensions (in mm) 4P - 370(L) X 135(W) X 115.5(H) 5P - 370(L) X 160(W) X 115.5(H) With in-built Isolator With provision for door Interlocking & Interlocking with bus trunking (for MCCB and SFU) With Fuse Holder : 100 & 125 Amps (DIN type) With MCCB : upto 125 Amps (2 / 3 / 4 poles) (MCCB height < 170m) With SFU : 32 ~ 125 Amps (TPN / 4 Poles) (C & S make, DIN or BS type)
Type B, C & D
Overall Dimensions(in mm) Type B - 4P & 5P - 435(L) X 250(W) X 170(H) Type C - 4P & 5P - 600(L) X 340(W) X 230(H) Type D - 4P & 5P - 800(L) X 400(W) X 250(H) With provision for door Interlocking & Interlocking with bus trunking (for MCCB and SFU) With Fuse HoldersB:200 Amps (DIN type)C:250 ~ 400 Amps With MCCB (2 / 3 / 4 poles) Type B : 200 Amps. (MCCB height < 170) Type C : 250 ~ 400 Amps. (MCCB height < 270) With SFU: (TPN / 4 Poles), C & S make Type C: 200A (BS type), : 250A (DIN), 315A (BS) & 400A (DIN)
Interlocking with bustrunking to ensure Plug-in and Plug-out possible only in OFF condition is available as an optional Live contacts silver plated are isolated / properly shrouded.
4 Pole isolator upto 125A. Earth contact of Plug-in boxes makes first & breaks last. For cables entry, provision of gland plates on three sides. Contacts of Plug-in are silver plated. Sheet thickness 1.6 mm CRCA, Epoxy powder coated.
20
2nd Floor
L1
Floor Height
Plug-in Box
Spring Hanger
First Floor
L SUPPORT
Plug-in Point Vertical Rigid Hanger (At lowest floor only)
ISMC 150x75 Not in Scope of Supply) ISMC 150x75 Not in Scope of Supply)
Gr. Floor
Floor Thickness
L1
21
Other Components
These are required to connect two dissimilar rating / type of bustrunking. Reducer may be designed with switching or isolating device.
630 A
Reducer
400 A
To feed bustrunking through cables, Direct End Feed Unit (EFU) is available with sufficient space for direct connection through lugs and bolts. MCCB, SFU, Isolators and Fuse Holders etc. can be fitted in End Feed Unit as per specific requirement. 375mm length of bustrunking is integrally fitted (measured and charged with bustrunking) along with End Feed Unit as standard practice so that joint between End Feed Unit and bustrunking is exactly same as of two normal bustrunking lengths. Undrilled cable gland plate is provided for multiple cable feeding option. End Feed unit can be made LHS or RHS type as per site requirement.
These are required to Isolate the bustrunking run in between, for various reasons. Section Isolator Unit can be fitted with Load Break Switches / SFUs / MCCBs.
End Cover
These are required to close the open end of Rising main / bustrunking at the end and it provides necessary IP level.
Vertical Support
One set of Vertical Support is recommended per floor per rising main along with rigid or spring hanger (as applicable) when the floor height is more than 3.5mtrs to avoid horizontal swing in bustrunking sections.
22
4030
4030
750
23
Installation Instructions
General Preparation
First check that the intended route for the bus trunking is clear of all obstructions an that all apertures in walls and floors are of correct size and at correct location. Apertures should generally leave 50mm around the Bustrunking enclosure. Please refer layout and assembly drawings for any special features. Determine fixed points of the installation (feed units, flanged end, elbows, tee etc.) anthen decide support points. Ensure there is sufficient horizontal and vertical clearance from the wall and ceiling to provide easy access to joints, both for original installation and for any future maintenance requirements. The bus trunking should be located away from polluted atmosphere such as corrosive fumes, furnace gases and chemicals etc.
Handling / Hoisting
Unpacking
Care must be taken while unpacking. Cutter, should be used to cut all steel straps securing the package. Nail pullers should be used for unpacking wooden casings. Carefully remove any support blocks or other fittings which may have been used for shipping. When Bustrunking is received, unpack temporarily to inspect its physical condition. Also check and ensure that the consignment is complete and correct as per the order. Restore the materials in original packing condition, if it is required to be stored for longer period prior to installation. It is recommended to remove the polythene sheet (covering the entire Bustrunking) only after completion of installation, in order to protect the Bustrunking from water, slurry & paint etc. during installation. Never keep the Bustrunking in inclined / vertical condition. Stacking should be firmly supported to prevent any slippage. Always store the Bustrunking products in original packing to avoid any damage, deformations and entry of any contaminants like dust, moisture and vermins. Cover trunking with water proof sheets. Bus trunking should be adequately protected from liquids, moisture and other contaminants. Some common source of contaminants are : Moisture / Water dripping Bus trunking must be protected from these contaminants during installation. Bus trunkin is not weather resistant until completely installed with all covers & boxes fitted & secured. Floor level liquids Ideally water bank of min. 125mm height should be installed around all floor openings for riser bus trunking to prevent liquid spillages from entering in the opening and running down the bus trunking. Leaking Roof Protect bus trunking with a temporary protective cover to prevent water from falling on to the Bustrunking directly until the roof is repaired. Pipes Protect bus trunking with a temporary protective cover to prevent water falling onto the busbar until leaking pipes are repaired. Where pipes (especially cold water pipes) pass directly above bus trunking, the busbar should be protected from dripping condensate by insulating the pipe or permanently shielding the bus trunking.
Storage
These guidelines are provided to reduce the risk of personal injury, equipment damage during handling and also to facilitate movement of the bus trunking sections and accessories at site. Handle bus trunking with care to avoid damage to internal components and the enclosure. While transporting, take care not to drop it or let it hit other object. A fork lift may offer a more convenient method of handling and has the added advantage of permitting it to be hoisted between levels. Ensure the load is stable and safely secured. Platform lifts or elevators, either manually or power operated, can be used advantageously in moving bus trunking equipments between elevations. Check that the weight of personnel plus trunking is within the capacity of the lift / elevator. While lifting vertical lengths, take care to use an adequate sling and slinging method so that the equipment does not slip or fall. If a crane is used to install bus trunking, use nylon straps and distribute the weight on each lift. If cables are used, insert thick pieces of foam or corrugated cardboard between them to prevent the bus trunking from being damaged. Do not place slings, cables or chains around bus trunking ends since damage can easily occur. If a fork lift or similar hoist is used, properly position the bus trunking on the fork to distribute its weight. Careful approach is a must to avoid any damage to the metal housing that would break busbar insulators and result in a failure. Do not drag bus trunking across the floor or across other busbar sections. While installing vertical section, it may be easier to lower the bus trunking from one floor above where it will be installed. Vertical sections are often stored on the floor above their final location to facilitate lowering them into position. Do not damage end of trunking when raising from horizontal to vertical positions. When the work is suspended during the installation, the ends of the connecting sections should be protected against water and dust by keeping the trunking covered with polythene. When the work is suspended during the installation, the ends of the connecting sections should be protected against water and dust by keeping the trunking covered with polythene. Never use busbars / conductors of Bustrunking for lifting sections.
Hanging / Supporting
Fix support with ceiling/wall/structure to accommodate bustrunking hangers before proceeding with fixing of bustrunking. Do not leave Bustrunking section unsupported at ends while next section is being fitted as this could cause damage. Use supports/brackets to ensure trunking remains correctly aligned at all times. Level and plumb Bustrunking (align vertically and horizontally) before final tightening of all joint hardware. In case the Insulation Resistance is found abnormal after installation of complete route, much time is spent to detect faulty parts. It is therefore recommended that the insulation resistance checking be partially conducted by 500V megger even during the installation.
24
Installation Instructions
Horizontal installation
Two types of horizontal supports are available . Choose one depending upon Edgewise installtion as shown in diagram. It is generally preferred to install edgewise. After hangers have been installed with tie rods (Not part of bustrunking supply), bustrunking length may be joined starting from EFU / Flanged End. To connect one length to the other please refer Figure-1 Horizontal support need to be tighten with hanger once the run is completed. Spacing between two brackets It is recommended to support Bustrunking at intervals of around 1.5 meters (1.0mtr minimum & 2 meters maximum) depending upon following points: Shape, strength, rigidness and distance of hangers from ceiling / wall. Rating (Low/high) and numbers of plug-in boxes to be fitted between two brackets. Ensure each element of Bustrunking run is supported by at least one bracket. As far as possible avoid fixing of bracket at Bustrunking joint area and at plug-in point window. Minimum distance between two Bustrunking will increase if plug-in box/end fe ed unit/reducer etc. is fitted in any of the straight run. 100mm clearance need to be considered between two boxes / unit installed on parallel runs. Space required for door opening should also be considered. 100mm min. clearance should be considered in case of trunking running close to beam / columns / pillars
Vertical Installation
For Vertical Installation two types of hangers are provided : Rigid hanger at lowest floor and spring hanger for all balance floors. Floor opening and minimum Clearances Following sizes of opening and clearances are recommended for comfortable installation, operation and maintenance (however actual decision will always depend upon the site condition).
WALL
A
A= 200 Mini without EFU/Reducer etc. A= 550 Mini without EFU/Reducer etc.
WALL
A
A= 200 Mini without EFU/Reducer etc. A= 550 Mini without EFU/Reducer etc.
25
Installation instructions
Joint assembly
1.Fix Bottom Joint Cover ensuring gap between enclosure of two section as 250 mm.( Figure1)
Figure. 1
2. Loose Joint Hex nut(M12) & fit Uniblock Joint till it rests on Bottom joint cover. Do not attempt direct hammer force to fit joint.(figure 2)
Figure. 2
Figure. 3
4.Fix both Side Joint Covers & then Top Joint Cover.(figure 4)
Figure. 4
26
Installation Instructions
Earthing
Bond the internal / external earthing busbars of bustrunking to main earthing of system with adequate busbars or cable links as per standards and electrical regulations. For bustrunking with internal earth, continuity is maintained through joints. And for bustrunking with external earth continuity is maintained through external links. Plug-in-boxes have integral earth clip which makes automatic contact while plugging the box on to the bustrunking.
Periodic checking
Even though the system is virtually maintenance free following checks are recommended (for guaranteeing safe usage of the bustrunking for a long time) preferably once in a year. (a) Check the external appearances Check to ensure there is no deformation, damage, dust etc. through out the whole length of the bus trunking and there is no dislocation, bending and other abnormality of the connecting covers, hangers an plug-in- boxes. (b) Environmental check Environment where the bus trunking is used sometimes changes after its installation. Check that the environment is not hazardous even partially due to water, moisture, high temperature, corrosive gas, immoderate vibration, dust etc. (c) Check the joint connections Since the spring washers are employed in busbar joints, there shall be no problem of joint loosening. Therefore, periodical check is not necessary if recommended torque is applied to the joint clamp assembly during installation. However it is advisable to re-check the tightening after full loading of bustrunking for 24 hou (d) Check the load condition Check and ensure that total load is not exceeding the capacity of bustrunking. Especially, pay attention when the main line is branched by elbows, tees or crosses. (e) Check the insulation resistance (IR) Highly insulating, non-hygroscopic Insulation material are used for busbars, hence IR value should not reduce at later stage. Still it is advisable to check IR value by megger (500V) periodically. Review all layout drawings and other technical details very carefully. Check description and identification of each piece before installing it. Follow the joint assembly instructions. Check insulation resistance while fixing sections of bustrunking during installation. Check for possible source of contaminants that may fall on the bus trunking during installation and take preventive actions.
Summary
27
Major Installations
Hotels
n n n n n n n
Four Season - Mumbai Inter Continental The Grand- Mumbai ITC hotel - Mumbai Le-Meridian Hotel - Pune / Bangalore Maya Inn - Chandigarh Sayaji Hotel - Indore Shangri-La Hotel - New Delhi
Gold Hill Sqaure - Bangalore Hiranandani Gardens - Mumbai IOCL - Mumbai / New Delhi MMTC - Mumbai ONGC Corporate Office - Mumbai Ranbaxy Corporate Office - Gurgaon Spenzer Plaza - Chennai State Trading Corporation-New Delhi S T Microelectronic - Noida TATA Memorial Centre
Industries
n n n n n n n n n n n n n n n n n n n n
APC - Bangalore Atlas Copco - Pune Ashok Leyland - Chennai, Gurgaon Auto Max - Gurgaon Bajaj Auto - Pune/Aurangabad Delphi India - Noida Denso India Limited - Manesar Dhampur Sugar Mills - Dhampur Escorts Farmatrac - Faridabad Kirloskar Motors - Chennai Hero Honda - Dhauwera Hindustan Lever Limited - Assam Jindal Steel & Power - Raigarh Maruti Suzuki - Manesar Mercedes Benz - Pune New Holland - Greater Noida Subros - Noida Thai Summit - Pant Nagar Toyota Techno Park - Bangalore TVS Suzuki- Mysore
Adobe Software - Noida Cadence Design Systems - Noida Convergys technologies - Gurgaon CTS - Pune Dell Computer - Chandigarh G.E. Capital - Hyderabad HCL Technologies -Noida IBM - Noida n IFlex - Bangalore Infosys - Banglore/Chandigarh/ Chennai/ Mysore Karbay - Hydrabad n K. Raheja IT Park - Hydrabad Mahindra British Telecom - Pune Philips Software Centre - Bangalore RMZ Aerospace - Banglore Tata Consulting Services - Calcutta Wipro Technologies - Pune / Kolkatta / Chennai
n n n n n n n n n n n n n n n
Software Parks
28
Major Installations
Hospitals
n
Appolo Hospital - Ahmedabad Artemis Hospital - Gurgaon n Batra Hospital - New Delhi n Dr. Hedgavers Arogya Sansthan - Delhi n Escorts Heart Institute - New Delhi n G. P. Hospital - Mumbai n Govt. General Hospital - Chennai n Jaideva Institute of Cardiology - Bangalore n Maulana Azad - New Delhi n Safdarjung Hospital - New Delhi n Sir. Ganga Ram Hospital - New Delhi n
Exhibition Halls
n n
CPWD / PWD
n n
Delhi Secretariat - New Delhi Gene Bank (Pusa) - New Delhi High Court - New Delhi n Parliament House - New Delhi n Parliament Library - New Delhi n Mayur Bhawan - New Delhi n Shastri Bhawan - New Delhi n Yojna Bhawan - New Delhi n
Railways
n n
Temple
Telecommunication
n
BSNL - New Delhi / Hyderabad C-DOT - New Delhi n DOT - Mumbai n MTNL - Mumbai n
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10. Mellineium Tower - Doha 11. Mushreif Tower - Doha 12. Port Saeed - Dubai 13. Evershine Trading - Dubai 14. Baiji Power Plant - IRAQ 15. LDPE Project Bandar Imam - Iran 16. P.T. Indo - Bharat Rayon - Indonensia 17. Magadi Soda plant - Kenya 18. AL Nazzar Tower - Jordan / Kuwait 19. Al Mazaya Tower - Kuwait 20. Kuwait National Petroleum Corporation - Kuwait 21. Kirby Building System - Kuwait 22. Holiday Inn - Kuwait 23. P.T Prakasa Heavyndo - Malaysia 24. Cyber Tower, Ebene city - Mauritius 25. Rusail Power Project - Oman 26. Haima West Power station - Oman 27. Salalah Power Project -Oman 28. OMIFCO -Oman 29. E-Services - Manila, Philipines 30. P.S Bank - Philipines 31. Victoria Tower - Philipines 32. Alstom - South Africa
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