Planning - Support-Podrska Projektovanju Sistema Nosaca

Planning support
Technical data for planning and calculation

Content
The following data inform you about practical

planning, construction and static calculation.
Our application engineering dept. will be at your
command with the latest calculations programs and
the, only for our customers created software, MEFA
static.
Our scope of service includes creating of detailled
technical certificates as well as a competent service
on site.
Shedule of weights and pipes for medium-weight threaded pipes

Schedule of weights and pipes for welded steel pipes
Schedule of weights and pipes for seamless steel pipes
General pipe weights
Fastening distance
Pipe expansion
Allocation schedule pipe clamps - drain pipes
Allocation schedule pipe clamps - copper-, steel pipes
Allocation schedule pipe clamps - plastic pipes
Fire loads for pipe clamps Omnia MB
Fire loads for pipe clamps Heavy-Duty
Loads profile rails, galvanized
Overview profile rails, galvanized
Calculation for the profile rail-select
Construction examples for pipe installations
Assembly instruction fixpoint
Assembly instructions SIMA-CON
Construction example sliding elements
Maximal absorptional pipe expansion pendular pin joint
Construction example beam clamps
Assembly instructions Insulated pipe clamp HUSKY
Assembly instructions Insulated pipe clamp POLAR
Assembly instructions Insulated pipe clamp ALU/PU >80<
MEFA insulated fixpoint
15l2
15l3
15l4
15l5
15l6
15l7
15l8
15l9
15l10
15l11
15l11
15l14
15l15
15l17
15l18
15l19
15l20
15l21
15l22
15l23
15l24
15l24
15l24
15l25
Please contact our application engineering dept.:

Phone +49 (0)7944 64-0
Fax
+49 (0)7944 64-38
technik@mefa.de
15
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15/1
Planning support
Weight- and pipe schedule for medium-weight tubes

Medium-weight tubes according to DIN EN 10255 (DIN 2440)
Heat insulation:
density 120 kg / m
Sheet-metal jacket: density 7850 kg / m, material thickness 0,7 mm
DN
connecting width
of the fittings
according to DIN
2950 and
DIN 2980
[mm]
Weight in kg/m
OD
[mm]
Wall
thickness
s
empty
1/4
13,5
2,35
0,65
10
3/8
17,2
2,35
15
1/2
21,3
2,65
20
3/4
26,9
25
33,7
32
1 1/4
42,4
40
1 1/2
48,3
50
65
2 1/2
with water
with water
and 50%
insulation
Pipe dimension with insulation

Insulation
with water
thickness in
and 100%
mm at 100%
insulation
insulation
OD in mm at an
insulation of
50%
40
100%
0,71
1,39
1,90
20
60
0,86
0,98
1,74
2,26
20
40
60
1,22
1,42
2,26
2,80
20
40
60
2,65
1,58
1,95
2,91
3,47
20
50
70
3,25
2,44
3,02
4,41
5,37
30
60
90
3,25
3,14
4,15
5,74
6,75
30
70
100
3,25
3,61
4,98
7,03
8,54
40
90
130
60,3
3,65
5,10
7,31
10,03
12,16
50
110
160
76,1
3,65
6,52
10,24
13,80
16,72
60
140
200
80
88,9
4,05
8,47
13,60
18,47
23,01
80
170
250
100
114,3
4,50
12,19
20,89
27,70
34,41
100
210
310
125
139,7
4,85
16,13
29,40
37,13
44,32
100
240
340
150
165,1
4,85
19,17
38,13
46,78
54,44
100
270
370
weights can differ
15
15/2
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Planning support
Weight- and pipe schedule for welded steel pipes

Welded steel pipes according to DIN EN 10220 (DIN 2458)
Heat insulation:
density 120 kg / m
Weight in kg/m
DN
OD
according to
DIN 1080
[mm]
Wall
thickness
s
[mm]
empty
with water
with water
and 50%
insulation
with water
and 100%
insulation
Insulation
OD in mm at an insulation of
thickness in
mm at 100%
insulation
50%
100%
13,5
1,80
0,52
0,60
1,28
1,78
20
30
50
16,0
1,80
0,63
0,75
1,48
2,00
20
40
60
10
17,2
1,80
0,68
0,83
1,59
2,11
20
40
60
15
21,3
2,00
0,95
1,19
2,03
2,57
20
40
60
20
26,9
2,00
1,23
1,64
2,60
3,16
20
50
70
31,8
2,00
1,47
2,08
3,42
4,37
30
60
90
25
33,7
2,00
1,56
2,26
3,64
4,61
30
60
90
32
42,4
2,30
2,27
3,40
4,98
6,00
30
70
100
44,5
2,30
2,39
3,64
5,60
7,08
40
90
130
48,3
2,30
2,61
4,11
6,16
7,67
40
90
130
51,0
2,30
2,76
4,45
6,57
8,10
40
90
130
57,0
2,30
3,10
5,26
7,89
10,00
50
110
160
60,3
2,30
3,29
5,73
8,45
10,58
50
110
160
63,5
2,30
3,47
6,20
9,00
11,17
50
110
160
70,0
2,60
4,32
7,62
11,01
13,85
60
130
190
76,1
2,60
4,71
8,66
12,22
15,14
60
140
200
88,9
2,90
6,15
11,57
16,45
20,98
80
170
250
101,6
2,90
7,06
14,27
20,62
27,09
100
200
300
40
50
65
80
100
125
150
108,0
2,90
7,52
15,72
22,30
28,89
100
210
310
114,3
3,20
8,77
17,91
24,72
31,43
100
210
310
127,0
3,20
9,77
21,19
28,46
35,41
100
230
330
133,0
3,60
11,49
23,92
31,40
38,46
100
230
330
139,7
3,60
12,08
25,87
33,60
40,78
100
240
340
152,4
4,00
14,64
31,02
39,20
46,63
100
260
360
159,0
4,00
15,29
33,20
41,62
49,17
100
260
360
168,3
4,00
16,21
36,39
45,15
52,87
100
270
370
177,8
4,50
19,23
41,61
50,71
58,62
100
280
380
193,7
4,50
21,00
47,79
57,47
65,67
100
300
400
200
219,1
4,50
23,82
58,48
69,08
77,76
100
320
420
225
244,5
5,00
29,53
72,72
84,23
93,39
100
340
440
250
273,0
5,00
33,05
87,37
99,91
109,61
100
370
470
300
323,9
5,60
43,96
120,76
135,13
145,79
100
425
525
350
355,6
5,60
48,34
141,49
157,02
168,27
100
460
560
400
406,4
6,30
62,16
183,96
201,32
213,53
100
510
610
450
457,0
6,30
70,02
225,13
244,32
257,49
100
560
660
500
508,0
6,30
77,95
270,70
293,06
308,91
110
620
730
525
559,0
6,30
85,87
320,35
346,09
364,88
120
680
800
600
610,0
6,30
93,80
374,09
401,86
421,80
120
730
850
625
660,0
7,10
114,32
441,88
471,64
492,71
120
780
900
15
weights can differ
2008/01
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Weight- and pipe schedule for seamless steel pipes

Seamless steel pipes according to DIN EN 10220 (DIN 2448)
Heat insulation:
density 120 kg / m
Weight in kg/m
DN
Wall
thickness
s
[mm]
empty
with water
with water
and 50%
insulation
with water
and 100%
insulation
Insulation
OD in mm at an insulation of
thickness in
mm at 100%
insulation
50%
100%
13,5
1,80
0,52
0,60
1,28
1,78
20
30
50
16,0
1,80
0,63
0,75
1,48
2,00
20
40
60
10
17,2
1,80
0,68
0,83
1,59
2,11
20
40
60
15
21,3
2,00
0,95
1,19
2,03
2,57
20
40
60
20
26,9
2,30
1,40
1,79
2,75
3,31
20
50
70
31,8
2,60
1,87
2,43
3,77
4,72
30
60
90
25
33,7
2,60
1,99
2,63
4,02
4,98
30
60
90
32
42,4
2,60
2,55
3,64
5,23
6,24
30
70
100
44,5
2,60
2,69
3,90
5,86
7,34
40
90
130
48,3
2,60
2,93
4,39
6,44
7,95
40
90
130
51,0
2,60
3,10
4,75
6,87
8,40
40
90
130
57,0
2,90
3,87
5,93
8,56
10,67
50
110
160
60,3
2,90
4,11
6,44
9,16
11,30
50
110
160
63,5
2,90
4,33
6,95
9,75
11,92
50
110
160
40
50
65
80
100
125
150
15
OD
according to
DIN 1080
[mm]
70,0
2,90
4,80
8,04
11,42
14,27
60
130
190
76,1
2,90
5,24
9,12
12,68
15,59
60
140
200
88,9
3,20
6,76
12,11
16,98
21,51
80
170
250
101,6
3,60
8,70
15,70
22,05
28,52
100
200
300
108,0
3,60
9,27
17,25
23,83
30,42
100
210
310
114,3
3,60
9,83
18,84
25,65
32,35
100
210
310
127,0
4,00
12,13
23,26
30,52
37,47
100
230
330
133,0
4,00
12,73
25,00
32,48
39,54
100
230
330
139,7
4,00
13,39
27,01
34,73
41,92
100
240
340
152,4
4,50
16,41
32,56
40,75
48,17
100
260
360
159,0
4,50
17,15
34,82
43,24
50,79
100
260
360
168,3
4,50
18,18
38,11
46,87
54,59
100
270
370
177,8
5,00
21,31
43,42
52,52
60,43
100
280
380
193,7
5,60
25,98
52,14
61,81
70,02
100
300
400
200
219,1
6,30
33,06
66,55
77,15
85,83
100
320
420
225
244,5
6,30
37,01
79,25
90,76
99,92
100
340
440
250
273,0
6,30
41,44
94,69
107,23
116,93
100
370
470
300
323,9
7,10
55,47
130,80
145,18
155,84
100
425
525
350
355,6
8,00
68,58
159,16
174,68
185,94
100
460
560
400
406,4
8,80
86,29
205,01
222,37
234,58
100
510
610
450
457,2
10,00
110,29
260,41
279,60
292,77
100
560
660
500
508,0
11,00
134,82
320,33
342,69
358,54
110
620
730
525
559,0
12,50
168,47
392,43
418,17
436,95
120
680
800
600
610,0
12,50
184,19
452,97
480,74
500,68
120
730
850
625
660,0
14,20
226,15
539,46
569,23
590,30
120
780
900
weights can differ
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Planning support
Ventilation pipelines
acc. to DIN 24145
DN
Wallthickness
[mm]
Pipeweight
[kg/m]
63
80
100
112
125
140
150
160
180
200
224
250
280
300
315
355
400
450
500
560
600
630
710
800
900
1000
1120
1250
0,5
0,5
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,8
0,8
0,8
0,8
0,8
0,8
0,8
1,0
1,0
1,0
1,0
1,2
1,2
1,2
1,0
1,2
1,8
1,9
2,2
2,4
2,6
2,7
3,1
3,4
3,8
4,3
4,9
5,2
7,1
8,0
9,0
10,2
11,3
12,6
13,5
17,7
20,0
22,5
25,4
34,9
39,1
43,7
weights can differ
2008/01
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DN
OD
[mm]
Wallthickness
[mm]
Pipe weight [kg/m]

empty
waterinsulated
filled
Type copper pipe DIN 1786 and 1754, blank

8
10,0
1,0
0,25
0,30
10
12,0
1,0
0,30
0,38
(10)
15,0
1,0
0,39
0,52
15
18,0
1,0
0,47
0,67
20
22,0
1,0
0,58
0,90
25
28,0
1,5
1,11
1,60
32
35,0
1,5
1,42
2,21
40
42,0
2,0
1,70
2,89
50
54,0
2,0
2,91
4,87
(60)
64,0
2,0
3,47
6,29
65
70,0
2,0
3,80
7,21
(70)
74,0
2,0
4,03
7,87
(70)
80,0
2,0
4,36
8,89
100
108,0
2,5
5,70
13,55
125
131,0
3,0
10,20
21,31
Type drainpipe cast iron
40
48,0
3,5
3,00
4,40
50
58,0
3,5
4,30
6,40
70
78,0
3,5
5,90
9,90
80
83,0
3,5
6,30
10,80
100
110,0
3,5
8,40
17,70
125
135,0
4,0
11,80
24,50
150
160,0
4,0
14,10
32,30
200
210,0
5,0
23,10
54,60
250
274,0
5,0
33,30
87,70
300
326,0
6,0
43,20
120,80
Type drainpipe PE (Geberit)
26
32,0
3,0
0,27
0,80
34
40,0
3,0
0,34
1,25
40
50,0
3,0
0,44
1,96
50
56,0
3,0
0,50
2,46
60
63,0
3,0
0,56
3,11
70
75,0
3,0
0,67
4,41
80
90,0
3,5
0,95
6,36
100
110,0
4,3
1,43
9,50
125
125,0
4,9
1,81
12,27
125
140,0
2,28
15,39
150
160,0
6,2
3,00
20,10
200
200,0
6,2
3,83
31,45
250
250,0
7,8
6,01
49,15
Typ drainpipe PVC, hard
50
50,0
1,8
0,24
1,28
60
63,0
1,9
0,30
1,99
70
75,0
1,9
0,49
3,93
100
110,0
2,7
1,02
8,00
125
125,0
3,1
1,35
12,43
150
160,0
3,9
2,15
18,03
Typ rising main: PP-pipe DIN 8077, PE-pipe DIN 8072
12
16
0,10
0,20
15
20
0,16
0,30
20
25
0,25
0,47
25
32
0,42
0,77
32
40
0,64
1,21
40
50
1,01
1,88
50
63
1,59
2,98
63
75
2,26
4,23
80
90
3,25
6,08
90
110
4,87
9,08
100*
125
6,29
11,73
Fasteningdistances
[m]
0,4
0,5
0,8
1,0
1,3
2,4
3,1
4,4
7,3
9,8
12,9
13,5
14,7
25,5
33,5
0,6
1,0
1,1
1,3
1,3
1,5
1,6
1,7
2,0
2,0
2,0
2,0
2,5
2,5
2,5
approx. 1,50
According to the
statements of the
manufacturer, every
pipe should be
supported twice at
least; additionally
every shaped piece
Fax +49(0)7944-64-37
0,32
0,40
0,50
0,56
0,63
0,75
0,90
1,10
1,25
1,40
1,60
2,00
2,50
0,50
0,60
0,75
1,10
1,25
1,60
according to the statements

of the manufacturer 10 x
General pipe
weights
15
0,6
0,7
0,8
0,8
0,9
1,0
1,2
1,3
1,4
1,6
1,7
15/5
Planning support
Fastening distance
Preface:
Pipe supports of pipes, pipeline elements or e.g. fittings have to be mounted according to constructional facts, service conditions
and environmental effects.
Distance of pipe clamps depending on weights and wall thickness of the conduit pipe, as well as of flow medium density and
operating temperature.
Stated fastening distances are only recommended values and should be estimated for every static case of operation.
Pipe fixing distance

completely (as recommended values)
800
750
700
650
600
fastening distances [cm]
550
500
450
400
350
300
250
200
150
15
100
50
0
20
40
60
80
100
120
140
160
180
200
[DN]
Steel pipe, unlined
PP / PE-pipe
Steel pipe, lined
Plastic pipe DIN 11481
Copper pipe
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Planning support
Pipe expansion
When calculating, due to thermal fluctuation, elongations of pipes, following information should be noticed:
1. Mounting- or rather installation temperature (e.g. environmental effects)
2. Temperature of medium in pipeline
Determination of elongation
The elongation can be determined by:
L
L
T
=
=
=
=
elongations mm
length of calculated pipe m
temperature difference between medium- and installation temperature K
coefficient of linear expansion mm/m * K
Formula:
L=Lxx
Strain diagram - plastics

12
1 PE
elongation in [mm/m]
10
tool specific
expansion coefficients (rec. values)
2 PP
PVC
PE
PP
PVDF
3 PVDF
4 PVC
mm/mK
0,0800
0,2000
0,1500
0,1200
2
0
10
15
20
25
30
35
40
45
50
55
temperature difference in [K]
Strain diagram - stainless steel / steel / copper

expansion movement in [mm/m]
0,9
1
2
3
0,8
0,7
tool specific
expansion
coefficients
1 2
stainless steel
copper (Cu)
steel (Fe)
0,6
mm/mK
stainless
steel
0,0165
steel (Fe)
0,0120
copper (Cu) 0,0166
15
0,5
0,4
0,3
0,2
0,1
0
2008/01
10
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20
30
40
temperature difference in [K]
50
60
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15/7
15/8
48-51
Phone +49(0)7944-64-0
108-112
1l9
220
Fax +49(0)7944-64-37
326
315
274
326
274
250
225
273
225
270-275
219-223
225-230
219,1
250
207-213
210
204
200
168
165
160
140
133
125
110
89
76
64
1l13
HeavyDuty
273
198-203
198-203
164-168
200
164-168
168
164-168
158-163
137-142
133-136
120-125
108-112
102-106
84-90
72-78
72-78
58-64
58-64
53-57
53-57
47-51
38-45
31-36
204
159-163
164-168
159
137-141
5"
164
132-136
132-136
121-125
133
108-114
100-105
134/135
125
110
102
75-83
84-89
85-90
75-83
70-73
63-64
56-60
3"
75-78
21/2"
61-64
57-61
50-54
56-60
83
59-65
70-73
53-58
64
58-60
2"
53-58
53-58
73
53-57
58-60
53
58
50-54
47-52
48-52
30-35
50
32-37
1l5
chapter
diameter range from - up to [mm]
1l3
38-42
32-35
1l4
38
32
Inch/mm
1l2
PipeOmnia Omnia MB Standard

Sigma Trabant
dimension
one-part two-parts
PSM
Allocation schedule pipe clamps - drainpipes
15
2008/01
300
250
200
150
125
100
80
70
50
DN
326
274
210
160
135
110
83
78
58
[mm]
OD
SML
200
150
125
100
80
65
50
DN
225
160
140
110
90
75
63
[mm]
OD
PVC
rising
main
DIN
19532
150
125
125
100
70
50
DN
160
135
125
110
78
58
[mm]
OD
Wavin
AS
FP
150
125
100
70
DN
160
125
110
75
[mm]
OD
Wavin
ED
DIN
19560
PPS
300
250
200
150
125
100
DN
315
250
200
160
125
110
[mm]
OD
Wavin
KG
DIN
19534
PVC-U
150
125
100
70
50
40
DN
160
125
110
75
50
40
[mm]
OD
Rehau
HT
DIN
19560
FP
150
125
100
70
50
40
DN
160
125
110
75
50
40
[mm]
OD
Rotstrich
HT
DIN
19560
FP
200
150
125
100
70
50
40
30
DN
200
160
125
110
75
50
40
32
[mm]
OD
Geberit
HD-PE
DIN
19560
FP
150
125
100
80
70
50
DN
159
133
102
89
73
50
[mm]
OD
LORO
L-X(St.)
L-XC (A2/
A4)
L-N(Cu)
150
125
100
70
50
DN
219
168
133
102
89
[mm]
OD
LORO
L-V
Verbund
250
200
150
125
100
80
70
50
40
DN
273
219
159
133
102
89
73
53
42
[mm]
OD
Mck
GM-X
St - fsv
Cu, VA
250
150
125
100
70
50
DN
273
204
164
134
102
89
[mm]
OD
Mck
GM-X
Verbund
St, Cu,
VA,
PU
2008/01
Phone +49(0)7944-64-0
Fax +49(0)7944-64-37
8
10
12
1/4"
15
16
3/8"
19
20
1/2"
23
25
3/4"
3/4"
32
1"
38
40
11/4"
46
48
50
52
53
54
57
2"
64
65
70
73
21/2"
84
3"
101,6
108
110
4"
121
125
133
135
5"
150
159
6"
168
194
200
216
219,1
225
244
273
15
18
22
28
35
15
18
22
28
35
42
8
10
12
123
10
12
121
48-52
48-52
48-52
53-57
53-57
58-60
40-44
40-44
12-15
12-15
12-15
16-19
16-19
16-19
20-23
20-23
20-23
25-29
25-29
25-29
32-35
32-35
12
108-114
108-114
108-114
42-46
42-46
47-52
47-52
47-52
53-58
53-58
53-58
59-65
59-65
59-65
70-73
70-73
75-80
85-90
85-90
12-15
12-15
12-15
15-20
15-20
15-20
15-20
20-25
20-25
25-30
25-30
25-30
32-37
32-37
14
1l5
catalogue
1l9
57-61
61-64
54-58
42-44
44-47
48-51
48-51
35-38
35-38
22-25
28-31
28-31
15-18
15-18
18-21
18-21
18-21
22-25
159-163
164-168
164-168
84-89
100-105
108-112
108-112
114-116
121-125
121-125
132-136
132-136
137-141
70-73
70-73
75-83
56-60
63-64
15-20
15-20
15-20
15-20
15-20
22-28
22-28
22-28
22-28
22-28
30-35
30-35
38-42
38-42
38-42
44-48
44-48
50-54
50-54
50-54
50-54
220
225
245
273
219-223
225-230
242-246
270-275
140
125
133
108
110
114
89
110
116
77
90
76
54
63
65
69
28
32
35
38
40
42
46
25
219x3
159x3
133x3
108x2,5
76,1x2
88,9x2
54x1,5
42x1,5
35x1,5
28x1,5
22x1
20
22
15x1
OD
[mm]
8x1
10x1
12x1
18x1
50
52
1l8
Copper
pipe blank
DIN 1786
15
16
18
12
1l7
one-part two-parts
Sliding pipe clamp
64
160
165
168
194
200
1l13
HeavyDuty
53-57
53-57
53-57
58-64
58-64
65-70
65-70
72-78
72-78
84-90
84-90
102-106
108-112
108-112
113-117
120-125
120-125
133-136
133-136
137-142
145-150
158-163
164-168
164-168
190-194
198-203
15-19
15-19
15-19
15-19
20-25
20-25
20-25
20-25
26-30
26-30
31-36
31-36
38-45
38-45
38-45
38-45
47-51
47-51
diameter range from - up to mm
13
Pipe
Omnia Omnia MB Standard
Clipstar Clipmaster Sigma Trabant
dimension
one-part two-parts
PSM
Allocation schedule pipe clamps - copper-, steel pipes
15
15/9
42x1,5
35x1,5
22x1
28x1,5
18x1
15x1
12x1
6x1
8x1
10x1
DN
48
40
27
33
23
19
16
10
12
14
OD
[mm]
WICU-pipe
Standard
22x1
18x1
12x1
15x1
18x1
size
[mm]
46
41
26
29
32
OD
[mm]
WICU-pipe e
xtra
150
125
100
80
65
50
40
32
25
20
15
10
DN
2 1/2
1 1/2
1 1/4
3/4
1/2
3/8
1/4
size
[inch]
165,1
139,7
114,3
88,9
76,1
60,3
48,3
42,4
33,7
38
26,9
21,3
16
17,2
13,5
OD
[mm]
Threaded pipe
DIN 2440
DIN 2441
219,1
244,5
273
225
260
159
165,1
168,3
193,7
139,7
133
121
88,9
101,6
108
76,1
70
57
60,3
63,5
48,3
51
42,4/44,5
33,7
26,9
25
16
17,2
19
20
21,3
13,5
OD
[mm]
200
150
150
150
175
125
125
110
100
80
65
65
50
50
40
32
25
20
15
10
DN
Steel pipes
DIN 2448
DIN 2460
DIN 2458
159
165,1
168,3
216
200
139,7
133
88,9
101,6
76,1
57
60,3
63,5
48,3
51
42,4
26,9
31,8
33,7
21,3
17,2
OD
[mm]
150
150
150
125
125
80
90
65
50
50
40
32
25
20
15
10
DN
Stainless
steel
pipes
DIN 17440
15/10
Phone +49(0)7944-64-0
101,6
108
110
4"
121
125
133
135
5"
150
159
6"
168
194
200
216
219,1
225
244
273
8
10
12
1/4"
15
16
3/8"
19
20
1/2"
23
25
3/4"
3/4"
32
1"
38
40
11/4"
46
48
50
52
53
54
57
2"
64
65
70
73
21/2"
3"
Inch/mm
Pipe
dimension
15
18
22
28
35
15
18
22
28
35
42
8
10
12
1l23
1l21
10
12
Clipmaster
Clipstar
48-52
48-52
48-52
53-57
53-57
53-57
58-60
40-44
40-44
12-15
12-15
12-15
16-19
16-19
16-19
20-23
20-23
20-23
25-29
25-29
25-29
32-35
32-35
1l2
Sigma
108-114
108-114
108-114
42-46
42-46
47-52
47-52
47-52
53-58
53-58
53-58
59-65
59-65
59-65
70-73
70-73
75-78
85-90
12-15
12-15
12-15
15-20
15-20
15-20
15-20
20-25
20-25
25-30
25-30
25-30
32-37
32-37
1l4
Trabant
catalogue
1l5
Omnia MB
two-parts
57-61
61-64
54-58
42-44
44-47
48-51
48-51
35-38
22-25
28-31
28-31
15-18
15-18
18-21
18-21
18-21
22-25
159-163
164-168
164-168
100-105
108-112
108-112
114-116
121-125
121-125
132-136
132-136
137-141
70-73
70-73
75-83
84-89
56-60
63-64
15-20
15-20
15-20
15-20
15-20
22-28
22-28
22-28
22-28
22-28
30-35
30-35
38-42
38-42
38-42
44-48
44-48
50-54
50-54
50-54
50-54
diameter from-uo to [mm]
1l3
Omnia
one-part
Allocation schedule pipe clamps - plastic pipes
15
Fax +49(0)7944-64-37
2008/01
160
165
168
194
200
220
225
245
273
219-223
225-230
242-246
270-275
225
200
140
110
75
90
63
140
110
90
65
54
50
40
32
25
125
28
32
35
38
40
42
46
25
225
200
140
125
110
75
90
63
50
40
32
25
20
225
200
140
125
110
75
90
63
50
40
32
25
20
16
16
16
OD
[mm]
OD
[mm]
PP-Typ 3
DIN 8077
DIN 8078
Fusiotherm
Stabi-pipe
225
200
140
125
110
75
90
63
50
40
32
25
20
75
63
50
40
32
25
20
77
65
52
42
33,9
26,8
21,6
20
16
OD
[mm]
PP-Typ 3
DIN 8077
DIN 8078
aquatherm
Fusiotherm
20
22
16
10
12
OD
[mm]
OD
[mm]
8
10
12
OD
[mm]
PP
DIN 8077
DIN 8078
17,6
50
52
1l8
PE-LD softl
DIN 8072, 8073
PE-HD hart
DIN 8074 8075
PVC
DIN 8061
DIN 8062
DIN 8063
PVDF
AGRU
Frank
GF
15
16
18
12
1l7
two-parts
Sliding pipe clamp

one-part
125
133
108
110
114
76
89
64
1l13
Heavy-Duty
102-106
108-112
108-112
113-117
120-125
120-125
133-136
133-136
137-142
150-154
158-163
164-168
164-168
190-194
198-203
53-57
53-57
53-57
58-64
58-64
65-70
65-70
72-78
72-78
84-90
15-19
15-19
15-19
15-19
20-25
20-25
20-25
20-25
26-30
26-30
31-36
31-36
38-45
38-45
38-45
38-45
47-51
47-51
1l9
Standard
PSM
Planning support
Maximum fire load for pipe clamps Omnia MB

at direct mounting under ceiling
12
a/
853 000-1/L
Ei
90
Identification
Diameter range
[mm]
Pipe clamp Omnia MB, lined
15 - 168
ls = elongation of
pipe clamp
Fire resistance period

30 min
60 min
90 min
Diameter range
[mm]
FZ
[kN]
ls
[mm]
FZ
[kN]
ls
[mm]
FZ
[kN]
ls
[mm]
15 up to 35
0,30
15
0,20
20
0,14
25
38 up to 83
0,40
25
0,30
25
0,20
25
84 up to 125
0,80
30
0,40
35
0,30
40
132 up to 168
1,20
35
0,50
55
0,40
50
Maximum fire load for pipe clamps Heavy-Duty

at direct mounting under ceiling
90
i
12
/E
853 000/La
Identification
Diameter range
[mm]
Pipe clamp Heavy-Duty, lined

Pipe clamp Heavy-Duty, lined
64 - 368
64 - 368
ls = elongation of
pipe clamp
Fire resistance period

30 min
2008/01
60 min
15
90 min
Diameter range
[mm]
FZ
[kN]
ls
[mm]
FZ
[kN]
ls
[mm]
FZ
[kN]
ls
[mm]
64 up to 368
3,40
40
2,41
65
1,42
65
Phone +49(0)7944-64-0
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15/11
Planning support
Calculation for profile rail-select

Calculation of existing bending tension:
The calculated, real existing tensions Bzu, zzul, zul and Kzul
have to be compared with above mentioned tensions. If calculated values are lower than max. values, the picked out profile
rails can be accepted.
formula
fy
Mmax
W
If calculated values are higher than max. values, a bigger

profile rail should be used and the tensions have to be new
calculated.
Calculation of occurring shearing tension:

formula
QS
Jt
Calculation example of existing pressure- or

rather buckling tension:
Calculation of existing pressure- or rather

buckling tension:
1. Determination of thickness ratio :

S
= iK
Y- or Z- axis should be noticed
(see profile rail overview chapter 2).
formula
K=
F
A
2. Read off the coefficient with the calculated value from

the table buckling numbers
Conceptual-explanation
fy
Tensile strength
Safety
1,35 according to DIN 18800
1,54 according to RAL GZ 655
Strength
[N]
Shape of cross section
[cm]
Planar moment of inertia
[cm4]
[cm]
Please notice:
-values smaller than 20 result 1,0, -values bigger than 250 are
not admissible. If requested constructions should be changed.
Section modulus
Inertia radius
[cm]
Centroidal distance
[cm]
Buckling numbers / - coefficients

0
1
2
3
4
5
Statical moment
[cm]
MB
Bending moment
[Ncm]
Length
[cm]
SK
Support length
[cm]
Slenderness ratio
Coefficient buckling number
Shearing tension
[N/cm]
Radial force
[N]
Tensile-and pressure tension [N/cm]
Wall thickness of the profiles [cm]
All for the calculation needed values

can be found in the profile rail overview in chapter 2
15
3. Put in the coefficient in the above formula
In a formula only identic measurements may be used. For converting

the measurements please use the
converting help aside.
1m
mm
cm
10
10
1,04
1,08
1,14
1,21
1,30
1,41
1,55
1,71
1,90
2,11
2,43
2,85
3,31
3,80
4,32
4,88
5,47
6,10
6,75
7,45
8,17
8,93
9,73
10,55
1,04
1,09
1,14
1,22
1,31
1,42
1,56
1,73
1,92
2,14
2,47
2,90
3,36
3,85
4,38
4,94
5,53
6,16
6,82
7,52
8,25
9,01
9,81
1,04
1,09
1,15
1,23
1,32
1,44
1,58
1,74
1,94
2,16
2,51
2,94
3,41
3,90
4,43
5,00
5,59
6,23
6,89
7,59
8,32
9,09
9,89
1,05
1,10
1,16
1,23
1,33
1,45
1,59
1,76
1,96
2,18
2,55
2,99
3,45
3,95
4,49
5,05
5,66
6,29
6,96
7,66
8,40
9,17
9,97
1,05 1,06 1,06 1,07 1,07 1,08

1,10 1,11 1,11 1,12 1,13 1,13
1,16 1,17 1,18 1,19 1,19 1,20
1,24 1,25 1,26 1,27 1,28 1,29
1,34 1,35 1,36 1,37 1,39 1,40
1,46 1,48 1,49 1,50 1,52 1,53
1,61 1,62 1,64 1,66 1,68 1,69
1,78 1,80 1,82 1,84 1,86 1,88
1,98 2,00 2,02 2,05 2,07 2,09
2,21 2,23 2,27 2,31 2,36 2,39
2,60 2,64 2,68 2,72 2,77 2,81
3,03 3,08 3,12 3,17 3,22 3,26
3,50 3,55 3,60 3,65 3,70 3,75
4,00 4,06 4,11 4,16 4,22 4,27
4,54 4,60 4,65 4,71 4,77 4,82
5,11 5,17 5,21 5,29 5,35 5,41
5,72 5,78 5,84 5,91 5,97 6,03
6,36 6,42 6,49 6,55 6,62 6,69
7,03 7,10 7,17 7,24 7,31 7,38
7,73 7,81 7,88 7,95 8,03 8,10
8,47 8,55 8,63 8,70 8,78 8,86
9,25 9,33 9,41 9,49 9,57 9,63
10,05 10,14 10,22 10,30 10,39 10,47
^
1 mm
10-3
10-1
1 cm
10-2
10
mm
cm
Values referring to the constructions
Tabular value profile rail 45/60/3,0
106
104
1 mm
10-6
10-2
Compressive force of profile: F = 20.000 N

Support length:
SK = 250 cm
Inertia radius:
iz = 1,93 cm
Cross section of profile: A = 4,75 cm
1 cm
10-4
10
mm
cm
1 m
1 m
For all profiles of these calculation

methods (according to DIN 18 800)
are the max. tensions aside valid.
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
109
106
1 mm
10-9
10-3
1 cm
10-6
10
Example: profile rail 45/60/3,0
Buckling direction: Z-axis

250
1. =
= 130
1,93
2.
= 2,85 according to the above shedule
3.
= 2,85
20.000
= 12.000 N/cm = 120 N/mm < Kzul = 140 N/mm
4,75
= is admissible
zzul 160 N/mm

zul
92 N/mm
Kzul 140 N/mm
15/12
Phone +49(0)7944-64-0
Fax +49(0)7944-64-37
2008/01
Planning support
Construction examples for pipe installations

With help of the MEFA profile rail system pipe bridges, frame- and supporting structures can be designed easily
and in a short time on site. Due to the flexibility of the system all tolerances on site can be balanced. All units are
galvanized or hot-dip galvanized.
If there are any problems MEFA guarantees to find the best way to resolve and present suitable suggestions for
these problems.
STEX Holder
CENTUM Adaptor plate
STEX Console
CENTUM Clamping claws

STEX Angle
Construction example STEX 35
CENTUM Holder
CENTUM Angle
CENTUM Adaptor holder
Console
CENTUM Console
Knot console
Holder
CENTUM T-strap
Angle
Knot triangle
15
CENTUM Angle
CENTUM Cross strap

Brace
Double holder
Construction example CENTUM
2008/01
Phone +49(0)7944-64-0
Construction example STEX 45
Fax +49(0)7944-64-37
15/13
Planning support
Assembly instruction of the Fixpoints

Please notice that under temperature influence, pipes will enlarge. To balance these length elongations, compensators or expansion bends will
be assembled on the pipes.
The compensating pipe alignments have to be limited in their lengths, as their high thrusts can cause damages on the building or on the
compensator. The Fixpoint limits these enlargements.
The total load of a Fixpoint in connection with a compensator is dependent on pressure, temperature differences and pipe lengths between the
compensator and Fixpoints, as well as the value balgen cross-section and axial value resistance. Pipes fixed on building constructions have to
be mounted with sound insulations according to DIN 4109.
This mounting method is very suitable for the Fixpoint installation.
Specification:
Sound insulated Fixpoint, welded and solid, to absorp high loads.

Between the pipe and the structure a complete metallic decoupling takes place.
For a welding with a Fixpoint substructure on site, priming coat is recommended.
Mounting clamps for the fixation of the pressure pads have to be ordered separately.
Operation/ Installation advice:

Suitable for straight, unramified pipe alignment with axial compensator or U-expansion bend.
Forced guide bearing within spitting distance of the compensator is obligatory.
Drawings:
Compensator
U-bend
expansion joint
Version A: Pipe is not installed yet

1. Mount the body material of the Fixpoint (1) on the supporting structure (2) (e.g. by welding)
15
2. When installing the pipe, fix pipe (6) in the Fixpoint clamps (3).
Version B: Pipe is installed yet
1. Screw the Fixpoint clamps (3) of the Fixpoint structure (1) on the pipe (6).
2. Straight the body material of the Fixpoint (1) and fix it with the supporting structure (2) (e.g. by welding).
3. Put the pressure pads (4) on the body material of the Fixpoint (1) and fix it pairwise with mounting clamps (5).
4. Weld the pressure pads (4) with the pipe (6).
5. After succesful welding remove the mounting clamps (5). These are reusable.
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Assembly instructions SIMA-CON
SML-pipe or
adaptor
Connecting
pipe
4
3
1. Put the completely delivered SIMA-CON (1) onto the tube end or the formed part, up to the distance
ring (2). Fix it with the tensioning strap (3) (cross slot, SW 7, rec. tightening torque 2 Nm).
2. Sign the connecting pipe for the required plug-in module depth (4), if requested anoint it with antiseize to
simplify the insertion.
Attention: Do not use sharp-edged items. To pull out the opening journal just use a gripper.
15
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Construction example for sliding elements and guide bearings

Mounting on the steel beam
Construction example for sliding elements and guide bearings

Mounting on console and profile rail
15
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Max. absorptional pipe expansion of the pendular pin joint
Example:
With a threaded rod length of 1500 mm and a pipe
expansion of 320 mm the pipe is lifted about 34
mm.That means that the pendular stick joint can
achieve the lifting, as no angle came up to 15.
15
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Construction examples for beam clamps
Single holding of the beam

clamp in the back
e.g. TKN VdS/FM/UL M10
Single holding of the beam

clamp in the back
with pass hole
z. B. TKN VdS/FM/UL for M10
Beam clamp
TKN VdS/FM/UL M12 with
safety lug S 5
Holding with profile rail
Notice for mounting the beam clamp on the beam:

Tigthen the screw of the beam clamp manual; then tighten it with help of the open-end wrench by a half turn.
For stationary sprinkler systems according to VdS a safety lug has to be used in connection with a beam clamp for
fixation on pipes > DN 50 mm. It should be noticed that beam clamps, suitable for pipes up to DN 65 only can be
mounted on beams with a bearing area, which differs less than 10 of the horizontal.
Clamps may only be loaded by vertical tension.
Clamping screws have to grip on the inclined surface of the beam.
Nominal pipe diameter (mm)
Safety lug
DN 50
> DN 50 100
S3
> DN 100 150
S5
Construction examples are valid for beam clamps of cast iron and steel.
15
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Assembly instructions HUSKY insulated pipe clamp
Enclose the insulation body

on the pipe
Close the insulation body and

press on the overlapping
Position the insulation body

with the pipe to the clamp
Close the clamp an adjust

the closings parallel
Assembly instructions POLAR insulated pipe clamp
Position the pipe in the

insulated pipe clamp
Close the insulated pipe clamp
Assembly instructions ALU/PU >80< insulated pipe clamp
Apply one half of the joining

surface with the MEFA
assembling glue
Enclose the insulation body

on the pipe and close it
optional: cover the joining
surface with a sheet jacket
Position the pipe with the

insulation body to the clamp
optional: with sheet jacket
Close the clamp
Notice: According requirements of the AGI 03 we recommend to glue the joining surfaces of the insulation body.
15
MEFA-asurement: Insulated pipe clamp with insulated connection interface

The glueing of the insulated pipe clamps with sound proofing, made of synthetic rubber or closed cell PE material can be
executed easily with the "MEFA assembling glue" see in chapter 6 (with test report K 970373).
Notice:
Insulated pipe clamp RG 80: lesser insulation thickness is recommended for the glueing with insulated connection interface
a) sealing via applying the frontsides completely with the assembling glue or
b) buildup the insulation at the connection field with the fitted insulation strips, to the insulation thickness of the PUR-field.
2008/01
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Insulated, refrigeration Fixpoint

Pipes which expand by heat or cold will be equipped with compensators or expansion bends. To avoid damages on site or on the compensator,
Fixpoints have to be mounted to limit the compensating pipe routes. During this procedure high loads can appear.
Cold insulation
Efficient cold insulation systems exist of a cell closed insulating material and avapour barriere which has to be completely coated with the insulating material ( cold insulations depend on: ambient temparature, athmospheric moisture and medium temparature) and the supporting structure.
Vapour barrier
A vapour barrier according to AGI Q112 is a special coating to reduce the entering of dampness into the insulation material. Its necessary for
cold insulations and has to be positioned on the warm side of the sound insulation.
Thermal bridges
Cold brigdes effectuate a local limited higher heat flow density comparing to the undisturbed insulation system. In these areas are the temperatures of the surface higher and when cold insulated, condensate or ice can regenerate. There are differences between plant-specific limited (e.g.
pipe bracket) and insulation-specific thermal bridges (e.g. supporting structures). They can appear in containious distances or local singled.
Insulated, refrigeration Fixpoint according to Q05/Q03

Pipe clamp +
EPDM lining
type A
Corrosion resistant pipeline

Coating (on site)
as well as vapour barrier
thermal disconnection
welded pressure pads

with thermal disconnection
(EPDM cage)
Coating (on site)
welded
Fixpoint console
Cut A-A
Cellular rubber or
another suitable insulation
Insulated, refrigeration Fixpoint according to AGI Q05/Q03

Corrosion resistant pipeline
Lifters (pressure pad) welded
without thermal disconnection
T-steel
(saddle)
saddle
15
Supporting jacket
Lifters (pressure pad) welded
without thermal disconnection
Bracket
Supporting jacket
Cut A-A
Supporting jacket
Coating
15/20
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Technical data for planning and calculation

The following data inform you about practical

Shedule of weights and pipes for medium-weight threaded pipes

Please contact our application engineering dept.:

Weight- and pipe schedule for medium-weight tubes

Pipe dimension with insulation

weights can differ

Weight- and pipe schedule for welded steel pipes

Pipe dimension with insulation

weights can differ

Weight- and pipe schedule for seamless steel pipes

Pipe dimension with insulation

weights can differ

weights can differ

Pipe weight [kg/m]

Type copper pipe DIN 1786 and 1754, blank

according to the statements

Pipe fixing distance

fastening distances [cm]

Steel pipe, lined

Plastic pipe DIN 11481

Strain diagram - plastics

temperature difference in [K]

Strain diagram - stainless steel / steel / copper

diameter range from - up to [mm]

PipeOmnia Omnia MB Standard

Allocation schedule pipe clamps - drainpipes

Sliding pipe clamp

diameter range from - up to mm

Allocation schedule pipe clamps - copper-, steel pipes

diameter from-uo to [mm]

Allocation schedule pipe clamps - plastic pipes

Sliding pipe clamp

Maximum fire load for pipe clamps Omnia MB

Pipe clamp Omnia MB, lined

Fire resistance period

Maximum fire load for pipe clamps Heavy-Duty

Pipe clamp Heavy-Duty, lined

Fire resistance period

Calculation for profile rail-select

If calculated values are higher than max. values, a bigger

Calculation of occurring shearing tension:

Calculation example of existing pressure- or

Calculation of existing pressure- or rather

1. Determination of thickness ratio :

2. Read off the coefficient with the calculated value from

1,35 according to DIN 18800

1,54 according to RAL GZ 655

Shape of cross section

Planar moment of inertia

Buckling numbers / - coefficients

Coefficient buckling number

Tensile-and pressure tension [N/cm]

Wall thickness of the profiles [cm]

All for the calculation needed values

3. Put in the coefficient in the above formula

In a formula only identic measurements may be used. For converting

1,05 1,06 1,06 1,07 1,07 1,08

Values referring to the constructions

Tabular value profile rail 45/60/3,0

Compressive force of profile: F = 20.000 N

For all profiles of these calculation