POWER PLANTS

Applications

Ash Hoppers
Ash Slurry Tanks
Boller Seal Skirts
Cation Tanks
Circulating Water Lines
Clarifiers
Coal Bunkers
Coal Chutes
Coal Exhauster
Condenser Tube Sheets
Condenser Water Boxes
Cooling Tower Basins
Cooling Tower Fans
Cooling Water Pumps
Crest Gates
De- Aerators Tanks
DM Plant Tank & Floors
Duct Work
Fuel Storage Tanks
Guide Vanes
Heat Exchangers
Hydro Flood Tunnels
Hydro Penstocks
Hydro Scroll Cases
Hydro Wicket Gates
Steel Housing
Travelling Water Screens
PAPER & PROCESS
PLANTS

Applications

Acid Slurry Tanks
Alkali Storage Tanks
Baghouse Hopper & Walls
Black Liquor Tanks
Centrifuges
Chutes
Concrete Corrosion
Condensers
Cooling Towers
Cooling Water Pipelines
DM Tanks
Dust Collector Hoppers
Green Liquor Tanks
Heat Exchangers
Paper Machine Surface
Pump Casings / Impellers
Reagent Storage Tanks
Secondary Containment
Substation Structures
Transformer Leaks
Valves
White Liquor Tanks
STEEL PRODUCTION
Applications
Acid / Alkali Storage Tanks
AVGF Tanks
Chutes
Circulation Water Pipelines
Clarifier Arms
CO Pipelines
Cooling Gas Ducts
Cooling Gas Packing
Cooling Towers
De-Watering Screens
DM Water Tanks
Dryer Cyclones
Electrostatic Tar Precipators
Gas Cooling Plant Scrubber
GCP Pumps
Hoppers
Primary Gas Coolers
Pumps
Raw Water Tanks
Scrubber
SGP Filter Bed Structures
SGP Stack
SGP Structures
Slag Reducer Cones
Sludge Tanks
Soft Water Tanks
Suction Silencer
Thickeners
Top Gas Packing Scrubber
Top Gas Venturi Scrubber
Wet Screens
WASTE WATER
TREATMENT PLANTS

Applications
Acid / Alkali Storage Tanks
Aeration Tanks
Checker Plates
Clarifier Arms
Clarifier Tanks
De-Watering Tanks
Digesters
Distribution Chambers
Effluent Pipelines
Influent Collection Channel
Pump Casings
Pump Impellers
Secondary Containment
Sedimentation Tanks
Sewer Pipelines / Tunnels
Sludge Thickeners
Structural Steel Works
Trenches
FGD
SYSTEMS

Applications
Baghouses
Clarifiers
Demister Sections
De-Watering Tanks
Effluent Lines
Lime Storage Tanks
Precipitators
Process Floors
Reaction Tanks
Recirculation Pumps
Scrubber Vessels
Slurry Pipes
Slurry Pumps
Spray Driers
Stacks
Thickeners
Valves
Venturi Scrubbers
MARINE

Applications
Ballast Tanks
Bilges
Bow & Stern Thruster
Bulbous Noses
Cargo Tanks
Condensers
Corroded Wet Liners
Discharge Pipes
Evaporators
Foam Tanks
Gas Fan Castings
Gas Scrubbers
Kort Nozzle Surface
Non-Skid Floors
Oil Coolers
Pontoons
Rudder Stacks
Sea Water Pumps
Sewage Tanks
Shafts
Sluice Gates
Sluice Valves
ELECTRICITY
TRANSMISSION
& DISTRIBUTION

Applications

Concrete Stubs
Marshalling Boxes
Substation Structures
Transformer Oil Leakages
Transmission Towers
PETROCHEMICAL

Applications
Accommodation Modules
Acid / Alkali Storage Tanks
Brine Ponds
Condensers
Desulphurization Systems
Heat Exchangers
Mud System Tanks
Offshore Platform Decks
Pipeline Internal / External
Process Vessels
Secondary Containment
Stacks
CEMENT
Applications
Acid / Alkali Tanks
Additive Hoppers
Bag house Doors
Chemical Dosing Tanks
Clinker Hopper / Chutes
Clinker Silo
Condensers
Conveyor Structures
Cyclone Ducts
Duct Work
Gypsum Hopper / Chutes
Gypsum Silo
Jetty Structures
LRS Tanks
Preheater Structures
Pumps
Raw Mill Fans / Casings
Raw Water Tanks
RCC Foundation Protection
SEPAX Fan Casings
Ship Loader
Soft Water Tanks
Substation Structures
Transformer Oil Leakages

ProCoat Specialities provides TURN KEY SOLUTIONS to various problems related to Corrosion, Abrasion &
Erosion caused due to working environment and medias in different equipment's. ProCoat Specialities
analysis the problem, selects right product and executes the repair / coating work with thorough surface
preparation, application and quality checks to ensure extended period of protection to the equipment.

ProCoat products are best choice for arresting online oil leakages without draining oil
from CT, PT, transformers, MOCB, OLTC top covers, bushings, radiators, conservator
tanks, welding cracks, pin holes etc. in power transmission & generation industries.

ProCoat proven products applied over mild steel & galvanized iron structures in
substations to protect them from aggressive corrosion caused due to exposure to
saline salts, moisture, industrial pollutants, chemical gases and acid rain conditions.
ProCoat team follows high quality standard system for surface preparation,
application of coatings and quality checks in all stages of work execution. ProCoat
coatings are extending life by more than 5 years.

ProCoat high performance advanced polymer coating systems offered to Electricity
Boards along with application services to protect their huge transmission towers
located in aggressive chemical, saline, industrially polluted environments where
conventional paint systems like aluminium, epoxy, zinc rich paints fail in very short
periods. In these environments ProCoat systems are absolutely protecting the
transmission towers without any sign of rusting since almost 5 years with a life
expectancy of 10 plus years.

ProCoat provides solution for
external protection of marshalling
boxes in switchyard of electricity
department from saline and
industrial exposure.

ProCoat products helps in arresting SF6
gas leakage from circuit breaker. Leakage
is detected from cemented portion i.e.,
joining area of metal and ceramic. Step by
step method used for leak arresting and
after that reinforcement.

ProCoat coating system is applied over exposed portion of radiator fins, more
specifically edges, which are prone to rapid corrosion due to welding, bending and
jointing of mild steel. This protects radiator edges from corrosion and oil leakages.

ProCoat coating system has excellent dielectric strength which prevent electric
shocks to people operating control panels. Coating works as insulation. Also, grip
system can be provided for easy and safe movement.

ProCoat advanced polymer coating system has excellent resistance to oils, water,
chemicals being spilled over concrete foundation. It acts as excellent barrier and
prevents ingress, thereby extending life of concrete surface.

ProCoat advanced polymer coating system are best choice for external protection of
structures, process tanks, DM water tanks, bulk acid & alkali storage tanks, concrete
stubs etc. based on severity of corrosion and exposure to chemicals.

ProCoat high performance polymer coatings protects against external corrosion of
AVGF and Compressor tanks from the effect of alkaline corrosion and water exposure
from adjacent cooling towers

ProCoat high performance advanced polymer coating applied for internal protection of
Blast Furnace sludge tank from corrosion and abrasion due to handling of corrosive
and abrasive slurry.

ProCoat polymer coating protects Vibro-feeders externally and internally from
corrosion and abrasion due to immersion in corrosive slag.

ProCoat advanced polymer coating protects Thickener
internals against corrosion and abrasion due to slurry.

ProCoat advanced polymer coating protects external and internal corrosion and
abrasion protection of Pumps from the effect of corrosive & abrasive slurry.

ProCoat advanced polymer coating protects MS moving conveyor of Slag Granulation
Plant from high temperature steam and abrasive nature of slag.

ProCoat coating protects Silencer Tank internally against chemical corrosion &
abrasion. High temperature chemical slurry causes metal loss resulting punctures.

ProCoat polymer coating protects against internal chemical corrosion & abrasion
protection of these gas pipelines. ProCoat system extended life by 5 plus years of
these ducts.

ProCoat high performance polymer coating protects pipelines and reducers against
high abrasion and corrosion. These reducers and pipes handles high abrasive slag
and slurry. Considerable life enhancement is established with ProCoat system.

ProCoat advanced polymer coating applied over submerged filter bed supporting
channels and beams to protect them from abrasion, corrosion and hot water
immersion effect as these working conditions causes high degree corrosion and
erosion of structures.

ProCoat high performance polymer coating protects pipeline external against
corrosion, abrasion and corrosive material. Below pipelines are in various different
environment from mild to severe conditions and handling different medias like
chemicals, water, gas etc. ProCoat products have withstood all conditions.

After thorough chilled iron grit blasting metal reclamation is carried out over heavy
pitting and cavities of Scrubber using ProCoat repair, rebuilding and reclamation
product with high cross linking. Over reclaimed surface ProCoat advanced high
performance polymer coating filled with Ceramic and Kevlar is applied to protect from
high temperature gaseous slurry and water impingement. This coating has
exceptionally high chemical resistance, abrasion resistance and can tolerate high
temperatures. ProCoat system effectively extended life of this scrubber by 5 plus
years without any deterioration.

Initially thorough chilled iron grit blasting is carried out followed by filling pitting and
cavities of Scrubber using ProCoat repair, rebuilding and reclamation product
exhibiting superior engineering properties. Next, ProCoat high functionality coating is
applied to protect from high temperature gaseous slurry and water impingement.
ProCoat system effectively extended life of this scrubber by 5 plus years without any
deterioration.

Primary Gas Coolers (PGC) are exposed to ammonia vapours, hot humid steam and
other corrosive emissions leading to severe chemical corrosion and metal loss. High
condensation over this structure accelerates corrosion phenomena. ProCoat polymer
coating provides long term protection to PGCs. Coating applied after thorough
contamination removal, copper slag blasting and with all relevant quality checks to
ensure barrier protection from the given working conditions.

After thorough chilled iron grit blasting metal reclamation is carried out over heavy
pitting and cavities of guide vanes using ProCoat repair, rebuilding and reclamation
product exhibiting superior engineering properties and high cross linking. Over
reclaimed surface ProCoat advanced high performance polymer coating filled with
Ceramic is applied to protect from high volume and high velocity water flow from
spiral casing of hydro turbine.

ProCoat high performance
polymer protects against
corrosion and abrasion. Also,
reduces friction.

After thorough surface preparation ProCoat high
performance advanced coating is applied to protect
against corrosion from hydrochloric acid. Coating is
amine cured with high resistance to chemicals and
acids.

After thorough surface preparation ProCoat advanced polymer coating is applied to
protect against corrosion from aggressive chemicals and fumes from process.

After thorough surface preparation ProCoat polymer coating is applied to protect
against corrosion from aggressive chemicals and fumes from process.

ProCoat polymer coating is applied to protect external surface of this huge equipment
against chemical corrosion due to exposure to ammonia vapours in presence of
moisture and temperature.

ProCoat high performance polymer coating is applied to protect internal and external
surface of cooling water pump column, casing, bowl etc. against corrosion and
abrasion due to silt in water. Surrounding environment is also corrosive.

ProCoat polymer coating is applied to protect these screens from severe attack of
corrosion and abrasion caused due to handling abrasive iron ore slurry.

ProCoat high performance polymer coating protects this huge sludge tank (11 mtr x
11 mtr) from severe attack of corrosion, erosion and abrasion. This phenomenon is
caused due to sludge coming from furnace.

ProCoat polymer coating protects this iron oxide ore handling tank from severe attack
of corrosion and abrasion due to iron oxide ore.

ProCoat high performance advanced polymer coating applied after thorough surface
preparation to protect against severe corrosion, abrasion and temperature 250
o
C.

ProCoat high performance advanced polymer coating applied after grit blasting and
contamination removal to protect against severe attack of corrosion.

ProCoat high performance advanced polymer coating, amine curing with resistance to
cold wall effect is applied after grit blasting and contamination removal to protect
against severe attack of corrosion and abrasion.

ProCoat polymer coating protects bag house doors against extreme corrosion due to
sulphuric acid and temperature.

ProCoat polymer reinforced with ceramic carbide is used for rebuilding faced areas of
Sepax fan. It protects against impingement and abrasion due to fine dust.

ProCoat polymer coating applied
to hot water tank in a five star
hotel to protect against corrosion.

ProCoat polymer coating protects external surface of Silo from saline corrosion due to
saline environment and temperature fluctuations.

ProCoat polymer coating protects these I - beams & mild steel frames from severe
corrosion due to continuous exposure to high temperature steam generated due to
quenching of molten steel.

ProCoat polymer with Kevlar
reinforcement is used for
reclaiming damaged portions,
edges and cavities of
impeller handling abrasive
slurry. It provides mechanical
strength and protects against
corrosion & abrasion.

ProCoat polymer coating protects these towers from severe corrosion due to variable
temperature, continuous condensation, cyclic wet & dry condition on external surface.

ProCoat high performance polymer coating is applied internally to protect against
abrasion and externally to protect against corrosion.

ProCoat high performance polymer coating protects this critical furnace cooling
system from severe corrosion due to continuous spills of hot water.

ProCoat high performance polymer coating is applied after grit blasting and
contamination removal to protect against corrosion due to chemical attack.

ProCoat polymer coating is applied after grit blasting and contamination removal to
protect against corrosion due to continuous contact of acidic and alkaline waste
liquids, mud and moderate temperature.

ProCoat advanced polymer coating is applied to pump impeller to ensure protection
against pitting, corrosion and abrasion.

ProCoat advanced high performance polymer coating is applied to this huge thickener
having surface area of 1250 square metres to protect entire mechanism like rack
arms, feed wall tank, centre shaft, cones etc. from severe corrosion and abrasion due
to continuous immersion and presence of high solids in slurry. Coating applied after
thorough contamination removal, copper slag blasting and with all relevant quality
checks to ensure barrier protection from the given working conditions. Surface profile
of SA 2.5 (75 microns) achieved. Salt checks, detergent washing, wet film thickness,
dry film thickness and holiday spark testing was done to ensure quality.

ProCoat polymer coating is protecting this ship loader against severe attack of
corrosion due to saline environment as it is adjacent to sea.

ProCoat polymer for rebuilding is used to rebuild worn out shafts. It is machinable,
exhibits excellent compressive strength and resistance to temperature on curing.

ProCoat polymer coating protects beams, pipelines, conveyor structure, bulk material
handling equipment etc. from saline corrosion due to adjacent sea.

ProCoat polymer coating protects LRS tanks internal and external against severe
attack of corrosion.

ProCoat repair, rebuilding and reclamation product is used to fill cavities after
thorough blasting using chilled iron grit. Over reclaimed surface ProCoat advanced
high performance polymer coating is applied to protect internal surface from severe
corrosion and abrasion.

After thorough chilled iron grit blasting metal reclamation is carried out over heavy
pitting and cavities using ProCoat repair, rebuilding and reclamation product exhibiting
superior engineering properties and high cross linking. Over reclaimed surface
ProCoat advanced high performance polymer coating is applied to protect internal
surface from severe corrosion and pitting.

ProCoat repair, rebuilding and reclamation product is used to fill cavities after
thorough blasting using chilled iron grit. Over reclaimed surface ProCoat polymer
coating is applied to protect internal surface from severe corrosion and abrasion.

ProCoat advance high performance polymer coating is applied to these two silencer
tanks and four bends to protect against severe corrosion and abrasion.

ProCoat polymer coating is applied to this tank after thorough surface preparation to
protect against concrete corrosion and seepage.

ProCoat polymer coating protects this clarifier from severe abrasion and corrosion.

ProCoat polymer coating is applied after thorough surface preparation to protect
against cyclic temperature due to quenching of slag, abrasion and corrosion.

After thorough contamination removal, detergent washing and chilled iron grit blasting
ProCoat advance high performance polymer coating is applied to this CG inlet cone to
protect against corrosion due to cyclic dry and wet conditions.

ProCoat advance high performance polymer coating protects these ammonia solution
tanks external surface against corrosion due to ammonia and corrosive atmosphere.


In order to ensure long term absolute corrosion protection to various substrates of critical equipment like
vessels, scrubbers, ducts, pipes, pumps tanks, structures, equipment handling aggressive chemical &
corrosive mediums, equipment exposed to humidity, steam, pollutants etc, ProCoat Specialities adopts
stringent quality standards for surface preparation as well as coating application, to ensure a flawless coating
system over structures to effectively resist corrosion phenomena.

Step - 1:
Surface contamination removal: In the above given corrosive environments, there are possibilities for
deposition of alkaline, acidic or salt molecules over metal surface, which causes problem for adhesion of
coating system. ProCoat adopts suitable methods for detecting presence of contamination by means of silver
nitrate test / potassium ferricyanide test / litmus test etc. and adopts respective removal methods to ensure
surface is free from contamination. If required chemical washing is done.

Step - 2:
Surface Cleaning: It is obvious that by using manual wire brush cleaning, corrosion / rust deposits cannot
be removed completely and these left over ferrous oxide layer will be a problem in ensuring adhesion of
coating system. ProCoat Specialities using an advanced method of surface cleaning by means of sand
blasting / copper slag blasting / chilled iron grit blasting which is a process of cleaning metal with sand
particles mixed with compressed air forced through nozzle and when directed to rusted surface it removes
entire rust / corrosion deposits and virgin metal surface is exposed. This is called Near White Metal Surface
as per Swedish standard SA2.5 finish. Blasting to an average surface roughness of 75 to 100 micron profile
is highly effective in ensuring excellent bonding of ProCoat coating system.

Step - 3:
ProCoat coating application: Over the well prepared surface, ProCoat coating system will be applied
initially by thin wetting coat with high hand pressure with the help of Roller / Tynex bristle brush to ensure
complete wetting and covering the prepared surface. Once wetting is completed, second coat will be applied
immediately to ensure recommended thickness of coating. Also, airless spray is used for coating.

ProCoat coating systems are formulated with 100% solids. This means, there is no solvent in it and no
addition of thinner while application. Since the coating is solvent free, wet film given over the surface will
remain same even after complete curing without shrinking and loss of film thickness. ProCoat engineers are
equipped with wet film gauges as well as dry film thickness gauges for checking during application.

Step - 4:
Coating Film Thickness Check: ProCoat Coatings being 100% solids, there will not be any kind of
solvents in it which influence shrinkage of film on curing. Therefore the Wet Film Thickness and Dry Film
Thickness remains same. Application engineers keep measuring Wet Film thickness by means of WFT
gauge in order to comply the recommended thickness over the surface while application. Similarly, on full
cure, ProCoat engineers do check the Dry Film Thickness with DFT gauge to have a cross check.

Step - 5:
Coating Integrity Check: Once ProCoat coating is fully dried, entire coated surface will be checked with
an instrument called Holiday Spark Tester. By using this instrument, any manual or invisible micro pores
over coating can be identified and marked for touch up works so that a flawless coating can be achieved.

Fully applied and checked ProCoat coating system will act as barrier to aggressive chemicals and corrosive
mediums ensuring complete isolation of metal surface so that equipment is protected for longer period
without deterioration.

Step - 6:
Dual protection for Life enhancement: After completion of ProCoat coating system a weather resistant
polyurethane coat is being applied based on necessity and request of customer to ensure resistance to UV
rays so that ProCoat system will last longer for addressing corrosion problem.

Note: The above is only a guideline. For example at times blasting is done multiple times if required.
Marketing Office
601-A, Al-Karim Trade Centre,
Opp.Ranigunj Bus Stop,
M. G. Road,
Secunderabad500 003. A.P.
Phone: +91-40-66317998
Fax : +91-40-66316998
Registered Office
202, Kruti Commercial Complex,
Opp. Jai Ganesh Auto Centre,
Near Balaji Temple,
150 Feet Ring Road,
Rajkot - 360 005 (Gujarat) India.
Phone: +91 - 281 - 6540162, 6567521
Corrosion Protection System
Chemical Protection System
Abrasion Protection System
Concrete Protection System
Ceramic Repair System
Metal Repair System
Floor Repair System
Concrete Repair System
We Keep
Wheels Moving,
Equipments Running,
Plants Shining
&
Executives Smiling.
For Further Information Contact
Our Commitment

We are committed to provide most
reliable innovative products and also
advice on use and application of our
products.
ProCoat Products Are Zero VOC
100% Solids
Non Hazardous To The User
Non Toxic To The Environment
E-mail: info@procoat-india.com Website: www.procoat-india.com