CCB 3072 Process Instrumentation & Ctrl Lab

May 2013

CCB 3072 Process Instrumentation & Ctrl Lab

May 2013 Laboratory Course Outline
1.

General Information & Course Administration

Coordinators 1. Haslinda Zabiri (HZ) 05-3687625 haslindazabiri@petronas.com.my

Lab Instructors 1. Mohamed A Rahim (MAR) 2. Syed Nasir Shah (SNS) 3. Nadia Isabella (NI) 4. Majid Majeed Akbar (MMA) 5. 6. Laboratory Technologists a. Suleiman Hakimi B Zainal Abidin (SHZA) Room 03-01-09 05-3687541 suleiman_hakimi@petronas.com.my Room 03-00-08 05-3687540 <khairulafizan@petronas.com.my> faris989@yahoo.com <nasir_shah41@yahoo.com> <nadia.isabella90@yahoo.com> majidsanan@gmail.com

b. Khairul Afizan B Saidin (KAS)

2.

Laboratory Objectives

The objective of this laboratory is to extend the knowledge of chemical process dynamics, instrumentation and control into practical work. The laboratory content will offer you the application of the fundamental concepts and theory of the subjects as applied to the chemical engineering unit operations and everyday life.

3. a)

Laboratory Delivery Time: Tuesday Thursday 1400 1800 Group 1 6 0800 1200 Group 7 12
1

CCB 3072 Process Instrumentation & Ctrl Lab

May 2013

b) c) d) e) f)

You will be divided into groups of 5 to 6 students. You will carry out experiment sessions and group projects in the semester. Lab will be done as per schedule (Refer to the schedule for details). In case of lab falls on the public holiday, lab will be replaced at other suitable time subjected to availability (Friday slots are reserved for such events). In case of equipment breakdown, experiments will be replaced with another experiment. However, cases below will apply: If equipment breakdown is more than half of the experiment requirement, the student must proceed with the available results. If equipment breakdown less than half of the experiment requirement, the experiment must be replaced with other available experiment/equipment.

4.

Laboratory Module Content

Chemical Process Dynamics & Control Experiment 1 2 3 4 5 6 Control Valve Characteristics Frequency Response of coupled tank dynamics Temperature Control Flow meter Pressure Control Ratio Control Location 03.00.03 03.01.07 03.00.03 03.00.03 03.00.03 03.00.03 Lab Instructor MAR SNS MMA MAR MMA SNS

Instrumentation Experiment i-1 i-2 i-3 Level Transmitter Pressure Measurement Temperature Measurement Location 03.01.07 03.01.07 03.01.07 Lab Instructor NI w SHZA NI w SHZA NI w SHZA

5.

Timetable

CCB 3072 Process Instrumentation & Ctrl Lab

May 2013

Group 1/7 2/8 3/9 4/10 5/11 6/12

4 1 i-2 3 i-1 5 2

5 i-1 2 i-3 4 1 5

6 2 3 4 5 i-2 i-3

8 i-2 i-3 i-1 1 2 4

WEEK 9 10 3 i-3 4 i-1 5 2 i-2 3 i-3 4 i-1 1

11 4 5 1 i-3 3 i-2

12 5 1 i-2 2 i-1 3

13 Test

14

13

14

Briefing

Chemical Process Dynamics & Control Process Instrumentation 6. a) Report Submission There will be TWO (2) types of report and submission as in the followings: Experiment 14 5 68 Group Project b) c) Week 48 9 10 12 Type Short Report Long Report Short Report Long Report Report due One week after experiment Week 12 One week after experiment Week 12 Submit to Lab instructor Coordinator Lab instructor Coordinator Remarks For each of the report, please submit the softcopy to the coordinato r.

Contents of the report and length: please refer lab manual. Submit report on time. Late submission will result in mark deduction: 1 day late 5 marks deducted. > 2 days late no marks.

CCB 3072 Process Instrumentation & Ctrl Lab

May 2013

7.

Laboratory Assessment Assessment Task Lab Report Group Project Report Lab Oral Presentation / Viva Voce Lab Test TOTAL Mark 45 10 15 30 100 Assessment Type Group Group Individual Individual

8. a) b) c) d)

Attendance You must attend all lab sessions. In case of absentees due to sickness, a Medical Certificate must be submitted to the Lab Coordinator. In the case of other commitment (student activities, family matters, etc) an authorization letter from the relevant personnel is required. In case of emergency or any unavoidable circumstances when you cannot attend the lab session, you are required to inform the Lab Coordinator prior to the event. This needs to be supported by a letter. Your lab session would not be replaced due to absenteeism. Therefore, you will not be graded for the short report. (Except that a supporting document is given to the Lab Coordinator, the mark will be exempted)

e)

9. a)

Attire Properly attired. Wearing your lab coat is a must. Other personal protective equipment (PPE, such as goggles, safety helmet, ear plugs, ear muff, etc) will be provided. These clothing are not allowed in the laboratory: national costumes ( baju kurung, cheongsam saree, etc), jubah, skirts (short or long), sarongs, shorts, sandal, slippers and uncovered shoes) while conducting experimental work. You ARE NOT ALLOWED TO PROCEED with your laboratory work if you fail to do that. For those who are wearing tudung or hijab, and with long hair, you are required to keep them neat. Besides the lab instructor, the technical assistants have the authority to ask you to leave the lab if you do not adhere to the above regulations.

b)

c) d)

CCB 3072 Process Instrumentation & Ctrl Lab

May 2013

10.

Grouping

GROUP 1 6
Group ID 14194 14533 1 14464 14391 13968 14197 14213 2 14384 15261 14324 Name A-Esah Masor Ahmad Syazmin Bin Ismayuddin Aizzat Bin Inche Zakuan Arvindan A/L Gopalakrishnan Carmelo Ciriaco Esono Etetere Nathika Siriwat Cheng Yee Yin Chua Lin Kiat Debra Adelina Chia Siew Fen Upenthiran 5 4 Group ID 14317 17252 15433 14309 14216 14433 14212 14668 14579 15338 14697 14287 14683 14382 3 11124 15450 Fakhrur Razi Bin Ibrahim Mir Muhamad Sohaib Hazwan Farid Bin Muhammad Puzi Irene Lock Sow Mei Karrthik A/L Subramaniam 6 14372 13769 14397 14446 14613 15503 Name Kew Wen Ting Kiveeyhashini A/P Govindasamy Lashwin Kumaran A/L Gopalerkrishnan Lau Tuck Khein Markventures F Philip Mirza Tarmizi Bin Othman Mohamad Iskandar Bin Che Ayob Mohamed Mustafa Suliman Mohammad Shamir Azmeir Bin Mohd Omer Mohana Rooparn Ahmad Sabri Zaid Mohamad Muhaimi Ibrahim Nazrin Syafiq Roslan Muhamad Hidayat Bin Kamalzaman Muhamad Zaaim Zhafri Bin Zakaria Muhammad Aiman Afif Bin Muhammad Wazir Mohd Farhan Alias

GROUP 7 12
11. Group Project Titles Title Will be updated in Week 4

Grou p 1 2 3 4 5 6 7 8 9

CCB 3072 Process Instrumentation & Ctrl Lab

May 2013

10 11 12