Essar Steel Processing and Distribution

Indias largest steel solutions chain

Minimising Costs, Maximising Productivity

In their quest for gaining a competitive cost edge, Original Equipment Manufacturers (OEMs) in steel consuming industries like automotive, white goods and construction are focussing on driving down their supply chain costs. Emphasis on reducing inventory levels and processing costs has resulted in increased demand for customised order fulfillment with accuracy and Just-In-Time (JIT) supplies by outsourcing processing activities like procuring blanks / slits. Located at key automotive and industrial clusters in Pune, Chennai, the NCR region, Hazira, Indore, Bhuj and Kolkata, Essar has augmented its processing and distribution capacity to more than 4 million tonnes per annum (MTPA) by rolling out 7 state-of-the-art processing and distribution facilities. Each Essar Steel processing and distribution facility always has adequate inventory to cater to any regular, urgent or complex needs of a customer. Processing capacity up to yield stress of 750 Mpa Can process thicknesses from 0.3 mm to 20 mm Ability to process all types of carbon steel, coated steel, stainless steel etc. All facilities are ISO 14001, TS 16949, OH SAS 18001 certified

A view of the processing and distribution facility

Trapezoidal Line
The trapezium-shaped cold rolled sheet blanks will substantially help in reducing material wastage. Auto components like car doors, etc. and large static electrical equipment can be made directly without involving an additional blanking operation, thereby increasing productivity and reducing steel wastage.

On Time, On Cost
As each customer's needs are unique, Essar Steel processing and distribution facilities work with manufacturers either on individual projects or on long-term programmes with guaranteed pricing and delivery. All Essar Steel processing and distribution facilities are equipped with adequate power backup so that production is not hampered during power shut downs. Length 6,000 Width 1,800 Thickness 2 Corner Angle 50
Range available (in mm)

Essar Steel processing and distribution facilities provide tailormade steel supply solutions that enable customers to reduce procurement and co-ordination costs, eliminating the need of working with multiple vendors.

Responsive, Efficient Service

Processing Capability
Line Product Capacity (tonnes per year) 360,000 Thickness Width Length Tolerance

Essar Steel has the largest processing and distribution facility chain in India and is manned by an efficient and responsive team, who work round the clock to redefine the standards of customer service and meet the tightest of deadlines.

Supply Chain and Delivery

Essar Steel processing and distribution facilities have a fully integrated and efficient supply chain linked with upstream steel manufacturing facilities, which is backed by a strong IT backbone that provides information on stock availability, visibility and traceability of material shipments.

CR Slitting Line CR Wide Cut to Length Line CR Narrow Cut to Length Line HR Slitting Line HR Narrow Cut to Length Line HR Wide Cut to Length Line Shot Blasting Line

Slit coils

0.3 3.2

30 1,625

0.05 0.13

Sheets Sheets Slit coils Sheets Sheets / Plates Plates

252,000 108,000 700,000 120,000 2,100,000 60,000

0.3 3.2 0.3 3.2 1.2 12.0 1.2 12.0 1.6 20.0 6.0 20.0

300 1,625 30 700 50 2,000 100 1,000 500 2,000 1,000 2,000

400 5,000 200 4,000 700 10,000 1,000 12,500 2,500 12,500

0.15 0.30 0.20 0.30 0.25 0.35 1.00 3.00 (As per customer) 1.00 5.00 (As per customer)
Range available (in mm)

The Essar Steel Processing and Distribution Facility Advantage

Just-In-Time (JIT) supply Lower inventory Order accuracy IT and MIS solutions, supported by i2

Production Lines
Cut to Length
Essar Steel processing and distribution facilities process both cold rolled and hot rolled steel and their versatile cutting lines perform a variety of tasks like uncoiling, levelling, gauging, cross-cutting and stacking. Each processing and distribution facility is equipped to provide a large number of accurate steel plates in a wide range of thicknesses and lengths. Processing Capability Welded Beam Specifications Web height Web thickness
ROTARY SHEAR 6 HIGH SNUBBER ROLL LEVELLER ENTRY PINCH ROLL (9+10) LIGHT LEVELLER VINYL APPLICATOR LOOP PIT DROP STACKER UNCOILER UNIT CONVEYOR TABLE DROP STACKER

Shot Blasting Line

The Essar Steel processing and distribution facility at Hazira has shot blasting machines to remove any contaminants like mill scales and rust before painting.

Factory-welded Beams

350 2,500 mm (flanges included) 8 40 mm 250 1,000 mm 8 63 mm

Flange width Flange thickness

Max. beam weight 1,500 kg / metre Beam length Conical beam Types of Beams 4,500 18,000 mm The difference in height between the two ends < 900 mm

Process flow chart of Cutting Line

I / H beams Non-symmetrical

Wide flange beams L / Tapered beams Cross / Star

Slitting Lines
Essar Steel processing and distribution facilities produce higher quality hot rolled, cold rolled and galvanised slit coils that result in higher productivity at the customers production line.

Types of Beams

Asymmetrical C-shapes

T-shapes

Z-shapes

Symmetrical Hybrid

Camber

Variable Depth

Tapered

Burnt to Shape
Unit
ENTRY PINCH ROLL 3 ROLL BENDER ENTRY SHEAR VERTICAL GUIDE ROLL ENTRY PINCH ROLL LOOP PIT UNCOILER UNIT SLITTER HEAD INLINE SEPARATOR DEFLECTOR ROLL RECOILER EXIT PINCH ROLL TENSION PAD EXIT SHEAR

Thickness 6 - 40 40 - 140

Width 6000 6000

Length 18000 18000

Range available (in mm)

Oxy Plasma CNC Cutting Oxy Acetylene CNC Cutting

Speed

: Up to 24 m / min

Features Capable of cutting bevel edge thermal effect Auto Datum Setting Multiple drawing input options

Accuracy : +/-0.5 over 6,000 mm width Cut Edge : Plasma RA Process flow chart of Slitting Line Finish Oxy Cut RA 1000

+/-1 over 18,000 mm length Cutting under water to control

Processing and Distribution Facility Network

Indian P&D centers: Hazira 27 km, Surat-Hazira Road, Hazira - 394 270 Tel: +91 261 6683 812 Bhuj C/o Asia Motor Works Ltd., 34 km milestone, Bhuj-Bhachau Road, Village Kanaiyabe, Bhuj - 370 020 Tel : +91 99798 89487 Indore Plot No 473-A, Sector 3, Industrial Area Pithampur, Dhar - 454 774 Tel: +91 99 2622 7774 Chennai Plot A6, SIPCOT Industrial Growth Centre, Oragadam, Kanchipuram - 602 112 Tel: +91 44371 87701 Kolkata Sankrail Station Road, V.P.O. Chaturbhujkathi, Howrah - 711 313 Tel: +91 33 2679 2196 Pune Gate No - 437 & 442, Golechiwadi, Ambi-Nigade Road, MIDC-Talegaon, Pune - 410 507 Tel: +91 211 4661 401 NCR 43 km Stone, Delhi-Rohtak Road, V. P. O. Rohad, Bahadurgarh - 124 501 Tel: +91 127 6278 301 International P&D centers United Kingdom Essar Global Limited 3rd Floor-East wing, Lansdowne House, 57 Berkeley Square, London W1J 6ER, United Kingdom Telephone: (+44 ) 207 4088700/1 Fax: (+44 ) 207 4088711 UAE Essar Steel Middle East FZE, Plot No. S 40402, JAFZA South, Dubai, UAE - 261754 Tel: +971 48998500 Corporate office Mumbai Essar Steel Limited Essar House 11, Keshavrao Khadye Marg Mahalaxmi Mumbai - 400 034 Phone: +91 (22) 2495 0606 / 6660 1100 Fax: +91 (22) 2492 8896 Registered office Hazira (Registered Office) Essar Steel Limited 27th KM Surat Hazira Road District - Surat Hazira - 394 270 Gujarat, India Telephone: (+91 261) 2872400 Fax: (+91 261) 2872796

www.essarsteel.com

Corporate Office Essar House, 11 K.K.Marg, Mahalaxmi - 400034, India. Tel: +912266601100 Fax: +91 22 2353 2695

Give your business a competitive edge. Mail us at steel@essar.com