Modular Cleanrooms
Cleanroom Partitioning System is designed for ease of
installation and practical functionality, while maintaining
modular flexibility to interchange by way of easy of de-
mountability. The system can be integrated with a wide
range of new or existing systems to coordinate any
cleanroom facility or manufacturing environment.
Simplified construction methods and our progressive/
non-progressive system will help minimize overall
construction time.
Solid Panels for Cleanroom Partitions
Modular walls have been installed in cleanrooms
throughout the world in a range of applications from high
technology electronic manufacturing to legislation-
controlled healthcare packaging.
The system is readily adaptable to meet the
requirements of most cleanroom classifications as
determined by cGMP grades used in pharmaceutical
applications. Make-up panels are produced within the
sizing layout of the drawing.
A complete range of partition walls and ceiling systems
are available to meet the technical specifications of
controlled environment rooms. Ceilings as well as
partitions are inert, non particle-shedding, forming part
of a cleanroom aseptic envelope to enable compliance
with FDA validation procedures and cGMP standards.
Ceiling Panels (Walkable / Non-Walkable)
The ‘walk on’ load bearing roof system, not only provides the
area with an environmentally controlled airflow, with the
control of pressure, temperature, humidity and filtration
systems being placed at high level, but also allows for
access of maintenance personnel whilst not encroaching
within cleanroom envelope.
Ceiling system is designed not only to achieve its load
bearing function but to add clean single joints to create a
sleek clean flush surface.
Innovative plank system allows the overall load of the ceiling
to be spread by interconnection of joints on the panel
edges, whilst being supported at the intermediate points by
lattice beams over head, with a load of 150kgs which
includes 2 persons with toolkits.
Design engineers will calculate all loadings required to
incorporate flush light fittings, HEPA filters, diffusers etc.
Load bearing ceiling system is fully de-mountable and
compatible with our wall systems and will meet all
requirements where hygiene and cleanliness are a
requirement.
Technical Specifications
Width : 900mm, 1000 mm and 1200 mm
Height : Upto 6000 mm with provision for stacked panels for
Sizes (Partations higher application
and Ceiling Panels) Thickness : 60mm, 80mm and 100mm. Ability to carry and conceal services and
return air ducts/raisers from nominally 0.8 mm thick GPSP zero spangle steel
sheet with riveted construction. Other sizes can be customized based on layout
Recessed adjustable floor track to compensate floor undulations and allow
Floor Track flush coved finish.
PUF (Polyurethane Foam)
PIR (Poly ISO Rinate)
Infill
Honeycomb Kraft paper
Mineral wool/Glass wool/Rock wool
Weight 9 kg/m² to 25 kg/m² dependant upon specification and thickness.
Polyester powder coated/Precoated galvanized steel/Stainless Steel
Surface Finish Polyester powder coated/Precoated galvanized steel/Stainless Steel
Colour : Suitable RAL Colours
Each panel is connected to it’s adjacent unit or door unit with a friction type
Panel Connection
interlocking key. This allows speedy erection and dismantling.
Glazing Double flush glazing with 6mm toughened glass on both sides with in a frame.
Door leaf from 0.8 mm /1.2 mm thick slip coated pre-galvanised steel sheet to ASTM A527/ ASTM
A525, JIS G 3302 or BS 2989 (1994). Zinc coating 80-120 g/m2. Lock formed panels with internal
stiffeners, 3.0mm thick hinge reinforcing, hardware mounting plates and lock protection.
Door Stiffeners are used to provide extra strength and to prevent de-formation in doors
Door frame from 1.2 mm / 1.6 mm thick pre-galvanised steel sheet with mitred and welded
corners, frame stretchers, hinge reinforcing plates, fixing plates and hardware mounting plates.
Coving Optional radiused floor/ceiling coving accessories.
Air Leakage Silicon for sealed applications
Concealed system provided by using inbuilt conduit with Electrical/Telephone/LAN
/module boxes installed with in the panel.
Integration All cutouts are factory made and properly sealed.
Optional items like wall guard, crash panel for the emergency exit, removable
panels for the equipment movement can be given.
Note : The sizes of panels and ceilings depend on customer requirement and site conditions