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Electrical Installation Standards (WORKMANSHIP)

Electrical Standards IEC 60034 Rotating electrical Machines 60044 Instrument transformers 60072 Dimensions and output series for rotating electrical machines 60076 Power transformers 60079 Electrical apparatus for explosives gas atmospheres 60092 Electrical installations in ships 60146 Semiconductor converters 60186 Voltage transformers 60204 Electrical equipment of industrial machines 60331 Fire-resisting characteristics of electric cables 60332 Test on electric cables under fire conditions 60439 Low voltage gear and control gear assemblies 60478 Stabilised power supplies, DC output 60529 Degrees of protection provided by enclosures (IP code) 60533 Electromagnetic compatibility of electrical and electronic installations in ships 60617 Graphic symbols for diagrams 60694 Common clauses for high voltage switch gear and control gear standards 60794 Optical fibre cables 60801 Electromagnetic compatibility for industrial process measurement and control equipment 60865 Short-circuit currents - Calculation of effects 60905 Loading type for dry type power transformers 60909 Short circuit current calculation in three-phase AC systems 60945 Maritime navigation and radio communication equipment and systems 60947 Low voltage switch gear and control gear 61000 Electromagnetic compatibility (EMC) 61097 Global maritime distress and safety system 61293 Marking of electrical equipment with ratings related to electrical supply Safety requirements 61363 Electrical installations of ships, and mobile and fixed offshore units- Part1: Procedure for calculating short-circuit currents in three-phase a.c. 61800 Adjustable speed electrical power drive systems 61892 Mobile and fixed offshore units - Electrical installations (incl. drafts) 62040 Uninterruptible power systems(UPS)

Contents Drawing/Sketch
STD-1 STD-2 STD-3 STD-4 STD-5 STD-6

Page
1-15 1-25 1-18 1-38 1-11 1-8

Title

Cableway Installation Cable Installation Cable Penetration Installation Fitting Installation Earthling Labelling/Markings

ELECTRICAL INSTALLATION STANDARD GENERAL NOTES:1) This Electrical Installation Standard ( Workmanship ) Documents covers most of the electrical installation practices that could be used by builder for offshore mobile unit projects. The builder could use any of the practices in this document, unless such a practice is not acceptable and

specifically stated in the Contract, or the practice is not in according to the contractual rules and regulation. 2) Dimensions are in metric (mm) if not otherwise specified. 3) Power cables shall be in single bank where space in the cable tray is available, otherwise limit to two banks, or maximum of twelve (12) in a bunch. 4) Cable for high voltage is not to be run on same cableway with low voltage systems. Cables for low voltage systems are divided into four (4) groups. And the cables in different groups shall be kept separate throughout. (a) Cableway L1: AC power (voltages: 690,480,220,110) cables and control cables that are not susceptible to EMC. (b) Cableway L2: VFD cables only. (c) Cableway L3: Instrumentation, control cables, and communication cables susceptible to EMC. (d) Cableway L4: IS cables,( Cables from L3 can be run on this cableway only if they lay the cables on the cableway with a 50mm separation between L3 cable group and L4 cable group.)

NOTE:
Cableway drawings are shown in hot dipped Galvanized steel All External areas, Drilling ,and Mud areas Stainless steel cableways will be used. Teflon strips will be used as insulation between stainless steel cableway and hangers and the Platform steelwork.

Cableway Installation Contents


Sheet No Description

2 3 4 5 6 7 8 9 10 11 12 13 14 15

Cable ladder straight piece (RHU) Cable Ladder 90Deg horizontal elbow (RHU) Cable Ladder 80Deg horizontal elbow (RHU) Cable Ladder 70Deg horizontal elbow (RHU) Cable Ladder 60Deg horizontal elbow (RHU) Cable Ladder 50Deg horizontal elbow (RHU) Cable Ladder 40Deg horizontal elbow (RHU) Cable Ladder 30Deg horizontal elbow (RHU) Cable Ladder 20Deg horizontal elbow (RHU) Cable Ladder 10Deg horizontal elbow (RHU) Cable Ladder vertical bend (RHU) Typical cable ladder Installation (RHU) Bolted Typical cable ladder Installation with beam clamp Typical cable hanger Installation

Types of 90Deg horizontal elbow (RHU)


Material Code
RHU 3OE100G RHU 3OE150G RHU3OE200G RHU3OE300G 1 2 3 4

Description
100mm wide 90Deg Horizontal elbow Hot dipped Galvanized 150mm wide 90Deg Horizontal elbow Hot dipped Galvanized 200mm wide 90Deg Horizontal elbow Hot dipped Galvanized 300mm wide 90Deg Horizontal elbow Hot dipped Galvanized

Remark

RHU 3OE600G RHU 3OE900G

5 6

600mm wide 90Deg Horizontal elbow Hot dipped Galvanized 900mm wide 90Deg Horizontal elbow Hot dipped Galvanized Attached material for each (3 meter long) cable ladder

MTL code RZ63-1G RZ63-2G

QTY 2 4

Description Splice connector C/W locking screw & flange nut (M10x25 Splice connector C/W locking screw & flange nut (M10x25 TEFLON Strips for insulation between stainless steel and steelwork on stainless steel cableways.

Typical straight cable ladder (RHU)


Notes:1) All cables ladders shall be hot dipped galvanized for indoors and for outdoor uses, stainless steel cable ladders to be installed unless otherwise stated in the contract specification or cableway arrangement drawing. 2) The construction of cable ladder are similar except for the material thickness. i) 600mm wide and below --------4mm TK ii) 900mm Wide----------------------6mm TK 3) All cable ladders accessories Eg: looking screws and flange nuts (M10x25) to be 316 stainless steel.

Material Code
RHU 3OE100G RHU 3OE150G RHU3OE200G RHU3OE300G RHU 3OE600G RHU 3OE900G MTL code 1 2 3 4 5 6 QTY

Description
100mm wide 90Deg Horizontal elbow Hot dipped Galvanized 150mm wide 90Deg Horizontal elbow Hot dipped Galvanized 200mm wide 90Deg Horizontal elbow Hot dipped Galvanized 300mm wide 90Deg Horizontal elbow Hot dipped Galvanized 600mm wide 90Deg Horizontal elbow Hot dipped Galvanized 900mm wide 90Deg Horizontal elbow Hot dipped Galvanized Attached material for each Horizontal Elbow Description

Remark

RZ63-1G RZ63-2G

2 4

Splice connector C/W locking screw & flange nut (M10x25 Splice connector C/W locking screw & flange nut (M10x25 TEFLON Strips for insulation between stainless steel and steelwork on stainless steel cableways.

Notes:1) All cables ladders shall be hot dipped galvanized for indoors and for outdoor uses, stainless steel cable ladders to be installed unless otherwise stated in the contract specification or cableway arrangement drawing. 2) The construction of cable ladder are similar except for the material thickness. i) 600mm wide and below --------4mm TK ii) 900mm Wide----------------------6mm TK 3) All cable ladders accessories Eg: looking screws and flange nuts (M10x25) to be 316 stainless steel.

TYPICAL 80Deg HORIZONTAL ELBOW


Cut from 90Deg Horizontal elbows.
Size Dimension A in mm 100mm 54 150mm 54 Dimension B in mm 76 87

200mm 300mm 600mm 900mm

54 54 54 54

97 119 185 250

Note:
3) all cable ladder accessories E.G. locking screws, Flanged nuts shall be 316 stainless steel On stainless steel cableway Teflon strips shall be used.

TYPICAL 70Deg HORIZONTAL ELBOW.


Size Dimension A in mm Dimension B in mm

100mm 150mm 200mm 300mm 600mm 900mm

54 54 54 54 54 54

97 119 139 182 312 442

TYPICAL 60Deg HORIZONTAL ELBOW.


Size 100mm 150mm 200mm Dimension A in mm 54 54 54 Dimension B in mm 80 94 105

300mm 600mm 900mm

54 54 54

131 210 288

TYPICAL 50Deg HORIZONTAL ELBOW.


Size 100mm 150mm 200mm 300mm Dimension A in mm 54 54 54 54 Dimension B in mm 63 67 71 80

600mm 900mm

54 54

106 132

TYPICAL 40Deg HORIZONTAL ELBOW.


Size 100mm 150mm 200mm Dimension A in mm 54 54 54 Dimension B in mm 85 100 114

300mm 600mm 900mm

54 54 54

144 236 327

TYPICAL 30Deg HORIZONTAL ELBOW.


Size 100mm 150mm 200mm Dimension A in mm 54 54 54 Dimension B in mm 67 74 80

300mm 600mm 900mm

54 54 54

93 132 171

TYPICAL 20Deg HORIZONTAL ELBOW.


Size 100mm 150mm Dimension A in mm 54 54 Dimension B Dimension Dimension Dimension Dimension in mm C in mm D in mm E in mm F in mm 72 80

200mm 300mm 600mm 900mm

54 54 54 54

89 106 108 108

54 54

125 125

174 279

125 125

TYPICAL 10Deg HORIZONTAL ELBOW.


Size Dimension A in Dimension B in

100mm 150mm 200mm 300mm 600mm 900mm

mm 54 54 54 54 54 54

mm 72 80 89 106 108 108

RHU30L100G RHU30L150G RHU30L200G RHU30L300G RHU30L600G RHU30L900G

100MM WIDE STRAIGHT CABLE LADDER 150MM WIDE STRAIGHT CABLE LADDER 200MM WIDE STRAIGHT CABLE LADDER 300MM WIDE STRAIGHT CABLE LADDER 600MM WIDE STRAIGHT CABLE LADDER 900MM WIDE STRAIGHT CABLE LADDER

LENGTH CUT TO SUIT. LENGTH CUT TO SUIT. LENGTH CUT TO SUIT. LENGTH CUT TO SUIT. LENGTH CUT TO SUIT. LENGTH CUT TO SUIT.

RHU30RZE-HG

Adjustable vertical hinge hot-dipped galv c/w 2 pcs locking screw (M6x15) and 2 sets HDG locking screws and flanged nuts (M10x25)

All Stainless Steel Cableways insulation material is to be Teflon strips,

MATERIAL LIST

049-80G MK50-4G RZ63-2G RZ63-1G M10x25G

Welding bracket hot-dipped galvanized Perforated channel support galvanized Splice connector c/w locking screw and flanged nut (M10x25) Splice connector c/w locking screw and flanged nut (M10x25) Locking screw (M10x25) with flanged nut

TEFLON STRIPS TO BE USED AS INSULATION MATERIAL.

MK50-4G 04950G M8x25G M10x25G BC507G

Perforated channel support galvanized Fixing Clamp hot-dipped galvanized locking screw and flanged nut (M8x25) locking screw and flanged nut (M10x25) Beam clamp with jaw opening 33mm hot-dipped galvanized

Note: 1) Cable tags to be installed at both terminations ends of the cable only.

1 2 3 4 5 6

Cable Tie Non Return cam action locking type size L100 x W2.5 T18R Cable Tie Non Return cam action locking type size L150 x W3.5 T30R Cable Tie Non Return cam action locking type size L200 x W4.6 T50R Cable Tag that can accommodate eight ovalgrip markers size L=63 W=9 AT2 Cable Tag that can accommodate fourteen ovalgrip markers size L=100 W=9 AT3 Ovalgrip markers with letters A-Z numbers 0-9 etc H085,PVC with black mark on yellow

MATERIAL LIST

Wire marked with letters A-Z numbers 0-9 ETC for 0.5 to 1.5mm wire HGT1-3 PVC with black mark on yellow Wire marked with letters A-Z numbers 0-9 ETC for 2.5 to 4mm wire HGT2-3 PVC with black mark on yellow

Legend: SCR = screen/shield.

Cable Penetration Installation Contents


Sheet No 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Description Standard Cable Transit Cable Transit with Doubler Cable Transit with Collar Round Cable Transit Round Cable Transit with Kick Pipe Non Watertight Penetration Small Bushing Non Watertight Penetration Large Bushing Riser box with Transit Mounted Top ( W/O Cover) Riser box with Transit Mounted Top ( W/ Cover) Riser box with Transit Mounted Side ( W/O Cover) Riser box with Transit Mounted Top ( W/ Cover) Typical Cable Transit Installation At A60 Bulkhead Typical Cable Transit Installation Typical Bushing Installation Typical Bushing Installation at quarter Passageway Typical Riser Box Installation Typical Riser Box Installation with Pipe Installation

Non Watertight penetration SMALL BUSHING.

Non Watertight penetration LARGE BUSHING.

RISER BOX with TRANSIT MTD top W/O Cover.

RISER BOX with TRANSIT MTD top W/Cover.

RISER BOX with TRANSIT MTD side W/O Cover.

RISER BOX with TRANSIT MTD side W/ Cover.

TYPICAL CABLE TRANSIT INSTALLATION.

TYPICAL BUSHING INSTALLATION.

TYPICAL BUSHING INSTALLATION IN QUARTERS PASSAGEWAY.

TYPICAL RISER BOX INSTALLATION.

TYPICAL RISER BOX WITH PIPE INSTALLATION.

TYPICAL LIGHTING ON/OFF CONTROL WIRING DETAIL (ONE DOOR ENTRANCE )

TYPICAL LIGHTING ON/OFF CONTROL WIRING DETAIL ( TWO DOOR ENTRANCE )

TYPICAL FLUORESCENT LIGHTING FROM SUB-TRAY.

TYPICAL FLUORESCENT LIGHTING SURFACE MOUNTED.

TYPICAL FLUORESCENT LIGHTING RECESSED MOUNTED.

TYPICAL DOWNLIGHT RECESSED MOUNTING.

TYPICAL FLUORESCENT LIGHTING FIXTURE SIDE MOUNTED.

TYPICAL FLUORESCENT LIGHTING FIXTURE POLE MOUNTED.

TYPICAL FLUORESCENT LIGHTING FIXTURE WITH BEAM CLAMP.

TYPICAL FLOODLIGHT MOUNTING ON BRACKET.

TYPICAL FLOODLIGHT MOUNTING ON A POLE.

TYPICAL HELIDECK PERIMETER LIGHT MOUNT WITH BRACKET.

TYPICAL INCANDESCENT LIGHTING MOUNTING.

TYPICAL NAVIGATION SIDE LIGHT SCREEN.

TYPICAL BILGE LEVEL SWITCH MOUNTING.

TYPICAL BILGE LEVEL SWITCH MOUNTING WITH SUPPORT.

TYPICAL LEAKAGE ALARM LEVEL SWITCH MOUNTING.

TYPICAL VERTICAL HIGH LEVEL SWITCH MOUNTING.

TYPICAL VERTICAL LOW LEVEL SWITCH MOUNTING.

TYPICAL HORIZONTAL HIGH LEVEL SWITCH MOUNTING.

TYPICAL HORIZONTAL LOW LEVEL SWITCH MOUNTING.

TYPICAL HORIZONTAL LOW LEVEL SWITCH MOUNTING FOR EMERGENCY GENERATOR F.O. DAY TANK

TYPICAL WATERTIGHT DOOR PROXIMITY SWITCH MOUNTING.

NOTE: 1) Ensure all Accessories mounted at the watertight door area are suitable for temporary flooding (IP 67) or locate it away from that area which is subject to flooding. 2) Watertight door detail for signal and monitoring alarm to be shown in the relavant drawing. 3) Mounting of proximity switch as per drawing.

TYPICAL DIFFERENTIAL PRESSURE SWITCH MOUNTING.

TYPICAL DETECTOR MOUNTING.

NOTE: 1) Smoke/Heat detector shall be mounted so as to be clear of any obstruction in the detector field of view. Minimum 100mm is the guideline. 2) At least 500mm away from any wall or bulkhead. 3) Length of angle bar to suit at location.

TYPICAL DETECTOR MOUNTING UNDER STEEL CEILING.

NOTE: 1) Smoke/Heat detector shall be mounted so as to be clear of any obstruction in the detector field of view. Minimum 100mm is the guideline. 2) At least 500mm away from any wall or bulkhead. 3) Length of angle bar to suit at location.

TYPICAL MANUAL CALL POINT INSTALLATION.

NOTE: 1) The above mounting details shall be used in indoor area.. NO TOP ENTRY FOR OUTDOOR AREA. 2) Intermittent welding for indoor area, and continuous welding for outdoor area.

TYPICAL MANUAL CALL POINT MOUNTING ON PANELLING.

GAS DETECTOR MOUNTING ON MUSHROOM VENTILATOR

TYPICAL GAS DETECTOR MOUNTING.

TYPICAL INSTRUMENT MOUNTING.

TYPICAL LOUDSPEAKER MOUNTING.

TYPICAL FLASHING LIGHT MOUNTING.

TYPICAL CONTROL STATION MOUNTING.

NOTE: 1) The above mounting details shall be used indoor and outdoor area, unless otherwise stated in the contract specification. 2) Intermittent welding for indoor locations and continuous welding for outdoor location.

EARTHING
Content
Sheet No 2 3 4 5 6 7 8 9 10 11 Description Earthing Schematic of power cable Earthing Schematic of Instrument and Telecom cable Earthing Boss Detail Typical Earthing for power cable armouring on plastic junction box Typical Earthing for Instrument cable on metal junction box Typical Earthing for wall / bulkhead mounted metal junction box Typical Earthing for motors Typical Earthing for Switchboards / MCC Typical Earthing for Control Console Typical Earthing for Area with finished floor

TYPICAL EARTHING SYSTEM.

TYPICAL EARTHING SCREEN OF INSTRUMENT AND TELECOM CABLE.

TYPICAL EARTHING BOSS DETAILS.

NOTE: 1) All ground connection to be scraped clean before fixing the cable lug and to be greased upon completion. 2) Earth cable size as follows. All earth cables in mm squared. 70mm for all HV(MV) supply cables. 70mm for LV supply cable 120mm and above. 50mm for LV supply cable 95mm. 35mm for LV supply cable 70mm. 25mm for LV supply cable 50mm and 35mm. 16mm for LV supply cable 25mm. 10mm for LV supply cable 16mm. 6mm for LV supply cable 10mm and 6mm. 4mm for LV supply cable 4mm2, 2.5mm and 1.5mm.

TYPICAL EARTHING OF A POWER CABLE IN A PLASTIC JUNCTION BOX

TYPICAL EARTHING OF INSTRUMENT CABLE IN A METAL JUNCTION BOX.

TYPICAL EARTHING FOR WALL MOUNTED METAL JUNCTION BOX.

TYPICAL EARTHING FOR MOTORS.

NOTE: 1) Refer to earthing stud or earthing boss detail for material selection of cables, lugs, and bolts

TYPICAL EARTHING FOR SWITCHBOARDS.

NOTE: 2) Refer to earthing stud or earthing boss detail for material selection of cables, lugs, and bolts

LEGEND:IE = INSTRUMENT EARTH. PE= PROTECTIVE EARTH. NOTE: 1) Refer Earthing stud detail or earthing boss detail for material selection of cable, lug, bolts. 2) Similar for control panel that contains power and instrumentation cables.

TYPICAL GALLEY EARTHING.

NOTE: 3) Refer Earthing stud detail or earthing boss detail for material selection of cable, lug, bolts.

LABELLING/MARKING CONTENTS
SHEET No 2 3 4 5 6 7 8 9 NOTE: 1) All nameplates inscription are to be engraved type. 2) All Nameplate material shall be 1.5mm Tk flame retardant traffolyteor phenolic type. 3) Nameplate should not be fitted on any removable parts such as cable trunk covers or machine guard. 4) Nameplate shall be fitted to hatch covers where junction boxes,switches,ect are concealed. DESCRIPTION Nameplate type A and B Nameplate type C and D Nameplate type E and F Nameplate type G Nameplate type H Nameplate type I Nameplate type K Typical emergency Lighting E marking