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Splices

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Shielded polymeric cable splices

HVS

In-line splices for 1/C shielded cable (5-35 kV)

Tyco Electronics heat-shrinkable


shielded power cable splices are
pre-engineered to offer a compact, lowprofile installation with a minimum
diameter buildup.
All kits contain a solderless grounding
kit, consisting of a ground clamp, a
solder-blocked ground braid, and a
shielding mesh.

The heat-shrink feature allows the kits to


accommodate out-of-round, out-of-spec
cable.
Rated to IEEE 404. For use on copper
tape, wire shield, lead sheath, and
UniShield cables. Some kits contain
tube for outer layer.

63
Selection information (dimensions in inches/millimeters)
M
D
A
B
C
L

Insulation
diameter
(min.max.)
A

Jacket
O.D.
(max.)
B

Catalog
number
Conductor size (AWG/kcmil)
HVS-820S
(5 kV)
(8 kV)
HVS-821S
#62/0*
#6#2
0.350.65 (917)
0.80 (20)
HVS-822S
3/0300*
#14/0
0.550.90 (1423) 1.15 (29)
HVS-823S
350750*
250350
0.801.25 (2032) 1.80 (46)
HVS-824S
10001500* 500750
1.001.60 (2541) 2.30 (58)
HVS-825S
7501000
1.302.25 (3357) 2.45 (62)
HVS-1520S
(15 kV)
HVS-1521S
#24/0**
0.651.05 (1727) 1.25 (32)
HVS-1522S
250350
0.901.30 (2333) 1.50 (38)
HVS-1523S
500750**
1.101.60 (2841) 1.85 (47)
HVS-1524S
7501000
1.251.80 (3246) 2.10 (53)
HVS-1525S
12502000
1.602.50 (4164) 2.80 (71)
HVS-1520S-W
(15 kV with wraparound rejacketing sleeve)
HVS-1521S-W
#24/0**
0.651.05 (1727) 1.25 (32)
HVS-1522S-W
250350
0.901.30 (2333) 1.50 (38)
HVS-1523S-W
500750**
1.101.60 (2841) 1.85 (47)
HVS-1524S-W
7501000
1.251.80 (3246) 2.10 (53)
HVS-1525S-W
12502000
1.602.50 (4164) 2.80 (71)
HVS-2520S
(25 kV)
HVS-2521S
#1250
0.901.20 (2331) 1.50 (38)
HVS-2522S
350500
1.201.50 (3138) 1.95 (50)
HVS-2523S
7501000
1.501.80 (3846) 2.40 (61)
HVS-3520S
(35 kV)
HVS-3521S
1/03/0
0.951.35 (2434) 1.55 (39)
HVS-3522S
4/0600
1.201.70 (3143) 2.10 (53)
HVS-3523S
6001000
1.552.15 (3955) 2.80 (71)

Ordering Information
1. Select the appropriate catalog
number. Selections are based on
the typical dimensions of 100%
insulated cables (manufactured in
accordance with the data contained
in AEIC CS5-1987 and AEIC CS61987), commonly used connectors.
Nominal insulation thickness (100%):
5 kV: 90 mils., 8 kV: 115 mils.,
15 kV: 175 mils., 25 kV: 260 mils.,
35 kV: 345 mils.
Nominal insulation thickness (133%):
15 kV: 220 mils.

Connector dimensions
Max. O.D.
Max. length
C
D

Kit
installed
length
L

Required
installation
space
M

0.50 (13)
0.75 (19)
1.10 (28)
1.45 (37)
1.85 (47)

3.0 (76)
4.25 (108)
6.0 (152)
8.0 (203)
8.0 (203)

24 (610)
24 (610)
27 (686)
30 (762)
30 (762)

44 (1118)
45 (1143)
50 (1270)
56 (1422)
56 (1422)

0.90 (23)
1.15 (29)
1.60 (41)
1.85 (47)
2.40 (61)

4.25 (108)
5.5 (140)
8.0 (203)
8.0 (203)
8.0 (203)

27 (686)
28 (711)
30 (762)
34 (864)
40 (1016)

54 (1372)
56 (1422)
59 (1499)
67 (1702)
74 (1880)

0.90 (23)
1.15 (29)
1.60 (41)
1.85 (47)
2.40 (61)

4.25 (108)
5.50 (140)
8.00 (203)
8.00 (203)
11.00 (279)

28 (711)
28 (711)
30 (762)
34 (864)
40 (1016)

39 (990)
40 (1016)
45 (1143)
49 (1244)
54 (1371)

1.10 (28)
1.35 (34)
1.85 (47)

4.0 (102)
6.0 (152)
8.0 (203)

40 (1016)
40 (1016)
40 (1016)

56 (1422)
60 (1524)
62 (1575)

1.00 (25)
1.50 (38)
1.85 (47)

4.0 (102)
6.0 (152)
10.0 (254)

40 (1016)
44 (1118)
44 (1118)

53 (1346)
62 (1575)
67 (1702)

** Check the jacket O.D. on the 15 kV,


133%-insulated 4/0 and 750-kcmil
cables to ensure they fall within the
use range specified. If you have any
questions, contact your Tyco
Electronics sales engineer or
representative.
2. For cables manufactured to other
specifications, confirm selection with
cable and connector dimensions.
* 3. If using 5/8 kV (115-mil) cable, use
8 kV selection.
4. HVS-SHIM kits are available if the
diameter of one of your cables is not
within the standard range (refer to
page 88).

5. Kits do not contain connectors; order


compression or solder connectors
separately.
6. If external grounding and/or shield
interrupting is required, order an
HVS-EG kit from page 89.
7. Standard package: 1 kit/box.
8. Related test reports: HVS 5-8 kV:
EDR-5114
EDR-5181, HVS15 kV: EDR-5114,
EDR-5150
HVS 25 kV: EDR-5150;
EDR-5197
HVS 2535 kV: EDR-5197,
HVS-1520S-W: EDR-5225.
EDR-5225
Related installation instructions
HVS-820S
HVS-1520S
HVS-1520S-W
HVS-2520S
HVS-3520S