Models
1930ES, 2030ES
2630ES, 2646ES
& 3246ES
USA BUILT MACHINES
PRIOR TO S/N 0200135154
&
BELGIUM BUILT MACHINES
PRIOR TO S/N 1200004293
3121246
July 22, 2011
REVISION LOG
NOTE: The ES Scissor Lifts are manufactured by JLG Industries in the following countries: USA, Belgium or China.
Refer to the Serial Number Tag to identify the country of manufacture. The country of manufacture may be determined
by the Serial Number. ES Scissors manufactured in the USA will have a serial number prefix of 02 (i.e. 02XXXXXXXX),
ES Scissors manufactured in Belgium will have a prefix of 12 (i.e. 12XXXXXXXX) and ES Scissors manufactured in the
China will have a serial number prefix of B2 (i.e. B2XXXXXXXX).
NOTE: 1930ES, 2030ES, 2630ES, 2646ES & 3246ES Global Illustrated Parts Manual P/N 3121167 has been replaced
by multiple manuals. Review machine S/N and use the Global Illustrated Parts Manual for the correct serial number
range:
Use manual p/n 3121246 for USA Built Machines Prior to S/N 0200135154 & Belgium Built Machines Prior to
S/N 1200004293.
Use manual p/n 3121247 for USA Built Machines S/N 0200135154 to S/N 0200152528 & Belgium Built Machines
S/N 1200004293 to S/N 1200008481.
Use manual p/n 3121248 for USA Built Machines S/N 0200152528 to S/N 0200198014 & Belgium Built Machines
S/N 1200008481 to Present.
Use manual p/n 3121275 for USA Built Machines S/N 0200198014 to Present & China Built Machines
S/N B200000100 to Present.
May 31, 2008 - Original Issue of Manual (Edited to B/M 0010588 Revision 68)
August 1, 2008 - Revised Manual (Edited to B/M 0010588 Revision 69)
March 1, 2009 - Revised Manual
November 15, 2009 - Revised Manual
December 16, 2009 - Revised Manual
March 1, 2010 - Revised Manual
November 1, 2010 - Revised Manual
April 11, 2011 - Revised Manual
July 22, 2011 - Revised Manual
3121246
REVISION LOG
3121246
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
1-4
1-5
1-6
1-7
1-8
1-9
1-10
2-3
2-4
2-5
3121246
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
ii
3121246
SECTION 1
FRAME
3121246
1-1
SECTION 1 FRAME
114
112
102
115
1 7
2
10
13
2
10
302
102A
103
104
103
208
207
206
104
205
204
202
201
206
301
206
108
203
1-2
3121246
SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS
ITEM #
1
2
3
4
PART NUMBER
QTY.
0272371
0273227
0272372
Ref.
Ref.
Ref.
Ref.
0440259
0701016
0701020
1380153
2
4
4
1
5 to 6
7
8
9
10
11
1684237
1684263
Not Used
3423037
4812000
4846757
0100011
1320318
4
4
2
A/R
2
12
1380158
13
2110404
0272710
0274224
0272711
0274225
0273008
0274226
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
101
102
STEERING INSTALLATION
1930ES
2030ES/2630ES
2646ES/3246ES
REV.
F
C
G
Bearing, Flanged
Bolt M10 Options:
40mm Length
60mm Length
E-Clip
Steer Cylinder Assembly (See Section 5 for Breakdown):
1930ES/2030ES/2630ES
2646ES/3246ES
Pin, Clevis
Flatwasher M10
Lug, Steer
Compound, Locking
P-Clamp (Not Shown - Used with Steer Hoses) (USA Built
Machines Prior to S/N 0200124799 & Belgium Built Machines
Prior to S/N 1200002594)
Clip (Not Shown - Used with Item 11) (USA Built Machines Prior
to S/N 0200124799 & Belgium Built Machines Prior to
S/N 1200002594)
Fitting, Straight
DRIVE INSTALLATION
1930ES
1930ES (UL SPEC)
2030ES/2630ES
2030ES/2630ES (UL SPEC)
2646ES/3246ES
2646ES/3246ES (UL SPEC)
L
C
L
C
L
C
Not Used
2
No Longer
Available - See
Note
Use 2915236
3121246
DESCRIPTION
1-3
SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
102(contd)
No Longer
Available - See
Note
Use 1001100975
102A
3577112
103
2
4
2915012
2915013
104
105 to 107
108
109 to 111
112
113
114
115
201
202
203
204
205
206
207
208
20
0630579
0630580
Not Used
2780266
Not Used
3760463
Not Used
4740523
4740524
Ring, Retaining
4
2
7012524
7010641
7010642
7019697
7026185
Not Available
7026183
7026184
1
1
1
1
1
1
1
1
301
0440264
0440265
1-4
Ref.
Ref.
Ref.
Ref.
Ref.
A/R
2
4
REV.
2030ES/2630ES/2646ES/3246ES
USA Built Machines Prior to S/N 0200118041 & Belgium
Built Machines Prior to S/N 1200001487
(was p/n 0272306) (See Figure 1-2 for Breakdown)
NOTE: To replace the complete unit both right & left Drive
Assemblies must be upgraded at the same time. Order
qty 2 of p/n 1001100975.
USA Built Machines S/N 0200118041 to S/N 0200135154
& Belgium Built Machines S/N 1200001487 to
S/N 1200004293 (See Figure 1-3 for Breakdown)
(was p/n 3160307)
Plate, Spacer (Used only on Machines with Kit
p/n 2915236 installed)
Wheel & Bolt Kit Options (includes Item 104):
Note: Must replace Tire & Wheel Assemblies in pairs per
axle.
1930ES (was p/n 0272699, 2915005, 4520277, 4520326 &
4520565)
2030ES/2630ES/2646ES/3246ES
(was p/n 2915006, 4520278, 4520327 & 4520676)
Bolt, Wheel Options:
36mm Length
22mm Length
2780266
2360604
2360595
2360596
DESCRIPTION
HUB ASSEMBLY
Note: Qtys shown for 1 Assembly. Two Assemblies required
per machine.
Cap, Dust
Nut, Slotted
Pin, Cotter 2 x 3/16
Washer
Bearing, Cone - Outer
Hub (Purchase Complete Hub p/n 2780266)
Bearing, Cone - Inner
Seal
FRAME WELDMENTS
1930ES
2030ES/2630ES
2646ES/3246ES
Bushing Options:
1930ES
2030ES/2630ES/2646ES/3246ES
S
Q
S
3121246
SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
302
3128601
A/R
3121246
REV.
1-5
SECTION 1 FRAME
FIGURE 1-2.WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 &
BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487)
106
107
108
111
113
31
13
109
110
17
112
114
101
12
102
103
115
104
9
32
105
25
9
10
14
16
9
15
2
28
26
14
27
3
203
24
8
26
4
7
11
25
5
25
23
201A
201B
202
204
205
206
207
208
209
210
211
212
19
21
18
20
29
GENUINE PARTS
1-6
3121246
SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 &
BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487)
ITEM #
PART NUMBER
QTY.
0272305
0272306
Ref.
Ref.
Ref.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
No Longer
Available
No Longer
Available
Use Item 210
Use Item 211
Use Item 204
Use Item 204
Use Item 204
Use Item 204
Use Item 204
Use Item 205
Use Item 205
Use Item 202
7024757
See Note
See Note
Use Item 205
70001739
7024786
Use Item 204
Use Item 202
See Note
Use Item 202
Not Used
Use Item 204
Use Item 204
See Note
See Note
See Note
Use Item 205
Use Item 202
Not Used
See Note
Use Item 205
3121246
See Note
See Note
See Note
F
F
Spindle
Spindle 1930ES (was p/n 7024754)
1
1
3
3
3
1
1
3
3
1
1
1
2
1
1
1
3
1
1
1
1
1
9
66
1
1
2
Plate, Thrust
Ring, Retaining
Thrustwasher (Note: Use Item 204 or 205)
Bearing, Needle (Note: Use Item 204 or 205)
Ring, Retaining (Note: Use Item 205, 210 or 211)
Ring, Retaining
Plug
1
3
3
3
1
REV.
HUB ASSEMBLY
Ref.
101
102
103
DESCRIPTION
1-7
SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 &
BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487) (CONTINUED)
ITEM #
PART NUMBER
QTY.
104
105
106
107
108
109
110
111
112
113
114
115
Not Available
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
7024785
2
1
1
1
4
4
1
2
1
1
1
1
Ref.
201
1-8
201A
201B
Use 2915042
Use 2915043
202
203
204
205
7024747
7024748
7024749
7024750
1
1
1
1
206
207
7024751
No Longer
Available
1
A/R
208
209
210
211
212
7024753
7024755
7024756
7024758
7024759
1
1
1
1
1
DESCRIPTION
REV.
Bolt
O-Ring (Note: Use Item 201A, 201B, 206, 208, 209 or 212)
Cable, Electrical (Note: Use Item 201A, 201B or 207)
Tubing, Shrink (Note: Use Item 201A, 201B or 207)
Splice, Electrical (Note: Use Item 201A, 201B or 207)
Brush, Motor (Note: Use Item 201A, 201B or 208)
Bearing, Ball (Note: Use Item 201A, 201B or 209)
Splice, Electrical (Note: Use Item 201A, 201B or 207)
Connector (To Brake) (Note: Use Item 201A, 201B or 207)
Tubing, Shrink (Note: Use Item 201A, 201B or 207)
Brake Assembly (Note: Use Item 201A, 201B or 212)
Disc, Friction
KIT OPTIONS
Motor Kit Options (Includes Items 13,17,31,101-115 & New
Software):
Note: Both right AND left motors must be replaced at
the same time.
Note: These kits upgrade only the motors from
Peerless Motors to Advanced DC Motors used in the
next figure. Kits include two motors.
Note: If these Motor Kits have previously been
installed on machine refer to next figure for
replacement parts.
1930ES Motor Kit (was Motor p/n 7024746.)
2030ES/2630ES/2646ES/3246ES Motor Kit (was Motor p/n
7024760.)
Cover Kit (Includes Items 11,19,20,21 & 29)
Main Seal Kit (Includes Qty 1 each of Items 14,16 & 20)
Input Carrier Kit (Includes Items 4-8,18,20 & 23-26)
Output Planet Kit (Includes Items 9,10,15,20,25-28,32 &
Qty 1 of Item 14)
Brake Cover Kit (Includes 102,103 & 105)
Electrical Cable Kit Options (Includes Items 106-108 & 111113) (Were p/ns 7024752 & 7024768):
Note: Electrical Cable Kits are no longer available.
Purchase Item 201A or 201B.
Motor Brush Kit (Includes Items 31,105 & 109)
Motor Bearing Kit (Includes Items 31,105 & 110)
Hub Kit (Includes Items 2,16,20,27 & Qty 1 of Item 14)
Input Ring Kit (Includes Item 3,20,27 & Qty 1 of Item 14)
Brake Kit (Includes Items 101,105,114 & 115)
3121246
SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 &
BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487) (CONTINUED)
ITEM #
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
1-9
SECTION 1 FRAME
FIGURE 1-3.WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO
S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293)
1-10
3121246
SECTION 1 FRAME
201
203
204
205A
205B
205C
205D
206
207
208
209
210A
210B
211A
211B
202
GENUINE PARTS
OR
108A
108B
127
125
151
153
128
154
152
126
STYLE A
3121246
STYLE B
1-11
SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N
0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293)
ITEM #
PART NUMBER
3160306
3160307
QTY.
Ref.
Ref.
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30 to 31
32
Not Available
Use Item 206
Use Item 204
Use Item 203
Use Item 203
Use Item 203
Use Item 203
Use Item 203
Use Item 207
Use Item 207
Use Item 201
7024757
See Note
See Note
Use Item 207
70001739
7024786
Use Item 203
Use Item 201
70000191
Use Item 201
Not Used
Use Item 203
Use Item 203
See Note
See Note
See Note
Use Item 207
Use Item 201
Not Used
Use Item 207
1-12
Not Used
Use Item 208
70000790
70000791
Use Item 208
Use Item 208
REV.
Spindle
Hub
Ring, Input
Gear, Input Sun
Gear, Input Planet
Pin, Planet Gear
Carrier
Gear, Output Sun
Gear, Output Planet
Pin, Output Planet
Cover
Bushing Kit, Kingpin (Includes 2 Bushings)
Motor, Electric (Note: Use item 205A, 205B, 205C or 205D)
Bearing, Main (Note: Use Item 202, 204, 206 or 207)
Bearing, Shaft
Seal, Lip
Seal, Lip
Ring, Retaining
Ring, Retaining
O-Ring
Thrustwasher
1
1
9
66
1
1
2
Plate, Thrust
Ring, Retaining
Thrustwasher (Note: Use Item 203 or 207)
Bearing, Needle (Note: Use Item 203 or 207)
Ring, Retaining (Note: Use Item 204, 206 or 207)
Ring, Retaining
Plug
Washer, Tanged
1
2
1
1
1
E
E
HUB ASSEMBLY
1
1
1
1
3
3
1
1
3
3
1
1
1
2
1
1
1
3
1
1
1
Ref.
101 to 102
103
104
105
106
107
DESCRIPTION
WHEEL DRIVE ASSEMBLY (ADVANCED)
1930ES
2030ES/2630ES/2646ES/3246ES
Note: Due to service updates, drive motors may use any of
the various parts listed below. Visual identification will be
required.
3121246
SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N
0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293)
ITEM #
108
108A
108B
109
110
111
112
113
114
115 to 124
125
126
127
128
129 to 150
151
152
153
154
PART NUMBER
QTY.
1
Use 1001099628
Use 1001099676
1001091502
1001091843
70000792
Use Item 209
7024785
Use Item 209
See Note
See Note
Not Used
See Note
See Note
70000383
See Note
Not Used
See Note
70001949
See Note
See Note
1
1
1
1
2
2
1
1
1
1
1
1
1
1
Ref.
201
202
203
204
205
7024747
7024748
7024749
7024758
205A
205B
Use 1001100819
Use 1001100820
205C
205D
206
207
70001263
70001345
7024756
7024750
208
209
210
210A
210B
7024771
7024772
3121246
7024773
7024776
DESCRIPTION
1
1
1
1
1
1
1
1
1
1
REV.
KIT OPTIONS
Cover Kit (Includes Items 11,19,20,21 & 29)
Main Seal Kit (Includes Qty 1 of Items 14,16 & 20)
Input Carrier Kit (Includes Items 4-8,18,20 & 23-26)
Input Ring Kit (Includes Item 3,20,27 & Qty 1 of Item 14)
Motor Kit Options (Includes Items 13,17,103-114 & 151-154):
Motors with Item #108A Style Electrical Cable
1930ES (was p/n 7024774)
2030ES/2630ES/2646ES/3246ES (was p/n 7024777)
Motors with Item #108B Style Electrical Cable
1930ES
2030ES/2630ES/2646ES/3246ES
Hub Kit (Includes Items 2,16,20,27 & Qty 1 of Item 14)
Output Planet Kit (Includes Items 9,10,15,20,25-28,32 & Qty 1
of Item 14)
Motor Brush & Bearing Kit (Includes Items 103, 106 & 107)
Brake Kit (Includes Items 110, 111 & 112)
Motor Hardware Kit (Includes 113 & 114)
1930ES
2030ES/2630ES/2646ES/3246ES
1-13
SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N
0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293)
ITEM #
211
211A
211B
1-14
PART NUMBER
QTY.
1
7024787
70001265
DESCRIPTION
REV.
3121246
SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N
0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293)
ITEM #
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
1-15
SECTION 1 FRAME
FIGURE 1-4. FRAME MOUNTED COMPONENTS
1-16
3121246
SECTION 1 FRAME
FIGURE 1-4. FRAME MOUNTED COMPONENTS
ITEM #
PART NUMBER
0272710
0274224
0272711
0274225
0273008
0274226
1
2 to 4
5
6
7
0100083
Not Used
4191706
1600346
QTY.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
CONTROLLER INSTALLATION
1930ES:
Non-UL Spec
UL Spec
2030ES/2630ES:
Non-UL Spec
UL Spec
2646ES/3246ES:
Non-UL Spec
UL Spec
A/R
A/R
1
1
Bolt M6 x 12mm
Module, Control
Cover Options:
1930ES/2030ES/2630ES
Non-UL Spec (was p/n 1671090)
UL Spec
2646ES/3246ES
Non-UL Spec (was p/n 1671106)
UL Spec
1671132
1671181
8 to 10
11
1671133
1671182
Not Used
1
3740130
12
13
14 to 15
16
17
18
19
20
3121246
0903069
Use 2915064
3740146
0903098
Not Used
4191708
Not Used
4811700
Not Used
4240147
4751400
0700819
DESCRIPTION
REV.
L
C
L
C
L
C
Relay Options:
USA Built Machines Prior to S/N 0200128698 & Belgium Built
Machines Prior to S/N 1200003300
Mounting Bracket Used on 3740130 Relay
USA Built Machines S/N 0200128698 to S/N 0200135154 &
Belgium Built Machines S/N 1200003300 to S/N 1200004293
Non-UL Spec (was p/n 3740146)
UL Spec
Mounting Bracket Used on 3740146 on Relay
Note:
Relay p/n 3740130 Albright or Curtis brand has 4
terminals & no lead wires. Mounts with terminals to the
side.
Relay p/n 3740146 Albright or Curtis brand has 4
terminals & no lead wires. Mounts with terminals facing
up.
Relay p/n 3740150 is Trombetta brand has 2 terminals &
1 lead wire.
A/R
Bolt M6 x 20mm
A/R
Flatwasher M6 Narrow
1
A/R
1
Strap, Anti-Static
Flatwasher 1/4 Wide
Bolt M8 x 55mm
1-17
SECTION 1 FRAME
FIGURE 1-4. FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM #
PART NUMBER
21
QTY.
REV.
21A
21B
21C
21D
21E
1320162
1320061
3574714
1001091492
1001094301
1
2
1
1
2
21F
21G
21H
1320162
1001091492
1001094301
1
1
2
22
23
4191709
4340751
24
25
4811900
1
A/R
A/R
1
1
A/R
1
1
A/R
A/R
A/R
A/R
1001094124
0700624
0700619
4751400
4811700
3290606
1
1
2
A/R
A/R
A/R
0272810
0273443
0272811
0272722
0272913
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
101
4922861
102
103
0140043
4191706
1
2
26
27
28
29
30 to 50
51
52
53
54
55
56
1-18
A/R
DESCRIPTION
0760606
0700608
3290605
1321283
4811702
4831700
Not Used
ALARM INSTALLATIONS
ANSI Spec
Australian Spec
CE Spec
Descent Alarm
Motion Alarm
F
B
D
A
A
3121246
SECTION 1 FRAME
FIGURE 1-4. FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM #
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
1-19
SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
1-20
3121246
SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24A
24B
3121246
PART NUMBER
QTY.
0272757
0272758
Ref.
Ref.
Ref.
4010415
Not Used
0701014
Not Used
3290405
Not Used
3291005
3423045
Use 3423189
3574176
0440263
Not Used
3760348
3860108
Not Used
Use 1001109345
4750800
4812000
4740086
Not Used
4846774
4846775
4846816
0440263
Not Used
Screw M4 x 35mm
Locknut M4
6
8
4
2
4
Locknut M10
Pin
Pin (was p/n 3423046)
Link
Bushing
20
2
Ring, Retaining
Roller
2
8
4
8
2
1
Link
Support (Right) Options:
1930ES
2030ES/2630ES
Bushing
4
1
4846861
4846863
0440263
0060083
4846773
1440333
3760115
4160202
DESCRIPTION
4
1
1
1
1
1
REV.
K
K
1-21
SECTION 1 FRAME
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)
1-22
3121246
SECTION 1 FRAME
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 to 20
21
22
23
24
24A
24B
24C
3121246
PART NUMBER
QTY.
DESCRIPTION
0272759
Ref.
4010415
Not Used
0701015
3290405
Not Used
3291005
3423045
Use 3423189
3574176
0440263
Not Used
3760348
3860108
Not Used
Use 1001109345
4750800
4812000
4740086
4846774
Not Used
4846811
0440263
Not Used
4846862
0440263
0060082
4846810
0962292
3760115
4160202
4846788
Screw M4 x 35mm
4
4
6
8
4
2
4
Locknut M10
Pin
Pin (was p/n 3423046)
Link
Bushing
20
2
Ring, Retaining
Roller
2
8
4
8
2
1
4
Support (Right)
Bushing
1
4
1
1
4
2
2
2
Support (Left)
Bushing
Actuator Assembly
Actuator
Bushing, Garmax
Ring, Retaining
Spring
Plunger
REV.
J
1-23
SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON SIDE)
108
3
13
18
2
14
7
10
15
3
1
19
20
6
9
102
17
5
104
105
106
14
13
1-24
16
103
11
12
3121246
SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON SIDE)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
101
102
103
104
105
106
107
108
3121246
PART NUMBER
QTY.
0400218
Ref.
7018514
7011509
7018577
7022944
7022947
Not Available
7022945
Not Available
7018583
4460648
4460424
4460227
7022946
4460899
4460464
7020613
7020673
7018564
7020674
7018586
7022948
7018589
7020663
2
1
2
1
1
1
1
1
1
1
1
2
1
1
6
1
1
1
1
1
1
1
1
0272874
0272875
Ref.
Ref.
Ref.
0400218
1060688
1060689
1320043
4191707
3900267
4811700
0751006
3574843
1
1
1
3
1
3
2
1
DESCRIPTION
REV.
E
E
1-25
SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON END)
22
20
26
18
19
6
23
21
6
11
12
101
9
14
13
19
2
104
106
25
18
29
22
102
103
8
16
1-26
10
28
15
3121246
SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON END)
ITEM #
1
2
3 to 4
5
PART NUMBER
QTY.
0400220
0400221
Ref.
Ref.
Ref.
Not Used
7018577
Not Used
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
7018514
7018597
Not Used
4460227
4460267
7022952
7022953
7022942
7018570
Not Available
7022954
7022955
7022956
Not Used
7022957
7020673
7018564
7020674
7022947
7011528
7018586
Not Used
Capacitor
A/R
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Plug, Inlet
Rectifier
Relay
Shunt Assembly
Connector, Strain Relief Options:
All Specs Except Japanese Spec
Japanese Specs Only
Switch, Slide
1
1
7022948
7022959
26
27
28
29
3121246
1
7018589
7020603
Not Available
4460899
4460464
70002271
7022951
7022958
6
DESCRIPTION
1
6
1
REV.
B
B
Transformer Options:
All Specs Except Japanese Spec
Japanese Specs Only
Varistor Assembly Options:
All Specs Except Japanese Spec
Japanese Specs Only
Varistor
Receptacle, Female - 6 Position
Pin, Male
Relief, Strain
1-27
SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON END) (CONTINUED)
ITEM #
PART NUMBER
QTY.
0272874
Ref.
Ref.
0273681
0272875
Ref.
Ref.
101
1
2
Flatwasher M6
0400220
0400221
102
103
104
105
106
1-28
1
1060688
1060689
1321293
4191707
Not Used
4811700
DESCRIPTION
BATTERY CHARGER INSTALLATION
AC Cable Has Factory Supplied Plug (All Specs Except
Japanese Specs)
AC Cable Has Factory Supplied Plug (Japanese Specs)
AC Cable Has Locally Supplied Plug (All Specs)
REV.
G
B
F
3121246
SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON END) (CONTINUED)
ITEM #
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
1-29
SECTION 1 FRAME
FIGURE 1-9. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI SPEC MACHINES)
1-30
3121246
SECTION 1 FRAME
FIGURE 1-9. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI SPEC MACHINES)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12 to 17
18
19
3121246
PART NUMBER
QTY.
2902502
0275104
0275105
Ref.
Ref.
Ref.
Ref.
0100011
1001093839
0760812
0760814
3290805
0902780
0903410
0903319
1320043
1705052
2820239
4191707
4811700
4740562
Not Used
1706749
1706765
A/R
1
4
1
1
1
1
1
A/R
2
4
1
1
DESCRIPTION
BATTERY CHARGER ASSEMBLY
1930ES
2030ES/2630ES
2646ES/3246ES
REV.
A
B
B
Compound, Locking
Charger/Inverter Assembly (was p/n 0400237)
Hardware Options:
Bolt M8 x 25mm
Bolt M8 x 30mm
Nut M8
Bracket, Mounting (Remote Switch)
Bracket, Mounting (Charger/Inverter)
1930ES
2030ES/2630ES/2646ES/3246ES
Clamp
Decal - On/Off
Insulation, Charger Mounting
Screw M6 x 16mm
Flatwasher M6
Washer, Special
Decal - Inverter (Not Shown - Located on Frame Near Inverter)
Decal - Hazardous Voltage (Not Shown - Located on Platform
Near AC Box)
1-31
SECTION 1 FRAME
FIGURE 1-10. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS
103
104
103
101
301B
2646ES
3246ES
102
304
303
1930ES
2030ES
2630ES
205
203
304
209
207
204
201
202
1-32
303
302B
301A
303
302A
303
206
208
103
3121246
SECTION 1 FRAME
FIGURE 1-10. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS
ITEM #
101
102
103
104
PART NUMBER
QTY.
0272887
0272888
Ref.
Ref.
Ref.
Ref.
0701016
3291005
4420070
4
4
3
1
4846812
4846813
0272309
0274012
0272980
201
202
0760410
Ref.
Ref.
Ref.
Ref.
2
1
204
205
206
207
0902905
0903086
0902906
2920161
7016319
7016372
3290405
4060865
4191707
4811400
1
1
1
2
1
2
2
208
209
4811700
4750800
A/R
2
203
Ref.
Ref.
1001105108
1001105109
301
301A
301B
302
302A
302B
3121246
Ref.
Ref.
1
1001103029
1001103030
2
0760610
0760612
DESCRIPTION
LADDER INSTALLATIONS
2030ES
2630ES
Note: Not Required on Other Models
REV.
B
B
D
B
D
Bolt M4 x 20mm
Bracket Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Light, Beacon
Bulb, Replacement
Len, Replacement
Locknut M4
Guard
Screw M6 x 16mm
Flatwasher M4 (USA Built Machines Prior to S/N 0200128068 &
Belgium Built Machines Prior to 1200002847)
Flatwasher M6
Flatwasher #8 (Wide) (USA Built Machines S/N 0200128068 to
S/N 0200135154 & Belgium Built Machines S/N 1200002847 to
S/N 1200004293)
ROTARY ANGLE SENSOR COVER KIT
Note: This kit is an optional aftermarket add-on for USA Built
Machines S/N 0200117602 to Present Only and Belgium Built
Machines S/N 1200001665 to Present Only. Not Available on
previous S/Ns due to changes in frame design. Kit also
includes instructions. Parts listed below are for service.
1930ES/2030ES/2630ES
2646ES/3246ES
Cover Options:
Cover for 1930ES/2030ES/2630ES
Cover for 2646ES/3246ES
Bolt M6 Options:
Bolt 20mm Length for 1930ES/2030ES/2630ES
Bolt 25mm Length for 2646ES/3246ES
1-33
SECTION 1 FRAME
FIGURE 1-10. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS
ITEM #
PART NUMBER
QTY.
303
304
4811700
3290605
4
2
1-34
DESCRIPTION
REV.
Flatwasher 6mm
Locknut M6
3121246
SECTION 2
GROUND COMPONENTS
3121246
2-1
2-2
3121246
PART NUMBER
QTY.
DESCRIPTION
0272719
0274222
0274221
0272827
0274215
0274214
0272720
0274217
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0274216
Ref.
0272878
Ref.
2
3
4
5
5A
6
7
4
0400215
0400216
4031713
0760610
Not Used
2
8
2
Use 2915029
Use 2915030
Use 2915031
2940151
2940153
7027862
Not Used
2
2
2
4
4
A/R
1
9
10
11
12
13
14
15
16
3574981
3574984
3290605
3574428
Not Used
4191706
4191707
4811700
Not Used
Use 0273698
17 to 18
19
Not Used
4240172
3121246
B
A
Cover Options:
Note: When replacing p/n 1671096 for service, drill 7mm
holes to 11mm diameter.
Cover (Standard) (was p/n 1671096, 1671155 & 1671196)
Cover (Lockable) (was p/n 1671175 & 1671197)
Cover (Lockable) (UL Spec) (was p/n 1671180)
Latch, Standard (2 Per Cover)
Latch, Anti-Vandelism Lockable (2 Per Cover)
Key
2
2
2
4
8
8
8
Screw M6 x 12mm
Screw M6 x 16mm
Flatwasher M6
J
B
B
J
B
B
J
B
Battery Options:
GC Type with 225 AH Rating
EV Type with 244 AH Rating (Not Available on 1930ES)
Bolt M6 x 40mm
Bolt M6 x 20mm
2902239
2902248
REV.
2-3
PART NUMBER
QTY.
DESCRIPTION
0273110
Ref.
Ref.
0273698
Ref.
101
102
0100011
0700616
A/R
2
103
104
105
Purchase Item 16
3340975
3860111
1
2
2
106
4811700
107
3290605
Use 4220252
Use 4220253
1
1
108
REV.
D
D
Compound, Locking
Bolt M6 x 40mm (USA Built Machines Prior to S/N 0200116600
& Belgium Built Machines Prior to S/N 1200001241)
Tray, Battery
Pad, Wear
Roller (USA Built Machines Prior to S/N 0200116600 & Belgium
Built Machines Prior to S/N 1200001241)
Flatwasher M6 (USA Built Machines Prior to S/N 0200116600 &
Belgium Built Machines Prior to S/N 1200001241)
Locknut (USA Built Machines S/N 0200116600 to Present &
Belgium Built Machines S/N 1200001241 to Present)
Battery Box Stop Options (USA Built Machines S/N
0200116600 to Present & Belgium Built Machines S/N
1200001241 to Present):
NOTE: Requires (2) 3820032 Rivet & (1) 4811600 Washer
LH (was p/n 4220208)
RH (was p/n 4220208)
2-4
3121246
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
2-5
2-6
3121246
PART NUMBER
QTY.
Ref.
0272719
0274222
0274221
0272827
0274215
0274214
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0272720
0274217
0274216
Ref.
Ref.
Ref.
4
0400215
0400216
3
4 to 7
8
9
10 to 12
13
14
15
16
A/R
0760616
4031713
0760610
Not Used
3574981
3574984
3290605
Not Used
4191707
4811700
Not Used
A/R
1671202
1671204
1671204
3121246
REV.
L
D
D
L
D
D
L
D
D
Battery Options:
GC Type with 225 AH Rating
EV Type with 244 AH Rating (Not Available on 1930ES)
Bolt Options:
Bolt M6 x 40mm, Hexhead
Bolt M6 x 40mm, Sockethead
Bolt M6 x 20mm
Plate, Slide Stop Options:
Left Side
Right Side
Locknut M6
Screw M6 x 16mm
Flatwasher M6
Use 2915029
Use 2915030
1671204
8
8
0273698
0861678
17
DESCRIPTION
2-7
PART NUMBER
17A
QTY.
4
17B
17C
2940174
2940175
7027863
4071102
1671203
4
1
17D
1705754
17E
1706350
18
19
Not Used
4240172
0273698
0861678
Ref.
Ref.
Ref.
Purchase Item 16
3290605
3340975
1
2
2
105
Use 4220252
Use 4220253
3820032
1
1
A/R
106
4811600
A/R
101
102
103
104
2-8
DESCRIPTION
REV.
E
C
Tray, Battery
Locknut
Pad, Wear (Note: Wear Pad not available separately from Tray
Assembly on some applications.)
Stop, Battery Box Options:
NOTE: Requires (2) 3820032 Rivet & (1) 4811600 Washer
LH (was p/n 4220208)
RH (was p/n 4220208)
Rivet (USA Built Machines S/N 0200130607 to
S/N 0200135154 & Belgium Built Machines S/N 1200003527 to
S/N 1200004293 - Not Shown)
Washer (USA Built Machines S/N 0200130607 to
S/N 0200135154 & Belgium Built Machines S/N 1200003527 to
S/N 1200004293 - Not Shown)
3121246
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
2-9
2-10
3121246
PART NUMBER
QTY.
Ref.
0272780
0273444
0272781
Ref.
Ref.
Ref.
1
2
3
0380025
0610161
Use 1600419
1
1
1
4
5
1671105
1
1
6
7
8
1705696
1705697
1705698
2420172
1
1
1
3520193
2920026
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3121246
Not Required
2920094
3574330
3900336
3900337
3900338
3900339
4360069
4360328
4360469
4360470
2860030
4360475
7020175
7020176
Use 2915009
4922865
4922866
4061061
4191303
A/R
0
1
1
4
6
5
1
1
1
1
1
1
1
1
1
1
1
3
DESCRIPTION
GROUND CONTROL ASSEMBLY (USA BUILT MACHINES
PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES
PRIOR TO S/N 1200001367)
ANSI & ANSI Export Specs
Australian Spec
CE Spec
REV.
I
F
I
2-11
101 to 103
104
2-12
PART NUMBER
QTY.
0272810
0273443
0272811
Ref.
Ref.
Ref.
Ref.
Not Used
0700615
0272878
Ref.
1671124
DESCRIPTION
GROUND CONTROL BOX INSTALLATION
ANSI & ANSI Export Specs
Australian Spec
CE Spec
REV.
F
D
F
Bolt M6 x 35mm
ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)
3121246
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
2-13
13
6
1
14
17
11
16
3
8
9
18
15
10
14
2
5
19
12
20
101
104
2-14
3121246
PART NUMBER
QTY.
Ref.
1
2
3
0272780
0861669
0273444
0272781
Ref.
Ref.
Ref.
Ref.
0380025
0610161
1
1
1
Use 1600419
1600419
4
5
6
7
8
2915039
1671105
1
1
1705696
1705697
1705698
2420172
1
1
1
3520193
2920026
9
10
11
12
13
14
15
16
17
18
19
20
3121246
Not Required
2920094
4340739
3900336
3900356
3900338
3900339
4360069
4360328
4360469
4360470
2860030
4360475
7020175
7020176
Use 1810140
4922865
A/R
0
1
1
4
4
6
5
1
1
1
1
1
1
1
1
1
DESCRIPTION
GROUND CONTROL ASSEMBLY (USA BUILT MACHINES S/N
0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES
S/N 1200001367 TO S/N 1200004293)
ANSI & ANSI Export & UL Spec
ANSI Export & Japanese Spec
Australian Spec
CE Spec
Box, Ground Control
Board, PC (Battery Charger LED)
Board, PC (Ground Control) Options:
USA Built Machines S/N 0200117805 to S/N 0200133156 &
Belgium Built Machines S/N 1200001367 to S/N 1200003933
(was p/n 0610164)
USA Built Machines S/N 0200133156 to S/N 0200135154 &
Belgium Built Machines S/N 1200003933 to S/N 1200004293
Upgrade Kit (Includes Cables, Programming Instructions &
CD Software)
Note: PC Board must be recalibrated when replaced.
Cover, Front
Decal - LED Options:
ANSI/ANSI Export/Australian/UL Specs
ANSI Export/Australian/CE/Japanese Specs
Decal - Function
Hourmeter
Component Options:
Plug (ANSI/ANSI Export/Australian/UL Specs)
Lamp (ANSI Export/Australian/CE/Japanese Specs)
Bulb Options:
ANSI/ANSI Export/Australian/UL Specs
ANSI Export/Australian/CE/Japanese Specs
Plate, Mounting
Screw, Torx #10-32NF x 1/2
Screw, Torx M3.5 x 16mm
Screw, Torx M4 x 20mm
Screw, Plastite #6 x 1/2
Breaker, Circuit - 10 Amp
Switch, Toggle
Keyswitch Options:
ANSI/ANSI Export/Japanese/UL Spec
CE/Australian Specs
Key, Replacement (Fits All Specs)
Switch, Emergency Stop
Cap
Block, Contact
Module, Tilt (was p/n 4000006)
Harness, Control Box (See Section 7 for Breakdown)
REV.
O
E
L
O
2-15
PART NUMBER
QTY.
0272810
0273966
0273443
0272811
Ref.
Ref.
Ref.
Ref.
Ref.
101
0100011
A/R
102 to 103
104
Not Used
0700615
0272878
Ref.
1671124
2-16
DESCRIPTION
REV.
F
C
D
F
3121246
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
2-17
209
2
3
201
206 204
FACTORY INSTALLED
OPTION
205
202
207
208
203
WITH 1001098781
SERVICE UPGRADE
KIT INSTALLED
101
102
2-18
3121246
PART NUMBER
QTY.
Ref.
1
2
3
4
101
102
201
202
203
204
205
206
207
208
209
210
3121246
0275603
Ref.
1706679
0903598
4360387
4191706
1
1
1
2
0275432
Ref.
2902331
4922944
1
1
1001098781
Ref.
0100011
0100048
1706679
4031607
4360387
4811600
1001092454
1001093556
1001094203
1001094359
A/R
A/R
1
2
1
2
1
1
1
1
DESCRIPTION
REV.
NOTE: Items 1-4 or 101 & 102 were factory installed options
for machines with these S/Ns. Machines may be upgraded to
include an MDI (Multifunction Digital Indicator) Gauge by
installing p/n 1001098781 (Items 201- 210).
BRAKE RELEASE SWITCH INSTALLATION
Compound, Locking
Grease, Dielectric
Decal - Brake Release
Capscrew M5 x 16mm
Switch, Push Button
Flatwasher M5
Gauge, MDI (Multifunction DIgital Indicator)
MDI Harness (Not Shown - See Section 7 for Breakdown)
Bracket
Decal - Troubleshooting (Not Shown - Located on Platform
Placard Plate)
2-19
2-20
PART NUMBER
QTY.
DESCRIPTION
REV.
3121246
SECTION 3
SCISSOR ARMS
3121246
3-1
3-2
3121246
PART NUMBER
QTY.
DESCRIPTION
0272701
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Not Used
0200809
0200810
0200811
0200812
0200813
0200814
0200815
0440266
0440264
3574159
0701022
1684265
3291005
3340962
3423031
3423032
3423038
3423042
3760115
4420070
1
1
1
1
1
1
1
4
28
1
16
1
16
16
9
4
2
1
14
A/R
22
23
24
4740531
1180396
2080071
15
1
2
3420156
4812000
2902242
0272735
Ref.
Not Used
0701020
3291005
3340964
3423030
3423033
4360502
1001092354
3200453
3200454
3300474
3900334
4191708
2
2
2
1
1
1
1
1
1
2
2
3
25
101
102
103
104
105
106
107
108
109
110
111
112
113
3121246
REV.
M
P
E
3-3
PART NUMBER
QTY.
114
115
4191709
1061036
7020218
70001878
3321402
4160078
4420070
2
1
1
1
1
1
2
116
117
118
3-4
DESCRIPTION
REV.
Screw M6 x 25mm
Cable, Manual Descent (Not Shown)
T-Handle (with 1/4-20 Threads)
T-Handle (with 5mm Threads)
Jam Nut 1/4-28NF (Not Shown)
Spring, Compression (Not Shown)
Tape, Anti-Skid (Not Shown)
3121246
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
3-5
3-6
3121246
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
101
102
103
104
105
106
107
108
109
3121246
PART NUMBER
QTY.
0272729
Ref.
Not Used
0200798
0200799
0200802
0200803
0200804
0200807
0200816
0962006
0440267
0440266
3574161
0701015
0701022
1684258
3291005
3340962
3422997
3423067
3423036
3423014
3760387
3841143
4740438
1180382
2080071
1
1
1
1
1
1
1
28
4
1
1
1
15
1
16
16
9
1
4
1
14
1
14
1
2
3420156
3423038
4812000
4071094
1
2
A/R
2902241
0272730
Ref.
Not Used
0701022
3291005
3340957
3423016
3423017
4360502
1001092354
3200453
2
2
2
1
1
1
1
1
DESCRIPTION
SCISSOR ARMS INSTALLATION - 2030ES
REV.
L
N
C
3-7
3-8
ITEM #
PART NUMBER
QTY.
110
111
112
113
114
3200454
3300474
3900334
4191706
4191709
1
2
2
3
2
DESCRIPTION
REV.
Mount, Switch
Locknut M4
Screw M4
Screw M6 x 12mm
Screw M6 x 25mm
3121246
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
3-9
30
24
21
UPPER LIFT
CYLINDER PIN
12
10
12
18
16
15
29
26
39
34
20
18
12
25
28
31
11
21
18
33
23
28
31
12
11
21
19
19
34
36
24
18
28
18
21
23
31
18
11
21
21
18
23
21
25
21
11
31
31
28
11
28
20
9
USA BUILT MACHINES
S/N 0200115961 TO S/N 0200135154
& BELGIUM BUILT MACHINES
S/N 1200001202 TO S/N 1200004293
32
34
18
23
28
31
23
FAR SIDE 23
NEAR SIDE 27
31
28
18
31
18
108
11
18
28
31
LOWER LIFT
CYLINDER PIN
18
3-10
20
2
21
104
23
23
28
35
22
102
21
21
22
103
110
113
21
11
14
21
11
38
28
18
21
11
107
ASSEMBLE
TO FRAME
31
11
114
112
109
111
6
104
3121246
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
3121246
PART NUMBER
QTY.
0272728
Ref.
DESCRIPTION
SCISSOR ARMS INSTALLATIONS - 2630ES
Not Used
0200798
0200799
0200800
0200801
0200802
0200803
0200804
0200805
0200807
0440267
0440266
Not Used
3574161
4846752
0701015
0701018
0701022
0701029
1684302
3291005
3340962
3422997
3422998
3423036
3423039
3423014
3760387
3841143
3860107
4740438
1180382
1180383
2080071
1
1
1
1
1
1
1
2
1
42
4
1
1
1
1
18
4
1
23
24
15
1
4
1
1
20
1
1
20
1
1
4
3420156
3423038
4812000
3423067
4071094
3291007
1
2
2902240
1
1
REV.
M
3-11
101
102
103
104
105
106
107
108
109
110
111
112
113
114
3-12
PART NUMBER
QTY.
0272608
Ref.
Not Used
0701022
3291005
3340957
3423016
3423017
4360502
1001092354
3200453
3200454
3300474
3900334
4191706
4191709
2
2
2
1
1
1
1
1
1
2
2
3
2
DESCRIPTION
LIMIT SWITCHES INSTALLATION
REV.
C
3121246
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
3-13
11
31
24
21
UPPER LIFT
CYLINDER PIN
17
32
56
20
12
17
49
16
13
23
30
34
25
18
21
19
17
7
52
13
30
10
23
18
34
21
14
30
13
26
21
23
18
34
52
21
54 34
30
13
34
21
18
34
22
51
23
13
13
23
21
30
13
FAR SIDE 23
NEAR SIDE 27
30
30
STEP
REF.
18
34
13
21 118
36
30
19
53
FAR SIDE 23
NEAR SIDE 27
18
17
18
34
23
21
18
13
1
102
15
21
23
30
34
18
30
18
34
28
107
21
112
23
LOWER LIFT
CYLINDER PIN
13
3-14
22
21
105
104
111
114
21
16
113
ASSEMBLE
TO FRAME
110
103
107
106
3121246
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NUMBER
QTY.
0272929
0272928
Ref.
Ref.
Ref.
0200782
0200783
0200784
0200785
0200786
0200787
0200788
0200789
0200808
0440257
0701016
0701020
0701022
0701027
0701029
1
1
1
1
1
1
1
1
1
2
1
1
19
2
2
1
1684260
1684257
0962155
0962006
2080071
4
40
A/R
3420156
20
4812000
21
22
23
24
25
26
27
28
29
30
31
32
33
3291005
3340962
3422997
3422998
3423009
3423011
3423014
3423026
Not Used
3760387
3841143
3860104
4420070
24
24
17
1
1
2
1
2
34
35
36
37 to 48
49
4740438
Not Used
3574161
Not Used
4846684
17
18
19
3121246
20
1
1
A/R
DESCRIPTION
SCISSOR ARMS ASSEMBLIES - 2646ES/3246ES
2646ES
3246ES
REV.
M
M
20
Ring, Retaining
Keeper, Pin
Roller
Tape, Anti-Skid (USA Built Machines Prior to S/N 0200115961&
Belgium Built Machines S/N 1200001202)
Washer, Special
Prop, Safety
Kicker, Arm
3-15
PART NUMBER
QTY.
50
51
52
53
54
55
56
Not Used
0200817
1180380
4812000
4071094
3423170
3291007
1
2
2
A/R
1
1
2902236
0272623
0272622
Ref.
Ref.
Ref.
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115 to 117
118
3-16
Not Used
0701022
3200453
3200454
3291005
3300474
3340957
3423016
3423017
3900334
4191706
4191709
4360502
1001092354
Not Used
4420070
DESCRIPTION
REV.
2
1
1
2
2
2
1
1
2
3
2
1
1
Tape, Anti-Skid
D
D
3121246
SECTION 4
PLATFORM
3121246
4-1
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION
103
106
8
3
10
105
101
104
109
1
110
102
112
107
108
200A
200B
200C
111
4-2
3121246
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION
ITEM #
PART NUMBER
0272633
0272666
0272698
0272836
0272837
0272838
QTY.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
0272637
0272661
0272696
3
4
5
6
7
0701022
0701026
0701024
A/R
2
2
4
4
A/R
2
2
2
0701027
3340976
3340965
0561520
3900351
Not Used
3291005
8
4
3423049
See Note
8
9
10
101
102
3121246
3574067
4812000
0903579
9984279
2
4
A/R
2
1
0272637
0272661
0272696
Ref.
Ref.
Ref.
Ref.
0630565
3291005
8
8
DESCRIPTION
PLATFORM INSTALLATIONS
All Specs Except CE & Japanese Specs
1930ES
2030ES/2630ES
2646ES/3246ES
CE & Japanese Specs Only
1930ES
2030ES/2630ES
2646ES/3246ES
Note: All versions are available on ANSI Export Spec.
REV.
E
E
E
K
L
K
E
E
F
4-3
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
103
3423013
104
3760348
105
4
3860110
3860118
106
4
3860106
4340914
107
4420071
4420075
4420073
108
109
110
4420072
4420074
4812000
A/R
3
3
5
A/R
3
5
8
1
4846766
4846789
4846761
111
1
4846768
4846764
112
1
Use 2540043
2540045
Ref.
200
200A
200B
200C
4-4
A/R
2915241
2915240
2915241
1
1
1
DESCRIPTION
REV.
3121246
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)
ITEM #
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
4-5
SECTION 4 PLATFORM
FIGURE 4-2.RAIL (FIXED) INSTALLATION - 1930ES
4-6
3121246
SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3121246
PART NUMBER
QTY.
0272611
0272910
Ref.
Ref.
Ref.
Not Used
3574183
3574184
3641480
3641481
3641482
4568645
4846784
4846785
0630565
1380132
2080040
Not Used
3290606
3291005
3423151
2560088
3520072
3860111
4010616
4010617
3841649
4812000
Not Used
4846786
Not Used
3340612
Not Used
3820019
3900345
3290806
DESCRIPTION
RAIL INSTALLATION - 1930ES
Rails with Gate Closure
Rails with Chain Closure
1
1
1
1
1
1
1
1
16
2
A/R
A/R
16
2
2
2
2
A/R
4
2
16
Capnut M6
Locknut M10
Pin, Plunger (was p/n 3423047)
Cover, Handle
Cap-Plug
Roller
Screw M6 x 40mm
Screw M6 x 45mm
Extension, Midrail (was p/n 4568631)
Flatwasher M10
2
18in/46cm
2
2
2
2902249
2902391
2902392
REV.
H
E
Handle, Extension
Pad, Rail
Rivet
Screw M8 x 45mm
Capnut M8
4-7
SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED)
ITEM #
101 to 112
113
114 to 123
124
125
126
127
128
PART NUMBER
QTY.
0272611
Ref.
Not Used
2600281
Not Used
4846723
Not Used
3080007
Not Used
3820016
0272910
201
202
203 to 205
206
207
208
209
4-8
Not Used
1260136
Not Used
2820097
Not Used
1001101076
3010088
DESCRIPTION
REV.
Hinge
Gate
Ref.
2ft/61cm
Chain
2ft/61cm
Cover, Chain
1
2
Snap Latch Repair Kit (includes Item 209 - was p/n 2940064)
Link
3121246
SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED)
ITEM #
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
4-9
SECTION 4 PLATFORM
FIGURE 4-3.RAIL (FOLD-DOWN) INSTALLATION - 1930ES
4-10
3121246
SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES
ITEM #
PART NUMBER
QTY.
0273479
Ref.
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Not Used
1271571
1271572
3574183
3574184
3641534
3641535
3641536
4568645
4568667
4568711
4846786
4846794
4846795
4846796
4846797
0630565
Purchase Item 28
1380132
2080040
2560088
2600281
3080007
3290606
3290806
3291005
3340612
Use 3423278
29
30
31
32
3423151
3520072
3760170
3820016
2
4
4
1
33
34
35
36
37
38
39
40
3820019
3841649
3860111
3900345
4010616
4010617
4812000
4846723
2
2
2
2
A/R
20
16
1
3121246
1
1
1
1
1
1
2
1
4
2
2
1
1
1
1
16
4
2
16
2
2
1
A/R
2
16
18in/46cm
DESCRIPTION
RAIL INSTALLATION - 1930ES
Rails with Gate Closure
REV.
F
4-11
SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED)
ITEM #
4-12
PART NUMBER
QTY.
2902294
2902384
DESCRIPTION
REV.
3121246
SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED)
ITEM #
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
4-13
SECTION 4 PLATFORM
FIGURE 4-4.RAIL INSTALLATION - 2030ES/2630ES
4-14
3121246
SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
3121246
PART NUMBER
QTY.
DESCRIPTION
0272667
0272911
Ref.
Ref.
Ref.
Not Used
3574183
3574184
4846791
4846792
4846793
4846794
4846795
4846796
4846797
4846799
4846800
0630565
2560088
Purchase Item 20
2080040
Not Used
3290606
3291005
3423278
3423151
Not Used
3520072
3760170
3860085
4010616
4010617
3841649
4568645
4568667
4568711
4812000
Not Used
4846786
1380132
Not Used
3340612
3820019
3900345
3290806
1
1
1
1
2
1
1
1
1
1
1
16
1
A/R
A/R
16
4
2
Capnut M6
Locknut M10
Snap Pin/Lanyard Kit (was p/n 3421453 Snap Pin)
Pin, Plunger (was p/n 3423047)
4
4
2
A/R
24
2
1
6
2
16
Cap-Plug
Ring, Split
Roller
Screw M6 x 40mm
Screw M6 x 45mm
Extension, Midrail (was p/n 4568631)
Rail (Rear)
Tube, Folding Post (Platform)
Tube, Folding Post (Extension)
Flatwasher M10
2
2
18in/46cm
2
2
2
REV.
J
H
Handle, Extension
Clip, Gripper
Pad, Rail
Rivet
Screw M8 x 45mm
Capnut M8
4-15
SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED)
ITEM #
101 to 116
117
118 to 121
122
123 to 132
133
134 to 135
136
PART NUMBER
QTY.
2902250
2902376
2902382
0272667
Ref.
Not Used
2600281
Not Used
3080007
Not Used
4846723
Not Used
3820016
0272911
201 to 202
203
204 to 206
207
208
209
210
4-16
Not Used
1260136
Not Used
2820097
Not Used
1001101076
3010088
DESCRIPTION
REV.
Hinge
Gate
2ft/61cm
Chain
2ft/61cm
Cover, Chain
1
2
Ref.
Snap Latch Repair Kit (includes Item 210 - was p/n 2940064)
Link
3121246
SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED)
ITEM #
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
4-17
SECTION 4 PLATFORM
FIGURE 4-5.RAIL INSTALLATION - 2646ES/3246ES
4-18
3121246
SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES
ITEM #
1
2
3
PART NUMBER
QTY.
0272697
0272912
Ref.
Ref.
Ref.
Not Used
3574150
1
1
4
A/R
12
4
A/R
18
4
2
2
2
4
2
A/R
24
1
2
6
2
18
Capnut M6
Locknut M10
Snap Pin/Lanyard Kit (was p/n 3421453 Snap Pin)
Pin, Plunger (was p/n 3423047)
Clip, Gripper
Cap-Plug
Ring, Split
Roller
Screw M6 x 40mm
Screw M6 x 45mm
Rail (Rear)
Extension, Midrail (was p/n 4568664)
Tube, Folding Post (Platform)
Tube, Folding Post (Extension)
Flatwasher M10
3641582
4846771
4846772
4846776
4846777
4846778
4846779
4846780
4846781
4846786
0630565
3340612
Purchase Item 20
2080040
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35 to 36
37
38
39
40
Not Used
3290606
3291005
Use 3423278
3423151
1380132
3520072
3760170
3860111
4010616
4010617
4568645
3841648
4568667
4568711
4812000
Not Used
2560088
Not Used
3290806
3820019
3900345
3300477
3121246
Plate, Billboard
Rail, Side (Left) Options:
USA Built Machines Prior to S/N 0200130600 & Belgium Built
Machines Prior to S/N 1200003263
USA Built Machines S/N 0200130600 to S/N 0200135154 &
Belgium Built Machines S/N 1200003263 to S/N 1200004293
Rail, Side (Right)
Rail, Platform (Top)
Rail, Extension (Top)
Rail, Extension (Mid)
Rail, Slide (Left)
Rail, Slide (Right)
Rail, Upright (Left Rear)
Rail, Upright (Right Rear)
Handle, Extension
Bolt, Carriage M10 x 55mm
Pad, Cover
Lanyard (was p/n 1060379)
Fastener, Huck
Gate Entry
Chain Entry
4846770
4
5
6
7
8
9
10
11
12
13
14
15
16
DESCRIPTION
1
2
1
1
1
1
1
1
2
18
18in/46cm
Grip, Handle
2
2
2
2
Capnut M8
Rivet
Screw M8 x 45
Nut, Acorn
REV.
K
I
4-19
SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #
101 to 116
117
118 to 132
133
134
135
136
201 to 202
203
204 to 206
207
208
209
210
4-20
PART NUMBER
QTY.
2902247
2902381
2902383
0272697
Ref.
DESCRIPTION
Not Used
2600281
Not Used
4846723
Not Used
3080007
3820016
Hinge
Gate
0272912
Ref.
Not Used
1260136
Not Used
2820097
Not Used
1001101076
3010088
1
2
2ft/61m
Chain
2ft/61m
Cover, Chain
1
2
REV.
Snap Latch Repair Kit (includes Item 210 - was p/n 2940064)
Link, Repair
3121246
SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
4-21
SECTION 4 PLATFORM
FIGURE 4-6.PLATFORM CONSOLE BOX INSTALLATION
19
13
19
12
23
14
24
2
19
6
16
11
4
23
14
17
202
201
20 204
204
203
21
3
18
25
21
10
9
8
17
20
22
101C
17
15
27
101D
101B
101A
4-22
3121246
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION
ITEM #
PART NUMBER
QTY.
0272778
0272779
Ref.
Ref.
Ref.
DESCRIPTION
CONSOLE BOX ASSEMBLY
All Specs except CE Spec (See Note)
CE Spec (See Note)
REV.
F
F
0140011
Kit 3
1380156
Use 1600402
1
1
1
1
5
6
1671098
1
1
23
24
25
26
1705674
1705675
1705676
2560179
Use 1001091390
Use 1001091390
Use 1001091279
Kit 2 or 3
3300473
3340968
3380475
Kit 1, 2 or 3
3900333
4160203
4191306
4191407
4191409
4360475
7020175
7020176
4360538
4360539
4568738
4922870
1
1
1
1
1
1
4
2
2
1
4
1
11
8
6
1
1
1
2
1
1
1
27
1703819
1001091967
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
3121246
Alarm
Module, Platform Box Control (was p/n 0610162)
E-Clip
Drive/Steer Controller Assembly (was p/n 1600345 - See
Figure 4-7 for Breakdown) (For p/n 1600402, See
Figure 4-8 for Breakdown)
Latch
Decal - Icon Options:
All Specs except CE Spec
CE Spec
Decal - Emergency Stop Ring
Handle, Latch
Housing, Joystick (Lower) (was p/n 2760113)
Mount, Joystick (was p/n 2760114)
Housing, Module Mounting (Lower) (was p/n 2760115)
Housing, Module Mounting (Upper) (was p/n 2760116)
Nut M6
Button (Includes Black Button Only)
Panel, Side
Plate, Decal (was p/n 3574249)
Screw M6 x 190mm
Spring, Compression
Screw M3.5 x 12mm
Screw M4 x 16mm
Screw M4 x 25mm
Switch, Emergency Stop
Cap
Block, Contact
Strip, Switch & Membrane
Switch, Toggle
Tube, Spacer
Harness, Platform Box (Not Shown - See Section 7 for
Breakdown)
Decal - Directional Arrow
Kit Options:
Kit 1 - Decal Kit (Includes Items 6, 16 & 19)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
Note: If Housing has been replaced with Kit 1001091393
or Kit 1001091965, use Decal Kit p/n 1001091968
4-23
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
ITEM #
101
101A
101B
101C
101D
201
202
203
204
4-24
PART NUMBER
QTY.
1001091393
1001091965
0272878
Ref.
1671131
Use 1001118216
Ref.
Use 1001118215
0760808
1380159
Use 1001116154
3290805
4
4
1
4
0274386
Ref.
3290405
3575794
3900338
4811400
2
1
2
4
DESCRIPTION
REV.
Kit 2 - Decal & Housing Kit (Includes Items 6, 12, 16 & 19)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
Kit 3 - Decal, Housing & PC Board Kit (Includes Items 2, 6, 12,
16 & 19)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)
A/C
Locknut M4
Plate, Bracket
Screw M4 x 20mm
Flatwasher M4
3121246
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
ITEM #
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
4-25
SECTION 4 PLATFORM
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (PRODUCTION)
4-26
3121246
SECTION 4 PLATFORM
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (PRODUCTION)
ITEM #
1
1A
1B
1C
1D
1E
1F
1G
2
2A
2B
2C
2D
2E
3
3A
3121246
PART NUMBER
QTY.
1600345
Ref.
7020551
7020500
7020501
7003790
7011997
Not Available
Not Available
Not Available
Not Available
7020552
7020553
7020554
7020555
7020556
Not Available
4460266
4460226
4460265
4460227
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
1
7
DESCRIPTION
CONTROLLER ASSEMBLY
REV.
A
Grip Assembly
Switch, Steer Rocker
Switch, Enable Push Button
Cap, Rubber Rocker (Includes Lock Ring)
Trigger
Grip - Right Half
Grip - Left Half
Actuator, Switch
Handle/Housing Assembly
Bezel
Gasket
Spring, Centering
Foot, Centering
Boot, Rubber
Electrical Assembly (Not Shown)
Connector, Receptacle - 9 Pin
Socket, Female
Plug, Male - 9 Position (Part of Platform Box Harness)
Pin, Male (Part of Platform Box Harness)
4-27
SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT)
4-28
3121246
SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT)
ITEM #
1
2
3
3121246
PART NUMBER
QTY.
1600402
70001250
70001252
70001251
70000084
7027766
7027365
70001253
70000683
70000685
70000686
70000684
7027367
7027765
1
1
1
1
1
1
1
4
2
2
2
1
1
DESCRIPTION
DRIVE/STEER CONTROLLER ASSEMBLY
REV.
A
Boot, Panel
Gasket, Mounting
Bezel, Mounting
Cap, Rubber
Ring, Retaining
Actuator, Handle
Gasket, Handle
Washer, Neoprene
Spacer, Plastic
Screw (Top)
Screw (Bottom)
Switch, Push Button
Lever, Enable
4-29
SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT)
ITEM #
4-30
PART NUMBER
QTY.
DESCRIPTION
REV.
3121246
SECTION 5
CYLINDER
3121246
5-1
SECTION 5 CYLINDER
FIGURE 5-1.LIFT CYLINDER ASSEMBLY
251A
251B
251C
252A
252B
216
216
223
205
201
203
204
224
225B
207
227
210
202
225A
OR
208
9
222
206
208
1930ES
ONLY
317
206
208
315
316
215
10
213
7
226
214
5-2
221
3121246
SECTION 5 CYLINDER
102D
102B
102C
1
103K
106D
103J
8
102A
106J
106E
103H
103
103D
103H
103A
103E
103B
106B
4
104
103G
106K
106H
106G
106C
105
105A
106F
104A
107
106A
107A
101C
107
103F
103C
101B
101A
107B
5 3
219
107
220
212
101
220
2
6
217
218
OPPOSITE SIDE OF
CYLINDER PORT BLOCK
3121246
5-3
SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
PART NUMBER
QTY.
1684265
1684258
1684302
1684260
1684257
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
7023577
Not Available
Not Available
7023589
Not Available
7023539
7023558
7023549
7023568
7023557
7023535
Not Available
Not Available
Not Available
7019864
2
1
1
4
2
1
1
2
1
1
1
1
7023558
7023549
7023568
7023557
7023535
101
101A
101B
101C
102
102A
102B
102C
102D
5-4
1
7023569
7023587
7023585
7023578
7023583
7023593
Use Item 101
Use Item 101
7023570
70000658
Not Available
7023579
70000659
Not Available
Not Available
1
4
1
A/R
1
1
2
1
1
4
4
DESCRIPTION
REV.
D
C
B
E
E
O-Ring
Capscrew (All except 1930ES Models)
Locknut (All except 1930ES Models)
Capscrew
Flatwasher (All except 1930ES Models)
Clamp (All except 1930ES Models)
Power Pack Assembly - Complete Options (See Items 101107B for Breakdown):
1930ES
2030ES
2630ES
2646ES
3246ES
Pin, Dowel
Cylinder Assembly Only (See Items 201-227 for Breakdown)
Plug, Brass (Orifice)
Setscrew (1930ES Only) (Not Shown)
POWER PACK ASSEMBLY - COMPLETE
1930ES (1684265 Cylinder)
2030ES (1684258 Cylinder)
2630ES (1684302 Cylinder)
2646ES (1684260 Cylinder)
3246ES (1684257 Cylinder)
Tank Kit Options (Note: Includes Tank & Items 101A-101C):
1930ES
2030ES
2630ES
2646ES
3246ES
Plug, Fill
Screw
Magnet
Motor Options:
1930ES/2030ES/2630ES Motor
Brush Kit - 7023570 Motor
Screw
2646ES/3246ES Motor
Brush Kit - 7023579 Motor
Screw
Washer
3121246
SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
103
103A
103B
103C
103D
103E
103F
103G
103H
103J
103K
104
7023571
70000335
Use Item 103
Use Item 103
Use Item 103
See Note
Use Item 103
2220883
Use Item 103
Use Item 103
Use Item 103
1
1
1
1
1
1
1
2
3
1
1
1
104A
105
105A
106
106A
106B
106C
106D
106E
106F
106G
106H
106J
106K
107
107A
107B
7023572
7023588
7023580
See Note
7023573
7023591
Not Available
See Note
Not Available
Use Item 106J
Use Item 106J
See Note
Not Available
Not Available
7023574
7023581
Not Available
7023575
7023586
7023582
7023584
Use Item 107
7023576
1
1
1
A/R
1
1
1
1
1
1
1
1
1
4
1
1
1
Ref.
201
202
203
204
205
206
3121246
See Note
See Note
See Note
See Note
See Note
See Note
1
1
2
1
1
1
DESCRIPTION
REV.
Adapter Kit
O-Ring
Screw
Screw
Adapter
Seal (Note: Use Item 252A or 252B)
Retainer
Plug
Plug
Breather 9/16- 12UNC
Breather 9/16- 18SAE
Pump Options:
Note: Shaft Seal is only Repair Part Available. No Other
Service Parts Available - Replace Complete Pump.
1930ES/2630ES Pump
2030ES Pump
2646ES/3246ES Pump
Seal, Shaft (Note: Use Item 252A or 252B)
Relief Valve Assembly
Sealing Washer
Power Pack Miscellaneous Service Parts
Seal
Seal (Note: Use Item 252A or 252B)
Screw
Sleeve (1930ES/2030ES/2630ES Only)
Rollpin (1930ES/2030ES/2630ES Only)
Seal (Note: Use Item 252A or 252B)
Tab, Locking
Retainer, Tube
Coupler Kit Options:
1930ES/2030ES/2630ES (Includes Items 106D & 106E)
2646ES/3246ES
Screw
Tube Kit Options:
1930ES
2030ES/2630ES
2646ES
3246ES
Strainer
Filter Element (Includes Seal)
CYLINDER ASSEMBLY ONLY COMPONENTS
O-Ring (Note: Use Item 251A, 251B or 251C)
O-Ring (Note: Use Item 251A, 251B or 251C)
O-Ring (Note: Use Item 251A, 251B or 251C)
Seal (Note: Use Item 251A, 251B or 251C)
Wiper (Note: Use Item 251A, 251B or 251C)
Seal (Note: Use Item 251A, 251B or 251C)
(Note: This is a 3 piece seal. Assembly may be required)
5-5
SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
207
208
209
210
211
212
213
214
215
See Note
See Note
Not Used
Not Available
2220882
2220883
7023543
7023542
2
2
1
4
8
1
1
2
Locknut
Plug, Steel (SAE #3) (Not Shown)
Plug, Steel (SAE #4)
Valve, Proportional (Lift Down)
Valve, Relief (Steer)
Bushing Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Bushing Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Valve, Check
Directional Control Valve (Steer)
Directional Control Valve (Lift Up)
Coil (Steer & Lift Up)
Coil (Lift Down)
Barrel Options:
1930ES
2030ES/2630ES
2646ES
3246ES
Rod Options:
1930ES
2030ES/2630ES
2646ES
3246ES
Head Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Piston Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Emergency Release Assembly
Spacer Options:
1930ES/2030ES/2630ES/2646ES
3246ES
0962257
0962006
216
217
218
219
220
221
222
2
0962257
0962181
7023538
7023537
7023536
7023541
7023540
1
1
1
3
1
1
7023553
7023548
7023556
7023534
223
1
7023552
7023547
7023555
7023533
224
1
7023551
7023546
7023532
225
225A
225B
225B
226
227
1
7023550
7023545
7023531
7023530
Not Required
7023529
A/R
0
1
DESCRIPTION
REV.
5-6
1
7023554
7023544
7023528
3121246
SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
252
252A
252B
301 to 314
315
316
317
3121246
QTY.
DESCRIPTION
70001709
70001982
0272735
0272730
0272608
0272623
0272622
Not Used
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
1061036
Use 1061036
1061034
7020218
70001878
3321402
4160078
1
1
1
1
REV.
H
D
D
F
F
5-7
SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY
5-8
3121246
SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
PART NUMBER
QTY.
1684237
1684263
Ref.
Ref.
Ref.
Use Item 51
Use Item 51
Use Item 51
Use Item 51
Use Item 51
Use Item 51
Not Used
7023564
2110404
O-Ring
O-Ring
Ring, Back-Up
Seal
Wiper
Seal
1
2
1
Ring, Retaining
Fitting, Straight Adapter
Tube Assembly Options:
1930ES/2030ES/2630ES
2346ES/3246ES
Rod Options:
1930ES/2030ES/2630ES
2346ES/3246ES
Head
Piston
Spacer Options:
1930ES/2030ES/2630ES
2346ES/3246ES
Bushing
12
13
14
1
7023562
7023566
7023561
7023560
2
1
15
16 to 50
Not Required
7023565
0440259
Not Used
0
2
2
51
7023559
3121246
1
2
2
2
2
1
7023563
7023567
11
DESCRIPTION
REV.
D
E
5-9
SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY (CONTINUED)
ITEM #
5-10
PART NUMBER
QTY.
DESCRIPTION
REV.
3121246
SECTION 6
HYDRAULIC
3121246
6-1
SECTION 6 HYDRAULIC
FIGURE 6-1.HYDRAULIC DIAGRAM
6-2
3121246
SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM
ITEM #
1 to 4
5
6 to 12
13
101 to 108
109
3121246
PART NUMBER
QTY.
0272371
0273227
0272372
2792599
Ref.
Ref.
Ref.
Ref.
Ref.
DESCRIPTION
HYDRAULIC COMPONENTS
Steer Hydraulics (1930ES)
Steer Hydraulics (2030ES/2630ES)
Steer Hydraulics (2646ES/3246ES)
Hydraulic Schematic
REV.
F
C
F
C
Not Used
2
2753882
2753883
Not Used
2110404
Hose Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Fitting, Straight
1684237
1684263
Ref.
Ref.
Ref.
Not Used
2110404
D
D
6-3
SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)
ITEM #
6-4
PART NUMBER
QTY.
DESCRIPTION
REV.
3121246
SECTION 7
ELECTRICAL
3121246
7-1
SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL SCHEMATIC
7-2
3121246
SECTION 7 ELECTRICAL
3121246
7-3
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION
5
406A
PLATFORM
CONSOLE
BOX
BRAKE
DISCONNECT
SWITCH
401E
4
406
OR
LIFT
CYLINDER
VALVE
BLOCK
504D 504
3
405A
PLATFORM
RECEPTACLE
1
4
2
103
104
105
106
111
118
122
405
125
118
120
118
121
503A
503D
503B
401E
503C
100
401F
404A
123 124
118
119
TO
LSS
102
104
105
107
108
401E
401
114
115
116
117
101
104
105
109
113
401T
503E
401D
401J
401R
401S
403
401P
402A
401
201C
401C
201B
401
ROTARY ANGLE
SENSOR
401M
403A
401
401K
404
PROXIMITY
SENSOR
402D
401P
402A
201
201A
202B
202
402
201B
201D
402C
402B
402C
202A
GROUND
CONTROL
BOX
7-4
DRIVE
MOTORS
410
409
409 410
3121246
SECTION 7 ELECTRICAL
3121246
7-5
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
Ref.
1
2
3
4
5
6
1
1
6
8
1
1
1
8
2
1
1
0272832
0272833
0272834
0272835
Ref.
Ref.
Ref.
Ref.
Ref.
1
See Note
See Note
REV.
4922870
4461016
4460464
4460466
4460496
4460497
4460265
4460267
2540042
Not Available
4461057
100
7-6
DESCRIPTION
G
G
G
G
3121246
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
101
Continued
See Note
QTY.
1
1
1
19
9
1
1
1
1
1
A/R
A/R
A/R
A/R
2
Cap, Dust
Clamp, Hose (1930ES/2646ES/3246ES Only - Not Shown)
Grease, Dielectric
Retainer
Washer, Spec. Cable
Screw M6 x 20mm
See Note
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
3121246
0840058
0840059
3730119
4460465
4460466
4460754
4460894
4460899
4460930
Not Used
4460493
1320318
0100048
1380158
4740545
0760610
DESCRIPTION
REV.
7-7
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
117
3290607
118
119
1
1001104466
1001104467
1001104468
4460930
4460465
4460944
4460466
0840061
2820028
120
121
122
123
124
125
201
201A
201B
201C
7-8
1001096705
1001096706
1001096707
4460931
4460464
4460943
4460466
0840058
2820026
2820028
4460754
4460465
4460944
4460466
3730119
4460493
2820026
1001094175
4010617
3290606
1001094180
0760606
3290606
1001104465
4010617
3290606
4922865
4460265
4460268
4460761
4460267
Not Available
1
4
3
1
1
A/R
1
1
4
3
1
1
A/R
A/R
1
4
3
4
1
1
A/R
A/R
A/R
A/R
4
4
4
A/R
A/R
A/R
DESCRIPTION
REV.
Nut M6
Ref.
1
1
9
2
8
1
A
A
A
A
A
A
3121246
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
201D
Use 4460418
Use 4460419
4922866
1
3
1
4460321
4460267
4460985
1
4
1
2902239
2902248
Ref.
Ref.
Ref.
202
202A
202B
301
301A
301B
301C
302
302A
302B
303
303A
303B
303C
304
304A
305
305A
305B
306
306A
307
307A
307B
3121246
1
1060997
1061008
4460618
Not Available
0840048
0840041
1060998
Not Available
0840048
1060999
1061010
4460618
0840048
Not Available
1061000
1061009
Not Available
1061001
Not Available
0840041
1061015
1061013
0840041
1061016
1061014
Not Available
0840041
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
DESCRIPTION
Receptacle, Female - 3 Position
Terminal
Tilt Sensor Harness (USA Built Machines Prior to
S/N 0200117805 & Belgium Built Machines Prior to
S/N 1200001367)
Plug, Male - 4 Position
Pin, Male
Plug, Male - 4 Position
BATTERY CABLE KITS
1930ES
2030ES/2630ES/2646ES/3246ES
Cable, Battery (Contactor & LH Battery to Disconnect)
1930ES
2030ES/2630ES/2646ES/3246ES
Connector, Anderson
Handle, Connector
Boot, Terminal (Red)
Boot, Terminal (Red)
Cable, Battery (Battery Positive to Battery Negative)
Boot, Terminal (Black) (1 per Cable)
Boot, Terminal (Red) (1 per Cable)
Cable, Battery (RH Batteries to Disconnect)
1930ES
2030ES/2630ES/2646ES/3246ES
Connector, Anderson
Boot, Terminal (Red)
Boot, Terminal (Black)
Cable, Battery (LH Battery to Connector B)
1930ES
2030ES/2630ES/2646ES/3246ES
Boot, Terminal (Black)
Cable, Battery (Contactor to Controller B+)
Boot, Terminal (Black) (1 per Cable)
Boot, Terminal (Red) (1 per Cable)
Cable, Battery (Controller B+ to Motor Positive)
1930ES
2030ES/2630ES/2646ES/3246ES
Boot, Terminal (Red)
Cable, Battery (Controller P to Motor Negative)
1930ES
2030ES/2630ES/2646ES/3246ES
Boot, Terminal (Black)
Boot, Terminal (Red)
REV.
D
D
D
D
D
D
D
D
C
C
C
C
C
7-9
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref.
401
See Note
See Note
Use 4923380
Use 4923381
4933315
401A
401B
401C
401D
401E
401F
401G
401H
401J
401K
401L
401M
401N
401P
7-10
3990010
4360607
4460320
2
2
1
4460226
4460321
4460227
4460321
4460226
4460499
4460539
4460465
4460539
4460465
4460648
4460761
4460227
4460814
4460465
0840057
4460870
4460877
4460891
4460465
4460894
4460465
0840059
4460897
4460464
2
1
4
1
1
4
1
3
1
2
1
1
4
1
40
1
1
4
1
2
1
6
1
3
6
DESCRIPTION
REV.
STANDARD HARNESSES
Chassis Harness Options:
USA Built Machines Prior to S/N 0200126538 & Belgium Built
Machines Prior to S/N 1200003119 (was p/n 4922861)
Note: Connection at contactor relay may need changed
to match relay currently on machine.
1930ES/2030ES/2630ES (was p/n 4922861)
Note: Purchase p/n 4923380 Chassis Harness &
p/n 4923270 Lift Cylinder Harness.
2646ES/3246ES (was p/n 4922861)
Note: Purchase p/n 4923381 Chassis Harness &
p/n 4923270 Lift Cylinder Harness.
USA Built Machines S/N 0200126538 to S/N 0200135154 &
Belgium Built Machines S/N 1200003119 to S/N 120004293
Note: Connection at contactor relay may need changed
to match relay currently on machine.
1930ES/2030ES/2630ES (was p/n 4923194 & 4923335)
2646ES/3246ES (was p/n 4923195 & 4923336)
Diagram, Wiring (Note: This is the wiring diagram for chassis
harness p/n 4923194/4923195)
Diode 6 Amp (Not Shown)
Switch, Limit (was p/n 4360536)
Plug, Male - 2 Position (Note: Connection to this plug used
only when footswitch or battery interlock options are required)
Socket, Female
Plug, Male - 4 Position
Pin, Male
Plug, Male - 4 Position
Socket, Female
DIN Connector
Plug, Male - 3 Position
Socket, Female
Plug, Male - 3 Position
Socket, Female
Connector, Anderson
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 40 Position
Socket, Female
Boot
Plug, Male - 12 Position
Pin, Male
Plug, Male - 2 Position
Socket, Female
Plug, Male - 6 Position
Socket, Female
Boot
Receptacle, Female - 2 Position
Pin, Male
C
B
D
3121246
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
401R
4460930
4460466
4460931
4460464
0840058
4460931
4460464
0840058
1
1
1
4
1
1
7
1
2
401S
401T
402
See Note
See Note
Use 1001099628
Use 1001099676
402A
402B
402C
402D
403
403A
404
404A
405
405A
406
406A
3121246
4460891
4460465
70001442
Not Available
70001443
70001444
Not Available
2
4
2
4
2
4
1
4360502
4460897
4460464
1001092354
1
1
2
1
4460536
4460464
Not Available
4460266
4460268
4360539
Not Available
1
3
1
1
8
1
1
REV.
7-11
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
407
QTY.
DESCRIPTION
Cable, AC Options:
Factory Supplied Plug
Locally Supplied Plug
Battery Charger Components
DC Harness/Cord Set Options:
MAC Charger with Breakers on the Side
MAC Charger with Breakers on the End
Plug, Battery Cable
Harness with Connector Options:
MAC Charger with Breakers on the Side
MAC Charger with Breakers on the End
Connector, Female - 6 Position
Pin, Male
Connector, Female - 2 Position (Note: Connection to this plug
used only when battery interlock options are required)
Pin, Male
AC Harness/Cord Set
Connector, Female
Harness, Brake (Internal Connections - Purchase Complete
Brake)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Motor (Internal Connections - Purchase Complete
Motor)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
1060688
1060689
408
408A
408B
408C
Ref.
7022945
7022953
4460648
1
1
7022946
7022955
4460899
4460464
4460424
1
6
1
409
4460227
Not Available
7018583
Not Available
2
1
1
2
410
Not Available
Not Available
Not Available
2
4
2
Not Available
Not Available
2
4
408D
408E
501
501A
502
502A
0140043
4460536
4460464
2920161
4460891
4460465
503
0272839
0272843
Ref.
1
1
3
1
1
2
Ref.
Ref.
Ref.
1
1703464
3252507
503A
7-12
0860038
0861731
A/R
1
1
Not Available
3900335
4010408
3290405
A/R
2
4
4
REV.
OPTIONAL HARNESSES
Alarm and Harness (Separate Harness Not Available)
Receptacle, Female - 3 Position
Pin, Male
Beacon Light and Harness (Separate Harness Not Available)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Platform Electrical Outlet Components
ANSI Spec
ANSI Export/Australian/CE Specs
Decal - AC Power
ANSI Spec
ANSI Export/Australian/CE Specs
Box, Switch Options:
Metal Box (ANSI Spec Prior to S/N 0200134340)
Poly Box (ANSI Spec S/N 0200134340 to
S/N 0200135154)
Switch Box (ANSI Export/Australian/CE Spec Machines)
(Purchase Locally)
Hardware Options:
Screw M4.8 x 25mm (Self Drilling) (Used with Metal Box)
Screw M4 x 16mm (Used with Poly Box)
Locknut M4 (Used with Poly Box)
H
E
3121246
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
4060700
1671207
A/R
1
1
Not Available
4460071
4460662
A/R
1
1
Not Available
4460346
Not Available
A/R
1
0
4460138
Not Available
A/R
1
0
4460315
503B
503C
503D
503E
503G
1
Not Available
2902431
504
504A
4922944
1060680
2560181
1
15ft/2.7m
1
504B
4360387
504C
4460633
504D
4360613
4240003
1
Ref.
0272876
0273070
0273071
1061037
4460648
Not Available
4460648
Not Available
4460205
Not Available
4360482
Ref.
Ref.
Ref.
1
1
3ft/1m
1
5ft/1.5m
1
5ft/1.5m
1
505
505A
505B
505C
505D
505E
505F
505G
505H
3121246
DESCRIPTION
Cover Options:
ANSI Spec Prior to S/N 0200134340 With Metal Box
ANSI Spec S/N 0200134340 to S/N 0200135154 With
Poly Box
ANSI Export/Australian/CE Spec Machines (Purchase
Locally)
Connector, Strain Relief Options:
ANSI Spec Prior to S/N 0200134340 With Metal Box
ANSI Spec S/N 0200134340 to S/N 0200135154 With
Poly Box
ANSI Export/Australian/CE Spec Machines (Purchase
Locally)
Receptacle, Electrical Options:
ANSI Spec
ANSI Export/Australian/CE Spec Machines (Purchase
Locally)
Plug, Male Options:
ANSI Spec
ANSI Export/Australian/CE Spec Machines (Purchase
Locally)
Terminal, Spade (Not Shown)
REV.
B
B
B
B
7-13
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
505J
4922912
7002821
7002823
4460467
4460510
7002828
2901443
1600244
1060633
4460321
4460226
Ref.
1
1
A/R
A/R
1
1
1
1
2
8
7-14
DESCRIPTION
Harness, Power
REV.
A
3121246
SECTION 8
DECALS
3121246
8-1
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
9
USA BUILT MACHINES
S/N 0200125504 TO S/N 0200135154 &
BELGIUM BUILT MACHINES
S/N 1200002459 TO S/N 1200004293
16
LIFT
CYLINDER
DETAIL
9
USA BUILT MACHINES PRIOR
TO S/N 0200125504 &
BELGIUM BUILT MACHINES
PRIOR TO S/N 1200002459
35
175
142
174
33
1
22
1930ES
16
LIFT CYLINDER
HARDWARE
DETAIL
21
1930ES
22
2030ES
2630ES
2646ES
3246ES
143
32
21
17
144
21
2030ES
2630ES
2646ES
3246ES
1930ES
5
171
18
44
15
2030ES/2630ES/
2646ES/3246ES
22
144
14
15
18
12 144 14
2646ES
3246ES
15
OR
12
8-2
18
2030ES
2630ES
5
171
3121246
SECTION 8 DECALS
3121246
8-3
SECTION 8 DECALS
8-4
3121246
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
ITEM #
PART NUMBER
QTY.
0272854
0272870
Ref.
Ref.
DECALS INSTALLATION
JLG DECALS
1
2
3
4
5
6
7
2080040
0860520
1060279
1700584
2080057
Not Used
Not Available
4
1
1
1
4
1
1
Fastener
Box, Manual Storage
Cable, Lanyard
Decal - Patent
Fastener
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28 to 31
32
33
Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1705694
1705695
1705686
1705680
1705679
1705681
1703813
Not Used
1705754
1705687
1
1
1
2
1
1
4
3
3
4
1
1
4
4
1
1
1
1
2
2
2
Decal - JLG
Decal - Website (USA Built Machines Prior to S/N 0200135154 &
Belgium Built Machines Prior to S/N 1200003933 Only)
34
35
36 to 38
39
Not Used
1702773
Not Used
Decal - JLG
40 to 43
44
3121246
DESCRIPTION
REV.
7
2
1
1703464
3252507
Not Used
1701499
2902267
Use 2902522
1
1
Decal - No Lift
8
2
8-5
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #
101 to 129
130
131 to 141
142
143
PART NUMBER
QTY.
0010588
Ref.
A/R
1705638
1705699
1705639
2
1
3
1705941
1705941
1705880
1705699
1705941
1705640
1705641
Not Used
1001116915
3
3
144
1
2
4
1705647
1706310
1706311
Not Used
Not Available
Not Used
3251813
1705850
1705851
8-6
REV.
DECAL OPTIONS
38
Not Used
1705642
1705643
1705644
1705645
1705646
145 to 170
171
172 to 173
174
175
DESCRIPTION
1
2
3121246
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #
3121246
PART NUMBER
QTY.
DESCRIPTION
REV.
8-7
SECTION 8 DECALS
FIGURE 8-2.DECALS INSTALLATIONS (ANSI EXPORT SPEC)
9
USA BUILT MACHINES
S/N 0200125504 TO S/N 0200135154 &
BELGIUM BUILT MACHINES
S/N 1200002459 TO S/N 1200004293
16
LIFT
CYLINDER
DETAIL
9
USA BUILT MACHINES PRIOR
TO S/N 0200125504 &
BELGIUM BUILT MACHINES
PRIOR TO S/N 1200002459
35
142
175
174
33
1
22
1930ES
41
1930ES
21
16
LIFT CYLINDER
HARDWARE
22
DETAIL
1930ES
40
1930ES
2030ES
2630ES
2646ES
3246ES
41
2030ES
2630ES
2646ES
3246ES
143
32
17
40
144
21
40
2030ES
2630ES
2646ES
3246ES
21
2030ES
2630ES
2646ES
3246ES
1930ES
5
171
18
44
15
41
2030ES/2630ES/
2646ES/3246ES
22
144
14
18
15
2646ES
3246ES
12 144 14
15
172
OR
12
8-8
18
2030ES
2630ES
5
171
3121246
SECTION 8 DECALS
3121246
8-9
SECTION 8 DECALS
8-10
3121246
SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC)
ITEM #
PART NUMBER
QTY.
0272864
0273795
0272857
0274120
0272863
0272870
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
2
3
4
5
6
7
2080040
0860520
1060279
1700584
2080057
Not Used
Not Available
4
1
1
1
4
1
1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1
1
1
2
1
1
3
3
3
4
1
1
4
1705694
1705722
22
4
1705695
1703834
23
1
1705726
1705946
1705723
1706057
1705720
24
1
1705680
1705894
25
1
1705679
1705727
3121246
DESCRIPTION
DECALS INSTALLATION - ANSI EXPORT SPECS
Brazilian Spec (Portuguese/Spanish Spec)
Chinese Specs (English/Chinese Spec)
CSA Spec (English/French)
Korean Spec
Latin American Spec (English/Spanish)
JLG Decals
REV.
3
3
3
2
3
2
Fastener
Box, Manual Storage
Cable, Lanyard
Decal - Patent
Fastener
Decal - Bar Code (Not Shown - Located on Back of Platform
Console Box)
Decal - Hydraulic Oil
Decal - Safety Prop
Decal - Forklift
Decal - Battery Disconnect
Decal - Manual Reference
Decal - Lifting Lugs
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Directional Arrow
Decal - Manual Descent
Decal - Control Box Location
Decal - Crushing Hazard
All Specs Except Brazilian Spec
Brazilian Specs
Decal - Danger Electrocution
All Specs Except Brazilian Spec
Brazilian Specs
Decal - Legend
Brazilian Specs
Chinese Spec
CSA Spec
Korean Spec
Latin American Spec
Decal - Danger/Warning
All Specs Except Brazilian Spec
Brazilian Specs
Decal - Inspection
All Specs Except Brazilian Spec
Brazilian Specs
8-11
SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #
PART NUMBER
26
QTY.
1
1705681
1705721
27
28 to 31
32
33
34
35
36 to 38
39
2
1704341
1704344
1704340
1703856
1704339
Not Used
1705754
1705687
Not Used
1702773
Not Used
Decal - JLG
1705725
1705717
1705943
1706052
42
43
44
4
1705724
1705718
1705944
1706056
Not Used
1
1705719
3252098
1705945
1706053
1701499
2902267
Use 2902526
Use 2902528
Use 2902524
Use 2902532
Use 2902525
8-12
Decal - Electrocution
All Specs Except Brazilian Spec
Brazilian Specs
Decal - Warning Battery Vent
Brazilian Spec
Chinese Spec
CSA Spec
Korean Spec
Latin American Spec
Decal - JLG
Decal - Website (USA Built Machines Prior to S/N 0200135154
& Belgium Built Machines Prior to S/N 1200003933 Only)
41
REV.
2
2
1703464
3252507
40
DESCRIPTION
1
1
1
8
2
2
2
2
2
3121246
SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #
101 to 129
130
131 to 141
142
143
PART NUMBER
QTY.
0010588
Ref.
A/R
1705638
1705699
1705639
2
1
3
1705941
1705941
1705880
1705699
1705941
1705640
1705641
Not Used
1001116915
3
3
144
1
2
4
1705647
1706310
1706311
Not Used
Not Available
1705303
Not Required
173
174
175
Not Used
3251813
A/R
1
0
1
2
1705850
176
3121246
DECAL OPTIONS
REV.
38
Not Used
1705642
1705643
1705644
1705645
1705646
145 to 170
171
172
DESCRIPTION
1705851
1705880
8-13
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS)
9
USA BUILT MACHINES
S/N 0200125504 TO S/N 0200135154 &
BELGIUM BUILT MACHINES
S/N 1200002459 TO S/N 1200004293
16
LIFT
CYLINDER
DETAIL
9
USA BUILT MACHINES PRIOR
TO S/N 0200125504 &
BELGIUM BUILT MACHINES
PRIOR TO S/N 1200002459
35
175
142
33
1
22
1930ES
125
16
21
LIFT CYLINDER
HARDWARE
DETAIL
1930ES
22
2030ES
2630ES
2646ES
3246ES
32 143
21
17
144
21
109A 109B
44
15
109C
2030ES
2630ES
2646ES
3246ES
1930ES
5
171
18
2030ES/2630ES/
2646ES/3246ES
109B 109A 22
144
14
15
18
12 144 14
2646ES
3246ES
15
OR
12
8-14
18
2030ES
2630ES
5
171
3121246
SECTION 8 DECALS
3121246
8-15
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS)
ITEM #
PART NUMBER
QTY.
0272856
0272855
0272870
Ref.
Ref.
Ref.
Ref.
1
2
3
4
5
6
7
2080040
0860520
1060279
1700584
2080057
Not Used
Not Available
4
1
1
1
4
1
1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 to 26
27
28 to 31
32
33
Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1705673
1705671
Not Used
1705670
Not Used
1705754
1705687
1
1
1
2
1
1
3
3
3
4
1
1
4
5
2
2
Decal - JLG
Decal - Website (USA Built Machines Prior to S/N 0200135154
& Belgium Built Machines Prior to S/N 1200003933 Only)
34
35
36 to 38
39
Not Used
1702773
Not Used
Decal - JLG
40 to 43
44
8-16
DESCRIPTION
REV.
5
7
2
Fastener
Box, Manual Storage
Cable, Lanyard
Decal - Patent
Fastener
Decal - Bar Code (Not Shown - Located on Back of Platform
Console Box)
1
1703464
3252507
Not Used
1701499
2902267
Use 2902523
2890186
1
1
1
Decal - No Lift
8
1
1
3121246
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED)
ITEM #
PART NUMBER
QTY.
0010588
Ref.
101 to 108
109
Not Used
0273454
A/R
109A
109B
109C
1703811
1703814
0240055
3574636
Not Used
110 to 124
125
126 to 129
130
131 to 141
142
143
2
2
1
1
A/R
0272721
0272862
4420051
4420051
Not Used
1705666
1705667
1705887
1705942
1705668
1705819
1705704
Not Used
1001116915
1.3m
1.2m
145 to 170
171
172 to 174
175
3121246
1
2
REV.
38
B
B
1705851
1705648
1706310
1706312
Not Used
Not Available
Not Used
1705850
DECAL OPTIONS
1705642
1705643
1705644
1705645
1705646
144
DESCRIPTION
8-17
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED)
ITEM #
8-18
PART NUMBER
QTY.
DESCRIPTION
REV.
3121246
Part Number
Description
Qty./Machine
STANDARD PARTS
3740146
4360069
4360328
2860030
4360475
1001091910
1600345
4360538
4360539
7020500
7020501
7023540
7023541
7023593
7023576
3990013
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
VARIABLE PARTS
1600346
1600419
4000006
4360469
4360470
4360387
3080007
1001101076
1001091965
4360607
4360613
4922944
4360482
1
1
1
1
1
1
1
1
1
1
1
1
1
MAINTENANCE KITS
1001101329
1001101330
3121246
1
1
9-1
Part Number
9-2
Description
Qty./Machine
3121246
PART NUMBER
101
3121246
QTY.
Ref.
DESCRIPTION
SPECIAL OPTIONS LIST
0274516
0274370
0274517
0274446
Ref.
Ref.
Ref.
Ref.
Ref.
0275432
2902331
4922944
0275530
Ref.
Ref.
Ref.
Ref.
Ref.
See Note
Ref.
2915016
Ref.
0256789
Ref.
0272721
0272862
0273603
Ref.
Ref.
Ref.
Ref.
1705304
Ref.
0274545
0273603
0274527
0273543
0272877
0273544
0274242
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0274251
Ref.
0275900
1705304
1706922
0272872
0274179
0274126
0272871
1001103307
Ref.
Ref.
Ref.
Ref.
Decal Options
Decals - Corner Stripes (1930ES/2030ES/2630ES)
Decals - Corner Stripes (2646ES/3246ES)
Decals - Commercial Solutions Group (ANSI & CSA Specs
Only)
Decals - Service Support (Commercial Solutions Group
Only) (ANSI, CSA & UL Specs Only)
Decals - FedEx (ANSI, CSA & UL Specs Only)
Decals - Grainger Spec (ANSI, CSA & UL Specs Only)
Decals - Head & Engquist Equipment (ANSI Specs Only)
Decals - Hertz (ANSI, CSA & UL Specs Only)
Decals - Home Depot (ANSI, CSA & UL Specs Only)
Decals - Nations Rent (ANSI, CSA & UL Specs Only)
Decals - Nations Equipment Services (1930ES/2030ES/
2630ES) (ANSI, CSA & UL Specs Only)
Decals - Nations Equipment Services (2646ES/3246ES)
(ANSI, CSA & UL Specs Only)
Decals - RSC Equipment Rental (ANSI Specs Only)
Decals - Service Support (ANSI & CSA Specs Only)
Decals - Service Support (ANSI & CSA Specs Only)
Decals - Sunbelt (ANSI, CSA & UL Specs Only)
Decals - Sunstate (ANSI, CSA & UL Specs Only)
Decals - UL Specs (EE Rating)
Decals - United Rentals (ANSI, CSA & UL Specs Only)
Decals - UPS (ANSI Spec Only)
Ref.
Ref.
Ref.
REV.
10-1
SECTION 10
SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
Ref.
0273950
0273955
Ref.
Ref.
Ref.
10-2
DESCRIPTION
REV.
0240092
0274153
Ref.
Ref.
0274849
Ref.
2300028
70010346
2300042
Ref.
A/R
A/R
A/R
Fluids
Fluid, Hydraulic - Mobil DTE 10 Excel 15 (Bulk)
Fluid, Hydraulic - Mobil DTE 10 Excel 15 (1 Gallon)
Fluid, Hydraulic - Synthetic Biodegradeable
0273761
0273762
Ref.
Ref.
3128145
Ref.
0274341
Ref.
0272876
0273070
0273071
2460042
4360482
1705051
1705052
Ref.
Ref.
Ref.
Ref.
1
1
1
1
0273454
Ref.
Ref.
1001101329
1001101330
Ref.
Ref.
2902405
Ref.
3125053
Ref.
3121246
SECTION 10
SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
Ref.
0273438
0272860
Use 1001092074
Ref.
Use 1001092073
0272865
0274042
0272866
0274043
1001098162
0272867
0274044
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0272850
0272851
0272852
0272853
0275937
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0273951
Ref.
0273951
Ref.
0273859
Ref.
0273437
0272859
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0273436
0272858
3121246
DESCRIPTION
10-3
SECTION 10
SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
7002821
7002823
4460467
4460510
7004275
7004276
7002826
7016654
7002822
7002828
2901443
4341055
1706331
70000555
Ref.
1
1
A/R
A/R
1
1
1
1
1
1
1
1
1
1
0240093
Ref.
Ref.
0272879
0274154
0272880
0274155
0272881
0274156
0272882
0274157
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
10-4
0273965
0240087
0273955
Ref.
Ref.
Ref.
0273955
Ref.
0240071
Ref.
DESCRIPTION
REV.
3121246
Part Number
0010588
0060082
0060083
0100011
0100048
0100083
0140011
0140043
0200782
0200783
0200784
0200785
0200786
0200787
0200788
0200789
0200798
0200799
0200800
0200801
0200802
0200803
0200804
0200805
0200807
0200808
0200809
0200810
0200811
0200812
0200813
0200814
0200815
0200816
0200817
0240055
0240057
0240071
0240087
0240092
0240093
0256789
0272305
0272306
0272309
0272371
0272372
0272608
0272611
0272622
0272623
0272633
0272637
0272661
0272666
0272667
0272696
0272697
3121246
Page
Part Number
0272698
0272699
0272701
0272710
0272711
0272719
0272720
0272721
0272722
0272728
0272729
0272730
0272735
0272757
0272758
0272759
0272778
0272779
0272780
0272781
0272810
0272811
0272827
0272832
0272833
0272834
0272835
0272836
0272837
0272838
0272839
0272843
0272850
0272851
0272852
0272853
0272854
0272855
0272856
0272857
0272858
0272859
0272860
0272862
0272863
0272864
0272865
0272866
0272867
0272870
0272871
0272872
0272874
0272875
0272876
0272877
0272878
0272879
0272880
Page
......................... 4-3
......................... 1-4
......................... 3-3
................ 1-3, 1-17
................ 1-3, 1-17
.................. 2-3, 2-7
.................. 2-3, 2-7
.............. 8-17, 10-1
....................... 1-18
....................... 3-11
......................... 3-7
.................. 3-7, 5-7
.................. 3-3, 5-7
....................... 1-21
....................... 1-21
....................... 1-23
....................... 4-23
....................... 4-23
.............. 2-11, 2-15
.............. 2-11, 2-15
..... 1-18, 2-12, 2-16
..... 1-18, 2-12, 2-16
.................. 2-3, 2-7
......................... 7-6
......................... 7-6
......................... 7-6
......................... 7-6
......................... 4-3
......................... 4-3
......................... 4-3
....................... 7-12
....................... 7-12
....................... 10-3
....................... 10-3
....................... 10-3
....................... 10-3
......................... 8-5
....................... 8-16
....................... 8-16
....................... 8-11
....................... 10-3
....................... 10-3
....................... 10-3
.............. 8-17, 10-1
....................... 8-11
....................... 8-11
....................... 10-3
....................... 10-3
....................... 10-3
....... 8-5, 8-11, 8-16
....................... 10-1
....................... 10-1
.............. 1-25, 1-28
.............. 1-25, 1-28
.............. 7-13, 10-2
....................... 10-1
2-3, 2-12, 2-16, 4-24
....................... 10-4
....................... 10-4
Part Number
0272881
0272882
0272884
0272887
0272888
0272910
0272911
0272912
0272913
0272928
0272929
0272980
0273008
0273070
0273071
0273110
0273227
0273436
0273437
0273438
0273443
0273444
0273454
0273479
0273543
0273544
0273603
0273681
0273698
0273761
0273762
0273795
0273841
0273859
0273950
0273951
0273955
0273965
0273966
0274012
0274042
0274043
0274044
0274120
0274126
0274153
0274154
0274155
0274156
0274157
0274179
0274214
0274215
0274216
0274217
0274221
0274222
0274224
0274225
Page
....................... 10-4
....................... 10-4
....................... 10-3
....................... 1-33
....................... 1-33
..................4-7, 4-8
..............4-15, 4-16
..............4-19, 4-20
....................... 1-18
....................... 3-15
....................... 3-15
....................... 1-33
................1-3, 1-17
..............7-13, 10-2
..............7-13, 10-2
..................2-3, 2-4
..................1-3, 6-3
....................... 10-3
....................... 10-3
....................... 10-3
.... 1-18, 2-12, 2-16
..............2-11, 2-15
..............8-17, 10-2
....................... 4-11
....................... 10-1
....................... 10-1
....................... 10-1
....................... 1-28
... 2-3, 2-4, 2-7, 2-8
....................... 10-2
....................... 10-2
....................... 8-11
....................... 4-24
....................... 10-3
....................... 10-2
....................... 10-3
..............10-2, 10-4
....................... 10-4
....................... 2-16
....................... 1-33
....................... 10-3
....................... 10-3
....................... 10-3
....................... 8-11
....................... 10-1
....................... 10-2
....................... 10-4
....................... 10-4
....................... 10-4
....................... 10-4
....................... 10-1
..................2-3, 2-7
..................2-3, 2-7
..................2-3, 2-7
..................2-3, 2-7
..................2-3, 2-7
..................2-3, 2-7
................1-3, 1-17
................1-3, 1-17
Part Number
0274226
0274242
0274251
0274341
0274370
0274386
0274446
0274516
0274517
0274527
0274545
0274849
0275104
0275105
0275432
0275530
0275603
0275900
0275937
0380025
0400215
0400216
0400218
0400220
0400221
0400237
0440257
0440259
0440263
0440264
0440265
0440266
0440267
0561520
0610161
0610162
0610164
0630565
0630579
0630580
0700608
0700615
0700616
0700619
0700624
0700819
0701014
0701015
0701016
0701018
0701020
0701022
0701024
0701026
0701027
0701029
0751006
Page
11-1
SECTION 11
Part Number
Page
11-2
Part Number
1001094332
1001094333
1001094334
1001094335
1001094359
1001096705
1001096706
1001096707
1001098162
1001098781
1001099628
1001099676
1001100819
1001100820
1001100975
1001101076
Page
....................7-6
....................7-6
....................7-7
....................7-7
..................2-19
....................7-8
....................7-8
....................7-8
..................10-3
..................2-19
........ 1-13, 7-11
........ 1-13, 7-11
..................1-13
..................1-13
....................1-4
4-8, 4-16, 4-20,
9-1
1001101329 .......... 9-1, 10-2
1001101330 .......... 9-1, 10-2
1001103307 ..................10-1
1001104465 ....................7-8
1001104466 ............ 7-6, 7-8
1001104467 ..... 7-6, 7-7, 7-8
1001104468 ............ 7-7, 7-8
1001105108 ..................1-33
1001105109 ..................1-33
1001109345 ........ 1-21, 1-23
1001116154 ..................4-24
1001116915 . 8-6, 8-13, 8-17
1001118215 ..................4-24
1001118216 ..................4-24
1060279 ....... 8-5, 8-11, 8-16
1060379 ..... 4-11, 4-15, 4-19
1060633 ........................7-14
1060680 ........................7-13
1060688 ..... 1-25, 1-28, 7-12
1060689 ..... 1-25, 1-28, 7-12
1060997 ..........................7-9
1060998 ..........................7-9
1060999 ..........................7-9
1061000 ..........................7-9
1061001 ..........................7-9
1061008 ..........................7-9
1061009 ..........................7-9
1061010 ..........................7-9
1061013 ..........................7-9
1061014 ..........................7-9
1061015 ..........................7-9
1061016 ..........................7-9
1061028 ..........................7-6
1061029 ..........................7-6
1061030 ..........................7-7
1061031 ..........................7-7
1061034 ..........................5-7
1061035 ..........................5-7
1061036 .................. 3-4, 5-7
1061037 ........................7-13
1180380 ........................3-16
1180381 ..........................3-3
Part Number
1180382
1180383
1180396
1260136
1271571
1271572
1320043
1320061
1320162
1320318
1321283
1321293
1380132
1380153
1380156
1380158
1380159
1440333
1600244
1600345
1600346
1600402
1600419
1671090
1671096
1671098
1671105
1671106
1671124
1671131
1671132
1671133
1671155
1671161
1671175
1671180
1671181
1671182
1671196
1671197
1671200
1671202
1671203
1671204
1671207
1684237
1684257
1684258
1684260
1684263
1684265
1684302
1700584
1701499
1701509
1702155
1702773
1702928
1703464
Page
Part Number
1703811
1703813
1703814
1703819
1703822
1703834
1703856
1704016
1704137
1704277
1704339
1704340
1704341
1704344
1704401
1704403
1704412
1705051
1705052
1705303
1705304
1705638
1705639
1705640
1705641
1705642
1705643
1705644
1705645
1705646
1705647
1705648
1705666
1705667
1705668
1705670
1705671
1705673
1705674
1705675
1705676
1705679
1705680
1705681
1705686
1705687
1705692
1705693
1705694
1705695
1705696
1705697
1705698
1705699
1705704
1705717
1705718
1705719
1705720
Page
3121246
SECTION 11
Part Number
1705721
1705722
1705723
1705724
1705725
1705726
1705727
1705741
1705742
1705743
1705754
1705819
1705849
1705850
1705851
1705880
1705887
1705894
1705941
1705942
1705943
1705944
1705945
1705946
1706052
1706053
1706056
1706057
1706310
1706311
1706312
1706331
1706350
1706679
1706749
1706765
1706922
1810140
1930ES
2080040
2080057
2080071
2110404
2220882
2220883
2300028
2300042
2360595
2360596
2360604
2420172
2460042
2540042
2540045
2560088
2560179
2560181
3121246
Page
....................... 8-12
....................... 8-11
....................... 8-11
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-11
.......8-6, 8-13, 8-17
.......8-6, 8-13, 8-17
.......8-6, 8-13, 8-17
2-8, 8-5, 8-12, 8-16
....................... 8-17
.......8-6, 8-13, 8-17
.......8-6, 8-13, 8-17
.......8-6, 8-13, 8-17
................ 8-6, 8-13
....................... 8-17
....................... 8-11
................ 8-6, 8-13
....................... 8-17
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
.......8-6, 8-13, 8-17
................ 8-6, 8-13
....................... 8-17
....................... 10-4
......................... 2-8
....................... 2-19
....................... 1-31
....................... 1-31
....................... 10-1
....................... 2-15
.......................... 1-1
. 4-7, 4-11, 4-15, 419, 8-5, 8-11, 816
.......8-5, 8-11, 8-16
3-3, 3-7, 3-11, 3-15
...........1-3, 5-9, 6-3
......................... 5-6
.................. 5-5, 5-6
....................... 10-2
....................... 10-2
......................... 1-4
......................... 1-4
......................... 1-4
.............. 2-11, 2-15
....................... 10-2
......................... 7-6
......................... 4-4
4-7, 4-11, 4-15, 4-19
....................... 4-23
....................... 7-13
Part Number
2600281
2753882
2753883
2760113
2760114
2760115
2760116
2780266
2792599
2820026
2820028
2820097
2820239
2860030
2890186
2901443
2902236
2902239
2902240
2902241
2902242
2902247
2902248
2902249
2902250
2902267
2902268
2902269
2902278
2902294
2902301
2902302
2902331
2902335
2902341
2902376
2902378
2902381
2902382
2902383
2902384
2902391
2902392
2902405
2902431
2902502
2902522
2902523
2902524
2902525
2902526
2902528
2902532
2915005
2915006
2915009
2915012
2915013
2915016
Page
Part Number
2915029
2915030
2915031
2915039
2915042
2915043
2915064
2915236
2915240
2915241
2915251
2915252
2915253
2920026
2920094
2920161
2940064
2940151
2940153
2940174
2940175
3010088
3080006
3080007
3121246
3125053
3128145
3128601
3160306
3160307
3200453
3200454
3251813
3252098
3252507
3290405
3290605
3290606
3290607
3290805
3290806
3291005
3291007
3300473
3300474
3300477
3321402
3340612
3340957
3340962
3340964
Page
..................2-3, 2-7
..................2-3, 2-7
......................... 2-3
....................... 2-15
......................... 1-8
......................... 1-8
....................... 1-17
..................1-3, 1-4
......................... 4-4
......................... 4-4
......................... 7-8
......................... 7-8
......................... 7-8
..............2-11, 2-15
..............2-11, 2-15
..............1-33, 7-12
...... 4-8, 4-16, 4-20
......................... 2-3
......................... 2-3
......................... 2-8
......................... 2-8
...... 4-8, 4-16, 4-20
4-8, 4-11, 4-16, 4-20
. 4-8, 4-11, 4-16, 420, 9-1
......................... 1-1
....................... 10-2
....................... 10-2
......................... 1-5
................1-3, 1-12
................1-4, 1-12
3-3, 3-7, 3-12, 3-16
3-3, 3-8, 3-12, 3-16
................8-6, 8-13
....................... 8-12
7-12, 8-5, 8-12, 8-16
1-21, 1-23, 1-33, 424, 7-12
1-18, 2-3, 2-4, 2-7,
2-8
. 1-18, 4-7, 4-11, 415, 4-19, 7-8
......................... 7-8
..............1-31, 4-24
4-7, 4-11, 4-15, 4-19
1-21, 1-23, 1-33, 33, 3-7, 3-11, 312, 3-15, 3-16,
4-3, 4-7, 4-11, 415, 4-19
..............3-11, 3-16
....................... 4-23
3-3, 3-8, 3-12, 3-16
....................... 4-19
..................3-4, 5-7
4-7, 4-11, 4-15, 4-19
...... 3-7, 3-12, 3-16
3-3, 3-7, 3-11, 3-15
......................... 3-3
Part Number
3340965
3340968
3340975
3340976
3380475
3420156
3421453
3422997
3422998
3423009
3423011
3423013
3423014
3423016
3423017
3423026
3423030
3423031
3423032
3423033
3423036
3423037
3423038
3423039
3423042
3423045
3423046
3423047
3423049
3423067
3423151
3423170
3423189
3423278
3520072
3520193
3574067
3574150
3574159
3574161
3574176
3574183
3574184
3574249
3574330
3574427
3574428
3574636
3574714
3574843
3574981
3574984
3575794
3577112
3641480
3641481
3641482
3641534
3641535
Page
......................... 4-3
....................... 4-23
.................. 2-4, 2-8
......................... 4-3
....................... 4-23
3-3, 3-7, 3-11, 3-15
..... 4-11, 4-15, 4-19
....... 3-7, 3-11, 3-15
....... 3-7, 3-11, 3-15
....................... 3-15
....................... 3-15
......................... 4-4
....... 3-7, 3-11, 3-15
....... 3-7, 3-12, 3-16
....... 3-7, 3-12, 3-16
....................... 3-15
......................... 3-3
......................... 3-3
......................... 3-3
......................... 3-3
................ 3-7, 3-11
......................... 1-3
......... 3-3, 3-7, 3-11
....................... 3-11
......................... 3-3
.............. 1-21, 1-23
.............. 1-21, 1-23
4-7, 4-11, 4-15, 4-19
......................... 4-3
................ 3-7, 3-11
4-7, 4-11, 4-15, 4-19
....................... 3-16
.............. 1-21, 1-23
..... 4-11, 4-15, 4-19
4-7, 4-11, 4-15, 4-19
.............. 2-11, 2-15
......................... 4-3
....................... 4-19
......................... 3-3
....... 3-7, 3-11, 3-15
.............. 1-21, 1-23
....... 4-7, 4-11, 4-15
....... 4-7, 4-11, 4-15
....................... 4-23
....................... 2-11
......................... 2-3
......................... 2-3
....................... 8-17
....................... 1-18
....................... 1-25
.................. 2-3, 2-7
.................. 2-3, 2-7
....................... 4-24
......................... 1-4
......................... 4-7
......................... 4-7
......................... 4-7
....................... 4-11
....................... 4-11
11-3
SECTION 11
Part Number
3641536
3641582
3730119
3740130
3740146
3760115
3760170
3760348
3760387
3760463
3820016
3820019
3820032
3841143
3841648
3841649
3860085
3860104
3860106
3860107
3860108
3860110
3860111
3860118
3900267
3900333
3900334
3900335
3900336
3900337
3900338
3900339
3900345
3900351
3900356
3990010
3990013
4000006
4010408
4010415
4010616
4010617
4031607
4031713
4060700
4060865
4061061
4071094
4071102
4160078
4160202
4160203
4191303
4191306
4191407
4191409
4191706
11-4
Page
....................... 4-11
....................... 4-19
.................. 7-7, 7-8
....................... 1-17
................ 1-17, 9-1
.......1-21, 1-23, 3-3
.....4-11, 4-15, 4-19
.......1-21, 1-23, 4-4
.......3-7, 3-11, 3-15
......................... 1-4
4-8, 4-11, 4-16, 4-20
4-7, 4-11, 4-15, 4-19
......................... 2-8
.......3-7, 3-11, 3-15
....................... 4-19
.......4-7, 4-11, 4-15
....................... 4-15
....................... 3-15
......................... 4-4
....................... 3-11
.............. 1-21, 1-23
......................... 4-4
2-4, 4-7, 4-11, 4-19
......................... 4-4
....................... 1-25
....................... 4-23
3-3, 3-8, 3-12, 3-16
....................... 7-12
.............. 2-11, 2-15
....................... 2-11
.....2-11, 2-15, 4-24
.............. 2-11, 2-15
4-7, 4-11, 4-15, 4-19
......................... 4-3
....................... 2-15
....................... 7-10
......................... 9-1
................ 2-15, 9-1
....................... 7-12
.............. 1-21, 1-23
4-7, 4-11, 4-15, 4-19
..4-7, 4-11, 4-15, 419, 7-8
....................... 2-19
.................. 2-3, 2-7
....................... 7-13
....................... 1-33
....................... 2-11
.......3-7, 3-11, 3-16
......................... 2-8
.................. 3-4, 5-7
.............. 1-21, 1-23
....................... 4-23
....................... 2-11
....................... 4-23
....................... 4-23
....................... 4-23
..1-17, 1-18, 2-3, 219, 3-8, 3-12, 3-
Part Number
Page
16
4191707 1-25, 1-28, 1-31, 133, 2-3, 2-7
4191708 ................ 1-17, 3-3
4191709 1-18, 3-4, 3-8, 3-12,
3-16
4220208 .................. 2-4, 2-8
4220252 .................. 2-4, 2-8
4220253 .................. 2-4, 2-8
4240003 ........................7-13
4240147 ........................1-17
4240172 .................. 2-3, 2-8
4340739 ........................2-15
4340751 ........................1-18
4340914 ..........................4-4
4341055 ........................10-4
4360069 ....... 2-11, 2-15, 9-1
4360328 ....... 2-11, 2-15, 9-1
4360387 ....... 2-19, 7-13, 9-1
4360469 ....... 2-11, 2-15, 9-1
4360470 ....... 2-11, 2-15, 9-1
4360475 2-11, 2-15, 4-23, 9-1
4360482 ....... 7-13, 9-1, 10-2
4360502 3-3, 3-7, 3-12, 3-16,
7-11
4360526 3-3, 3-7, 3-12, 3-16,
7-11
4360536 ..... 1-21, 1-23, 7-10
4360538 ................ 4-23, 9-1
4360539 ....... 4-23, 7-11, 9-1
4360607 1-21, 1-23, 7-10, 9-1
4360613 ................ 7-13, 9-1
4420051 ........................8-17
4420070 1-33, 3-3, 3-4, 3-15,
3-16
4420071 ..........................4-4
4420072 ..........................4-4
4420073 ..........................4-4
4420074 ..........................4-4
4420075 ..........................4-4
4460071 ........................7-13
4460138 ........................7-13
4460205 ........................7-13
4460226 ..... 4-27, 7-10, 7-14
4460227 1-25, 1-27, 4-27, 710, 7-12
4460265 ......... 4-27, 7-6, 7-8
4460266 .............. 4-27, 7-11
4460267 .. 1-27, 7-6, 7-8, 7-9
4460268 ................ 7-8, 7-11
4460315 ........................7-13
4460320 ........................7-10
4460321 ....... 7-9, 7-10, 7-14
4460346 ........................7-13
4460418 ..........................7-9
4460419 ..........................7-9
4460424 .............. 1-25, 7-12
4460464 1-25, 1-27, 7-6, 7-8,
7-10, 7-11, 7-12
Part Number
Page
Part Number
Page
3121246
SECTION 11
Part Number
Page
3121246
Part Number
7018583
7018586
7018589
7018597
7019697
7019864
7020175
7020176
7020218
7020500
7020501
7020551
7020552
7020553
7020554
7020555
7020556
7020603
7020613
7020663
7020673
7020674
7022942
7022944
7022945
7022946
7022947
7022948
7022951
7022952
7022953
7022954
7022955
7022956
7022957
7022958
7022959
7023528
7023529
7023530
7023531
7023532
7023533
7023534
7023535
7023536
7023537
7023538
7023539
7023540
7023541
7023542
7023543
7023544
7023545
7023546
7023547
7023548
7023549
Page
Part Number
7023550
7023551
7023552
7023553
7023554
7023555
7023556
7023557
7023558
7023559
7023560
7023561
7023562
7023563
7023564
7023565
7023566
7023567
7023568
7023569
7023570
7023571
7023572
7023573
7023574
7023575
7023576
7023577
7023578
7023579
7023580
7023581
7023582
7023583
7023584
7023585
7023586
7023587
7023588
7023589
7023591
7023593
7024746
7024747
7024748
7024749
7024750
7024751
7024752
7024753
7024754
7024755
7024756
7024757
7024758
7024759
7024760
7024761
7024768
Page
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-4
......................... 5-4
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-4
......................... 5-4
......................... 5-4
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
..................5-5, 9-1
......................... 5-4
......................... 5-4
......................... 5-4
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
..................5-4, 9-1
......................... 1-8
................1-8, 1-13
................1-8, 1-13
................1-8, 1-13
................1-8, 1-13
......................... 1-8
................1-8, 7-11
......................... 1-8
......................... 1-7
......................... 1-8
................1-8, 1-13
................1-7, 1-12
................1-8, 1-13
......................... 1-8
......................... 1-8
......................... 1-7
................1-8, 7-11
Part Number
7024770
7024771
7024772
7024773
7024774
7024775
7024776
7024777
7024785
7024786
7024787
7026183
7026184
7026185
7027365
7027367
7027765
7027766
7027862
7027863
9984279
Page
11-5
SECTION 11
Part Number
11-6
Page
Part Number
Page
Part Number
Page
Part Number
Page
3121246
3121246
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
+61 2 65 811111
+61 2 65 810122
Oshkosh-JLG Singapore
Technology Equipment Pte
Ltd
29 Tuas Ave 4,
Jurong Industrial Estate
Singapore, 639379
+65-6591 9030
+65-6591 9031
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700
JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0)850 659 500
+46 (0)850 659 534
www.jlg.com