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Illustrated Parts Manual

Models
1930ES, 2030ES
2630ES, 2646ES
& 3246ES
USA BUILT MACHINES
PRIOR TO S/N 0200135154
&
BELGIUM BUILT MACHINES
PRIOR TO S/N 1200004293
3121246
July 22, 2011

REVISION LOG
NOTE: The ES Scissor Lifts are manufactured by JLG Industries in the following countries: USA, Belgium or China.
Refer to the Serial Number Tag to identify the country of manufacture. The country of manufacture may be determined
by the Serial Number. ES Scissors manufactured in the USA will have a serial number prefix of 02 (i.e. 02XXXXXXXX),
ES Scissors manufactured in Belgium will have a prefix of 12 (i.e. 12XXXXXXXX) and ES Scissors manufactured in the
China will have a serial number prefix of B2 (i.e. B2XXXXXXXX).

NOTE: 1930ES, 2030ES, 2630ES, 2646ES & 3246ES Global Illustrated Parts Manual P/N 3121167 has been replaced
by multiple manuals. Review machine S/N and use the Global Illustrated Parts Manual for the correct serial number
range:
Use manual p/n 3121246 for USA Built Machines Prior to S/N 0200135154 & Belgium Built Machines Prior to
S/N 1200004293.
Use manual p/n 3121247 for USA Built Machines S/N 0200135154 to S/N 0200152528 & Belgium Built Machines
S/N 1200004293 to S/N 1200008481.
Use manual p/n 3121248 for USA Built Machines S/N 0200152528 to S/N 0200198014 & Belgium Built Machines
S/N 1200008481 to Present.
Use manual p/n 3121275 for USA Built Machines S/N 0200198014 to Present & China Built Machines
S/N B200000100 to Present.

May 31, 2008 - Original Issue of Manual (Edited to B/M 0010588 Revision 68)
August 1, 2008 - Revised Manual (Edited to B/M 0010588 Revision 69)
March 1, 2009 - Revised Manual
November 15, 2009 - Revised Manual
December 16, 2009 - Revised Manual
March 1, 2010 - Revised Manual
November 1, 2010 - Revised Manual
April 11, 2011 - Revised Manual
July 22, 2011 - Revised Manual

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REVISION LOG

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

TABLE OF CONTENTS
FIGURE NO.

TITLE

PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1


1-1
1-2
1-3

1-4
1-5
1-6
1-7
1-8
1-9
1-10

STEERING, DRIVE AND REAR AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . 1-2


WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041
& BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487). . . . . . . . . . . . . . . . 1-6
WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO
S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO
S/N 1200004293). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
FRAME MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES) . . . . . . . . . . . 1-20
POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) . . . . . . . . . . . . . . . . . . 1-22
BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER
WITH BREAKERS ON SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER
WITH BREAKERS ON END) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI SPEC MACHINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS . . . . . 1-32

SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


2-1
2-2

2-3

2-4

2-5

BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES PRIOR TO


S/N 0200128413 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002974) . . 2-2
BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES
S/N 0200128413 TO S/N 0200135154 & BELGIUM BUILT MACHINES
S/N 1200002974 TO S/N 1200004293) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES
PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO
S/N 1200001367) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES
S/N 0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES
S/N 1200001367 TO S/N 1200004293) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL
INDICATOR) GAUGE INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . 2-18

SECTION 3 - SCISSOR ARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1


3-1
3-2
3-3
3-4

SCISSOR ARMS INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2


SCISSOR ARMS INSTALLATION - 2030ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
SCISSOR ARMS INSTALLATION - 2630ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
SCISSOR ARMS INSTALLATION - 2646ES/3246ES . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1


4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8

3121246

PLATFORM INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2


RAIL (FIXED) INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
RAIL (FOLD-DOWN) INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
RAIL INSTALLATION - 2030ES/2630ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
RAIL INSTALLATION - 2646ES/3246ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
PLATFORM CONSOLE BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
DRIVE/STEER CONTROLLER ASSEMBLY (PRODUCTION) . . . . . . . . . . . . . . . . . . . 4-26
DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT) . . . . . . . . . 4-28

1930ES, 2030ES 2630ES, 2646ES & 3246ES

TABLE OF CONTENTS
FIGURE NO.

TITLE

PAGE NO.

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1


5-1
5-2

LIFT CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2


STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1


6-1

HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1


7-1
7-2

ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2


ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1


8-1
8-2
8-3

DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2


DECALS INSTALLATIONS (ANSI EXPORT SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8
DECAL INSTALLATION (AUSTRALIAN & CE SPECS). . . . . . . . . . . . . . . . . . . . . . . . .8-14

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1


SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1
FRAME

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-1

SECTION 1 FRAME

114
112

102

115

1 7

2
10

13

2
10

302

102A

103

104

103

208
207

206

104

205
204
202
201

206

301

206

108

203

FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS

1-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS
ITEM #

1
2

3
4

PART NUMBER

QTY.

0272371
0273227
0272372

Ref.
Ref.
Ref.
Ref.

0440259
0701016
0701020
1380153

2
4

4
1

5 to 6
7
8
9
10
11

1684237
1684263
Not Used
3423037
4812000
4846757
0100011
1320318

4
4
2
A/R
2

12

1380158

13

2110404

0272710
0274224
0272711
0274225
0273008
0274226

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

101
102

STEERING INSTALLATION
1930ES
2030ES/2630ES
2646ES/3246ES

REV.
F
C
G

Bearing, Flanged
Bolt M10 Options:
40mm Length
60mm Length
E-Clip
Steer Cylinder Assembly (See Section 5 for Breakdown):
1930ES/2030ES/2630ES
2646ES/3246ES
Pin, Clevis
Flatwasher M10
Lug, Steer
Compound, Locking
P-Clamp (Not Shown - Used with Steer Hoses) (USA Built
Machines Prior to S/N 0200124799 & Belgium Built Machines
Prior to S/N 1200002594)
Clip (Not Shown - Used with Item 11) (USA Built Machines Prior
to S/N 0200124799 & Belgium Built Machines Prior to
S/N 1200002594)
Fitting, Straight
DRIVE INSTALLATION
1930ES
1930ES (UL SPEC)
2030ES/2630ES
2030ES/2630ES (UL SPEC)
2646ES/3246ES
2646ES/3246ES (UL SPEC)

L
C
L
C
L
C

Not Used
2
No Longer
Available - See
Note

Use 2915236

3121246

DESCRIPTION

Wheel Drive Assembly Options:


1930ES
USA Built Machines Prior to S/N 0200118041 & Belgium
Built Machines Prior to S/N 1200001487
(was p/n 0272305) (See Figure 1-2 for Breakdown)
NOTE: To replace the complete unit both right & left Drive
Assemblies must be upgraded at the same time. Order
qty 2 of p/n 2915236.
USA Built Machines S/N 0200118041 to S/N 0200135154
& Belgium Built Machines S/N 1200001487 to
S/N 1200004293 (See Figure 1-3 for Breakdown)
(was p/n 3160306)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-3

SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (CONTINUED)
ITEM #

PART NUMBER

QTY.

102(contd)
No Longer
Available - See
Note

Use 1001100975

102A

3577112

103

2
4

2915012
2915013
104

105 to 107
108
109 to 111
112
113
114
115

201
202
203
204
205
206
207
208

20
0630579
0630580
Not Used
2780266
Not Used
3760463
Not Used
4740523
4740524

Ring, Retaining

4
2

Washer, Spindle Retaining


Thrustwasher M60

7012524
7010641
7010642
7019697
7026185
Not Available
7026183
7026184

1
1
1
1
1
1
1
1

301
0440264
0440265

1-4

Hub Assembly (See Items 201-208 for Breakdown)

Ref.

Ref.
Ref.
Ref.
Ref.
A/R
2
4

REV.

2030ES/2630ES/2646ES/3246ES
USA Built Machines Prior to S/N 0200118041 & Belgium
Built Machines Prior to S/N 1200001487
(was p/n 0272306) (See Figure 1-2 for Breakdown)
NOTE: To replace the complete unit both right & left Drive
Assemblies must be upgraded at the same time. Order
qty 2 of p/n 1001100975.
USA Built Machines S/N 0200118041 to S/N 0200135154
& Belgium Built Machines S/N 1200001487 to
S/N 1200004293 (See Figure 1-3 for Breakdown)
(was p/n 3160307)
Plate, Spacer (Used only on Machines with Kit
p/n 2915236 installed)
Wheel & Bolt Kit Options (includes Item 104):
Note: Must replace Tire & Wheel Assemblies in pairs per
axle.
1930ES (was p/n 0272699, 2915005, 4520277, 4520326 &
4520565)
2030ES/2630ES/2646ES/3246ES
(was p/n 2915006, 4520278, 4520327 & 4520676)
Bolt, Wheel Options:
36mm Length
22mm Length

2780266

2360604
2360595
2360596

DESCRIPTION

HUB ASSEMBLY
Note: Qtys shown for 1 Assembly. Two Assemblies required
per machine.

Cap, Dust
Nut, Slotted
Pin, Cotter 2 x 3/16
Washer
Bearing, Cone - Outer
Hub (Purchase Complete Hub p/n 2780266)
Bearing, Cone - Inner
Seal
FRAME WELDMENTS
1930ES
2030ES/2630ES
2646ES/3246ES
Bushing Options:
1930ES
2030ES/2630ES/2646ES/3246ES

1930ES, 2030ES 2630ES, 2646ES & 3246ES

S
Q
S

3121246

SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (CONTINUED)
ITEM #

PART NUMBER

QTY.

DESCRIPTION

302

3128601

A/R

Kingpin Rework Instruction (Provides rework procedure for


damaged kingpins)

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

1-5

SECTION 1 FRAME
FIGURE 1-2.WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 &
BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487)
106
107
108
111
113

31
13
109
110

17

112
114
101

12

102
103

115
104
9
32
105

25
9
10

14

16

9
15
2

28
26

14
27

3
203

24
8

26

4
7

11

25
5
25
23

201A
201B
202
204
205
206

207
208
209
210
211
212

19
21

18
20

29
GENUINE PARTS

1-6

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 &
BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487)
ITEM #

PART NUMBER

QTY.

0272305
0272306

Ref.
Ref.
Ref.

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

1
No Longer
Available
No Longer
Available
Use Item 210
Use Item 211
Use Item 204
Use Item 204
Use Item 204
Use Item 204
Use Item 204
Use Item 205
Use Item 205
Use Item 202
7024757
See Note
See Note
Use Item 205
70001739
7024786
Use Item 204
Use Item 202
See Note
Use Item 202
Not Used
Use Item 204
Use Item 204
See Note
See Note
See Note
Use Item 205
Use Item 202
Not Used
See Note
Use Item 205

3121246

See Note
See Note
See Note

WHEEL DRIVE ASSEMBLY (PEERLESS)


1930ES
2030ES/2630ES/2646ES/3246ES

F
F

Spindle
Spindle 1930ES (was p/n 7024754)

1
1
3
3
3
1
1
3
3
1
1
1
2
1
1
1
3
1
1
1
1
1
9
66
1
1
2

Plate, Thrust
Ring, Retaining
Thrustwasher (Note: Use Item 204 or 205)
Bearing, Needle (Note: Use Item 204 or 205)
Ring, Retaining (Note: Use Item 205, 210 or 211)
Ring, Retaining
Plug

1
3

O-Ring (Note: Use Item 201A, 201B, 208 or 209)


Washer, Tanged

3
3
1

REV.

HUB ASSEMBLY

Spindle 2030ES/2630ES/2646ES/3246ES (was p/n


7024761)
Hub
Ring, Input
Gear, Input Sun
Gear, Input Planet
Pin, Planet Gear
Carrier
Gear, Output Sun
Gear, Output Planet
Pin, Output Planet
Cover
Bushing Kit, Kingpin (includes 2 Bushings)
Motor, Electric (Note: Use Item 201A or 201B)
Bearing, Main (Note: Use Item 203, 205, 210 or 211)
Bearing, Shaft
Seal, Lip
Seal, Lip
Ring, Retaining
Ring, Retaining
O-Ring (Note: Use Item 202, 203, 204, 205, 210 or 211)
Thrustwasher

Ref.
101
102
103

DESCRIPTION

BRAKE & MOTOR COMPONENTS


Bolt (Note: Use Item 201A, 201B or 212)
Screw (Note: Use Item 201A, 201B or 206)
Cover, Brake (Note: Use Item 201A, 201B or 206)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-7

SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 &
BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487) (CONTINUED)
ITEM #

PART NUMBER

QTY.

104
105
106
107
108
109
110
111
112
113
114
115

Not Available
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
7024785

2
1
1
1
4
4
1
2
1
1
1
1
Ref.

201

1-8

201A
201B

Use 2915042
Use 2915043

202
203
204
205

7024747
7024748
7024749
7024750

1
1
1
1

206
207

7024751
No Longer
Available

1
A/R

208
209
210
211
212

7024753
7024755
7024756
7024758
7024759

1
1
1
1
1

DESCRIPTION

REV.

Bolt
O-Ring (Note: Use Item 201A, 201B, 206, 208, 209 or 212)
Cable, Electrical (Note: Use Item 201A, 201B or 207)
Tubing, Shrink (Note: Use Item 201A, 201B or 207)
Splice, Electrical (Note: Use Item 201A, 201B or 207)
Brush, Motor (Note: Use Item 201A, 201B or 208)
Bearing, Ball (Note: Use Item 201A, 201B or 209)
Splice, Electrical (Note: Use Item 201A, 201B or 207)
Connector (To Brake) (Note: Use Item 201A, 201B or 207)
Tubing, Shrink (Note: Use Item 201A, 201B or 207)
Brake Assembly (Note: Use Item 201A, 201B or 212)
Disc, Friction
KIT OPTIONS
Motor Kit Options (Includes Items 13,17,31,101-115 & New
Software):
Note: Both right AND left motors must be replaced at
the same time.
Note: These kits upgrade only the motors from
Peerless Motors to Advanced DC Motors used in the
next figure. Kits include two motors.
Note: If these Motor Kits have previously been
installed on machine refer to next figure for
replacement parts.
1930ES Motor Kit (was Motor p/n 7024746.)
2030ES/2630ES/2646ES/3246ES Motor Kit (was Motor p/n
7024760.)
Cover Kit (Includes Items 11,19,20,21 & 29)
Main Seal Kit (Includes Qty 1 each of Items 14,16 & 20)
Input Carrier Kit (Includes Items 4-8,18,20 & 23-26)
Output Planet Kit (Includes Items 9,10,15,20,25-28,32 &
Qty 1 of Item 14)
Brake Cover Kit (Includes 102,103 & 105)
Electrical Cable Kit Options (Includes Items 106-108 & 111113) (Were p/ns 7024752 & 7024768):
Note: Electrical Cable Kits are no longer available.
Purchase Item 201A or 201B.
Motor Brush Kit (Includes Items 31,105 & 109)
Motor Bearing Kit (Includes Items 31,105 & 110)
Hub Kit (Includes Items 2,16,20,27 & Qty 1 of Item 14)
Input Ring Kit (Includes Item 3,20,27 & Qty 1 of Item 14)
Brake Kit (Includes Items 101,105,114 & 115)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES PRIOR TO S/N 0200118041 &
BELGIUM BUILT MACHINES PRIOR TO S/N 1200001487) (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

1-9

SECTION 1 FRAME
FIGURE 1-3.WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO
S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293)

1-10

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME

201
203
204
205A
205B
205C
205D
206

207
208
209
210A
210B
211A
211B

202

GENUINE PARTS

OR

108A

108B

127

125

151
153

128

154

152

126

STYLE A

3121246

STYLE B

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-11

SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N
0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293)
ITEM #

PART NUMBER
3160306
3160307

QTY.
Ref.
Ref.

Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30 to 31
32

Not Available
Use Item 206
Use Item 204
Use Item 203
Use Item 203
Use Item 203
Use Item 203
Use Item 203
Use Item 207
Use Item 207
Use Item 201
7024757
See Note
See Note
Use Item 207
70001739
7024786
Use Item 203
Use Item 201
70000191
Use Item 201
Not Used
Use Item 203
Use Item 203
See Note
See Note
See Note
Use Item 207
Use Item 201
Not Used
Use Item 207

1-12

Not Used
Use Item 208
70000790
70000791
Use Item 208
Use Item 208

REV.

Spindle
Hub
Ring, Input
Gear, Input Sun
Gear, Input Planet
Pin, Planet Gear
Carrier
Gear, Output Sun
Gear, Output Planet
Pin, Output Planet
Cover
Bushing Kit, Kingpin (Includes 2 Bushings)
Motor, Electric (Note: Use item 205A, 205B, 205C or 205D)
Bearing, Main (Note: Use Item 202, 204, 206 or 207)
Bearing, Shaft
Seal, Lip
Seal, Lip
Ring, Retaining
Ring, Retaining
O-Ring
Thrustwasher

1
1
9
66
1
1
2

Plate, Thrust
Ring, Retaining
Thrustwasher (Note: Use Item 203 or 207)
Bearing, Needle (Note: Use Item 203 or 207)
Ring, Retaining (Note: Use Item 204, 206 or 207)
Ring, Retaining
Plug

Washer, Tanged

1
2
1
1
1

E
E

HUB ASSEMBLY

1
1
1
1
3
3
1
1
3
3
1
1
1
2
1
1
1
3
1
1
1

Ref.
101 to 102
103
104
105
106
107

DESCRIPTION
WHEEL DRIVE ASSEMBLY (ADVANCED)
1930ES
2030ES/2630ES/2646ES/3246ES
Note: Due to service updates, drive motors may use any of
the various parts listed below. Visual identification will be
required.

BRAKE & MOTOR COMPONENTS

Brush & Terminal Assembly


Spring, Brush
Box, Brush
Ring, Retaining
Bearing

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N
0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293)
ITEM #
108
108A

108B
109
110
111
112
113
114
115 to 124

125
126
127
128
129 to 150

151
152
153
154

PART NUMBER

QTY.
1

Use 1001099628
Use 1001099676
1001091502
1001091843
70000792
Use Item 209
7024785
Use Item 209
See Note
See Note
Not Used

See Note
See Note
70000383
See Note
Not Used

See Note
70001949
See Note
See Note

1
1
1
1
2
2

1
1
1
1

Style A Brake Cover


Plate, Cover (Note: Use Item 211A or 211B)
O-Ring (Note: Use Item 210A, 210B, 211A or 211B)
Connector, Strain Relief
Cover (Note: Use Item 211A or 211B)

1
1
1
1

Style B Brake Cover


Plate, Cover (Note: Use Item 211A or 211B)
Gasket, Cover
Cover, Top (Note: Use Item 211A or 211B)
Cover, End (Note: Use Item 211A or 211B)

Ref.
201
202
203
204
205

7024747
7024748
7024749
7024758

205A
205B

Use 1001100819
Use 1001100820

205C
205D
206
207

70001263
70001345
7024756
7024750

208
209
210
210A
210B

7024771
7024772

3121246

7024773
7024776

DESCRIPTION

1
1
1
1
1

1
1
1
1
1

REV.

Harness, Electrical Cable Options:


1930ES (was p/n 7024770)
2030ES/2630ES/2646ES/3246ES
(was p/n 7024770 & 7024775)
1930ES
2030ES/2630ES/2646ES/3246ES
Commutator
Disc, Reaction
Disc, Friction
Brake Assembly
Flatwasher (Note: Use Item 210A or 210B)
Bolt (Note: Use Item 210A or 210B)

KIT OPTIONS
Cover Kit (Includes Items 11,19,20,21 & 29)
Main Seal Kit (Includes Qty 1 of Items 14,16 & 20)
Input Carrier Kit (Includes Items 4-8,18,20 & 23-26)
Input Ring Kit (Includes Item 3,20,27 & Qty 1 of Item 14)
Motor Kit Options (Includes Items 13,17,103-114 & 151-154):
Motors with Item #108A Style Electrical Cable
1930ES (was p/n 7024774)
2030ES/2630ES/2646ES/3246ES (was p/n 7024777)
Motors with Item #108B Style Electrical Cable
1930ES
2030ES/2630ES/2646ES/3246ES
Hub Kit (Includes Items 2,16,20,27 & Qty 1 of Item 14)
Output Planet Kit (Includes Items 9,10,15,20,25-28,32 & Qty 1
of Item 14)
Motor Brush & Bearing Kit (Includes Items 103, 106 & 107)
Brake Kit (Includes Items 110, 111 & 112)
Motor Hardware Kit (Includes 113 & 114)
1930ES
2030ES/2630ES/2646ES/3246ES

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-13

SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N
0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293)
ITEM #
211
211A
211B

1-14

PART NUMBER

QTY.
1

7024787
70001265

DESCRIPTION

REV.

Brake Cover Kit Options:


Style A (Includes Items 125 - 128)
Style B (Includes Items 151 - 154)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (USA BUILT MACHINES S/N 0200118041 TO S/N
0200135154 & BELGIUM BUILT MACHINES S/N 1200001487 TO S/N 1200004293)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

1-15

SECTION 1 FRAME
FIGURE 1-4. FRAME MOUNTED COMPONENTS

1-16

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-4. FRAME MOUNTED COMPONENTS
ITEM #

PART NUMBER

0272710
0274224
0272711
0274225
0273008
0274226
1
2 to 4
5
6
7

0100083
Not Used
4191706
1600346

QTY.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

CONTROLLER INSTALLATION
1930ES:
Non-UL Spec
UL Spec
2030ES/2630ES:
Non-UL Spec
UL Spec
2646ES/3246ES:
Non-UL Spec
UL Spec

A/R

Grease, Heat Transfer

A/R
1
1

Bolt M6 x 12mm
Module, Control
Cover Options:
1930ES/2030ES/2630ES
Non-UL Spec (was p/n 1671090)
UL Spec
2646ES/3246ES
Non-UL Spec (was p/n 1671106)
UL Spec

1671132
1671181

8 to 10
11

1671133
1671182
Not Used
1
3740130

12
13
14 to 15
16
17
18
19
20

3121246

0903069

Use 2915064
3740146
0903098

Not Used
4191708
Not Used
4811700
Not Used
4240147
4751400
0700819

DESCRIPTION

REV.

L
C
L
C
L
C

Relay Options:
USA Built Machines Prior to S/N 0200128698 & Belgium Built
Machines Prior to S/N 1200003300
Mounting Bracket Used on 3740130 Relay
USA Built Machines S/N 0200128698 to S/N 0200135154 &
Belgium Built Machines S/N 1200003300 to S/N 1200004293
Non-UL Spec (was p/n 3740146)
UL Spec
Mounting Bracket Used on 3740146 on Relay
Note:
Relay p/n 3740130 Albright or Curtis brand has 4
terminals & no lead wires. Mounts with terminals to the
side.
Relay p/n 3740146 Albright or Curtis brand has 4
terminals & no lead wires. Mounts with terminals facing
up.
Relay p/n 3740150 is Trombetta brand has 2 terminals &
1 lead wire.

A/R

Bolt M6 x 20mm

A/R

Flatwasher M6 Narrow

1
A/R
1

Strap, Anti-Static
Flatwasher 1/4 Wide
Bolt M8 x 55mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-17

SECTION 1 FRAME
FIGURE 1-4. FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM #

PART NUMBER

21

QTY.

REV.

21A
21B
21C
21D
21E

1320162
1320061
3574714
1001091492
1001094301

1
2
1
1
2

21F
21G
21H

1320162
1001091492
1001094301

1
1
2

22
23

4191709
4340751

24
25

4811900

1
A/R
A/R
1
1
A/R
1
1
A/R
A/R
A/R
A/R

Clamp, Cable Options:


Note: Due to service updates, cable clamps may be any of
the various designs listed below. Visual identification will
be required.
Non-UL Spec
Clamp (Only Available on 1930ES)
Clamp (Only Available on 2030ES/2630ES)
Clamp (Available on All Models)
Clamp (Used as part of Service Update on 1930ES)
Clamp (Used as part of Service Update on 2030ES/
2630ES/2646ES/3246ES)
UL Spec
Clamp (Available on All Models)
Clamp (Used as part of Service Update on 1930ES)
Clamp (Used as part of Service Update on 2030ES/
2630ES/2646ES/3246ES)
Bolt M6 x 25mm
Mount, Cable Clamp Options:
Non-UL Spec (1930ES Only)
UL Spec
Flatwasher M8
Bolt M6 Options:
1930ES/2030ES/2630ES (12mm Length)
2646ES/3246ES(16mm Length)
Locknut M6
Clamp, Hose (2646ES/3246ES Only)
Flatwasher M6 Wide (Non-UL Spec)
Lockwasher M6 (Non-UL Spec)

1001094124
0700624
0700619
4751400
4811700
3290606

1
1
2
A/R
A/R
A/R

Items 51 - 56 may be used on machines with service update


kits.
Block, Spacer (1930ES Only)
Bolt M6 x 80mm
Bolt M6 x 55mm
Flatwasher 1/4 Wide
Flatwasher M6
Locknut M6

0272810
0273443
0272811
0272722
0272913

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

101

4922861

102
103

0140043
4191706

1
2

26
27
28
29
30 to 50

51
52
53
54
55
56

1-18

A/R

DESCRIPTION

0760606
0700608
3290605
1321283
4811702
4831700
Not Used

ALARM INSTALLATIONS
ANSI Spec
Australian Spec
CE Spec
Descent Alarm
Motion Alarm

F
B
D
A
A

Harness, Chassis (Not Shown - Section 7 for Breakdown) (USA


Built Machines Prior to S/N 0200126538 & Belgium Built
Machines Prior to S/N 1200003119)
Alarm
Screw M6 x 12mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-4. FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

1-19

SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)

1-20

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

22
23

24
24A
24B

3121246

PART NUMBER

QTY.

0272757
0272758

Ref.
Ref.
Ref.

4010415
Not Used
0701014
Not Used
3290405
Not Used
3291005
3423045
Use 3423189
3574176
0440263
Not Used
3760348
3860108
Not Used
Use 1001109345
4750800
4812000
4740086
Not Used
4846774
4846775
4846816
0440263
Not Used

POTHOLE PROTECTION INSTALLATION


1930ES
2030ES/2630ES

Screw M4 x 35mm

Screw M10 x 30mm

Locknut M4

6
8
4
2
4

Locknut M10
Pin
Pin (was p/n 3423046)
Link
Bushing

20
2

Ring, Retaining
Roller

2
8
4
8

Switch, Limit (was p/n 4360536 & 4360607)


Flatwasher (Wide)
Flatwasher M10
Thrustwasher

2
1

Link
Support (Right) Options:
1930ES
2030ES/2630ES
Bushing

4
1

4846861
4846863
0440263
0060083
4846773
1440333
3760115
4160202

DESCRIPTION

4
1
1
1
1
1

Support (Left) Options:


1930ES
2030ES/2630ES
Bushing
Actuator Assembly
Actuator
Collar, Actuator
Ring, Retaining
Spring

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.
K
K

1-21

SECTION 1 FRAME
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)

1-22

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 to 20
21
22
23
24

24A
24B
24C

3121246

PART NUMBER

QTY.

DESCRIPTION

0272759

Ref.

4010415
Not Used
0701015
3290405
Not Used
3291005
3423045
Use 3423189
3574176
0440263
Not Used
3760348
3860108
Not Used
Use 1001109345
4750800
4812000
4740086
4846774
Not Used
4846811
0440263
Not Used
4846862
0440263
0060082
4846810
0962292
3760115
4160202
4846788

Screw M4 x 35mm

4
4

Screw M10 x 35mm


Locknut M4

6
8
4
2
4

Locknut M10
Pin
Pin (was p/n 3423046)
Link
Bushing

20
2

Ring, Retaining
Roller

2
8
4
8
2

Switch, Limit (was p/n 4360536 & 4360607)


Flatwasher (Wide)
Flatwasher M10
Thrustwasher
Link

1
4

Support (Right)
Bushing

1
4
1
1
4
2
2
2

Support (Left)
Bushing
Actuator Assembly
Actuator
Bushing, Garmax
Ring, Retaining
Spring
Plunger

POTHOLE PROTECTION INSTALLATION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.
J

1-23

SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON SIDE)

108

3
13
18
2

14

7
10

15

3
1
19
20
6
9

102

17
5
104
105
106

14
13

1-24

16

103
11

12

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON SIDE)
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12

13
14
15
16
17
18
19
20

101
102

103
104
105
106
107
108

3121246

PART NUMBER

QTY.

0400218

Ref.

7018514
7011509
7018577
7022944
7022947
Not Available
7022945
Not Available
7018583
4460648
4460424
4460227
7022946
4460899
4460464
7020613
7020673
7018564
7020674
7018586
7022948
7018589
7020663

2
1
2
1
1
1
1
1
1
1
1
2
1
1
6
1
1
1
1
1
1
1
1

0272874
0272875

Ref.
Ref.
Ref.

0400218
1060688
1060689
1320043
4191707
3900267
4811700
0751006
3574843

1
1

1
3
1
3
2
1

DESCRIPTION

REV.

BATTERY CHARGER ASSEMBLY


Breaker, Circuit - AC
Breaker, Circuit - DC
Capacitor
Card, Circuit
Connector, Strain Relief
Cord Set - AC
Cord Set - DC
Cover
Plug, AC Inlet
Plug, Anderson Battery Cable
Connector, Female - 2 Position
Pin, Male
Harness with Connector
Connector, Female - 6 Position
Pin, Male
Rectifier Assembly with Heatsink and Rectifiers
Rectifier
Relay
Shunt Assembly
Switch, Slide
Transformer
Varistor Assembly
Varistor
BATTERY CHARGER INSTALLATION
AC Cable Has Factory Supplied Plug
AC Cable Has Locally Supplied Plug

E
E

Battery Charger Assembly (See Items 1-20 for Breakdown)


Cable, AC Options:
Factory Supplied Plug
Locally Supplied Plug
Clamp
Screw M6 x 16mm
Capscrew
Flatwasher M6
Screw, Pan Head (Thread Forming) (Not Shown)
Plate, Charger Cover

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-25

SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON END)

22
20

26
18

19
6
23
21
6

11
12
101

9
14
13

19
2

104
106

25
18
29

22

102

103
8
16

1-26

10

28
15

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON END)
ITEM #

1
2
3 to 4
5

PART NUMBER

QTY.

0400220
0400221

Ref.
Ref.
Ref.

Not Used
7018577
Not Used

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

23
24
25

7018514
7018597
Not Used
4460227
4460267
7022952
7022953
7022942
7018570
Not Available
7022954
7022955
7022956
Not Used
7022957
7020673
7018564
7020674
7022947
7011528
7018586
Not Used

Capacitor

Case Cover, Replacement Options:


All Specs Except Japanese Spec
Japanese Specs Only
Circuit Breaker, AC Options:
All Specs Except Japanese Spec
Japanese Specs Only

A/R
2
1
1
2
1
1
1
1
1
1
1
1

Receptacle, Female -2 Position (was p/n 7011621)


Pin, Male
Card, Circuit
Cord, DC
Fuse Assembly
Fuse
Handle
Harness
Harness
Interlock Assembly (Includes Item 3)

1
1
1
1
1

Plug, Inlet
Rectifier
Relay
Shunt Assembly
Connector, Strain Relief Options:
All Specs Except Japanese Spec
Japanese Specs Only
Switch, Slide

1
1

7022948
7022959
26

27
28
29

3121246

1
7018589
7020603
Not Available
4460899
4460464
70002271

BATTERY CHARGER ASSEMBLY


All Specs Except Japanese Spec
Japanese Specs Only

7022951
7022958
6

DESCRIPTION

1
6
1

REV.
B
B

Transformer Options:
All Specs Except Japanese Spec
Japanese Specs Only
Varistor Assembly Options:
All Specs Except Japanese Spec
Japanese Specs Only
Varistor
Receptacle, Female - 6 Position
Pin, Male
Relief, Strain

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-27

SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON END) (CONTINUED)
ITEM #

PART NUMBER

QTY.

0272874

Ref.
Ref.

0273681
0272875

Ref.
Ref.

101

1
2

Battery Charger Assembly Options (See Items 1-28 for


Breakdown):
All Specs Except Japanese Specs
Japanese Specs Only
Cable, AC Options:
Factory Supplied Plug
Locally Supplied Plug
Clamp
Screw M6 x 16mm

Flatwasher M6

0400220
0400221
102

103
104
105
106

1-28

1
1060688
1060689
1321293
4191707
Not Used
4811700

DESCRIPTION
BATTERY CHARGER INSTALLATION
AC Cable Has Factory Supplied Plug (All Specs Except
Japanese Specs)
AC Cable Has Factory Supplied Plug (Japanese Specs)
AC Cable Has Locally Supplied Plug (All Specs)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.
G
B
F

3121246

SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH
BREAKERS ON END) (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

1-29

SECTION 1 FRAME
FIGURE 1-9. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI SPEC MACHINES)

1-30

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-9. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI SPEC MACHINES)
ITEM #

1
2
3

4
5

6
7
8
9
10
11
12 to 17
18
19

3121246

PART NUMBER

QTY.

2902502
0275104
0275105

Ref.
Ref.
Ref.
Ref.

0100011
1001093839
0760812
0760814
3290805
0902780
0903410
0903319
1320043
1705052
2820239
4191707
4811700
4740562
Not Used
1706749
1706765

A/R
1
4

1
1

1
1
1
A/R
2
4
1
1

DESCRIPTION
BATTERY CHARGER ASSEMBLY
1930ES
2030ES/2630ES
2646ES/3246ES

REV.
A
B
B

Compound, Locking
Charger/Inverter Assembly (was p/n 0400237)
Hardware Options:
Bolt M8 x 25mm
Bolt M8 x 30mm
Nut M8
Bracket, Mounting (Remote Switch)
Bracket, Mounting (Charger/Inverter)
1930ES
2030ES/2630ES/2646ES/3246ES
Clamp
Decal - On/Off
Insulation, Charger Mounting
Screw M6 x 16mm
Flatwasher M6
Washer, Special
Decal - Inverter (Not Shown - Located on Frame Near Inverter)
Decal - Hazardous Voltage (Not Shown - Located on Platform
Near AC Box)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-31

SECTION 1 FRAME
FIGURE 1-10. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS

103

104
103
101
301B

2646ES
3246ES

102

304
303

1930ES
2030ES
2630ES

205
203

304

209
207
204
201
202

1-32

303
302B

301A

303
302A

303

206
208

103

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 1 FRAME
FIGURE 1-10. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS
ITEM #

101
102
103
104

PART NUMBER

QTY.

0272887
0272888

Ref.
Ref.
Ref.
Ref.

0701016
3291005
4420070

4
4
3
1

4846812
4846813

0272309
0274012
0272980
201
202

0760410

Ref.
Ref.
Ref.
Ref.
2
1

204
205
206
207

0902905
0903086
0902906
2920161
7016319
7016372
3290405
4060865
4191707
4811400

1
1
1
2
1
2
2

208
209

4811700
4750800

A/R
2

203

Ref.
Ref.

1001105108
1001105109
301
301A
301B
302
302A
302B

3121246

Ref.
Ref.
1

1001103029
1001103030
2
0760610
0760612

DESCRIPTION
LADDER INSTALLATIONS
2030ES
2630ES
Note: Not Required on Other Models

REV.
B
B

Bolt M10 x 40mm


Locknut M10
Tape, Anti-Skid
Ladder Options:
2030ES
2630ES
BEACON LIGHT INSTALLATIONS
1930ES (Not Shown)
2030ES/2630ES
2646ES/3246ES

D
B
D

Bolt M4 x 20mm
Bracket Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Light, Beacon
Bulb, Replacement
Len, Replacement
Locknut M4
Guard
Screw M6 x 16mm
Flatwasher M4 (USA Built Machines Prior to S/N 0200128068 &
Belgium Built Machines Prior to 1200002847)
Flatwasher M6
Flatwasher #8 (Wide) (USA Built Machines S/N 0200128068 to
S/N 0200135154 & Belgium Built Machines S/N 1200002847 to
S/N 1200004293)
ROTARY ANGLE SENSOR COVER KIT
Note: This kit is an optional aftermarket add-on for USA Built
Machines S/N 0200117602 to Present Only and Belgium Built
Machines S/N 1200001665 to Present Only. Not Available on
previous S/Ns due to changes in frame design. Kit also
includes instructions. Parts listed below are for service.
1930ES/2030ES/2630ES
2646ES/3246ES
Cover Options:
Cover for 1930ES/2030ES/2630ES
Cover for 2646ES/3246ES
Bolt M6 Options:
Bolt 20mm Length for 1930ES/2030ES/2630ES
Bolt 25mm Length for 2646ES/3246ES

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1-33

SECTION 1 FRAME
FIGURE 1-10. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATIONS
ITEM #

PART NUMBER

QTY.

303
304

4811700
3290605

4
2

1-34

DESCRIPTION

REV.

Flatwasher 6mm
Locknut M6

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2
GROUND COMPONENTS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

2-1

SECTION 2 GROUND COMPONENTS


FIGURE 2-1.BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES PRIOR TO
S/N 0200128413 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002974)

2-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES PRIOR TO S/
N 0200128413 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002974)
ITEM #

PART NUMBER

QTY.

DESCRIPTION

0272719
0274222
0274221
0272827
0274215
0274214
0272720
0274217

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

0274216

Ref.

0272878

Ref.

BATTERIES AND COVERS INSTALLATION


1930ES (220 A-HR)
1930ES (220 A-HR) (Lock)
1930ES (220 A-HR) (UL Spec) (Lock)
2030ES/2630ES/2646ES/3246ES (220 A-HR) (Standard)
2030ES/2630ES/2646ES/3246ES (220 A-HR) (Lock)
2030ES/2630ES/2646ES/3246ES (220 A-HR) (UL Spec) (Lock)
2030ES/2630ES/2646ES/3246ES (245 A-HR) (Hi-Output)
2030ES/2630ES/2646ES/3246ES (245 A-HR) (Hi-Output)
(Lock)
2030ES/2630ES/2646ES/3246ES (245 A-HR) (Hi-Output) (UL
Spec) (Lock)
Anti-Vandelism Package Installation

2
3
4
5

5A

6
7

4
0400215
0400216
4031713
0760610
Not Used

2
8
2

Use 2915029
Use 2915030
Use 2915031
2940151
2940153
7027862
Not Used

2
2
2
4
4
A/R
1

9
10
11
12
13
14
15
16

3574981
3574984
3290605
3574428
Not Used
4191706
4191707
4811700
Not Used
Use 0273698

17 to 18
19

Not Used
4240172

3121246

B
A

Cover Options:
Note: When replacing p/n 1671096 for service, drill 7mm
holes to 11mm diameter.
Cover (Standard) (was p/n 1671096, 1671155 & 1671196)
Cover (Lockable) (was p/n 1671175 & 1671197)
Cover (Lockable) (UL Spec) (was p/n 1671180)
Latch, Standard (2 Per Cover)
Latch, Anti-Vandelism Lockable (2 Per Cover)
Key

2
2
2
4
8
8
8

Screw M6 x 12mm
Screw M6 x 16mm
Flatwasher M6

Tray Assembly (was p/n 0273110) (See Items 101-106 for


Breakdown)

Strap, Battery (UL Spec - Not Shown)

J
B
B
J
B
B
J
B

Battery Options:
GC Type with 225 AH Rating
EV Type with 244 AH Rating (Not Available on 1930ES)
Bolt M6 x 40mm
Bolt M6 x 20mm

Battery Cable Kit Options (Not Shown - See Section 7 for


Breakdown):
1930ES
2030ES/2630ES/2646ES/3246ES
Plate, Slide Stop Options:
LH (was p/n 3574427)
RH (was p/n 3574427)
Locknut M6
Plate, Latch

2902239
2902248

REV.

1930ES, 2030ES 2630ES, 2646ES & 3246ES

2-3

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES PRIOR TO S/
N 0200128413 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002974) (CONTINUED)
ITEM #

PART NUMBER

QTY.

DESCRIPTION

0273110

Ref.
Ref.

0273698

Ref.

TRAY ASSEMBLY OPTIONS:


USA Built Machines Prior to S/N 0200116600 & Belgium Built
Machines Prior to S/N 1200001241
USA Built Machines S/N 0200116600 to S/N 0200128413 &
Belgium Built Machines S/N 1200001241 to S/N 1200002974

101
102

0100011
0700616

A/R
2

103
104
105

Purchase Item 16
3340975
3860111

1
2
2

106

4811700

107

3290605

Use 4220252
Use 4220253

1
1

108

REV.
D
D

Compound, Locking
Bolt M6 x 40mm (USA Built Machines Prior to S/N 0200116600
& Belgium Built Machines Prior to S/N 1200001241)
Tray, Battery
Pad, Wear
Roller (USA Built Machines Prior to S/N 0200116600 & Belgium
Built Machines Prior to S/N 1200001241)
Flatwasher M6 (USA Built Machines Prior to S/N 0200116600 &
Belgium Built Machines Prior to S/N 1200001241)
Locknut (USA Built Machines S/N 0200116600 to Present &
Belgium Built Machines S/N 1200001241 to Present)
Battery Box Stop Options (USA Built Machines S/N
0200116600 to Present & Belgium Built Machines S/N
1200001241 to Present):
NOTE: Requires (2) 3820032 Rivet & (1) 4811600 Washer
LH (was p/n 4220208)
RH (was p/n 4220208)

NOTE: Old design rollers are not interchangeable with new


design stops. Complete Tray Assembly # 0273698 must be
purchased if upgrading to new design Battery Box Stops.

2-4

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES PRIOR TO S/
N 0200128413 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200002974) (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

2-5

SECTION 2 GROUND COMPONENTS


FIGURE 2-2.BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES
S/N 0200128413 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002974 TO
S/N 1200004293)

2-6

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS


FIGURE 2-2. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES S/N
0200128413 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002974 TO S/N
1200004293)
ITEM #

PART NUMBER

QTY.
Ref.

0272719
0274222
0274221
0272827
0274215
0274214

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

0272720
0274217
0274216

Ref.
Ref.
Ref.

4
0400215
0400216

3
4 to 7
8

9
10 to 12
13
14
15
16

A/R
0760616
4031713
0760610
Not Used
3574981
3574984
3290605
Not Used
4191707
4811700
Not Used

A/R

1671202
1671204
1671204

3121246

REV.

L
D
D
L
D
D

L
D
D

Battery Options:
GC Type with 225 AH Rating
EV Type with 244 AH Rating (Not Available on 1930ES)
Bolt Options:
Bolt M6 x 40mm, Hexhead
Bolt M6 x 40mm, Sockethead
Bolt M6 x 20mm
Plate, Slide Stop Options:
Left Side
Right Side
Locknut M6
Screw M6 x 16mm
Flatwasher M6

Tray Assembly Options (See Items 101-106 for Breakdown):


USA & Belgium
UL Spec
Cover Options:
USA Built Machines S/N 0200128413 to S/N 0200130607
& Belgium Built Machines S/N 1200002974 to
S/N 1200003527
Standard (was p/n 1671196)
Lockable (was p/n 1671197)
UL Spec - Lockable (was p/n 1671200)
USA Built Machines S/N 0200130607 to S/N 0200135154
& Belgium Built Machines S/N 1200003527 to
S/N 1200004293
Standard
Lockable
UL Spec - Lockable (was p/n 1671200)

Use 2915029
Use 2915030
1671204

BATTERIES AND COVERS INSTALLATION


GC Type with 225 AH Rating Batteries:
1930ES (Standard Covers)
1930ES (Lockable Covers)
1930ES (UL Spec) (Lockable Covers)
2030ES/2630ES/2646ES/3246ES (Standard Cover)
2030ES/2630ES/2646ES/3246ES (Lockable Cover)
2030ES/2630ES/2646ES/3246ES (UL Spec) (Lockable
Covers)
EV Type with 244 AH Rating Batteries:
2030ES/2630ES/2646ES/3246ES (Standard Covers)
2030ES/2630ES/2646ES/3246ES (Lockable Covers)
2030ES/2630ES/2646ES/3246ES (UL Spec) (Lockable
Covers)

8
8

0273698
0861678
17

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

2-7

SECTION 2 GROUND COMPONENTS


FIGURE 2-2. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES S/N
0200128413 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002974 TO S/N
1200004293) (CONTINUED)
ITEM #

PART NUMBER

17A

QTY.
4

17B
17C

2940174
2940175
7027863
4071102
1671203

4
1

17D

1705754

17E

1706350

18
19

Not Used
4240172

0273698
0861678

Ref.
Ref.
Ref.

Purchase Item 16
3290605
3340975

1
2
2

105

Use 4220252
Use 4220253
3820032

1
1
A/R

106

4811600

A/R

101
102
103
104

2-8

DESCRIPTION

REV.

Latch Options (2 Per Cover):


Standard
Locking
Key
Shim, Latch (2 Per Cover)
Cover, Battery (USA Built Machines S/N 0200130607 to
S/N 0200135154 & Belgium Built Machines S/N
1200003527 to S/N 1200004293)
Decal - JLG (USA Built Machines S/N 0200130607 to S/
N 0200135154 & Belgium Built Machines S/N
1200003527 to S/N 1200004293)
Decal - Cover (USA Built Machines S/N 0200130607 to
S/N 0200135154 & Belgium Built Machines S/N
1200003527 to S/N 1200004293)
Strap, Battery (UL Spec)
TRAY ASSEMBLY OPTIONS:
USA & Belgium
UL Spec

E
C

Tray, Battery
Locknut
Pad, Wear (Note: Wear Pad not available separately from Tray
Assembly on some applications.)
Stop, Battery Box Options:
NOTE: Requires (2) 3820032 Rivet & (1) 4811600 Washer
LH (was p/n 4220208)
RH (was p/n 4220208)
Rivet (USA Built Machines S/N 0200130607 to
S/N 0200135154 & Belgium Built Machines S/N 1200003527 to
S/N 1200004293 - Not Shown)
Washer (USA Built Machines S/N 0200130607 to
S/N 0200135154 & Belgium Built Machines S/N 1200003527 to
S/N 1200004293 - Not Shown)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS


FIGURE 2-2. BATTERIES AND COVERS INSTALLATION (USA BUILT MACHINES S/N
0200128413 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200002974 TO S/N
1200004293) (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

2-9

SECTION 2 GROUND COMPONENTS


FIGURE 2-3.GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES
PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001367)

2-10

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS


FIGURE 2-3. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES
PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001367)
ITEM #

PART NUMBER

QTY.
Ref.

0272780
0273444
0272781

Ref.
Ref.
Ref.

1
2
3

0380025
0610161
Use 1600419

1
1
1

4
5

1671105

1
1

6
7
8

1705696
1705697
1705698
2420172

1
1
1

3520193
2920026
9

10
11
12
13
14
15
16
17

18

19
20
21
22
23

3121246

Not Required
2920094
3574330
3900336
3900337
3900338
3900339
4360069
4360328
4360469
4360470
2860030
4360475
7020175
7020176
Use 2915009
4922865
4922866
4061061
4191303

A/R
0
1
1
4
6
5
1
1
1

1
1
1
1
1
1
1
1
3

DESCRIPTION
GROUND CONTROL ASSEMBLY (USA BUILT MACHINES
PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES
PRIOR TO S/N 1200001367)
ANSI & ANSI Export Specs
Australian Spec
CE Spec

REV.

I
F
I

Box, Ground Control


Board, PC (Battery Charger LED)
Board, PC (Ground Control) (was p/n 0610164)
Note: PC Board must be recalibrated when replaced.
Cover, Front
Decal - LED Options:
ANSI/ANSI Export/Australian Spec
CE/Australian Spec
Decal - Function
Hourmeter
Component Options:
Plug (ANSI/ANSI Export/Australian Specs)
Lamp (CE Spec)
Bulb Options:
ANSI/ANSI Export Spec
CE/Australian Spec
Plate, Mounting
Screw, Torx #10-32NC x 1/2
Screw, Torx M3.5 x 25mm
Screw, Torx M4 x 20mm
Screw, Plastite #6 x 1/2
Breaker, Circuit - 10 Amp
Switch, Toggle
Keyswitch Options:
ANSI/ANSI Export Spec
CE/Australian Spec
Key, Replacement (Fits All Specs)
Switch, Emergency Stop
Cap
Block, Contact
Module, Tilt (was P/N 4360535)
Harness, Control Box (See Section 7 for Breakdown)
Harness, Tilt Sensor (See Section 7 for Breakdown)
Shield
Screw M3.5 x 6mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

2-11

SECTION 2 GROUND COMPONENTS


FIGURE 2-3. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES
PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001367)
ITEM #

101 to 103
104

2-12

PART NUMBER

QTY.

0272810
0273443
0272811

Ref.
Ref.
Ref.
Ref.

Not Used
0700615

0272878

Ref.

1671124

DESCRIPTION
GROUND CONTROL BOX INSTALLATION
ANSI & ANSI Export Specs
Australian Spec
CE Spec

REV.
F
D
F

Bolt M6 x 35mm
ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)

Cover, Lockable Ground Control Box

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS


FIGURE 2-3. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES
PRIOR TO S/N 0200117805 & BELGIUM BUILT MACHINES PRIOR TO S/N 1200001367)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

2-13

SECTION 2 GROUND COMPONENTS


FIGURE 2-4.GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES S/N
0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001367 TO S/N
1200004293)

13
6
1
14

17

11
16

3
8
9

18

15
10
14
2
5
19

12
20
101
104

2-14

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS


FIGURE 2-4. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES S/N
0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001367 TO S/N
1200004293)
ITEM #

PART NUMBER

QTY.
Ref.

1
2
3

0272780
0861669
0273444
0272781

Ref.
Ref.
Ref.
Ref.

0380025
0610161

1
1
1

Use 1600419

1600419

4
5

6
7
8

2915039

1671105

1
1

1705696
1705697
1705698
2420172

1
1
1

3520193
2920026
9

10
11
12
13
14
15
16
17

18

19
20

3121246

Not Required
2920094
4340739
3900336
3900356
3900338
3900339
4360069
4360328
4360469
4360470
2860030
4360475
7020175
7020176
Use 1810140
4922865

A/R
0
1
1
4
4
6
5
1
1
1

1
1
1
1
1
1

DESCRIPTION
GROUND CONTROL ASSEMBLY (USA BUILT MACHINES S/N
0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES
S/N 1200001367 TO S/N 1200004293)
ANSI & ANSI Export & UL Spec
ANSI Export & Japanese Spec
Australian Spec
CE Spec
Box, Ground Control
Board, PC (Battery Charger LED)
Board, PC (Ground Control) Options:
USA Built Machines S/N 0200117805 to S/N 0200133156 &
Belgium Built Machines S/N 1200001367 to S/N 1200003933
(was p/n 0610164)
USA Built Machines S/N 0200133156 to S/N 0200135154 &
Belgium Built Machines S/N 1200003933 to S/N 1200004293
Upgrade Kit (Includes Cables, Programming Instructions &
CD Software)
Note: PC Board must be recalibrated when replaced.
Cover, Front
Decal - LED Options:
ANSI/ANSI Export/Australian/UL Specs
ANSI Export/Australian/CE/Japanese Specs
Decal - Function
Hourmeter
Component Options:
Plug (ANSI/ANSI Export/Australian/UL Specs)
Lamp (ANSI Export/Australian/CE/Japanese Specs)
Bulb Options:
ANSI/ANSI Export/Australian/UL Specs
ANSI Export/Australian/CE/Japanese Specs
Plate, Mounting
Screw, Torx #10-32NF x 1/2
Screw, Torx M3.5 x 16mm
Screw, Torx M4 x 20mm
Screw, Plastite #6 x 1/2
Breaker, Circuit - 10 Amp
Switch, Toggle
Keyswitch Options:
ANSI/ANSI Export/Japanese/UL Spec
CE/Australian Specs
Key, Replacement (Fits All Specs)
Switch, Emergency Stop
Cap
Block, Contact
Module, Tilt (was p/n 4000006)
Harness, Control Box (See Section 7 for Breakdown)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

O
E
L
O

2-15

SECTION 2 GROUND COMPONENTS


FIGURE 2-4. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES S/N
0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001367 TO S/N
1200004293) (CONTINUED)
ITEM #

PART NUMBER

QTY.

0272810
0273966
0273443
0272811

Ref.
Ref.
Ref.
Ref.
Ref.

101

0100011

A/R

102 to 103
104

Not Used
0700615

0272878

Ref.

1671124

2-16

DESCRIPTION

REV.

GROUND CONTROL BOX INSTALLATION


ANSI &ANSI Export & UL Specs
ANSI Export & Japanese Spec
Australian Spec
CE Spec

F
C
D
F

Compound, Locking (USA Built Machines S/N 0200117805 to


S/N 0200120587 & Belgium Built Machines S/N 1200001367 to
S/N 1200001698)
Bolt M6 x 35mm
ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)

Cover, Lockable Ground Control Box

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS


FIGURE 2-4. GROUND CONTROL ASSEMBLY & INSTALLATION (USA BUILT MACHINES S/N
0200117805 TO S/N 0200135154 & BELGIUM BUILT MACHINES S/N 1200001367 TO S/N
1200004293) (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

2-17

SECTION 2 GROUND COMPONENTS


FIGURE 2-5.BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL
INDICATOR) GAUGE INSTALLATIONS (OPTIONAL)
1

209
2

3
201
206 204

FACTORY INSTALLED
OPTION

205

202
207
208

203
WITH 1001098781
SERVICE UPGRADE
KIT INSTALLED

101

102

2-18

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 2 GROUND COMPONENTS


FIGURE 2-5. BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL INDICATOR)
GAUGE INSTALLATIONS (OPTIONAL)
ITEM #

PART NUMBER

QTY.
Ref.

1
2
3
4

101
102

201
202
203
204
205
206
207
208
209
210

3121246

0275603

Ref.

1706679
0903598
4360387
4191706

1
1
1
2

0275432

Ref.

2902331
4922944

1
1

1001098781

Ref.

0100011
0100048
1706679
4031607
4360387
4811600
1001092454
1001093556
1001094203
1001094359

A/R
A/R
1
2
1
2
1
1
1
1

DESCRIPTION

REV.

NOTE: Items 1-4 or 101 & 102 were factory installed options
for machines with these S/Ns. Machines may be upgraded to
include an MDI (Multifunction Digital Indicator) Gauge by
installing p/n 1001098781 (Items 201- 210).
BRAKE RELEASE SWITCH INSTALLATION

Decal - Brake Release


Bracket
Switch, Push Button
Screw M6 x 12mm
BRAKE RELEASE ONLY INSTALLATION

Mount & Screw Kit


Bracket Disconnect/Release Switch Assembly (See Section 7 for
Breakdown as Design May Vary)
MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE & BRAKE
RELEASE SERVICE UPGRADE KIT

Compound, Locking
Grease, Dielectric
Decal - Brake Release
Capscrew M5 x 16mm
Switch, Push Button
Flatwasher M5
Gauge, MDI (Multifunction DIgital Indicator)
MDI Harness (Not Shown - See Section 7 for Breakdown)
Bracket
Decal - Troubleshooting (Not Shown - Located on Platform
Placard Plate)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

2-19

SECTION 2 GROUND COMPONENTS


FIGURE 2-5. BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL INDICATOR)
GAUGE INSTALLATIONS (OPTIONAL) (CONTINUED)
ITEM #

2-20

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3121246

SECTION 3
SCISSOR ARMS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3-1

SECTION 3 SCISSOR ARMS


FIGURE 3-1.SCISSOR ARMS INSTALLATION - 1930ES

3-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES
ITEM #

PART NUMBER

QTY.

DESCRIPTION

0272701

Ref.

SCISSOR ARMS ASSEMBLY - 1930ES

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Not Used
0200809
0200810
0200811
0200812
0200813
0200814
0200815
0440266
0440264
3574159
0701022
1684265
3291005
3340962
3423031
3423032
3423038
3423042
3760115
4420070

1
1
1
1
1
1
1
4
28
1
16
1
16
16
9
4
2
1
14
A/R

22
23
24

4740531
1180396
2080071

15
1
2

3420156

4812000

2902242

0272735

Ref.

Not Used
0701020
3291005
3340964
3423030
3423033
4360502
1001092354
3200453
3200454
3300474
3900334
4191708

2
2
2
1
1
1
1
1
1
2
2
3

25

101
102
103
104
105
106
107
108
109
110
111
112
113

3121246

Arm - Lower Inboard


Arm - Lower Outboard
Arm - Mid Inboard
Arm - Mid Outboard (Left Side)
Arm - Mid Outboard (Right Side)
Arm - Upper Inboard
Arm - Upper Outboard
Bearing
Bearing
Prop, Safety
Bolt M10 x 70mm
Lift Cylinder Assembly (See Section 5 for Breakdown)
Locknut M10
Pad
Pin
Pin
Pin
Pin
Ring, Retaining
Tape, Anti-Skid (USA Built Machines Prior to S/N 0200115961&
Belgium Built Machines Prior to S/N 1200001202)
Washer, Special
Carrier, Cable (was p/n 1180381)
Ring, Fastener (USA Built Machines Prior to S/N 0200115961 &
Belgium Built Machines Prior to S/N 1200001202)
Pin, Cotter (USA Built Machines S/N 0200115961 to S/N
0200135154 & Belgium Built Machines S/N 1200001202 to
S/N 1200004293)
Washer M10

Arms Kit - 1930ES (Includes Items 2-11 & 23)


SCISSOR ARMS INSTALLATIONS - 1930ES

REV.
M

P
E

Bolt M10 x 60mm


Locknut M10
Pad, Slide
Pin, Sensor
Pin
Switch, Proximity Sensor
Switch, Rotary Angle Sensor (was p/n 4360526)
Mount, Switch
Mount, Switch
Locknut M4
Screw M4
Screw M6 x 12mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3-3

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

114
115

4191709
1061036
7020218
70001878
3321402
4160078
4420070

2
1
1
1
1
1
2

116
117
118

3-4

DESCRIPTION

REV.

Screw M6 x 25mm
Cable, Manual Descent (Not Shown)
T-Handle (with 1/4-20 Threads)
T-Handle (with 5mm Threads)
Jam Nut 1/4-28NF (Not Shown)
Spring, Compression (Not Shown)
Tape, Anti-Skid (Not Shown)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3-5

SECTION 3 SCISSOR ARMS


FIGURE 3-2.SCISSOR ARMS INSTALLATION - 2030ES

3-6

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

27
28
29

101
102
103
104
105
106
107
108
109

3121246

PART NUMBER

QTY.

0272729

Ref.

Not Used
0200798
0200799
0200802
0200803
0200804
0200807
0200816
0962006
0440267
0440266
3574161
0701015
0701022
1684258
3291005
3340962
3422997
3423067
3423036
3423014
3760387
3841143
4740438
1180382
2080071

1
1
1
1
1
1
1
28
4
1
1
1
15
1
16
16
9
1
4
1
14
1
14
1
2

3420156

3423038
4812000
4071094

1
2
A/R

2902241

0272730

Ref.

Not Used
0701022
3291005
3340957
3423016
3423017
4360502
1001092354
3200453

2
2
2
1
1
1
1
1

DESCRIPTION
SCISSOR ARMS INSTALLATION - 2030ES

Arm - Lower Inboard


Arm - Mid Inboard
Arm - Lower Outboard
Arm - Mid Outboard (Left Side)
Arm - Mid Outboard (Right Side)
Arm - Upper Outboard
Arm - Upper Inboard
Bearing
Bearing
Bearing
Bar, Prop Attach
Bolt M10 x 35mm
Bolt M10 x 70mm
Lift Cylinder Assembly (See Section 5 for Breakdown)
Locknut M10
Pad, Arm
Pin
Pin (was p/n 3422998)
Pin
Pin
Ring, Retaining
Keeper, Pin
Washer, Special
Carrier, Cable
Ring, Fastener (USA Built Machines Prior to S/N 0200115961 &
Belgium Built Machines Prior to S/N 1200001202)
Pin, Cotter (USA Built Machines S/N 0200115961 to S/N
0200135154 & Belgium Built Machines S/N 1200001202 to
S/N 1200004293)
Pin
Washer M10
Shim, Spacer

Scissor Arm Kit - 2030ES (Includes Items 2-10,12 & 25)


LIMIT SWITCHES INSTALLATION

REV.
L

N
C

Bolt M10 x 70mm


Locknut M10
Pad, Slide
Pin
Pin
Switch, Proximity Sensor
Switch, Rotary Angle Sensor (was p/n 4360526)
Mount, Switch

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3-7

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES (CONTINUED)

3-8

ITEM #

PART NUMBER

QTY.

110
111
112
113
114

3200454
3300474
3900334
4191706
4191709

1
2
2
3
2

DESCRIPTION

REV.

Mount, Switch
Locknut M4
Screw M4
Screw M6 x 12mm
Screw M6 x 25mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3-9

SECTION 3 SCISSOR ARMS


FIGURE 3-3.SCISSOR ARMS INSTALLATION - 2630ES

30
24

21

UPPER LIFT
CYLINDER PIN

12

10

12

18

16

15

29

26
39
34

20

18

12

25
28

31

11

21
18

33

23
28

31

USA BUILT MACHINES


PRIOR TO S/N 0200115961 &
BELGIUM BUILT MACHINES
PRIOR TO S/N 1200001202

12

11

21

19

19

34
36
24
18

28

18

21
23

31

18

11
21

21

18

23

21
25

21

11
31

31

28

11

28

20

9
USA BUILT MACHINES
S/N 0200115961 TO S/N 0200135154
& BELGIUM BUILT MACHINES
S/N 1200001202 TO S/N 1200004293

32
34

18
23
28

31

23

FAR SIDE 23
NEAR SIDE 27

31

28

18

31

18

108

11

18

28
31

LOWER LIFT
CYLINDER PIN

18

3-10

20

2
21

104

23

23
28

35

22

102

21
21

22

103

110
113

21

11

FAR SIDE 106


NEAR SIDE 105

14

21

11
38
28

18

21

11

107
ASSEMBLE
TO FRAME

31

11
114
112
109
111

6
104

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS


FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

35
36
37
38
39

3121246

PART NUMBER

QTY.

0272728

Ref.

DESCRIPTION
SCISSOR ARMS INSTALLATIONS - 2630ES

Not Used
0200798
0200799
0200800
0200801
0200802
0200803
0200804
0200805
0200807
0440267
0440266
Not Used
3574161
4846752
0701015
0701018
0701022
0701029
1684302
3291005
3340962
3422997
3422998
3423036
3423039
3423014
3760387
3841143
3860107
4740438
1180382
1180383
2080071

1
1
1
1
1
1
1
2
1
42
4

Arm - Lower Inboard


Arm - Lower Mid Inboard
Arm - Upper Mid Inboard
Arm - Upper Inboard
Arm - Lower Outboard
Arm - Lower Mid Outboard (Left Side)
Arm - Lower Mid Outboard (Right Side)
Arm - Upper Mid Outboard
Arm - Upper Outboard
Bearing
Bearing

1
1
1
1
18
4
1
23
24
15
1
4
1
1
20
1
1
20
1
1
4

3420156

3423038
4812000
3423067
4071094
3291007

1
2

2902240

Bar, Prop Attach


Kicker, Arm
Bolt M10 x 35mm
Bolt M10 x 50mm
Bolt M10 x 70mm
Bolt M10 x 120mm
Lift Cylinder Assembly (See Section 5 for Breakdown)
Locknut M10
Pad, Arm
Pin
Pin
Pin
Pin
Pin
Ring, Retaining
Keeper, Pin
Roller
Washer, Special
Carrier, Cable
Carrier, Cable
Ring, Fastener (USA Built Machines Prior to S/N 0200115961 &
Belgium Built Machines Prior to S/N 1200001202)
Pin, Cotter (USA Built Machines S/N 0200115961 to S/N
0200135154 & Belgium Built Machines S/N 1200001202 to
S/N 1200004293)
Pin
Washer M10
Pin (Not Shown)
Shim, Spacer
Locknut M10

Scissor Arm Kit - 2630ES (Includes Items 2-12,14,15, 32 & 33)

1
1

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.
M

3-11

SECTION 3 SCISSOR ARMS


FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES (CONTINUED)
ITEM #

101
102
103
104
105
106
107
108
109
110
111
112
113
114

3-12

PART NUMBER

QTY.

0272608

Ref.

Not Used
0701022
3291005
3340957
3423016
3423017
4360502
1001092354
3200453
3200454
3300474
3900334
4191706
4191709

2
2
2
1
1
1
1
1
1
2
2
3
2

DESCRIPTION
LIMIT SWITCHES INSTALLATION

REV.
C

Bolt M10 x 70mm


Locknut M10
Pad, Slide
Pin
Pin
Switch, Proximity Sensor
Switch, Rotary Angle Sensor (was p/n 4360526)
Mount, Switch
Mount, Switch
Locknut M4
Screw M4
Screw M6 x 12mm
Screw M6 x 25mm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS


FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3-13

SECTION 3 SCISSOR ARMS


FIGURE 3-4.SCISSOR ARMS INSTALLATION - 2646ES/3246ES

11

31

24

21

UPPER LIFT
CYLINDER PIN

17
32

56

20
12

17
49

16

13

23
30

34

25

18

21

19

17

7
52

13

30

10

23

18
34

21
14

30

13
26
21

23

18
34

52
21

54 34
30

13

34

21

18
34

22

51

23

13

13

23
21
30

13

FAR SIDE 23
NEAR SIDE 27

30

30

STEP
REF.

18
34

13

21 118

36

30

19
53

FAR SIDE 23
NEAR SIDE 27

18

USA BUILT MACHINES


PRIOR TO S/N 0200115961
& BELGIUM BUILT MACHINES
PRIOR TO S/N 1200001202

17

18
34

23

21

18

FAR SIDE 109


NEAR SIDE 108

13

1
102

15

21
23
30

34

18

30

18
34

28
107
21

112
23

LOWER LIFT
CYLINDER PIN

13

3-14

22

21
105

104
111
114

21

USA BUILT MACHINES


S/N 0200115961 TO S/N 0200135154
& BELGIUM BUILT MACHINES
S/N 1200001202 TO S/N 1200004293

16

113
ASSEMBLE
TO FRAME

110
103

107

106

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 3 SCISSOR ARMS


FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NUMBER

QTY.

0272929
0272928

Ref.
Ref.
Ref.

0200782
0200783
0200784
0200785
0200786
0200787
0200788
0200789
0200808
0440257
0701016
0701020
0701022
0701027
0701029

1
1
1
1
1
1
1
1
1
2
1
1
19
2
2
1

1684260
1684257
0962155
0962006
2080071

4
40
A/R

3420156

20

4812000

21
22
23
24
25
26
27
28
29
30
31
32
33

3291005
3340962
3422997
3422998
3423009
3423011
3423014
3423026
Not Used
3760387
3841143
3860104
4420070

24
24
17
1
1
2
1
2

34
35
36
37 to 48
49

4740438
Not Used
3574161
Not Used
4846684

17
18
19

3121246

20
1
1
A/R

DESCRIPTION
SCISSOR ARMS ASSEMBLIES - 2646ES/3246ES
2646ES
3246ES

REV.
M
M

Arm - Lower Inboard


Arm - Lower Outboard
Arm - Lower Mid Inboard
Arm - Upper Mid Outboard (Right Side)
Arm - Upper Mid Inboard
Arm - Lower Mid Outboard (Right Side)
Arm - Upper Inboard
Arm - Upper Outboard
Arm - Lower Mid Outboard (Left Side)
Bearing
Bolt M10 x 40mm
Bolt M10 x 60mm
Bolt M10 x 70mm
Bolt M10 x 100mm
Bolt M10 x 120mm
Lift Cylinder Assembly Options (See Section 5 for Breakdown):
2646ES
3246ES
Bearing
Bearing
Ring, Fastener (USA Built Machines Prior to S/N 0200115961 &
Belgium Built Machines Prior to S/N 1200001202)
Pin, Cotter (USA Built Machines S/N 0200115961 to S/N
0200135154 & Belgium Built Machines S/N 1200001202 to
S/N 1200004293)
Flatwasher M10 (Note: Used as a Shim when Head of p/n
3423009 Pin Rubs item 49 Kicker.)
Locknut M10
Pad, Arm
Pin
Pin
Pin
Pin
Pin
Pin

20

Ring, Retaining
Keeper, Pin
Roller
Tape, Anti-Skid (USA Built Machines Prior to S/N 0200115961&
Belgium Built Machines S/N 1200001202)
Washer, Special

Prop, Safety

Kicker, Arm

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3-15

SECTION 3 SCISSOR ARMS


FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

50
51
52
53
54
55
56

Not Used
0200817
1180380
4812000
4071094
3423170
3291007

1
2
2
A/R
1
1

2902236

0272623
0272622

Ref.
Ref.
Ref.

101
102
103
104
105
106
107
108
109
110
111
112
113
114
115 to 117
118

3-16

Not Used
0701022
3200453
3200454
3291005
3300474
3340957
3423016
3423017
3900334
4191706
4191709
4360502
1001092354
Not Used
4420070

DESCRIPTION

REV.

Arm - Upper Mid Outboard (Left Side)


Carrier, Cable
Washer, 10mm
Shim, Spacer
Pin
Locknut M10

Scissor Arm Kit - 2646ES/3246ES (Includes Items 1-10,17,18,36,


49,51 & 52)
SCISSOR ARMS INSTALLATIONS - 2646ES/3246ES
2646ES
3246ES

2
1
1
2
2
2
1
1
2
3
2
1
1

Bolt M10 x 70mm


Mount, Switch
Mount, Switch
Locknut M10
Locknut M4
Pad, Slide
Pin, Sensor
Pin
Screw M4
Screw M6 x 12mm
Screw M6 x 25mm
Switch, Proximity Sensor
Switch, Rotary Angle Sensor (was p/n 4360526)

Tape, Anti-Skid

1930ES, 2030ES 2630ES, 2646ES & 3246ES

D
D

3121246

SECTION 4
PLATFORM

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-1

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION
103

106

8
3
10

105
101
104

109

1
110

102

112
107
108

200A
200B
200C

111

4-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION
ITEM #

PART NUMBER

0272633
0272666
0272698
0272836
0272837
0272838

QTY.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

1
0272637
0272661
0272696

3
4

5
6
7

0701022
0701026
0701024

A/R
2
2
4
4
A/R
2
2
2

0701027

3340976
3340965
0561520
3900351

Not Used
3291005

8
4

3423049
See Note
8
9
10

101
102

3121246

3574067
4812000
0903579
9984279

2
4
A/R
2
1

0272637
0272661
0272696

Ref.
Ref.
Ref.
Ref.

0630565
3291005

8
8

DESCRIPTION
PLATFORM INSTALLATIONS
All Specs Except CE & Japanese Specs
1930ES
2030ES/2630ES
2646ES/3246ES
CE & Japanese Specs Only
1930ES
2030ES/2630ES
2646ES/3246ES
Note: All versions are available on ANSI Export Spec.

REV.

E
E
E
K
L
K

Platform Assembly (See Items 101-112 for Breakdown):


1930ES
2030ES/2630ES
2646ES/3246ES
Block, Slide Options:
1930ES (Front Block)
1930ES (Rear Block)
2030ES/2630ES/2646ES/3246ES
Bolt M10 x 30mm
Bolt M10 Options:
70mm Length (Front Slide Block - 1930ES)
90mm Length (Rear Slide Block - 1930ES)
80mm Length (Front Slide Block - 2030ES/2630ES/2646ES/
3246ES)
100mm Length (Rear Slide Block - 2030ES/2630ES/2646ES/
3246ES)
Locknut M10
Pin Options:
All Machines except CE & Japanese Specs
CE & Japanese Spec Machines (Note: Refer to JLG
Supplement p/n 3124288)
Plate, Extension Stop
Flatwasher M10
Bracket, Platform Containment Options:
Bracket (Standard on 2646ES/3246ES Only)
Service Kit to Install Brackets (Includes qty 2 p/n 0903579
Brackets & Instructions) (Suggested installation on ALL ES
models USA Built Machines S/N 0200127552 to 0200135154
& on ALL ES models Belgium Built Machines S/N
1200003021 to S/N 1200004293)
PLATFORM ASSEMBLY
1930ES
2030ES/2630ES
2646ES/3246ES

E
E
F

Bolt, Carriage M10 x 50mm


Locknut M10

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-3

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

103

3423013

104

3760348

105

4
3860110
3860118

106

4
3860106
4340914

107
4420071
4420075
4420073
108

109
110

4420072
4420074
4812000

A/R
3
3
5
A/R
3
5
8
1

4846766
4846789
4846761
111

1
4846768
4846764

112

1
Use 2540043
2540045

Ref.
200

200A
200B
200C

4-4

A/R

2915241
2915240
2915241

1
1
1

DESCRIPTION

REV.

Pin (USA Built Machines Prior to S/N 0200127552 & Belgium


Built Machines Prior to S/N 1200003021)
Ring, Retaining (USA Built Machines Prior to S/N 0200127552
& Belgium Built Machines Prior to S/N 1200003021)
Roller Options:
USA Built Machines Prior to S/N 0200127552 & Belgium Built
Machines Prior to S/N 1200003021
USA Built Machines S/N 0200127552 to S/N 0200135154 &
Belgium Built S/N 1200003021 to S/N 1200004293
Spacer/Mount Options:
USA Built Machines Prior to S/N 0200127552 & Belgium Built
Machines Prior to S/N 1200003021
USA Built Machines S/N 0200127552 to S/N 0200135154 &
Belgium Built S/N 1200003021 to S/N 1200004293
Tape, Anti-Skid Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Tape, Anti-Skid Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Flatwasher M10
Platform Weldment Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Extension Weldment Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Grommet Options:
USA Built Machines Prior to S/N 0200132206 & Belgium Built
Machines Prior to S/N 1200003748
USA Built Machines S/N 0200132206 to S/N 0200135154 &
Belgium Built S/N 1200003748 to S/N 1200004293
REPAIR KITS
Fixed Mount Repair Kit (Kit includes components & instructions to
repair weld cracks in fixed mounting block supports on aluminum
platforms
1930ES Fixed Mount Repair Kit
2030ES/2630ES Fixed Mount Repair Kit
2646ES/3246ES Fixed Mount Repair Kit

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-5

SECTION 4 PLATFORM
FIGURE 4-2.RAIL (FIXED) INSTALLATION - 1930ES

4-6

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

3121246

PART NUMBER

QTY.

0272611
0272910

Ref.
Ref.
Ref.

Not Used
3574183
3574184
3641480
3641481
3641482
4568645
4846784
4846785
0630565
1380132
2080040
Not Used
3290606
3291005
3423151
2560088
3520072
3860111
4010616
4010617
3841649
4812000
Not Used
4846786
Not Used
3340612
Not Used
3820019
3900345
3290806

DESCRIPTION
RAIL INSTALLATION - 1930ES
Rails with Gate Closure
Rails with Chain Closure

1
1
1
1
1
1
1
1
16
2
A/R

Plate, Billboard (Upper)


Plate, Billboard (Lower)
Rail, Side (Left)
Rail, Side (Right)
Rail, Extension Platform (Front)
Rail (Rear)
Rail, Slide (Left)
Rail, Slide (Right)
Bolt, Carriage M10 x 55mm
Clip, Gripper
Fastener, Huck

A/R
16
2
2
2
2
A/R
4
2
16

Capnut M6
Locknut M10
Pin, Plunger (was p/n 3423047)
Cover, Handle
Cap-Plug
Roller
Screw M6 x 40mm
Screw M6 x 45mm
Extension, Midrail (was p/n 4568631)
Flatwasher M10

2
18in/46cm

2
2
2

2902249

2902391

2902392

REV.
H
E

Handle, Extension
Pad, Rail
Rivet
Screw M8 x 45mm
Capnut M8

Rails Kit - 1930ES Options:


(Includes Items 2-9 & 25) (USA Built Machines Prior to
S/N 0200124833 & Belgium Built Machines Prior to S/N
1200002342)
Rails with Gate Closure - (Includes Items 2-9, 11, 14, 16,17,
19, 24-25, 27-31 & 124) (USA Built Machines S/N
0200124833 to S/N 0200135154 & Belgium Built Machines S/
N 1200002342 to S/N 1200004293)
Rails with Chain Closure - (Includes Items 2-9, 11, 14, 16, 17,
19, 25, & 27-31) (USA Built Machines S/N 0200124833 to
S/N 0200135154 & Belgium Built Machines S/N 1200002342
to S/N 1200004293)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-7

SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED)
ITEM #

101 to 112
113
114 to 123
124
125
126
127
128

PART NUMBER

QTY.

0272611

Ref.

Not Used
2600281
Not Used
4846723
Not Used
3080007
Not Used
3820016

0272910
201
202
203 to 205
206
207
208
209

4-8

Not Used
1260136
Not Used
2820097
Not Used
1001101076
3010088

DESCRIPTION

REV.

GATE CLOSURE COMPONENTS

Hinge

Gate

Magnet, Gate (was p/n 3080006)

Rivet (USA Built Machines Prior to S/N 0200125355 & Belgium


Built Machines Prior to S/N 1200002342)

Ref.

CHAIN CLOSURE COMPONENTS

2ft/61cm

Chain

2ft/61cm

Cover, Chain

1
2

Snap Latch Repair Kit (includes Item 209 - was p/n 2940064)
Link

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-9

SECTION 4 PLATFORM
FIGURE 4-3.RAIL (FOLD-DOWN) INSTALLATION - 1930ES

4-10

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES
ITEM #

PART NUMBER

QTY.

0273479

Ref.
Ref.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Not Used
1271571
1271572
3574183
3574184
3641534
3641535
3641536
4568645
4568667
4568711
4846786
4846794
4846795
4846796
4846797
0630565
Purchase Item 28
1380132
2080040
2560088
2600281
3080007
3290606
3290806
3291005
3340612
Use 3423278

29
30
31
32

3423151
3520072
3760170
3820016

2
4
4
1

33
34
35
36
37
38
39
40

3820019
3841649
3860111
3900345
4010616
4010617
4812000
4846723

2
2
2
2
A/R
20
16
1

3121246

1
1
1
1
1
1
2
1
4
2
2
1
1
1
1
16
4
2
16
2
2
1
A/R
2
16
18in/46cm

DESCRIPTION
RAIL INSTALLATION - 1930ES
Rails with Gate Closure

REV.
F

Rail, Slide (Right)


Rail, Slide (Left)
Plate, Billboard (Upper)
Plate, Billboard (Lower)
Rail (Left Lower Side)
Rail (Right Lower Side)
Rail (Both Upper Sides)
Rail (Rear Upper)
Tube, Folding (Side)
Tube, Folding (Front)
Handle, Extension
Rail (Front Upper)
Rail (Front Mid)
Tube, Folding (Left Rear)
Tube, Folding (Right Rear)
Bolt, Carriage M10 x 55mm
Lanyard (was p/n 1060379)
Clip, Gripper
Fastener, Huck
Cover, Handle
Hinge
Magnet, Gate (was p/n 3080006)
Capnut M6
Capnut M8
Capnut M10
Pad, Rail
Pin & Lanyard Kit (Includes Items 18 & 31) (was p/n 3421453
Pin Only)
Pin, Plunger (was p/n 3423047)
Cap-Plug
Ring, Split
Rivet (USA Built Machines Prior to S/N 0200125355 & Belgium
Built Machines Prior to S/N 1200002342)
Rivet
Tube, Slide (Mid)
Roller
Capscrew M8 x 45mm
Screw M6 x 40mm
Screw M6 x 45mm
Flatwasher M10
Gate

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-11

SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED)
ITEM #

4-12

PART NUMBER

QTY.

2902294

2902384

DESCRIPTION

REV.

Rails Kit - 1930ES Options:


(Includes Items 2-16) (USA Built Machines Prior to
S/N 0200124833 & Belgium Built Machines Prior to
S/N 1200002342)
(Includes Items 2-16, 19, 21, 25, 27-29, 32, 33, 35-36, 38 & 40)
(USA Built Machines S/N 0200124833 to S/N 0200135154 &
Belgium Built Machines S/N 1200002342 to 1200004293)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-13

SECTION 4 PLATFORM
FIGURE 4-4.RAIL INSTALLATION - 2030ES/2630ES

4-14

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

3121246

PART NUMBER

QTY.

DESCRIPTION

0272667
0272911

Ref.
Ref.
Ref.

RAIL INSTALLATION - 2030ES/2630ES


Rails with Gate Closure
Rails with Chain Closure

Not Used
3574183
3574184
4846791
4846792
4846793
4846794
4846795
4846796
4846797
4846799
4846800
0630565
2560088
Purchase Item 20
2080040
Not Used
3290606
3291005
3423278
3423151
Not Used
3520072
3760170
3860085
4010616
4010617
3841649
4568645
4568667
4568711
4812000
Not Used
4846786
1380132
Not Used
3340612
3820019
3900345
3290806

1
1
1
1
2
1
1
1
1
1
1
16
1
A/R

Plate, Billboard (Upper)


Plate, Billboard (Lower)
Rail, Side (Left)
Rail, Side (Right)
Rail, Platform (Top)
Rail, Extension (Top)
Rail, Extension (Mid)
Rail, Upright (Left Rear)
Rail, Upright (Right Rear)
Rail, Slide (Left)
Rail, Slide (Right)
Bolt, Carriage M10 x 55mm
Handle
Lanyard (was p/n 1060379)
Fastener, Huck

A/R
16
4
2

Capnut M6
Locknut M10
Snap Pin/Lanyard Kit (was p/n 3421453 Snap Pin)
Pin, Plunger (was p/n 3423047)

4
4
2
A/R
24
2
1
6
2
16

Cap-Plug
Ring, Split
Roller
Screw M6 x 40mm
Screw M6 x 45mm
Extension, Midrail (was p/n 4568631)
Rail (Rear)
Tube, Folding Post (Platform)
Tube, Folding Post (Extension)
Flatwasher M10

2
2
18in/46cm

2
2
2

REV.
J
H

Handle, Extension
Clip, Gripper
Pad, Rail
Rivet
Screw M8 x 45mm
Capnut M8

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-15

SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED)
ITEM #

101 to 116
117
118 to 121
122
123 to 132
133
134 to 135
136

PART NUMBER

QTY.

2902250

2902376

2902382

0272667

Ref.

Not Used
2600281
Not Used
3080007
Not Used
4846723
Not Used
3820016

0272911
201 to 202
203
204 to 206
207
208
209
210

4-16

Not Used
1260136
Not Used
2820097
Not Used
1001101076
3010088

DESCRIPTION

REV.

Rails Kit - 2030ES/2630ES Options:


Rail Kit (Includes Items 2-12, 29-31& 34) (USA Built Machines
Prior to S/N 0200124833 & Belgium Built Machines Prior to S/N
1200002342)
Rails with Gate Closure (Includes Items 2-12, 14-15, 20-21,
24-25, 27, 29-31, 33-40 & 133) (USA Built Machines S/N
0200124833 to S/N 0200135154 & Belgium Built Machines
S/N 1200002342 to S/N 1200004293)
Rails with Chain Closure (Includes Items 2-12, 14-15, 20-21,
24-25, 27, 29-31 & 33-40) (USA Built Machines S/N
0200124833 to S/N 0200135154 & Belgium Built Machines S/N
1200002342 to S/N 1200004293)
GATE CLOSURE COMPONENTS

Hinge

Magnet, Gate (was p/n 3080006)

Gate

Rivet (USA Built Machines Prior to S/N 0200125355 & Belgium


Built Machines Prior to S/N 1200002342)
CHAIN CLOSURE COMPONENTS

2ft/61cm

Chain

2ft/61cm

Cover, Chain

1
2

Ref.

Snap Latch Repair Kit (includes Item 210 - was p/n 2940064)
Link

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-17

SECTION 4 PLATFORM
FIGURE 4-5.RAIL INSTALLATION - 2646ES/3246ES

4-18

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES
ITEM #

1
2
3

PART NUMBER

QTY.

0272697
0272912

Ref.
Ref.
Ref.

Not Used
3574150

1
1

4
A/R
12
4
A/R
18
4
2
2
2
4
2
A/R
24
1
2
6
2
18

Capnut M6
Locknut M10
Snap Pin/Lanyard Kit (was p/n 3421453 Snap Pin)
Pin, Plunger (was p/n 3423047)
Clip, Gripper
Cap-Plug
Ring, Split
Roller
Screw M6 x 40mm
Screw M6 x 45mm
Rail (Rear)
Extension, Midrail (was p/n 4568664)
Tube, Folding Post (Platform)
Tube, Folding Post (Extension)
Flatwasher M10

3641582
4846771
4846772
4846776
4846777
4846778
4846779
4846780
4846781
4846786
0630565
3340612
Purchase Item 20
2080040

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35 to 36
37
38
39
40

Not Used
3290606
3291005
Use 3423278
3423151
1380132
3520072
3760170
3860111
4010616
4010617
4568645
3841648
4568667
4568711
4812000
Not Used
2560088
Not Used
3290806
3820019
3900345
3300477

3121246

RAIL INSTALLATION - 2646ES/32646ES


Gate Entry
Chain Entry

Plate, Billboard
Rail, Side (Left) Options:
USA Built Machines Prior to S/N 0200130600 & Belgium Built
Machines Prior to S/N 1200003263
USA Built Machines S/N 0200130600 to S/N 0200135154 &
Belgium Built Machines S/N 1200003263 to S/N 1200004293
Rail, Side (Right)
Rail, Platform (Top)
Rail, Extension (Top)
Rail, Extension (Mid)
Rail, Slide (Left)
Rail, Slide (Right)
Rail, Upright (Left Rear)
Rail, Upright (Right Rear)
Handle, Extension
Bolt, Carriage M10 x 55mm
Pad, Cover
Lanyard (was p/n 1060379)
Fastener, Huck
Gate Entry
Chain Entry

4846770

4
5
6
7
8
9
10
11
12
13
14
15
16

DESCRIPTION

1
2
1
1
1
1
1
1
2
18
18in/46cm

Grip, Handle

2
2
2
2

Capnut M8
Rivet
Screw M8 x 45
Nut, Acorn

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.
K
I

4-19

SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #

101 to 116
117
118 to 132
133
134
135
136

201 to 202
203
204 to 206
207
208
209
210

4-20

PART NUMBER

QTY.

2902247

2902381

2902383

0272697

Ref.

DESCRIPTION

Rails Kit - 2646ES/3246ES Options:


Rail Kit (Includes Items 2-12,28, 30 & 31) (USA Built Machines
Prior to S/N 0200124833 & Belgium Built Machines Prior to
S/N 1200002342)
Rails with Gate Closure (Includes Items 2-12, 14-15, 20-22,
24-25, 27-28, 30-31, 33-34, 36-39 & 133) (USA Built Machines
S/N 0200124833 to S/N 0200135154 & Belgium Built Machines
S/N 1200002342 to S/N 1200004293)
Rails with Chain Closure (Includes Items 2-12, 14-15, 20-22,
24-25, 27-28, 30-31, 33-34 & 36-39) (USA Built Machines
S/N 0200124833 to S/N 0200135154 & Belgium Built Machines
S/N 1200002342 to S/N 1200004293)
GATE ENTRY INSTALLATION

Not Used
2600281
Not Used
4846723
Not Used
3080007
3820016

Hinge

Gate

0272912

Ref.

Not Used
1260136
Not Used
2820097
Not Used
1001101076
3010088

1
2

Magnet, Gate (was p/n 3080006)


Rivet (USA Built Machines Prior to S/N 0200125355 & Belgium
Built Machines Prior to S/N 1200002342)
CHAIN ENTRY INSTALLATION

2ft/61m

Chain

2ft/61m

Cover, Chain

1
2

REV.

Snap Latch Repair Kit (includes Item 210 - was p/n 2940064)
Link, Repair

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-21

SECTION 4 PLATFORM
FIGURE 4-6.PLATFORM CONSOLE BOX INSTALLATION
19

13
19
12
23
14

24

2
19

6
16
11

4
23
14

17

202

201
20 204

204
203

21

3
18

25

21

10
9
8
17
20
22

101C

17
15
27

101D
101B
101A

4-22

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION
ITEM #

PART NUMBER

QTY.

0272778
0272779

Ref.
Ref.
Ref.

DESCRIPTION
CONSOLE BOX ASSEMBLY
All Specs except CE Spec (See Note)
CE Spec (See Note)

REV.
F
F

Note: When replacing complete assembly, use p/n


1001091153 for All Specs except CE Spec Machines.
Use p/n 1001091154 for CE Spec Machines.
1
2
3
4

0140011
Kit 3
1380156
Use 1600402

1
1
1
1

5
6

1671098

1
1

23
24
25
26

1705674
1705675
1705676
2560179
Use 1001091390
Use 1001091390
Use 1001091279
Kit 2 or 3
3300473
3340968
3380475
Kit 1, 2 or 3
3900333
4160203
4191306
4191407
4191409
4360475
7020175
7020176
4360538
4360539
4568738
4922870

1
1
1
1
1
1
4
2
2
1
4
1
11
8
6
1
1
1
2
1
1
1

27

1703819

1001091967

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

3121246

Alarm
Module, Platform Box Control (was p/n 0610162)
E-Clip
Drive/Steer Controller Assembly (was p/n 1600345 - See
Figure 4-7 for Breakdown) (For p/n 1600402, See
Figure 4-8 for Breakdown)
Latch
Decal - Icon Options:
All Specs except CE Spec
CE Spec
Decal - Emergency Stop Ring
Handle, Latch
Housing, Joystick (Lower) (was p/n 2760113)
Mount, Joystick (was p/n 2760114)
Housing, Module Mounting (Lower) (was p/n 2760115)
Housing, Module Mounting (Upper) (was p/n 2760116)
Nut M6
Button (Includes Black Button Only)
Panel, Side
Plate, Decal (was p/n 3574249)
Screw M6 x 190mm
Spring, Compression
Screw M3.5 x 12mm
Screw M4 x 16mm
Screw M4 x 25mm
Switch, Emergency Stop
Cap
Block, Contact
Strip, Switch & Membrane
Switch, Toggle
Tube, Spacer
Harness, Platform Box (Not Shown - See Section 7 for
Breakdown)
Decal - Directional Arrow

Kit Options:
Kit 1 - Decal Kit (Includes Items 6, 16 & 19)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
Note: If Housing has been replaced with Kit 1001091393
or Kit 1001091965, use Decal Kit p/n 1001091968

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-23

SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
ITEM #

101
101A
101B
101C
101D

201
202
203
204

4-24

PART NUMBER

QTY.

1001091393

1001091965

0272878

Ref.

1671131

Use 1001118216

Ref.

Use 1001118215
0760808
1380159
Use 1001116154
3290805

4
4
1
4

0274386

Ref.

3290405
3575794
3900338
4811400

2
1
2
4

DESCRIPTION

REV.

Kit 2 - Decal & Housing Kit (Includes Items 6, 12, 16 & 19)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
Kit 3 - Decal, Housing & PC Board Kit (Includes Items 2, 6, 12,
16 & 19)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)

Cover, Lockable Platform Console Box


PLATFORM BOX COVER INSTALLATION (WAS P/N 0273841)

A/C

Kit, Platform Box Shield (was p/n 2902341)


Bolt M8 x 16mm
Clip, Cover Mounting
Cover, Platform Box (was p/n 1671161)
Locknut M8
PLATFORM BOX HANGER INSTALLATION (OPTIONAL)

Locknut M4
Plate, Bracket
Screw M4 x 20mm
Flatwasher M4

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

4-25

SECTION 4 PLATFORM
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (PRODUCTION)

4-26

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (PRODUCTION)
ITEM #

1
1A
1B
1C
1D
1E
1F
1G
2
2A
2B
2C
2D
2E
3
3A

3121246

PART NUMBER

QTY.

1600345

Ref.

7020551
7020500
7020501
7003790
7011997
Not Available
Not Available
Not Available
Not Available
7020552
7020553
7020554
7020555
7020556
Not Available
4460266
4460226
4460265
4460227

1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
1
7

DESCRIPTION
CONTROLLER ASSEMBLY

REV.
A

Grip Assembly
Switch, Steer Rocker
Switch, Enable Push Button
Cap, Rubber Rocker (Includes Lock Ring)
Trigger
Grip - Right Half
Grip - Left Half
Actuator, Switch
Handle/Housing Assembly
Bezel
Gasket
Spring, Centering
Foot, Centering
Boot, Rubber
Electrical Assembly (Not Shown)
Connector, Receptacle - 9 Pin
Socket, Female
Plug, Male - 9 Position (Part of Platform Box Harness)
Pin, Male (Part of Platform Box Harness)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-27

SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT)

4-28

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT)
ITEM #

1
2
3

3121246

PART NUMBER

QTY.

1600402

70001250
70001252
70001251
70000084
7027766
7027365
70001253
70000683
70000685
70000686
70000684
7027367
7027765

1
1
1
1
1
1
1
4
2
2
2
1
1

DESCRIPTION
DRIVE/STEER CONTROLLER ASSEMBLY

REV.
A

Boot, Panel
Gasket, Mounting
Bezel, Mounting
Cap, Rubber
Ring, Retaining
Actuator, Handle
Gasket, Handle
Washer, Neoprene
Spacer, Plastic
Screw (Top)
Screw (Bottom)
Switch, Push Button
Lever, Enable

1930ES, 2030ES 2630ES, 2646ES & 3246ES

4-29

SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT)
ITEM #

4-30

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3121246

SECTION 5
CYLINDER

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

5-1

SECTION 5 CYLINDER
FIGURE 5-1.LIFT CYLINDER ASSEMBLY

251A
251B
251C
252A
252B

216

216

223
205
201

203
204
224
225B

207
227

210

202

225A

OR
208

9
222

206
208

1930ES
ONLY

317
206
208

315

316

215
10
213

7
226
214

5-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

221

3121246

SECTION 5 CYLINDER
102D
102B

102C
1
103K

106D

103J

8
102A

106J
106E

103H

103
103D
103H

103A
103E
103B
106B

4
104
103G

106K
106H
106G
106C
105

105A

106F
104A

107
106A

107A
101C

107
103F
103C

101B
101A
107B

5 3

219
107

220
212

101
220

2
6

217

218
OPPOSITE SIDE OF
CYLINDER PORT BLOCK

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

5-3

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY
ITEM #

1
2
3
4
5
6
7

8
9
10
11

PART NUMBER

QTY.

1684265
1684258
1684302
1684260
1684257

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

7023577
Not Available
Not Available
7023589
Not Available
7023539

7023558
7023549
7023568
7023557
7023535
Not Available
Not Available
Not Available
7019864

2
1
1
4
2
1
1

2
1
1
1
1

7023558
7023549
7023568
7023557
7023535
101

101A
101B
101C
102
102A
102B
102C
102D

5-4

1
7023569
7023587
7023585
7023578
7023583
7023593
Use Item 101
Use Item 101
7023570
70000658
Not Available
7023579
70000659
Not Available
Not Available

1
4
1
A/R
1
1
2
1
1
4
4

DESCRIPTION

REV.

LIFT CYLINDER ASSEMBLY


1930ES
2030ES
2630ES
2646ES
3246ES

D
C
B
E
E

O-Ring
Capscrew (All except 1930ES Models)
Locknut (All except 1930ES Models)
Capscrew
Flatwasher (All except 1930ES Models)
Clamp (All except 1930ES Models)
Power Pack Assembly - Complete Options (See Items 101107B for Breakdown):
1930ES
2030ES
2630ES
2646ES
3246ES
Pin, Dowel
Cylinder Assembly Only (See Items 201-227 for Breakdown)
Plug, Brass (Orifice)
Setscrew (1930ES Only) (Not Shown)
POWER PACK ASSEMBLY - COMPLETE
1930ES (1684265 Cylinder)
2030ES (1684258 Cylinder)
2630ES (1684302 Cylinder)
2646ES (1684260 Cylinder)
3246ES (1684257 Cylinder)
Tank Kit Options (Note: Includes Tank & Items 101A-101C):
1930ES
2030ES
2630ES
2646ES
3246ES
Plug, Fill
Screw
Magnet
Motor Options:
1930ES/2030ES/2630ES Motor
Brush Kit - 7023570 Motor
Screw
2646ES/3246ES Motor
Brush Kit - 7023579 Motor
Screw
Washer

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #

PART NUMBER

QTY.

103
103A
103B
103C
103D
103E
103F
103G
103H
103J
103K
104

7023571
70000335
Use Item 103
Use Item 103
Use Item 103
See Note
Use Item 103
2220883
Use Item 103
Use Item 103
Use Item 103

1
1
1
1
1
1
1
2
3
1
1
1

104A
105
105A
106
106A
106B
106C
106D
106E
106F
106G
106H
106J

106K
107

107A
107B

7023572
7023588
7023580
See Note
7023573
7023591
Not Available
See Note
Not Available
Use Item 106J
Use Item 106J
See Note
Not Available
Not Available
7023574
7023581
Not Available
7023575
7023586
7023582
7023584
Use Item 107
7023576

1
1
1
A/R
1
1
1
1
1
1
1
1
1

4
1

1
1
Ref.

201
202
203
204
205
206

3121246

See Note
See Note
See Note
See Note
See Note
See Note

1
1
2
1
1
1

DESCRIPTION

REV.

Adapter Kit
O-Ring
Screw
Screw
Adapter
Seal (Note: Use Item 252A or 252B)
Retainer
Plug
Plug
Breather 9/16- 12UNC
Breather 9/16- 18SAE
Pump Options:
Note: Shaft Seal is only Repair Part Available. No Other
Service Parts Available - Replace Complete Pump.
1930ES/2630ES Pump
2030ES Pump
2646ES/3246ES Pump
Seal, Shaft (Note: Use Item 252A or 252B)
Relief Valve Assembly
Sealing Washer
Power Pack Miscellaneous Service Parts
Seal
Seal (Note: Use Item 252A or 252B)
Screw
Sleeve (1930ES/2030ES/2630ES Only)
Rollpin (1930ES/2030ES/2630ES Only)
Seal (Note: Use Item 252A or 252B)
Tab, Locking
Retainer, Tube
Coupler Kit Options:
1930ES/2030ES/2630ES (Includes Items 106D & 106E)
2646ES/3246ES
Screw
Tube Kit Options:
1930ES
2030ES/2630ES
2646ES
3246ES
Strainer
Filter Element (Includes Seal)
CYLINDER ASSEMBLY ONLY COMPONENTS
O-Ring (Note: Use Item 251A, 251B or 251C)
O-Ring (Note: Use Item 251A, 251B or 251C)
O-Ring (Note: Use Item 251A, 251B or 251C)
Seal (Note: Use Item 251A, 251B or 251C)
Wiper (Note: Use Item 251A, 251B or 251C)
Seal (Note: Use Item 251A, 251B or 251C)
(Note: This is a 3 piece seal. Assembly may be required)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

5-5

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #

PART NUMBER

QTY.

207
208
209
210
211
212
213
214
215

See Note
See Note
Not Used
Not Available
2220882
2220883
7023543
7023542

2
2

Ring, Wear (Note: Use Item 251A, 251B or 251C)


Ring, Wear (Note: Use Item 251A, 251B or 251C)

1
4
8
1
1
2

Locknut
Plug, Steel (SAE #3) (Not Shown)
Plug, Steel (SAE #4)
Valve, Proportional (Lift Down)
Valve, Relief (Steer)
Bushing Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Bushing Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Valve, Check
Directional Control Valve (Steer)
Directional Control Valve (Lift Up)
Coil (Steer & Lift Up)
Coil (Lift Down)
Barrel Options:
1930ES
2030ES/2630ES
2646ES
3246ES
Rod Options:
1930ES
2030ES/2630ES
2646ES
3246ES
Head Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Piston Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Emergency Release Assembly
Spacer Options:
1930ES/2030ES/2630ES/2646ES
3246ES

0962257
0962006
216

217
218
219
220
221
222

2
0962257
0962181
7023538
7023537
7023536
7023541
7023540

1
1
1
3
1
1

7023553
7023548
7023556
7023534
223

1
7023552
7023547
7023555
7023533

224

1
7023551
7023546
7023532

225
225A
225B
225B
226
227

1
7023550
7023545
7023531
7023530
Not Required
7023529

A/R
0
1

DESCRIPTION

REV.

SEAL KIT OPTIONS


251
251A
251B
251C

5-6

1
7023554
7023544
7023528

Seal Kit - Cylinder Options (Includes Items 201-208):


1930ES
2030ES/2630ES
2646ES/3246ES

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #

PART NUMBER

252
252A
252B

301 to 314
315

316
317

3121246

QTY.

DESCRIPTION

Seal Kit - Reservoir/Pump Options (Includes 103A, 103E, 104A,


106B & 106F):
1930ES/2030ES/2630ES
2646ES/3246ES

70001709
70001982

0272735
0272730
0272608
0272623
0272622
Not Used

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1

1061036
Use 1061036
1061034
7020218
70001878
3321402
4160078

1
1
1
1

MANUAL DESCENT COMPONENTS


1930ES
2030ES
2630ES
2646ES
3246ES

REV.

H
D
D
F
F

Cable, Pull Options:


1930ES
2030ES/2630ES (was p/n 1061035)
2646ES/3246ES
T-Handle (with 1/4-20 Threads)
T-Handle (with 5mm Threads)
Nut, Jam 1/4-18NF
Spring

1930ES, 2030ES 2630ES, 2646ES & 3246ES

5-7

SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY

5-8

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY
ITEM #

1
2
3
4
5
6
7
8
9
10

PART NUMBER

QTY.

1684237
1684263

Ref.
Ref.
Ref.

Use Item 51
Use Item 51
Use Item 51
Use Item 51
Use Item 51
Use Item 51
Not Used
7023564
2110404

O-Ring
O-Ring
Ring, Back-Up
Seal
Wiper
Seal

1
2
1

Ring, Retaining
Fitting, Straight Adapter
Tube Assembly Options:
1930ES/2030ES/2630ES
2346ES/3246ES
Rod Options:
1930ES/2030ES/2630ES
2346ES/3246ES
Head
Piston
Spacer Options:
1930ES/2030ES/2630ES
2346ES/3246ES
Bushing

12
13
14

1
7023562
7023566
7023561
7023560

2
1

15
16 to 50

Not Required
7023565
0440259
Not Used

0
2
2

51

7023559

3121246

STEER CYLINDER ASSEMBLY


1930ES/2030ES/2630ES
2646ES/3246ES

1
2
2
2
2
1

7023563
7023567
11

DESCRIPTION

REV.
D
E

Seal Kit - Cylinder (Includes Items 1-6)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

5-9

SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY (CONTINUED)
ITEM #

5-10

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3121246

SECTION 6
HYDRAULIC

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

6-1

SECTION 6 HYDRAULIC
FIGURE 6-1.HYDRAULIC DIAGRAM

6-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM
ITEM #

1 to 4
5

6 to 12
13

101 to 108
109

3121246

PART NUMBER

QTY.

0272371
0273227
0272372
2792599

Ref.
Ref.
Ref.
Ref.
Ref.

DESCRIPTION
HYDRAULIC COMPONENTS
Steer Hydraulics (1930ES)
Steer Hydraulics (2030ES/2630ES)
Steer Hydraulics (2646ES/3246ES)
Hydraulic Schematic

REV.
F
C
F
C

Not Used
2
2753882
2753883
Not Used
2110404

Hose Options:
1930ES/2030ES/2630ES
2646ES/3246ES

Fitting, Straight

1684237
1684263

Ref.
Ref.
Ref.

STEER CYLINDER ASSEMBLY


1930ES/2030ES/2630ES
2646ES/3246ES

Not Used
2110404

Fitting, Straight Adapter

1930ES, 2030ES 2630ES, 2646ES & 3246ES

D
D

6-3

SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)
ITEM #

6-4

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3121246

SECTION 7
ELECTRICAL

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

7-1

SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL SCHEMATIC

7-2

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 7 ELECTRICAL

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

7-3

SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION
5
406A

PLATFORM
CONSOLE
BOX

BRAKE
DISCONNECT
SWITCH

401E

4
406

504B 504A 504C 504

OR
LIFT
CYLINDER
VALVE
BLOCK

504D 504
3
405A

PLATFORM
RECEPTACLE

1
4
2
103
104
105
106
111
118
122

405

125
118
120

118
121

503A
503D

503B

401E

503C

100

401F
404A

123 124
118
119
TO
LSS
102
104
105
107
108

401E

401

114
115
116
117

101
104
105
109
113
401T

503E

401D
401J

401R
401S
403

401P
402A

401
201C

401C
201B

401

ROTARY ANGLE
SENSOR

401M
403A

401
401K

404

PROXIMITY
SENSOR
402D

401P
402A

201

201A

202B
202

402

201B
201D

402C

402B

402C

202A

GROUND
CONTROL
BOX

7-4

DRIVE
MOTORS

410

409

1930ES, 2030ES 2630ES, 2646ES & 3246ES

409 410

3121246

SECTION 7 ELECTRICAL

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

7-5

SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.
Ref.

1
2

3
4
5
6

1
1
6
8
1
1
1
8
2
1
1

Platform Box Harness


Connector - 14 Position
Pin, Male
Plug, Sealing
Lockwasher
Nut, Panel
Plug, Male - 9 Position
Pin, Male
Grommet 90
Receptacle, Female - 3 Position
Plug, Male - 16 Position

0272832
0272833
0272834
0272835

Ref.
Ref.
Ref.
Ref.
Ref.

PLATFORM CABLES INSTALLATION


1930ES
2030ES
2630ES
2646ES/3246ES

1
See Note

See Note

REV.

CONSOLE BOX COMPONENTS

4922870
4461016
4460464
4460466
4460496
4460497
4460265
4460267
2540042
Not Available
4461057

100

7-6

DESCRIPTION

G
G
G
G

Platform to Ground Harness Options:


1930ES (Was p/n 1061028)
ANSI, ANSI Export, Japanese & UL Specs
(Note: For complete Ground to Platform Control Box
Harness, purchase p/ns 1001094154 & item 118 p/n
1001104466. For Platform to Ground Cable purchase
only p/n 1001094154. See Additional notes above Item
101.)
Australian & CE Specs
(Note: For complete Ground to Platform Control Box
Harness, purchase p/ns 1001094332 & item 118 p/n
1001104466. For Platform to Ground Cable purchase
only p/n 1001094332. See Additional notes above Item
101.)
2030ES (Was p/n 1061029)
ANSI, ANSI Export, Japanese & UL Specs
(Note: For complete Ground to Platform Control Box
Harness purchase p/ns 1001094155 & item 118p/n
1001104467. For Platform to Ground Cable purchase
only p/n 1001094155. See Additional notes above Item
101.)
Australian & CE Specs
(Note: For complete Ground to Platform Control Box
Harness, purchase p/ns 1001094333 & item 118 p/n
1001104467. For Platform to Ground Cable purchase
only p/n 1001094333. See Additional notes above Item
101.)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

101
Continued

See Note

QTY.

1
1
1
19
9
1
1
1
1

2630ES (Was p/n 1061030)


ANSI, ANSI Export, Japanese & UL Specs
(Note: For complete Ground to Platform Control Box
Harness, purchase p/ns 1001094156 & item 118 p/n
1001104467. For Platform to Ground Cable purchase
only p/n 1001094156. See Additional notes above Item
101.)
Australian & CE Specs
(Note: For complete Ground to Platform Control Box
Harness, purchase p/ns 1001094334 & item 118 p/n
1001104467. For Platform to Ground Cable purchase
only p/n 1001094334. See Additional notes above Item
101.)
2646ES/3246ES (Was p/n 1061031)
ANSI, ANSI Export, Japanese & UL Specs
(Note: For complete Ground to Platform Control Box
Harness, purchase p/ns 1001094157 & item 118 p/n
1001104468. For Platform to Ground Cable purchase
only p/n 1001094157. See Additional notes above Item
101.)
Australian & CE Specs
(Note: For complete Ground to Platform Control Box
Harness, purchase p/ns 1001094335 & item 118 p/n
1001104468. For Platform to Ground Cable purchase
only p/n 1001094335. See Additional notes above Item
101.)
Note: If machine is equipped with platform rail padding
limit switches harness p/n 4923250, replace with p/n
4923632 when installing complete Ground to Platform
Control Box Harness.
Note: If machine is equipped with overload sensing
harness p/n 4922908, replace with p/n 4923228 when
installing complete Ground to Platform Control Box
Harness.
Note: Items 101-111 are Components for Original
Equipment Platform to Ground Cable. See Items 119-122
if equipped with Replacement Coiled Harness Cable.
Boot, 8 Position
Boot, 6 Position
Resistor
Socket, Female
Plug, Sealing
Connector -14 Position
Plug, Male - 6 Position
Receptacle, Female - 6 Position
Plug, Male - 8 Position

1
A/R
A/R
A/R
A/R
2

Cap, Dust
Clamp, Hose (1930ES/2646ES/3246ES Only - Not Shown)
Grease, Dielectric
Retainer
Washer, Spec. Cable
Screw M6 x 20mm

See Note

101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116

3121246

0840058
0840059
3730119
4460465
4460466
4460754
4460894
4460899
4460930
Not Used
4460493
1320318
0100048
1380158
4740545
0760610

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

7-7

SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

117

3290607

118

119

1
1001104466
1001104467
1001104468
4460930
4460465
4460944
4460466
0840061
2820028

120

121

122

123

124

125

201
201A
201B
201C

7-8

1001096705
1001096706
1001096707
4460931
4460464
4460943
4460466
0840058
2820026
2820028
4460754
4460465
4460944
4460466
3730119
4460493
2820026
1001094175
4010617
3290606
1001094180
0760606
3290606
1001104465
4010617
3290606

4922865
4460265
4460268
4460761
4460267
Not Available

1
4
3
1
1
A/R
1

1
4
3
1
1
A/R
A/R
1
4
3
4
1
1
A/R
A/R
A/R
A/R
4
4
4
A/R
A/R
A/R

DESCRIPTION

REV.

Nut M6

Platform to Platform Control Box Harness Repair Kit with Coiled


Cable (Includes Items 119-125)
1930ES (was p/n 2915251)
2030ES/2630ES (was p/n 2915252)
2646ES/3246ES (was p/n 2915253)
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot, 8 Position Plug
Heat Shrink
Coiled Cable Harness Assembly Options:
1930ES (was p/n 2915251)
2030ES/2630ES (was p/n 2915252)
2646ES/3246ES (was p/n 2915253)
Receptacle, Female - 8 Position
Pin, Male
Pin, Male (Gold)
Plug, Sealing
Boot, 8 Position Receptacle
Insulation, Clear Tubing
Heat Shrink
Plug, Male -14 Position
Socket, Female
Socket, Female
Plug, Sealing
Resistor
Cap, Dust
Insulation, Clear Tubing
Clamp, Post
Screw M6 x 45mm
Nut, Acorn M6
Clamp, Rail
Screw M6 x 12mm
Nut, Acorn M6
Hook, Corner
Screw M6 x 45mm
Nut, Acorn M6

Ref.

GROUND CONTROL BOX COMPONENTS

1
1
9
2
8
1

Control Box Harness


Plug, Male - 9 Position
Socket, Female
Receptacle, Female - 4 Position
Pin, Male
Grommet (Molded in Part of Harness)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

A
A
A

A
A
A

3121246

SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

201D

Use 4460418
Use 4460419
4922866

1
3
1

4460321
4460267
4460985

1
4
1

2902239
2902248

Ref.
Ref.
Ref.

202

202A
202B

301

301A
301B
301C
302
302A
302B
303

303A
303B
303C
304

304A
305
305A
305B
306

306A
307

307A
307B

3121246

1
1060997
1061008
4460618
Not Available
0840048
0840041
1060998
Not Available
0840048
1060999
1061010
4460618
0840048
Not Available
1061000
1061009
Not Available
1061001
Not Available
0840041
1061015
1061013
0840041
1061016
1061014
Not Available
0840041

1
1
2
2
2
1
1
1

1
1
1
1

1
1
1
1
1

2
1

1
1

DESCRIPTION
Receptacle, Female - 3 Position
Terminal
Tilt Sensor Harness (USA Built Machines Prior to
S/N 0200117805 & Belgium Built Machines Prior to
S/N 1200001367)
Plug, Male - 4 Position
Pin, Male
Plug, Male - 4 Position
BATTERY CABLE KITS
1930ES
2030ES/2630ES/2646ES/3246ES
Cable, Battery (Contactor & LH Battery to Disconnect)
1930ES
2030ES/2630ES/2646ES/3246ES
Connector, Anderson
Handle, Connector
Boot, Terminal (Red)
Boot, Terminal (Red)
Cable, Battery (Battery Positive to Battery Negative)
Boot, Terminal (Black) (1 per Cable)
Boot, Terminal (Red) (1 per Cable)
Cable, Battery (RH Batteries to Disconnect)
1930ES
2030ES/2630ES/2646ES/3246ES
Connector, Anderson
Boot, Terminal (Red)
Boot, Terminal (Black)
Cable, Battery (LH Battery to Connector B)
1930ES
2030ES/2630ES/2646ES/3246ES
Boot, Terminal (Black)
Cable, Battery (Contactor to Controller B+)
Boot, Terminal (Black) (1 per Cable)
Boot, Terminal (Red) (1 per Cable)
Cable, Battery (Controller B+ to Motor Positive)
1930ES
2030ES/2630ES/2646ES/3246ES
Boot, Terminal (Red)
Cable, Battery (Controller P to Motor Negative)
1930ES
2030ES/2630ES/2646ES/3246ES
Boot, Terminal (Black)
Boot, Terminal (Red)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

D
D

D
D

D
D

D
D
C

C
C

C
C

7-9

SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.
Ref.

401

See Note

See Note

Use 4923380
Use 4923381
4933315

401A
401B

401C
401D
401E
401F
401G
401H
401J
401K

401L
401M
401N

401P

7-10

3990010
4360607
4460320

2
2
1

4460226
4460321
4460227
4460321
4460226
4460499
4460539
4460465
4460539
4460465
4460648
4460761
4460227
4460814
4460465
0840057
4460870
4460877
4460891
4460465
4460894
4460465
0840059
4460897
4460464

2
1
4
1
1
4
1
3
1
2
1
1
4
1
40
1
1
4
1
2
1
6
1
3
6

DESCRIPTION

REV.

STANDARD HARNESSES
Chassis Harness Options:
USA Built Machines Prior to S/N 0200126538 & Belgium Built
Machines Prior to S/N 1200003119 (was p/n 4922861)
Note: Connection at contactor relay may need changed
to match relay currently on machine.
1930ES/2030ES/2630ES (was p/n 4922861)
Note: Purchase p/n 4923380 Chassis Harness &
p/n 4923270 Lift Cylinder Harness.
2646ES/3246ES (was p/n 4922861)
Note: Purchase p/n 4923381 Chassis Harness &
p/n 4923270 Lift Cylinder Harness.
USA Built Machines S/N 0200126538 to S/N 0200135154 &
Belgium Built Machines S/N 1200003119 to S/N 120004293
Note: Connection at contactor relay may need changed
to match relay currently on machine.
1930ES/2030ES/2630ES (was p/n 4923194 & 4923335)
2646ES/3246ES (was p/n 4923195 & 4923336)
Diagram, Wiring (Note: This is the wiring diagram for chassis
harness p/n 4923194/4923195)
Diode 6 Amp (Not Shown)
Switch, Limit (was p/n 4360536)
Plug, Male - 2 Position (Note: Connection to this plug used
only when footswitch or battery interlock options are required)
Socket, Female
Plug, Male - 4 Position
Pin, Male
Plug, Male - 4 Position
Socket, Female
DIN Connector
Plug, Male - 3 Position
Socket, Female
Plug, Male - 3 Position
Socket, Female
Connector, Anderson
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 40 Position
Socket, Female
Boot
Plug, Male - 12 Position
Pin, Male
Plug, Male - 2 Position
Socket, Female
Plug, Male - 6 Position
Socket, Female
Boot
Receptacle, Female - 2 Position
Pin, Male

1930ES, 2030ES 2630ES, 2646ES & 3246ES

C
B
D

3121246

SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

DESCRIPTION

401R

4460930
4460466
4460931
4460464
0840058
4460931
4460464
0840058

1
1
1
4
1
1
7
1
2

Plug, Male - 8 Position


Seal, Plug
Receptacle, Female -8 Position
Pin, Male
Boot
Receptacle, Female -8 Position
Pin, Male
Boot
Drive Motor Harness Options:
USA Built Machines Prior to S/N 0200118041 & Belgium Built
Machines Prior to S/N 1200001487
1930ES (was p/n 7024752)
Note: Drive Motor Harness no longer available. If
equipped with Peerless drive motor, purchase Drive
Motor Upgrade Kit p/n 2915042. If equipped with
Advanced DC Motor, refer to Figure 1-3 to identify
cable.
2030ES/2630ES/2646ES/3246ES (was p/n 7024768)
Note: Drive Motor Harness no longer available. If
equipped with Peerless drive motor, purchase Drive
Motor Upgrade Kit p/n 2915043. If equipped with
Advanced DC Motor, refer to Figure 1-3 to identify
cable.
USA Built Machines S/N 0200118041 to S/N 0200135154 &
Belgium Built Machines S/N 1200001487 to S/N 1200004293
1930ES (was p/n 7024770)
2030ES/2630ES/2646ES/3246ES (was p/ns 7024770 &
7024775)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Plug, Male - 2 Position (1 Per Harness) (To Brake)
Socket, Female (2 Per Harness) (To Brake)
Plug, Male - 2 Position (1 Per Harness) (To Motor)
Socket, Female (2 Per Harness) (To Motor)
Connector, Butt (Purchase Locally)
Note: P/N 7024770 Harness is equipped with a
connector at this location. When replacing, clip
connector and butt splice to Drive Harness from
opposite side.
Proximity Sensor and Harness (Separate Harness Not Available)
Receptacle, Female - 2 Position
Pin, Male
Rotary Angle Sensor and Harness (Separate Harness Not
Available) (was p/n 4360526)
Receptacle, Female - 3 Position
Pin, Male
Joystick Harness
Receptacle, Female - 9 Position
Socket, Female
Toggle Switch and Harness (Separate Harness Not Available)
Plug, Male - 3 Position

401S

401T

402

See Note

See Note

Use 1001099628
Use 1001099676
402A
402B
402C
402D

403
403A
404
404A
405
405A
406
406A

3121246

4460891
4460465
70001442
Not Available
70001443
70001444
Not Available

2
4
2
4
2
4
1

4360502
4460897
4460464
1001092354

1
1
2
1

4460536
4460464
Not Available
4460266
4460268
4360539
Not Available

1
3
1
1
8
1
1

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

7-11

SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

407

QTY.

DESCRIPTION

Cable, AC Options:
Factory Supplied Plug
Locally Supplied Plug
Battery Charger Components
DC Harness/Cord Set Options:
MAC Charger with Breakers on the Side
MAC Charger with Breakers on the End
Plug, Battery Cable
Harness with Connector Options:
MAC Charger with Breakers on the Side
MAC Charger with Breakers on the End
Connector, Female - 6 Position
Pin, Male
Connector, Female - 2 Position (Note: Connection to this plug
used only when battery interlock options are required)
Pin, Male
AC Harness/Cord Set
Connector, Female
Harness, Brake (Internal Connections - Purchase Complete
Brake)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Motor (Internal Connections - Purchase Complete
Motor)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)

1060688
1060689
408
408A

408B
408C

Ref.
7022945
7022953
4460648

1
1

7022946
7022955
4460899
4460464
4460424

1
6
1

409

4460227
Not Available
7018583
Not Available

2
1
1
2

410

Not Available
Not Available
Not Available

2
4
2

Not Available
Not Available

2
4

408D

408E

501
501A
502
502A

0140043
4460536
4460464
2920161
4460891
4460465

503
0272839
0272843

Ref.
1
1
3
1
1
2
Ref.
Ref.
Ref.
1

1703464
3252507
503A

7-12

0860038
0861731

A/R
1
1

Not Available

3900335
4010408
3290405

A/R
2
4
4

REV.

OPTIONAL HARNESSES
Alarm and Harness (Separate Harness Not Available)
Receptacle, Female - 3 Position
Pin, Male
Beacon Light and Harness (Separate Harness Not Available)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Platform Electrical Outlet Components
ANSI Spec
ANSI Export/Australian/CE Specs
Decal - AC Power
ANSI Spec
ANSI Export/Australian/CE Specs
Box, Switch Options:
Metal Box (ANSI Spec Prior to S/N 0200134340)
Poly Box (ANSI Spec S/N 0200134340 to
S/N 0200135154)
Switch Box (ANSI Export/Australian/CE Spec Machines)
(Purchase Locally)
Hardware Options:
Screw M4.8 x 25mm (Self Drilling) (Used with Metal Box)
Screw M4 x 16mm (Used with Poly Box)
Locknut M4 (Used with Poly Box)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

H
E

3121246

SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

4060700
1671207

A/R
1
1

Not Available

4460071
4460662

A/R
1
1

Not Available

4460346
Not Available

A/R
1
0

4460138
Not Available

A/R
1
0

4460315

503B

503C

503D

503E

503G

1
Not Available
2902431

504
504A

4922944
1060680
2560181

1
15ft/2.7m
1

504B

4360387

504C

4460633

504D

4360613

4240003

1
Ref.

0272876
0273070
0273071
1061037
4460648
Not Available
4460648
Not Available
4460205
Not Available
4360482

Ref.
Ref.
Ref.
1
1
3ft/1m
1
5ft/1.5m
1
5ft/1.5m
1

505

505A
505B
505C
505D
505E
505F
505G
505H

3121246

DESCRIPTION
Cover Options:
ANSI Spec Prior to S/N 0200134340 With Metal Box
ANSI Spec S/N 0200134340 to S/N 0200135154 With
Poly Box
ANSI Export/Australian/CE Spec Machines (Purchase
Locally)
Connector, Strain Relief Options:
ANSI Spec Prior to S/N 0200134340 With Metal Box
ANSI Spec S/N 0200134340 to S/N 0200135154 With
Poly Box
ANSI Export/Australian/CE Spec Machines (Purchase
Locally)
Receptacle, Electrical Options:
ANSI Spec
ANSI Export/Australian/CE Spec Machines (Purchase
Locally)
Plug, Male Options:
ANSI Spec
ANSI Export/Australian/CE Spec Machines (Purchase
Locally)
Terminal, Spade (Not Shown)

Receptacle Box Kit Options:


Metal Box
Poly Box (Includes Poly Box, Switch Cover, Receptacle &
Strain Relief Connector)

Brake Disconnect Harness


Cable, Electrical 18/2
Handle (USA Built Machines Prior to S/N 0200133920 &
All Belgium Built Machines)
Switch, Push Button (USA Built Machines Prior to
S/N 0200133920 & All Belgium Built Machines)
Connector, Strain Relief (USA Built Machines Prior to
S/N 0200133920 & All Belgium Built Machines)
Switch, Limit (USA Built Machines S/N 0200133920 to
S/N 0200135154 Only)
Strap, Cinch (Not Shown)
Inverter Electrical Components (See Section 10 for other
Components)
1930ES
2030ES/2630ES
2646ES/3246ES
Cable, Power - DC (8Ga)
Connector, Anderson (50Amp)
Cable, Power - DC (8Ga)
Connector, Anderson (50Amp)
Cable Electrical - 14/3
Plug, Male 110GFI
Cable, Power
Switch, Toggle

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

B
B
B
B

7-13

SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

505J

4922912

7002821
7002823
4460467
4460510
7002828
2901443
1600244
1060633
4460321
4460226

Ref.
1
1
A/R
A/R
1
1
1
1
2
8

7-14

DESCRIPTION
Harness, Power

REV.
A

TOOLS FOR SERVICE (NOT SHOWN)


Crimper, Wire
Extractor, Pin - Universal
Extractor, Pin #16 Gauge
Extractor, Pin #12 Gauge
Stripper, Wire
Analyzer Kit
Analyzer
Cable, Analyzer
Plug, Male - 4 Position
Socket, Female

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8
DECALS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-1

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
9
USA BUILT MACHINES
S/N 0200125504 TO S/N 0200135154 &
BELGIUM BUILT MACHINES
S/N 1200002459 TO S/N 1200004293

16

LIFT
CYLINDER
DETAIL

9
USA BUILT MACHINES PRIOR
TO S/N 0200125504 &
BELGIUM BUILT MACHINES
PRIOR TO S/N 1200002459

35

175

142

174
33
1
22

1930ES

16

LIFT CYLINDER
HARDWARE
DETAIL

21

1930ES

22

2030ES
2630ES
2646ES
3246ES

143
32
21
17
144

21

2030ES
2630ES
2646ES
3246ES

1930ES
5
171
18

44

15

2030ES/2630ES/
2646ES/3246ES

22

144
14
15

18

12 144 14

2646ES
3246ES

15

OR
12

8-2

18

2030ES
2630ES

5
171

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-3

SECTION 8 DECALS

8-4

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
ITEM #

PART NUMBER

QTY.

0272854
0272870

Ref.
Ref.

DECALS INSTALLATION
JLG DECALS

1
2
3
4
5
6
7

2080040
0860520
1060279
1700584
2080057
Not Used
Not Available

4
1
1
1
4
1
1

Fastener
Box, Manual Storage
Cable, Lanyard
Decal - Patent
Fastener

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28 to 31
32
33

Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1705694
1705695
1705686
1705680
1705679
1705681
1703813
Not Used
1705754
1705687

1
1
1
2
1
1
4
3
3
4
1
1

Decal - Hydraulic Oil


Decal - Safety Prop
Decal - Forklift
Decal - Battery Disconnect
Decal - Manual Reference
Decal - Lifting Lugs
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Directional Arrow
Decal - Manual Descent
Decal - Control Box Location

4
4
1
1
1
1
2

Decal - Crushing Hazard


Decal - Danger Electrocution
Decal - Legend
Decal - Danger/Warning
Decal - Inspection
Decal - Electrocution
Decal - Warning Battery Vent

2
2

Decal - JLG
Decal - Website (USA Built Machines Prior to S/N 0200135154 &
Belgium Built Machines Prior to S/N 1200003933 Only)

34
35
36 to 38
39

Not Used
1702773
Not Used

Decal - JLG

40 to 43
44

3121246

DESCRIPTION

REV.
7
2

Decal - Bar Code (Not Shown - Located on Back of Platform


Console Box)

1
1703464
3252507
Not Used
1701499

Decal - AC Power Options:


120-60Hz
220V-50/60Hz

2902267
Use 2902522

1
1

Decal - No Lift

Decal Kit 1 (Includes Items 9-19 & 44)


Decal Kit 2 (Includes Items 21-27 & 39) (was p/n 2902268)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8
2

8-5

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #

101 to 129
130

131 to 141
142
143

PART NUMBER

QTY.

0010588

Ref.

A/R
1705638
1705699
1705639

2
1
3

1705941

1705941

1705880

1705699

1705941

1705640
1705641
Not Used
1001116915

3
3

144

1
2

4
1705647
1706310
1706311
Not Used
Not Available
Not Used
3251813
1705850
1705851

8-6

REV.

DECAL OPTIONS

38

Not Used

1705642
1705643
1705644
1705645
1705646

145 to 170
171
172 to 173
174
175

DESCRIPTION

Decal - Capacity Options:


1930ES:
500lbs/227kg (Platform Box & Platform Entry Locations)
500lbs/227kg (Ground Control Box Location)
2030ES: 800lbs/363kg (All Locations)
2630ES:
Platform Console Box Decal - 500lb/227kg & 800lb/360kg
(Located at Platform Console Box)
Platform Entry Decal USA Built Machines Prior to S/N
0200116522 & Belgium Built Machines Prior to S/N
1200001229 - 500lb/227kg & 800lb/360kg (was Item 131)
Platform Entry Decal USA Built Machines S/N 0200116522 to
S/N 0200135154 & Belgium Built Machines S/N 1200001229
to S/N 1200004293 - 500lb/227kg & 800lb/360kg (was Item
112)
Ground Control Box USA Built Machines Prior to S/N
0200116522 & Belgium Built Machines Prior to S/N
1200001229 - 500lb/227kg
Ground Control Box USA Built Machines S/N 0200116522 to
S/N 0200135154 & Belgium Built Machines S/N 1200001229
to S/N 1200004293 - 500lb/227kg & 800lb/360kg
2646ES: 1000lbs/454kg
3246ES: 700lbs/317kg
Decal - Hardware Retention
Decal - Model Designation Options:
1930ES
2030ES
2630ES
2646ES
3246ES
Decal - Max Tire Load Options:
1930ES
2030ES/2630ES (was p/n 1704401)
2646ES/3246ES (was p/n 1704137)
Nameplate - Serial Number

1
2

Decal - Made in USA


Decal - Platform Color Options:
1930ES/2030ES/2630ES
(was p/n 1705741, 1705742 & 1705849)
2646ES/3246ES (was p/n 1705743)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #

3121246

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

8-7

SECTION 8 DECALS
FIGURE 8-2.DECALS INSTALLATIONS (ANSI EXPORT SPEC)
9
USA BUILT MACHINES
S/N 0200125504 TO S/N 0200135154 &
BELGIUM BUILT MACHINES
S/N 1200002459 TO S/N 1200004293

16

LIFT
CYLINDER
DETAIL

9
USA BUILT MACHINES PRIOR
TO S/N 0200125504 &
BELGIUM BUILT MACHINES
PRIOR TO S/N 1200002459

35

142

175

174
33
1
22

1930ES

41

1930ES

21

16

LIFT CYLINDER
HARDWARE
22
DETAIL

1930ES

40

1930ES

2030ES
2630ES
2646ES
3246ES

41

2030ES
2630ES
2646ES
3246ES

143
32
17

40

144

21

40
2030ES
2630ES
2646ES
3246ES

21
2030ES
2630ES
2646ES
3246ES

1930ES
5
171
18

44

15

41

2030ES/2630ES/
2646ES/3246ES

22

144
14

18

15

2646ES
3246ES

12 144 14

15

172
OR
12

8-8

18

2030ES
2630ES

5
171

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-9

SECTION 8 DECALS

8-10

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC)
ITEM #

PART NUMBER

QTY.

0272864
0273795
0272857
0274120
0272863
0272870

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

1
2
3
4
5
6
7

2080040
0860520
1060279
1700584
2080057
Not Used
Not Available

4
1
1
1
4
1
1

8
9
10
11
12
13
14
15
16
17
18
19
20
21

Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used

1
1
1
2
1
1
3
3
3
4
1
1
4

1705694
1705722
22

4
1705695
1703834

23

1
1705726
1705946
1705723
1706057
1705720

24

1
1705680
1705894

25

1
1705679
1705727

3121246

DESCRIPTION
DECALS INSTALLATION - ANSI EXPORT SPECS
Brazilian Spec (Portuguese/Spanish Spec)
Chinese Specs (English/Chinese Spec)
CSA Spec (English/French)
Korean Spec
Latin American Spec (English/Spanish)
JLG Decals

REV.
3
3
3
2
3
2

Fastener
Box, Manual Storage
Cable, Lanyard
Decal - Patent
Fastener
Decal - Bar Code (Not Shown - Located on Back of Platform
Console Box)
Decal - Hydraulic Oil
Decal - Safety Prop
Decal - Forklift
Decal - Battery Disconnect
Decal - Manual Reference
Decal - Lifting Lugs
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Directional Arrow
Decal - Manual Descent
Decal - Control Box Location
Decal - Crushing Hazard
All Specs Except Brazilian Spec
Brazilian Specs
Decal - Danger Electrocution
All Specs Except Brazilian Spec
Brazilian Specs
Decal - Legend
Brazilian Specs
Chinese Spec
CSA Spec
Korean Spec
Latin American Spec
Decal - Danger/Warning
All Specs Except Brazilian Spec
Brazilian Specs
Decal - Inspection
All Specs Except Brazilian Spec
Brazilian Specs

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-11

SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #

PART NUMBER

26

QTY.
1

1705681
1705721
27

28 to 31
32
33
34
35
36 to 38
39

2
1704341
1704344
1704340
1703856
1704339
Not Used
1705754
1705687
Not Used
1702773
Not Used

Decal - JLG

Decal - AC Power Options:


120-60Hz
220V-50/60Hz
Decal - Crushing Hazard Options:
Brazilian & Latin American Specs
CSA Spec
Chinese Spec
Korean Spec
Decal - Electrocution Options:
Brazilian & Latin American Specs
CSA Spec
Chinese Spec
Korean Spec

1705725
1705717
1705943
1706052

42
43

44

4
1705724
1705718
1705944
1706056
Not Used
1
1705719
3252098
1705945
1706053
1701499
2902267
Use 2902526
Use 2902528
Use 2902524
Use 2902532
Use 2902525

8-12

Decal - Electrocution
All Specs Except Brazilian Spec
Brazilian Specs
Decal - Warning Battery Vent
Brazilian Spec
Chinese Spec
CSA Spec
Korean Spec
Latin American Spec
Decal - JLG
Decal - Website (USA Built Machines Prior to S/N 0200135154
& Belgium Built Machines Prior to S/N 1200003933 Only)

41

REV.

2
2

1703464
3252507
40

DESCRIPTION

1
1
1

Decal - Warning/Danger Options:


Brazilian & Latin American Specs
CSA Spec (English/French)
Chinese Spec
Korean Spec
Decal - No Lift

Decal Kit 1 (Includes Items 9-19 & 44)


Decal Kit 2 Options (Includes Items 21-27 & 40-41):
Brazilian Spec (Was p/n 2902302)
Chinese Spec (Was p/n 2902335)
CSA Spec (Was p/n 2902278)
Korean Spec (Was p/n 2902378)
Latin American Spec (Was p/n 2902301)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8
2
2
2
2
2

3121246

SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #

101 to 129
130

131 to 141
142
143

PART NUMBER

QTY.

0010588

Ref.

A/R
1705638
1705699
1705639

2
1
3

1705941

1705941

1705880

1705699

1705941

1705640
1705641
Not Used
1001116915

3
3

144

1
2

4
1705647
1706310
1706311
Not Used
Not Available
1705303
Not Required

173
174
175

Not Used
3251813

A/R
1
0

1
2

1705850

176

3121246

DECAL OPTIONS

REV.
38

Not Used

1705642
1705643
1705644
1705645
1705646

145 to 170
171
172

DESCRIPTION

1705851
1705880

Decal - Capacity Options:


1930ES:
500lbs/227kg (Platform Box & Platform Entry Locations)
500lbs/227kg (Ground Control Box Location) (Was Item 131)
2030ES: 800lbs/363kg (All Locations)
2630ES:
Platform Console Box Decal - 500lb/227kg & 800lb/360kg
(Located on Frame Side & at Platform Console Box)
Platform Entry Decal USA Built Machines Prior to S/N
0200116522 & Belgium Built Machines Prior to S/N
1200001229 - 500lb/227kg & 800lb/360kg (Was Item 131)
Platform Entry Decal USA Built Machines S/N 0200116522 to
Present & Belgium Built Machines S/N 1200001229 to
Present - 500lb/227kg & 800lb/360kg (Was Item 112)
Ground Control Box USA Built Machines Prior to S/N
0200116522 & Belgium Built Machines Prior to S/N
1200001229 - 500lb/227kg
Ground Control Box USA Built Machines S/N 0200116522 to
Present & Belgium Built Machines S/N 1200001229 to
Present - 500lb/227kg & 800lb/360kg
2646ES: 1000lbs/454kg
3246ES: 700lbs/317kg
Decal - Hardware Retention
Decal - Model Designation Options:
1930ES
2030ES
2630ES
2646ES
3246ES
Decal - Max Tire Load Options:
1930ES
2030ES/2630ES (was p/n 1704401)
2646ES/3246ES (was p/n 1704137)
Nameplate - Serial Number
Decal - CSA Options:
CSA Spec (English/French)
Latin American Spec (English/Spanish)/(English/Chinese
Spec)
Decal - Made in USA
Decal - Platform Color Options:
1930ES/2030ES/2630ES
(was p/n 1705741, 1705742 & 1705849)
2646ES/3246ES (was p/n 1705743)
Decal - Capacity (Platform Entry) (800lbs/363kg - 500lbs/227kg)
(2630ES)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-13

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS)
9
USA BUILT MACHINES
S/N 0200125504 TO S/N 0200135154 &
BELGIUM BUILT MACHINES
S/N 1200002459 TO S/N 1200004293

16

LIFT
CYLINDER
DETAIL

9
USA BUILT MACHINES PRIOR
TO S/N 0200125504 &
BELGIUM BUILT MACHINES
PRIOR TO S/N 1200002459

35

175
142
33

1
22

1930ES

125

16
21

LIFT CYLINDER
HARDWARE
DETAIL

1930ES

22

2030ES
2630ES
2646ES
3246ES

32 143
21
17
144

21
109A 109B
44

15
109C

2030ES
2630ES
2646ES
3246ES

1930ES
5
171
18

2030ES/2630ES/
2646ES/3246ES

109B 109A 22

144
14
15

18

12 144 14

2646ES
3246ES

15

OR
12

8-14

18

2030ES
2630ES

5
171

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 8 DECALS

3121246

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-15

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS)
ITEM #

PART NUMBER

QTY.

0272856
0272855
0272870

Ref.
Ref.
Ref.
Ref.

1
2
3
4
5
6
7

2080040
0860520
1060279
1700584
2080057
Not Used
Not Available

4
1
1
1
4
1
1

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 to 26
27
28 to 31
32
33

Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1705673
1705671
Not Used
1705670
Not Used
1705754
1705687

1
1
1
2
1
1
3
3
3
4
1
1

Decal - Hydraulic Oil


Decal - Safety Prop
Decal - Forklift
Decal - Battery Disconnect
Decal - Manual Reference
Decal - Lifting Lugs
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Directional Arrow
Decal - Manual Descent
Decal - Control Box Location

4
5

Decal - Crushing Hazard


Decal - Danger Electrocution

Decal - Warning Battery Vent

2
2

Decal - JLG
Decal - Website (USA Built Machines Prior to S/N 0200135154
& Belgium Built Machines Prior to S/N 1200003933 Only)

34
35
36 to 38
39

Not Used
1702773
Not Used

Decal - JLG

40 to 43
44

8-16

DESCRIPTION

REV.

DECALS INSTALLATION - ANSI EXPORT SPECS


Australian Spec
CE Spec
JLG Decals

5
7
2

Fastener
Box, Manual Storage
Cable, Lanyard
Decal - Patent
Fastener
Decal - Bar Code (Not Shown - Located on Back of Platform
Console Box)

1
1703464
3252507
Not Used
1701499

Decal - AC Power Options:


120-60Hz
220V-50/60Hz

2902267
Use 2902523
2890186

1
1
1

Decal - No Lift

Decal Kit 1 (Includes Items 9-19 & 44)


Decal Kit 2 (Includes Items 21, 22 & 27) (Was p/n 2902269)
Decal Kit CE (Includes Qty 1of p/n 1702928)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8
1
1

3121246

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED)
ITEM #

PART NUMBER

QTY.

0010588

Ref.

101 to 108
109

Not Used
0273454

A/R

109A
109B
109C

1703811
1703814
0240055
3574636
Not Used

110 to 124
125

126 to 129
130

131 to 141
142
143

2
2
1
1
A/R

0272721
0272862
4420051
4420051
Not Used
1705666
1705667
1705887
1705942
1705668
1705819
1705704
Not Used
1001116915

1.3m
1.2m

145 to 170
171
172 to 174
175

3121246

Decal - Corner Stripe Options:


1930ES/2030ES/2630ES
2646ES/3246ES
1930ES/2030ES/2630ES
2646ES/3246ES

1
2

Decal - Hardware Retention


Decal - Model Designation Options:
1930ES
2030ES
2630ES
2646ES
3246ES
Decal - Max Tire Load Options:
1930ES
2030ES/2630ES (was p/n 1704401)
2646ES/3246ES (was p/n 1704403)

REV.
38

B
B

Nameplate - Serial Number


2

1705851

Lifting Lug & Decals (Standard on Australian Spec/ Optional on


CE Spec)
Decal - Lifting Lug
Decal - Tie-Down
Attach, Lifting Lug
Bar, Mounting (Located Behind Item 109C)

Decal - Capacity Options:


230kg Indoor/120kg Outdoor (1930ES)
360kg (2030ES)
230kg (2630ES) (Australian Specs)
230kg/360kg (2630ES) (CE Specs)
450kg (2646ES)
320kg/450kg (3246ES) (Australian Spec)
320kg (3246ES) (CE Spec)

1705648
1706310
1706312
Not Used
Not Available
Not Used
1705850

DECAL OPTIONS

1705642
1705643
1705644
1705645
1705646
144

DESCRIPTION

Decal - Platform Color Options:


1930ES/2030ES/2630ES
(was p/n 1705741, 1705742 & 1705849)
2646ES/3246ES (was p/n 1705743)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

8-17

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED)
ITEM #

8-18

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

REV.

3121246

SECTION 9 RECOMMENDED SERVICE


PARTS STOCK
MODEL ES
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description

Qty./Machine

STANDARD PARTS
3740146
4360069
4360328
2860030
4360475
1001091910
1600345
4360538
4360539
7020500
7020501
7023540
7023541
7023593
7023576
3990013

Relay (Figure 1-4)


Breaker, Circuit - 10 Amp (Figure 2-4)
Switch, Toggle (Figure 2-4)
Key, Replacement (Figure 2-4)
Switch, Mushroom (Figures 2-4 & 4-6)
Switch, Rotary Angle Sensor (Figures 3-1, 3-2, 3-3 & 3-4)
Controller, Drive (Figure 4-6)
Switch & Membrane (Figure 4-6)
Switch, Toggle (Figure 4-6)
Switch, Rocker (Figure 4-7)
Switch, Push Button (Figure 4-7)
Coil (Figure 5-1)
Coil (Figure 5-1)
Plug, Fill (Figure 5-1)
Filter (Figure 5-1)
Diode 1 Amp (Figure 7-2)

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

VARIABLE PARTS
1600346
1600419
4000006
4360469
4360470
4360387
3080007
1001101076
1001091965
4360607
4360613
4922944
4360482

Control Module (Frame) (Figure 1-7)


Control Module (Ground Control) (Figure 2-4)
Tilt Module (Figure 2-4)
Switch, Key (ANSI/ANSI Export Spec) (Figure 2-4)
Switch, Key (CE/Australian Spec) (Figure 2-4)
Switch, Push Button (Figure 2-5)
Magnet, Latch (Machines with Platform Gate Entry) (Figures 4-2, 4-3, 4-4 &
4-5)
Snap Latch Repair Kit (Machines with Platform Chain Entry) (Figures 4-2, 4-4
& 4-5)
Control Module (Platform) (Figure 4-6)
Switch, Limit (Figure 7-2)
Limit Switch (Machines with Optional Brake Disconnect) (Figure 7-2)
Release Switch (Machines with Optional Brake Disconnect) (Figure 7-2)
Switch, Toggle (ANSI & CSA Spec Machines with Optional Battery Charger/
Inverter Combo) (Figure 7-2)

1
1
1
1
1
1
1
1
1
1
1
1
1

MAINTENANCE KITS
1001101329
1001101330

3121246

Annual Hydraulic Maintenance Kit - 1930ES/2030ES/2630ES (w/Standard


Hydraulic Oil) (Figure 10-1)
Annual Hydraulic Maintenance Kit - 2646ES/3246ES (w/Standard Hydraulic
Oil) (Figure 10-1)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

1
1

9-1

SECTION 9 RECOMMENDED SERVICE


PARTS STOCK
MODEL ES
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

9-2

Description

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Qty./Machine

3121246

SECTION 10 SPECIAL OPTIONS


Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

101

3121246

QTY.
Ref.

DESCRIPTION
SPECIAL OPTIONS LIST

0274516
0274370
0274517
0274446

Ref.
Ref.
Ref.
Ref.
Ref.

Airline Installation (1/2)


1930ES
2030ES
2630ES
2646ES/3246ES

0275432
2902331
4922944
0275530

Ref.
Ref.
Ref.
Ref.
Ref.

See Note

Ref.

Brake Disconnect/Release Kit Options


Brake Disconnect Cable Kit (Optional All Specs)
Brake Mount Kit (includes Mounting Bracket & Setscrew)
Brake Switch & Harness
Brake Release Switch (Optional ANSI, ANSI Export, CSA &
UL Specs/Standard on Australian & CE Specs) For
Machines without Pressure Checks)
Brake Release Switch (Optional ANSI, ANSI Export, CSA &
UL Specs/Standard on Japanese Specs) (For Machines
with Pressure Checks) (Was p/n 0275603)
Note: Use Both p/ns 0275530& 0273859.

2915016

Ref.

Battery Charger Mounting Kit

0256789

Ref.

Camera Mount Assembly

0272721
0272862
0273603

Ref.
Ref.
Ref.
Ref.

1705304

Ref.

0274545
0273603
0274527
0273543
0272877
0273544
0274242

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

0274251

Ref.

0275900
1705304
1706922
0272872
0274179
0274126
0272871
1001103307

Ref.
Ref.
Ref.
Ref.

Decal Options
Decals - Corner Stripes (1930ES/2030ES/2630ES)
Decals - Corner Stripes (2646ES/3246ES)
Decals - Commercial Solutions Group (ANSI & CSA Specs
Only)
Decals - Service Support (Commercial Solutions Group
Only) (ANSI, CSA & UL Specs Only)
Decals - FedEx (ANSI, CSA & UL Specs Only)
Decals - Grainger Spec (ANSI, CSA & UL Specs Only)
Decals - Head & Engquist Equipment (ANSI Specs Only)
Decals - Hertz (ANSI, CSA & UL Specs Only)
Decals - Home Depot (ANSI, CSA & UL Specs Only)
Decals - Nations Rent (ANSI, CSA & UL Specs Only)
Decals - Nations Equipment Services (1930ES/2030ES/
2630ES) (ANSI, CSA & UL Specs Only)
Decals - Nations Equipment Services (2646ES/3246ES)
(ANSI, CSA & UL Specs Only)
Decals - RSC Equipment Rental (ANSI Specs Only)
Decals - Service Support (ANSI & CSA Specs Only)
Decals - Service Support (ANSI & CSA Specs Only)
Decals - Sunbelt (ANSI, CSA & UL Specs Only)
Decals - Sunstate (ANSI, CSA & UL Specs Only)
Decals - UL Specs (EE Rating)
Decals - United Rentals (ANSI, CSA & UL Specs Only)
Decals - UPS (ANSI Spec Only)

Ref.
Ref.
Ref.

REV.

1930ES, 2030ES 2630ES, 2646ES & 3246ES

10-1

SECTION 10

SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

QTY.
Ref.

0273950
0273955

Ref.
Ref.
Ref.

10-2

DESCRIPTION

REV.

Electricians Package (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Without DC Converter
With DC Converter

0240092
0274153

Ref.
Ref.

Electricians Tree (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Without DC Converter
With DC Converter

0274849

Ref.

Fire Extinguisher Installation (ANSI)

2300028
70010346
2300042

Ref.
A/R
A/R
A/R

Fluids
Fluid, Hydraulic - Mobil DTE 10 Excel 15 (Bulk)
Fluid, Hydraulic - Mobil DTE 10 Excel 15 (1 Gallon)
Fluid, Hydraulic - Synthetic Biodegradeable

0273761
0273762

Ref.
Ref.

Footswitch Installation Options (Japanese Spec)


1930ES
2030ES/2630ES/2646ES/3246ES

3128145

Ref.

Inspection Packet (ANSI & ANSI Export Specs Only)

0274341

Ref.

Interlock Override for Battery Charger Installation (ANSI)

0272876
0273070
0273071
2460042
4360482
1705051
1705052

Ref.
Ref.
Ref.
Ref.
1
1
1
1

Inverter Installations (ANSI, ANSI Export & Japanese Specs)


1930ES
2030ES/2630ES
2646ES/3246ES
Inverter Assembly
Switch, Toggle
Decal - Instructions
Decal - On-Off

0273454

Ref.

Lifting Lugs Installations

Ref.
1001101329
1001101330

Ref.
Ref.

Maintenance Kits - Annual Hydraulic (Not for Machines with


Biodegradeable Hydraulic Fluid)
1930ES/2030ES/2630ES
2646ES/3246ES

2902405

Ref.

Motor Band Kit (UL Specs Only)

3125053

Ref.

Operator Video (ANSI & ANSI Export Specs Only)

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 10

SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

QTY.
Ref.

0273438
0272860
Use 1001092074

Ref.

Use 1001092073

Pipe Racks Installation (Not Available on 1930ES)


(Was p/n 0272884)
Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Pipe Rack Assembly (Was p/n 0240057)

0272865
0274042
0272866
0274043
1001098162
0272867
0274044

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

Platform Limit Switches & Rail Padding Installations


1930ES without Limit Switches
1930ES with Limit Switches
2030ES/2630ES without Limit Switches
2030ES/2630ES with Limit Switches
2646ES with Limit Switches & No Padding (CE Spec Only)
2646ES/3246ES without Limit Switches
2646ES/3246ES with Limit Switches

0272850
0272851
0272852
0272853
0275937

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

Platform Worklights Installations


1930ES (Without UL Specs)
2030ES (Without UL Specs)
2630ES (Without UL Specs)
2646ES/3246ES (Without UL Specs)
2646ES/3246ES (With UL Specs)

0273951

Ref.

Plant Maintenance Package (Work Station in the Sky


Accessory)
Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.

0273951

Ref.

Plumbers Package (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.

0273859

Ref.

Pressure Check Installation (All Specs Except Australian &


CE Specs)

0273437
0272859

REV.

Panel Carrier Installations (All Specs Except U/L Spec)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
1930ES:
ANSI, ANSI Export & CSA Specs
Australian, CE & Japanese Specs
2030ES & 2630ES:
ANSI, ANSI Export & CSA Specs
Australian, CE & Japanese Specs
2646ES & 3246ES:
ANSI, ANSI Export & CSA Specs
Australian, CE & Japanese Specs

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

0273436
0272858

3121246

DESCRIPTION

1930ES, 2030ES 2630ES, 2646ES & 3246ES

10-3

SECTION 10

SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

QTY.

7002821
7002823
4460467
4460510
7004275
7004276
7002826
7016654
7002822
7002828
2901443
4341055
1706331
70000555

Ref.
1
1
A/R
A/R
1
1
1
1
1
1
1
1
1
1

Tools for Service


Crimper, Wire
Extractor, Pin - Universal
Extractor, Pin #16 Gauge
Extractor, Pin #12 Gauge
Installer, Cylinder Seal - 1"
Installer, Cylinder Seal - 1 1/2"
Installer, Cylinder Seal - 2"
Screwdriver, Magnetic
Screwdriver, Potentiometer
Stripper, Wire
Analyzer Kit
Service Safety Prop
Decal - ES Service Prop
Relief Valve Removable Tool (For Older Style Relief Valves)

0240093

Ref.

Vise Installation (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.

Ref.

Welder Installations (All Specs Except CE & U/L Specs)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
1930ES Complete Kit
1930ES Kit (Includes Fire Extinguisher & Power Cable Only)
2030ES Complete Kit
2030ES Kit (Includes Fire Extinguisher & Power Cable Only)
2630ES Complete Kit
2630ES Kit (Includes Fire Extinguisher & Power Cable Only)
2646ES/3246ES Complete Kit
2646ES/3246ES Kit (Includes Fire Extinguisher & Power
Cable Only)

0272879
0274154
0272880
0274155
0272881
0274156
0272882
0274157

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

Ref.

10-4

0273965
0240087
0273955

Ref.
Ref.
Ref.

0273955

Ref.

0240071

Ref.

DESCRIPTION

REV.

Work Station in the Sky Accessories Installations


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Work Station without DC Converter Installation
Work Station without DC Converter Assembly
Work Station with DC Converter Installation (1930ES/
2030ES)
Work Station with DC Converter Installation (2630ES/
2646ES/3246ES)
Work Station with DC Converter Assembly

1930ES, 2030ES 2630ES, 2646ES & 3246ES

3121246

SECTION 11 PART NUMBER INDEX

Part Number
0010588
0060082
0060083
0100011
0100048
0100083
0140011
0140043
0200782
0200783
0200784
0200785
0200786
0200787
0200788
0200789
0200798
0200799
0200800
0200801
0200802
0200803
0200804
0200805
0200807
0200808
0200809
0200810
0200811
0200812
0200813
0200814
0200815
0200816
0200817
0240055
0240057
0240071
0240087
0240092
0240093
0256789
0272305
0272306
0272309
0272371
0272372
0272608
0272611
0272622
0272623
0272633
0272637
0272661
0272666
0272667
0272696
0272697

3121246

Page

.......8-6, 8-13, 8-17


....................... 1-23
....................... 1-21
1-3, 1-31, 2-4, 2-16,
2-19
................ 2-19, 7-7
....................... 1-17
....................... 4-23
.............. 1-18, 7-12
....................... 3-15
....................... 3-15
....................... 3-15
....................... 3-15
....................... 3-15
....................... 3-15
....................... 3-15
....................... 3-15
................ 3-7, 3-11
................ 3-7, 3-11
....................... 3-11
....................... 3-11
................ 3-7, 3-11
................ 3-7, 3-11
................ 3-7, 3-11
....................... 3-11
................ 3-7, 3-11
....................... 3-15
......................... 3-3
......................... 3-3
......................... 3-3
......................... 3-3
......................... 3-3
......................... 3-3
......................... 3-3
......................... 3-7
....................... 3-16
....................... 8-17
....................... 10-3
....................... 10-4
....................... 10-4
....................... 10-2
....................... 10-4
....................... 10-1
.................. 1-3, 1-7
.................. 1-4, 1-7
....................... 1-33
.................. 1-3, 6-3
.................. 1-3, 6-3
................ 3-12, 5-7
.................. 4-7, 4-8
................ 3-16, 5-7
................ 3-16, 5-7
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-3
.............. 4-15, 4-16
......................... 4-3
.............. 4-19, 4-20

Part Number
0272698
0272699
0272701
0272710
0272711
0272719
0272720
0272721
0272722
0272728
0272729
0272730
0272735
0272757
0272758
0272759
0272778
0272779
0272780
0272781
0272810
0272811
0272827
0272832
0272833
0272834
0272835
0272836
0272837
0272838
0272839
0272843
0272850
0272851
0272852
0272853
0272854
0272855
0272856
0272857
0272858
0272859
0272860
0272862
0272863
0272864
0272865
0272866
0272867
0272870
0272871
0272872
0272874
0272875
0272876
0272877
0272878
0272879
0272880

Page

......................... 4-3
......................... 1-4
......................... 3-3
................ 1-3, 1-17
................ 1-3, 1-17
.................. 2-3, 2-7
.................. 2-3, 2-7
.............. 8-17, 10-1
....................... 1-18
....................... 3-11
......................... 3-7
.................. 3-7, 5-7
.................. 3-3, 5-7
....................... 1-21
....................... 1-21
....................... 1-23
....................... 4-23
....................... 4-23
.............. 2-11, 2-15
.............. 2-11, 2-15
..... 1-18, 2-12, 2-16
..... 1-18, 2-12, 2-16
.................. 2-3, 2-7
......................... 7-6
......................... 7-6
......................... 7-6
......................... 7-6
......................... 4-3
......................... 4-3
......................... 4-3
....................... 7-12
....................... 7-12
....................... 10-3
....................... 10-3
....................... 10-3
....................... 10-3
......................... 8-5
....................... 8-16
....................... 8-16
....................... 8-11
....................... 10-3
....................... 10-3
....................... 10-3
.............. 8-17, 10-1
....................... 8-11
....................... 8-11
....................... 10-3
....................... 10-3
....................... 10-3
....... 8-5, 8-11, 8-16
....................... 10-1
....................... 10-1
.............. 1-25, 1-28
.............. 1-25, 1-28
.............. 7-13, 10-2
....................... 10-1
2-3, 2-12, 2-16, 4-24
....................... 10-4
....................... 10-4

Part Number
0272881
0272882
0272884
0272887
0272888
0272910
0272911
0272912
0272913
0272928
0272929
0272980
0273008
0273070
0273071
0273110
0273227
0273436
0273437
0273438
0273443
0273444
0273454
0273479
0273543
0273544
0273603
0273681
0273698
0273761
0273762
0273795
0273841
0273859
0273950
0273951
0273955
0273965
0273966
0274012
0274042
0274043
0274044
0274120
0274126
0274153
0274154
0274155
0274156
0274157
0274179
0274214
0274215
0274216
0274217
0274221
0274222
0274224
0274225

Page

....................... 10-4
....................... 10-4
....................... 10-3
....................... 1-33
....................... 1-33
..................4-7, 4-8
..............4-15, 4-16
..............4-19, 4-20
....................... 1-18
....................... 3-15
....................... 3-15
....................... 1-33
................1-3, 1-17
..............7-13, 10-2
..............7-13, 10-2
..................2-3, 2-4
..................1-3, 6-3
....................... 10-3
....................... 10-3
....................... 10-3
.... 1-18, 2-12, 2-16
..............2-11, 2-15
..............8-17, 10-2
....................... 4-11
....................... 10-1
....................... 10-1
....................... 10-1
....................... 1-28
... 2-3, 2-4, 2-7, 2-8
....................... 10-2
....................... 10-2
....................... 8-11
....................... 4-24
....................... 10-3
....................... 10-2
....................... 10-3
..............10-2, 10-4
....................... 10-4
....................... 2-16
....................... 1-33
....................... 10-3
....................... 10-3
....................... 10-3
....................... 8-11
....................... 10-1
....................... 10-2
....................... 10-4
....................... 10-4
....................... 10-4
....................... 10-4
....................... 10-1
..................2-3, 2-7
..................2-3, 2-7
..................2-3, 2-7
..................2-3, 2-7
..................2-3, 2-7
..................2-3, 2-7
................1-3, 1-17
................1-3, 1-17

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Part Number
0274226
0274242
0274251
0274341
0274370
0274386
0274446
0274516
0274517
0274527
0274545
0274849
0275104
0275105
0275432
0275530
0275603
0275900
0275937
0380025
0400215
0400216
0400218
0400220
0400221
0400237
0440257
0440259
0440263
0440264
0440265
0440266
0440267
0561520
0610161
0610162
0610164
0630565
0630579
0630580
0700608
0700615
0700616
0700619
0700624
0700819
0701014
0701015
0701016
0701018
0701020
0701022
0701024
0701026
0701027
0701029
0751006

Page

................ 1-3, 1-17


....................... 10-1
....................... 10-1
....................... 10-2
....................... 10-1
....................... 4-24
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-2
....................... 1-31
....................... 1-31
....................... 10-1
.............. 2-19, 10-1
....................... 10-1
....................... 10-1
....................... 10-3
.............. 2-11, 2-15
.................. 2-3, 2-7
.................. 2-3, 2-7
....................... 1-25
.............. 1-27, 1-28
.............. 1-27, 1-28
....................... 1-31
....................... 3-15
.................. 1-3, 5-9
.............. 1-21, 1-23
.................. 1-4, 3-3
......................... 1-4
......... 3-3, 3-7, 3-11
................ 3-7, 3-11
......................... 4-3
.............. 2-11, 2-15
....................... 4-23
....................... 2-15
4-3, 4-7, 4-11, 4-15,
4-19
......................... 1-4
......................... 1-4
....................... 1-18
.............. 2-12, 2-16
......................... 2-4
....................... 1-18
....................... 1-18
....................... 1-17
....................... 1-21
....... 1-23, 3-7, 3-11
....... 1-3, 1-33, 3-15
....................... 3-11
......... 1-3, 3-3, 3-15
3-3, 3-7, 3-11, 3-12,
3-15, 3-16, 4-3
......................... 4-3
......................... 4-3
................ 3-15, 4-3
.............. 3-11, 3-15
....................... 1-25

11-1

SECTION 11

Part Number

PART NUMBER INDEX

Page

0760410 ....................... 1-33


0760606 ................ 1-18, 7-8
0760610 ...........2-3, 2-7, 7-7
0760616 ......................... 2-7
0760808 ....................... 4-24
0760812 ....................... 1-31
0760814 ....................... 1-31
0840041 ......................... 7-9
0840048 ......................... 7-9
0840057 ....................... 7-10
0840058 .........7-7, 7-8, 7-11
0840059 ................ 7-7, 7-10
0840061 ......................... 7-8
0860038 ....................... 7-12
0860520 .......8-5, 8-11, 8-16
0861669 ....................... 2-15
0861678 .................. 2-7, 2-8
0861731 ....................... 7-12
0902780 ....................... 1-31
0902905 ....................... 1-33
0902906 ....................... 1-33
0903069 ....................... 1-17
0903086 ....................... 1-33
0903098 ....................... 1-17
0903319 ....................... 1-31
0903410 ....................... 1-31
0903579 ......................... 4-3
0903598 ....................... 2-19
0962006 .........3-7, 3-15, 5-6
0962155 ....................... 3-15
0962181 ......................... 5-6
0962257 ......................... 5-6
0962292 ....................... 1-23
1001091279 ................. 4-23
1001091390 ................. 4-23
1001091393 ........ 4-23, 4-24
1001091492 ................. 1-18
1001091502 ................. 1-13
1001091843 ................. 1-13
1001091910 ................... 9-1
1001091965 .4-23, 4-24, 9-1
1001091967 ................. 4-23
1001091968 ................. 4-23
1001092073 ................. 10-3
1001092074 ................. 10-3
1001092354 3-3, 3-7, 3-12, 316, 7-11
1001092454 ................. 2-19
1001093556 ................. 2-19
1001093839 ................. 1-31
1001094124 ................. 1-18
1001094154 ................... 7-6
1001094155 ................... 7-6
1001094156 ................... 7-7
1001094157 ................... 7-7
1001094175 ................... 7-8
1001094180 ................... 7-8
1001094203 ................. 2-19
1001094301 ................. 1-18

11-2

Part Number
1001094332
1001094333
1001094334
1001094335
1001094359
1001096705
1001096706
1001096707
1001098162
1001098781
1001099628
1001099676
1001100819
1001100820
1001100975
1001101076

Page

....................7-6
....................7-6
....................7-7
....................7-7
..................2-19
....................7-8
....................7-8
....................7-8
..................10-3
..................2-19
........ 1-13, 7-11
........ 1-13, 7-11
..................1-13
..................1-13
....................1-4
4-8, 4-16, 4-20,
9-1
1001101329 .......... 9-1, 10-2
1001101330 .......... 9-1, 10-2
1001103307 ..................10-1
1001104465 ....................7-8
1001104466 ............ 7-6, 7-8
1001104467 ..... 7-6, 7-7, 7-8
1001104468 ............ 7-7, 7-8
1001105108 ..................1-33
1001105109 ..................1-33
1001109345 ........ 1-21, 1-23
1001116154 ..................4-24
1001116915 . 8-6, 8-13, 8-17
1001118215 ..................4-24
1001118216 ..................4-24
1060279 ....... 8-5, 8-11, 8-16
1060379 ..... 4-11, 4-15, 4-19
1060633 ........................7-14
1060680 ........................7-13
1060688 ..... 1-25, 1-28, 7-12
1060689 ..... 1-25, 1-28, 7-12
1060997 ..........................7-9
1060998 ..........................7-9
1060999 ..........................7-9
1061000 ..........................7-9
1061001 ..........................7-9
1061008 ..........................7-9
1061009 ..........................7-9
1061010 ..........................7-9
1061013 ..........................7-9
1061014 ..........................7-9
1061015 ..........................7-9
1061016 ..........................7-9
1061028 ..........................7-6
1061029 ..........................7-6
1061030 ..........................7-7
1061031 ..........................7-7
1061034 ..........................5-7
1061035 ..........................5-7
1061036 .................. 3-4, 5-7
1061037 ........................7-13
1180380 ........................3-16
1180381 ..........................3-3

Part Number
1180382
1180383
1180396
1260136
1271571
1271572
1320043
1320061
1320162
1320318
1321283
1321293
1380132
1380153
1380156
1380158
1380159
1440333
1600244
1600345
1600346
1600402
1600419
1671090
1671096
1671098
1671105
1671106
1671124
1671131
1671132
1671133
1671155
1671161
1671175
1671180
1671181
1671182
1671196
1671197
1671200
1671202
1671203
1671204
1671207
1684237
1684257
1684258
1684260
1684263
1684265
1684302
1700584
1701499
1701509
1702155
1702773
1702928
1703464

Page

................ 3-7, 3-11


....................... 3-11
......................... 3-3
.......4-8, 4-16, 4-20
....................... 4-11
....................... 4-11
..............1-25, 1-31
....................... 1-18
....................... 1-18
.................. 1-3, 7-7
....................... 1-18
....................... 1-28
4-7, 4-11, 4-15, 4-19
......................... 1-3
....................... 4-23
.................. 1-3, 7-7
....................... 4-24
....................... 1-21
....................... 7-14
.......4-23, 4-27, 9-1
................ 1-17, 9-1
..............4-23, 4-29
................ 2-15, 9-1
....................... 1-17
......................... 2-3
....................... 4-23
..............2-11, 2-15
....................... 1-17
..............2-12, 2-16
....................... 4-24
....................... 1-17
....................... 1-17
......................... 2-3
....................... 4-24
......................... 2-3
......................... 2-3
....................... 1-17
....................... 1-17
.................. 2-3, 2-7
.................. 2-3, 2-7
......................... 2-7
......................... 2-7
......................... 2-8
......................... 2-7
....................... 7-13
...........1-3, 5-9, 6-3
................ 3-15, 5-4
.................. 3-7, 5-4
................ 3-15, 5-4
...........1-3, 5-9, 6-3
.................. 3-3, 5-4
................ 3-11, 5-4
.......8-5, 8-11, 8-16
.......8-5, 8-12, 8-16
.......8-5, 8-11, 8-16
.......8-5, 8-11, 8-16
.......8-5, 8-12, 8-16
....................... 8-16
7-12, 8-5, 8-12, 8-16

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Part Number
1703811
1703813
1703814
1703819
1703822
1703834
1703856
1704016
1704137
1704277
1704339
1704340
1704341
1704344
1704401
1704403
1704412
1705051
1705052
1705303
1705304
1705638
1705639
1705640
1705641
1705642
1705643
1705644
1705645
1705646
1705647
1705648
1705666
1705667
1705668
1705670
1705671
1705673
1705674
1705675
1705676
1705679
1705680
1705681
1705686
1705687
1705692
1705693
1705694
1705695
1705696
1705697
1705698
1705699
1705704
1705717
1705718
1705719
1705720

Page

8-5, 8-11, 8-16, 8-17


......................... 8-5
8-5, 8-11, 8-16, 8-17
4-23, 8-5, 8-11, 8-16
....... 8-5, 8-11, 8-16
....................... 8-11
....................... 8-12
....... 8-5, 8-11, 8-16
................ 8-6, 8-13
....... 8-5, 8-11, 8-16
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-12
....... 8-6, 8-13, 8-17
....................... 8-17
....... 8-5, 8-11, 8-16
....................... 10-2
.............. 1-31, 10-2
....................... 8-13
....................... 10-1
................ 8-6, 8-13
................ 8-6, 8-13
................ 8-6, 8-13
................ 8-6, 8-13
....... 8-6, 8-13, 8-17
....... 8-6, 8-13, 8-17
....... 8-6, 8-13, 8-17
....... 8-6, 8-13, 8-17
....... 8-6, 8-13, 8-17
................ 8-6, 8-13
....................... 8-17
....................... 8-17
....................... 8-17
....................... 8-17
....................... 8-16
....................... 8-16
....................... 8-16
....................... 4-23
....................... 4-23
....................... 4-23
................ 8-5, 8-11
................ 8-5, 8-11
................ 8-5, 8-12
......................... 8-5
....... 8-5, 8-12, 8-16
....... 8-5, 8-11, 8-16
....... 8-5, 8-11, 8-16
................ 8-5, 8-11
................ 8-5, 8-11
.............. 2-11, 2-15
.............. 2-11, 2-15
.............. 2-11, 2-15
................ 8-6, 8-13
....................... 8-17
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11

3121246

SECTION 11

Part Number
1705721
1705722
1705723
1705724
1705725
1705726
1705727
1705741
1705742
1705743
1705754
1705819
1705849
1705850
1705851
1705880
1705887
1705894
1705941
1705942
1705943
1705944
1705945
1705946
1706052
1706053
1706056
1706057
1706310
1706311
1706312
1706331
1706350
1706679
1706749
1706765
1706922
1810140
1930ES
2080040

2080057
2080071
2110404
2220882
2220883
2300028
2300042
2360595
2360596
2360604
2420172
2460042
2540042
2540045
2560088
2560179
2560181

3121246

Page

....................... 8-12
....................... 8-11
....................... 8-11
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-11
.......8-6, 8-13, 8-17
.......8-6, 8-13, 8-17
.......8-6, 8-13, 8-17
2-8, 8-5, 8-12, 8-16
....................... 8-17
.......8-6, 8-13, 8-17
.......8-6, 8-13, 8-17
.......8-6, 8-13, 8-17
................ 8-6, 8-13
....................... 8-17
....................... 8-11
................ 8-6, 8-13
....................... 8-17
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
.......8-6, 8-13, 8-17
................ 8-6, 8-13
....................... 8-17
....................... 10-4
......................... 2-8
....................... 2-19
....................... 1-31
....................... 1-31
....................... 10-1
....................... 2-15
.......................... 1-1
. 4-7, 4-11, 4-15, 419, 8-5, 8-11, 816
.......8-5, 8-11, 8-16
3-3, 3-7, 3-11, 3-15
...........1-3, 5-9, 6-3
......................... 5-6
.................. 5-5, 5-6
....................... 10-2
....................... 10-2
......................... 1-4
......................... 1-4
......................... 1-4
.............. 2-11, 2-15
....................... 10-2
......................... 7-6
......................... 4-4
4-7, 4-11, 4-15, 4-19
....................... 4-23
....................... 7-13

Part Number
2600281
2753882
2753883
2760113
2760114
2760115
2760116
2780266
2792599
2820026
2820028
2820097
2820239
2860030
2890186
2901443
2902236
2902239
2902240
2902241
2902242
2902247
2902248
2902249
2902250
2902267
2902268
2902269
2902278
2902294
2902301
2902302
2902331
2902335
2902341
2902376
2902378
2902381
2902382
2902383
2902384
2902391
2902392
2902405
2902431
2902502
2902522
2902523
2902524
2902525
2902526
2902528
2902532
2915005
2915006
2915009
2915012
2915013
2915016

Page

4-8, 4-11, 4-16, 4-20


......................... 6-3
......................... 6-3
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
......................... 1-4
......................... 6-3
......................... 7-8
......................... 7-8
....... 4-8, 4-16, 4-20
....................... 1-31
....... 2-11, 2-15, 9-1
....................... 8-16
.............. 7-14, 10-4
....................... 3-16
.................. 2-3, 7-9
....................... 3-11
......................... 3-7
......................... 3-3
....................... 4-20
.................. 2-3, 7-9
......................... 4-7
....................... 4-16
....... 8-5, 8-12, 8-16
......................... 8-5
....................... 8-16
....................... 8-12
....................... 4-12
....................... 8-12
....................... 8-12
.............. 2-19, 10-1
....................... 8-12
....................... 4-24
....................... 4-16
....................... 8-12
....................... 4-20
....................... 4-16
....................... 4-20
....................... 4-12
......................... 4-7
......................... 4-7
....................... 10-2
....................... 7-13
....................... 1-31
......................... 8-5
....................... 8-16
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-12
......................... 1-4
......................... 1-4
....................... 2-11
......................... 1-4
......................... 1-4
....................... 10-1

Part Number
2915029
2915030
2915031
2915039
2915042
2915043
2915064
2915236
2915240
2915241
2915251
2915252
2915253
2920026
2920094
2920161
2940064
2940151
2940153
2940174
2940175
3010088
3080006
3080007
3121246
3125053
3128145
3128601
3160306
3160307
3200453
3200454
3251813
3252098
3252507
3290405
3290605
3290606
3290607
3290805
3290806
3291005

3291007
3300473
3300474
3300477
3321402
3340612
3340957
3340962
3340964

PART NUMBER INDEX

Page

..................2-3, 2-7
..................2-3, 2-7
......................... 2-3
....................... 2-15
......................... 1-8
......................... 1-8
....................... 1-17
..................1-3, 1-4
......................... 4-4
......................... 4-4
......................... 7-8
......................... 7-8
......................... 7-8
..............2-11, 2-15
..............2-11, 2-15
..............1-33, 7-12
...... 4-8, 4-16, 4-20
......................... 2-3
......................... 2-3
......................... 2-8
......................... 2-8
...... 4-8, 4-16, 4-20
4-8, 4-11, 4-16, 4-20
. 4-8, 4-11, 4-16, 420, 9-1
......................... 1-1
....................... 10-2
....................... 10-2
......................... 1-5
................1-3, 1-12
................1-4, 1-12
3-3, 3-7, 3-12, 3-16
3-3, 3-8, 3-12, 3-16
................8-6, 8-13
....................... 8-12
7-12, 8-5, 8-12, 8-16
1-21, 1-23, 1-33, 424, 7-12
1-18, 2-3, 2-4, 2-7,
2-8
. 1-18, 4-7, 4-11, 415, 4-19, 7-8
......................... 7-8
..............1-31, 4-24
4-7, 4-11, 4-15, 4-19
1-21, 1-23, 1-33, 33, 3-7, 3-11, 312, 3-15, 3-16,
4-3, 4-7, 4-11, 415, 4-19
..............3-11, 3-16
....................... 4-23
3-3, 3-8, 3-12, 3-16
....................... 4-19
..................3-4, 5-7
4-7, 4-11, 4-15, 4-19
...... 3-7, 3-12, 3-16
3-3, 3-7, 3-11, 3-15
......................... 3-3

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Part Number
3340965
3340968
3340975
3340976
3380475
3420156
3421453
3422997
3422998
3423009
3423011
3423013
3423014
3423016
3423017
3423026
3423030
3423031
3423032
3423033
3423036
3423037
3423038
3423039
3423042
3423045
3423046
3423047
3423049
3423067
3423151
3423170
3423189
3423278
3520072
3520193
3574067
3574150
3574159
3574161
3574176
3574183
3574184
3574249
3574330
3574427
3574428
3574636
3574714
3574843
3574981
3574984
3575794
3577112
3641480
3641481
3641482
3641534
3641535

Page

......................... 4-3
....................... 4-23
.................. 2-4, 2-8
......................... 4-3
....................... 4-23
3-3, 3-7, 3-11, 3-15
..... 4-11, 4-15, 4-19
....... 3-7, 3-11, 3-15
....... 3-7, 3-11, 3-15
....................... 3-15
....................... 3-15
......................... 4-4
....... 3-7, 3-11, 3-15
....... 3-7, 3-12, 3-16
....... 3-7, 3-12, 3-16
....................... 3-15
......................... 3-3
......................... 3-3
......................... 3-3
......................... 3-3
................ 3-7, 3-11
......................... 1-3
......... 3-3, 3-7, 3-11
....................... 3-11
......................... 3-3
.............. 1-21, 1-23
.............. 1-21, 1-23
4-7, 4-11, 4-15, 4-19
......................... 4-3
................ 3-7, 3-11
4-7, 4-11, 4-15, 4-19
....................... 3-16
.............. 1-21, 1-23
..... 4-11, 4-15, 4-19
4-7, 4-11, 4-15, 4-19
.............. 2-11, 2-15
......................... 4-3
....................... 4-19
......................... 3-3
....... 3-7, 3-11, 3-15
.............. 1-21, 1-23
....... 4-7, 4-11, 4-15
....... 4-7, 4-11, 4-15
....................... 4-23
....................... 2-11
......................... 2-3
......................... 2-3
....................... 8-17
....................... 1-18
....................... 1-25
.................. 2-3, 2-7
.................. 2-3, 2-7
....................... 4-24
......................... 1-4
......................... 4-7
......................... 4-7
......................... 4-7
....................... 4-11
....................... 4-11

11-3

SECTION 11

Part Number
3641536
3641582
3730119
3740130
3740146
3760115
3760170
3760348
3760387
3760463
3820016
3820019
3820032
3841143
3841648
3841649
3860085
3860104
3860106
3860107
3860108
3860110
3860111
3860118
3900267
3900333
3900334
3900335
3900336
3900337
3900338
3900339
3900345
3900351
3900356
3990010
3990013
4000006
4010408
4010415
4010616
4010617
4031607
4031713
4060700
4060865
4061061
4071094
4071102
4160078
4160202
4160203
4191303
4191306
4191407
4191409
4191706

11-4

PART NUMBER INDEX

Page

....................... 4-11
....................... 4-19
.................. 7-7, 7-8
....................... 1-17
................ 1-17, 9-1
.......1-21, 1-23, 3-3
.....4-11, 4-15, 4-19
.......1-21, 1-23, 4-4
.......3-7, 3-11, 3-15
......................... 1-4
4-8, 4-11, 4-16, 4-20
4-7, 4-11, 4-15, 4-19
......................... 2-8
.......3-7, 3-11, 3-15
....................... 4-19
.......4-7, 4-11, 4-15
....................... 4-15
....................... 3-15
......................... 4-4
....................... 3-11
.............. 1-21, 1-23
......................... 4-4
2-4, 4-7, 4-11, 4-19
......................... 4-4
....................... 1-25
....................... 4-23
3-3, 3-8, 3-12, 3-16
....................... 7-12
.............. 2-11, 2-15
....................... 2-11
.....2-11, 2-15, 4-24
.............. 2-11, 2-15
4-7, 4-11, 4-15, 4-19
......................... 4-3
....................... 2-15
....................... 7-10
......................... 9-1
................ 2-15, 9-1
....................... 7-12
.............. 1-21, 1-23
4-7, 4-11, 4-15, 4-19
..4-7, 4-11, 4-15, 419, 7-8
....................... 2-19
.................. 2-3, 2-7
....................... 7-13
....................... 1-33
....................... 2-11
.......3-7, 3-11, 3-16
......................... 2-8
.................. 3-4, 5-7
.............. 1-21, 1-23
....................... 4-23
....................... 2-11
....................... 4-23
....................... 4-23
....................... 4-23
..1-17, 1-18, 2-3, 219, 3-8, 3-12, 3-

Part Number

Page

16
4191707 1-25, 1-28, 1-31, 133, 2-3, 2-7
4191708 ................ 1-17, 3-3
4191709 1-18, 3-4, 3-8, 3-12,
3-16
4220208 .................. 2-4, 2-8
4220252 .................. 2-4, 2-8
4220253 .................. 2-4, 2-8
4240003 ........................7-13
4240147 ........................1-17
4240172 .................. 2-3, 2-8
4340739 ........................2-15
4340751 ........................1-18
4340914 ..........................4-4
4341055 ........................10-4
4360069 ....... 2-11, 2-15, 9-1
4360328 ....... 2-11, 2-15, 9-1
4360387 ....... 2-19, 7-13, 9-1
4360469 ....... 2-11, 2-15, 9-1
4360470 ....... 2-11, 2-15, 9-1
4360475 2-11, 2-15, 4-23, 9-1
4360482 ....... 7-13, 9-1, 10-2
4360502 3-3, 3-7, 3-12, 3-16,
7-11
4360526 3-3, 3-7, 3-12, 3-16,
7-11
4360536 ..... 1-21, 1-23, 7-10
4360538 ................ 4-23, 9-1
4360539 ....... 4-23, 7-11, 9-1
4360607 1-21, 1-23, 7-10, 9-1
4360613 ................ 7-13, 9-1
4420051 ........................8-17
4420070 1-33, 3-3, 3-4, 3-15,
3-16
4420071 ..........................4-4
4420072 ..........................4-4
4420073 ..........................4-4
4420074 ..........................4-4
4420075 ..........................4-4
4460071 ........................7-13
4460138 ........................7-13
4460205 ........................7-13
4460226 ..... 4-27, 7-10, 7-14
4460227 1-25, 1-27, 4-27, 710, 7-12
4460265 ......... 4-27, 7-6, 7-8
4460266 .............. 4-27, 7-11
4460267 .. 1-27, 7-6, 7-8, 7-9
4460268 ................ 7-8, 7-11
4460315 ........................7-13
4460320 ........................7-10
4460321 ....... 7-9, 7-10, 7-14
4460346 ........................7-13
4460418 ..........................7-9
4460419 ..........................7-9
4460424 .............. 1-25, 7-12
4460464 1-25, 1-27, 7-6, 7-8,
7-10, 7-11, 7-12

Part Number

Page

4460465 7-7, 7-8, 7-10, 7-11,


7-12
4460466 . 7-6, 7-7, 7-8, 7-11
4460467 ..............7-14, 10-4
4460493 .................. 7-7, 7-8
4460496 ......................... 7-6
4460497 ......................... 7-6
4460499 ....................... 7-10
4460510 ..............7-14, 10-4
4460536 ..............7-11, 7-12
4460539 ....................... 7-10
4460618 ......................... 7-9
4460633 ....................... 7-13
4460648 1-25, 7-10, 7-12, 713
4460662 ....................... 7-13
4460754 .................. 7-7, 7-8
4460761 ................ 7-8, 7-10
4460814 ....................... 7-10
4460870 ....................... 7-10
4460877 ....................... 7-10
4460891 .....7-10, 7-11, 7-12
4460894 ................ 7-7, 7-10
4460897 ..............7-10, 7-11
4460899 1-25, 1-27, 7-7, 7-12
4460930 .........7-7, 7-8, 7-11
4460931 ................ 7-8, 7-11
4460943 ......................... 7-8
4460944 ......................... 7-8
4460985 ......................... 7-9
4461016 ......................... 7-6
4461057 ......................... 7-6
4520277 ......................... 1-4
4520278 ......................... 1-4
4520326 ......................... 1-4
4520327 ......................... 1-4
4520565 ......................... 1-4
4520676 ......................... 1-4
4568631 ................ 4-7, 4-15
4568645 4-7, 4-11, 4-15, 4-19
4568664 ....................... 4-19
4568667 .....4-11, 4-15, 4-19
4568711 .....4-11, 4-15, 4-19
4568738 ....................... 4-23
4740086 ..............1-21, 1-23
4740438 .......3-7, 3-11, 3-15
4740523 ......................... 1-4
4740524 ......................... 1-4
4740531 ......................... 3-3
4740545 ......................... 7-7
4740562 ....................... 1-31
4750800 .....1-21, 1-23, 1-33
4751400 ..............1-17, 1-18
4811400 ..............1-33, 4-24
4811600 ................ 2-8, 2-19
4811700 1-17, 1-18, 1-25, 128, 1-31, 1-33,
2-3, 2-4, 2-7
4811702 ....................... 1-18

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Part Number

Page

4811900 ....................... 1-18


4812000 1-3, 1-21, 1-23, 3-3,
3-7, 3-11, 3-15,
3-16, 4-3, 4-4, 47, 4-11, 4-15, 419
4831700 ....................... 1-18
4846684 ....................... 3-15
4846723 4-8, 4-11, 4-16, 4-20
4846752 ....................... 3-11
4846757 ......................... 1-3
4846761 ......................... 4-4
4846764 ......................... 4-4
4846766 ......................... 4-4
4846768 ......................... 4-4
4846770 ....................... 4-19
4846771 ....................... 4-19
4846772 ....................... 4-19
4846773 ....................... 1-21
4846774 .............. 1-21, 1-23
4846775 ....................... 1-21
4846776 ....................... 4-19
4846777 ....................... 4-19
4846778 ....................... 4-19
4846779 ....................... 4-19
4846780 ....................... 4-19
4846781 ....................... 4-19
4846784 ......................... 4-7
4846785 ......................... 4-7
4846786 4-7, 4-11, 4-15, 4-19
4846788 ....................... 1-23
4846789 ......................... 4-4
4846791 ....................... 4-15
4846792 ....................... 4-15
4846793 ....................... 4-15
4846794 .............. 4-11, 4-15
4846795 .............. 4-11, 4-15
4846796 .............. 4-11, 4-15
4846797 .............. 4-11, 4-15
4846799 ....................... 4-15
4846800 ....................... 4-15
4846810 ....................... 1-23
4846811 ....................... 1-23
4846812 ....................... 1-33
4846813 ....................... 1-33
4846816 ....................... 1-21
4846861 ....................... 1-21
4846862 ....................... 1-23
4846863 ....................... 1-21
4922861 .............. 1-18, 7-10
4922865 ....... 2-11, 2-15, 7-8
4922866 ................ 2-11, 7-9
4922870 ................ 4-23, 7-6
4922908 ......................... 7-7
4922912 ....................... 7-14
4922944 2-19, 7-13, 9-1, 10-1
4923194 ....................... 7-10
4923195 ....................... 7-10
4923228 ......................... 7-7

3121246

SECTION 11

Part Number

Page

4923250 ......................... 7-7


4923335 ....................... 7-10
4923336 ....................... 7-10
4923380 ....................... 7-10
4923381 ....................... 7-10
4923632 ......................... 7-7
4933315 ....................... 7-10
70000084 ..................... 4-29
70000191 ..................... 1-12
70000335 ....................... 5-5
70000383 ..................... 1-13
70000555 ..................... 10-4
70000658 ....................... 5-4
70000659 ....................... 5-4
70000683 ..................... 4-29
70000684 ..................... 4-29
70000685 ..................... 4-29
70000686 ..................... 4-29
70000790 ..................... 1-12
70000791 ..................... 1-12
70000792 ..................... 1-13
70001250 ..................... 4-29
70001251 ..................... 4-29
70001252 ..................... 4-29
70001253 ..................... 4-29
70001263 ..................... 1-13
70001265 ..................... 1-14
70001345 ..................... 1-13
70001442 ..................... 7-11
70001443 ..................... 7-11
70001444 ..................... 7-11
70001709 ....................... 5-7
70001739 .............. 1-7, 1-12
70001878 ................ 3-4, 5-7
70001949 ..................... 1-13
70001982 ....................... 5-7
70002271 ..................... 1-27
70010346 ..................... 10-2
7002821 .............. 7-14, 10-4
7002822 ....................... 10-4
7002823 .............. 7-14, 10-4
7002826 ....................... 10-4
7002828 .............. 7-14, 10-4
7003790 ....................... 4-27
7004275 ....................... 10-4
7004276 ....................... 10-4
7010641 ......................... 1-4
7010642 ......................... 1-4
7011509 ....................... 1-25
7011528 ....................... 1-27
7011997 ....................... 4-27
7012524 ......................... 1-4
7016319 ....................... 1-33
7016372 ....................... 1-33
7016654 ....................... 10-4
7018514 .............. 1-25, 1-27
7018564 .............. 1-25, 1-27
7018570 ....................... 1-27
7018577 .............. 1-25, 1-27

3121246

Part Number
7018583
7018586
7018589
7018597
7019697
7019864
7020175
7020176
7020218
7020500
7020501
7020551
7020552
7020553
7020554
7020555
7020556
7020603
7020613
7020663
7020673
7020674
7022942
7022944
7022945
7022946
7022947
7022948
7022951
7022952
7022953
7022954
7022955
7022956
7022957
7022958
7022959
7023528
7023529
7023530
7023531
7023532
7023533
7023534
7023535
7023536
7023537
7023538
7023539
7023540
7023541
7023542
7023543
7023544
7023545
7023546
7023547
7023548
7023549

Page

.............. 1-25, 7-12


.............. 1-25, 1-27
.............. 1-25, 1-27
....................... 1-27
......................... 1-4
......................... 5-4
..... 2-11, 2-15, 4-23
..... 2-11, 2-15, 4-23
.................. 3-4, 5-7
................ 4-27, 9-1
................ 4-27, 9-1
....................... 4-27
....................... 4-27
....................... 4-27
....................... 4-27
....................... 4-27
....................... 4-27
....................... 1-27
....................... 1-25
....................... 1-25
.............. 1-25, 1-27
.............. 1-25, 1-27
....................... 1-27
....................... 1-25
.............. 1-25, 7-12
.............. 1-25, 7-12
.............. 1-25, 1-27
.............. 1-25, 1-27
....................... 1-27
....................... 1-27
.............. 1-27, 7-12
....................... 1-27
.............. 1-27, 7-12
....................... 1-27
....................... 1-27
....................... 1-27
....................... 1-27
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-4
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-4
.................. 5-6, 9-1
.................. 5-6, 9-1
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-4

Part Number
7023550
7023551
7023552
7023553
7023554
7023555
7023556
7023557
7023558
7023559
7023560
7023561
7023562
7023563
7023564
7023565
7023566
7023567
7023568
7023569
7023570
7023571
7023572
7023573
7023574
7023575
7023576
7023577
7023578
7023579
7023580
7023581
7023582
7023583
7023584
7023585
7023586
7023587
7023588
7023589
7023591
7023593
7024746
7024747
7024748
7024749
7024750
7024751
7024752
7024753
7024754
7024755
7024756
7024757
7024758
7024759
7024760
7024761
7024768

PART NUMBER INDEX

Page

......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-4
......................... 5-4
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-4
......................... 5-4
......................... 5-4
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
..................5-5, 9-1
......................... 5-4
......................... 5-4
......................... 5-4
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
..................5-4, 9-1
......................... 1-8
................1-8, 1-13
................1-8, 1-13
................1-8, 1-13
................1-8, 1-13
......................... 1-8
................1-8, 7-11
......................... 1-8
......................... 1-7
......................... 1-8
................1-8, 1-13
................1-7, 1-12
................1-8, 1-13
......................... 1-8
......................... 1-8
......................... 1-7
................1-8, 7-11

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Part Number
7024770
7024771
7024772
7024773
7024774
7024775
7024776
7024777
7024785
7024786
7024787
7026183
7026184
7026185
7027365
7027367
7027765
7027766
7027862
7027863
9984279

Page

.............. 1-13, 7-11


....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-13
.............. 1-13, 7-11
....................... 1-13
....................... 1-13
................ 1-8, 1-13
................ 1-7, 1-12
....................... 1-14
......................... 1-4
......................... 1-4
......................... 1-4
....................... 4-29
....................... 4-29
....................... 4-29
....................... 4-29
......................... 2-3
......................... 2-8
......................... 4-3

11-5

SECTION 11

Part Number

11-6

PART NUMBER INDEX

Page

Part Number

Page

Part Number

1930ES, 2030ES 2630ES, 2646ES & 3246ES

Page

Part Number

Page

3121246

3121246

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia

JLG Latino Americana Ltda.


Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil

+61 2 65 811111
+61 2 65 810122

+55 19 3295 1025

JLG Deutschland GmbH


Max-Planck-Str. 21
D - 27721 Ritterhude - Ihlpohl
Germany
+49 (0)421 69 350 20
+49 (0)421 69 350 45

+55 19 3295 0407

JLG Equipment Services Ltd.


Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N. T.
Hong Kong
(852) 2639 5783

JLG Industries (UK) Ltd


Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP - England
+44 (0)161 654 1000
+44 (0)161 654 1001
JLG Industries (Italia) s.r.l.
Via Po. 22
20010 Pregnana Milanese - MI
Italy
+39 029 359 5210
+39 029 359 5845

JLG France SAS


Z.I. de Baulieu
47400 Fauillet
France
+33 (0)5 53 88 31 70
+33 (0)5 53 88 31 79

Oshkosh-JLG Singapore
Technology Equipment Pte
Ltd
29 Tuas Ave 4,
Jurong Industrial Estate
Singapore, 639379
+65-6591 9030

(852) 2639 5797

+65-6591 9031
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700

JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0)850 659 500
+46 (0)850 659 534

+34 93 771 1762

www.jlg.com

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