100 Yer PM PPM 0524

Yanbu Export Refinery Project
PROJECT PROCEDURE MANUAL (PPM) YERP-SAEP-1143, Radiographic Examination Document No.: 100-YER-PM-PPM-0524 Revision No.: 1 Issue Date: 13 October 2009
PREFACE This procedure is a revision or an overlay to a Saudi Aramco Engineering Procedure (SAEP) for the scope of the Yanbu Export Refinery Project, YERP, unless specifically defined as a New document. A YERP procedure consists of a revision or an overlay and the Saudi Aramco (SA) document with the same name. An overlay establishes any required changes to the SA document and specifically defines the changes. If the SA document is to be used without any changes the overlay will state there are no changes required. If the document is a new YERP document, with no reference to a SA procedure, the overlay will state it. The YERP Procedure Index identifies which YERP documents are new and the ones that relate to SA documents that are unchanged, changed, or deleted. All references to SA procedures, specifications and standards are to be defined as references to YERP procedures, specifications and standards unless specifically stated otherwise in the overlay. All references to SA organizations are to be defined as the YERP Management Team. Interpret the following as specified: Revise A specific revision to a SA or other Code paragraph or sentence as noted in this specification Add continuation of an SA or other Code paragraph with an overlay requirement Substitute replace the SA or other Code paragraph in entirety by the overlay requirement New New paragraph number in the overlay with no corresponding SA or other Code paragraph Delete SA or other Code paragraph is deleted by the overlay REVISION This is a new YERP document that replaces Saudi Aramco Engineering Procedure (SAEP), SAEP-1143 Radiographic Examination, 29 May 2002. ATTACHMENT
1
None This is a stand alone document that replaces SAEP-1143, Radiographic Examination.
General Business Confidential Page 2 of 8

TABLE OF CONTENTS 1.0 2.0 3.0 3.1 3.2 4.0 4.1 4.2 5.0 5.1 5.2 5.3 5.4 5.5 5.6 6.0 SCOPE .................................................................................................................. 4 CONFLICTS AND DEVIATIONS .......................................................................... 4 REFERENCES ...................................................................................................... 4 YERP References ................................................................................................ 4 Industry Codes and Standards .......................................................................... 4 DEFINITIONS AND ABBREVIATIONS ................................................................ 5 Definitions ............................................................................................................ 5 Abbreviations ...................................................................................................... 6 REQUIREMENTS ................................................................................................. 6 Preparation of Radiographic Examination Procedures ................................... 6 Safety Requirements........................................................................................... 6 Equipment and Materials .................................................................................... 6 Creating Radiographs ......................................................................................... 7 Radiographic Film Interpretation ....................................................................... 7 Radiograph Documentation ............................................................................... 7 YERP REVIEW OF PROCEDURES ..................................................................... 8

1.0
SCOPE This procedure establishes the requirements for written procedures governing the radiographic examination of welds. This procedure applies to radiographic examinations made by the Contractor or subcontractors to the Contractor, where these examinations are made onsite to the Yanbu Export Refinery Project. This procedure does not apply to vendors performing radiographic examinations at a manufacturing facility. The requirements for vendor radiographic examinations are given in Project Standards and Specifications.
2.0
CONFLICTS AND DEVIATIONS

Any conflicts between this Procedure and other applicable YERP Engineering Procedures (YERP SAEP), YERP Engineering Standards (YERP-SAES), YERP Materials System Specifications (YERP-SAMSS), YERP Standard Drawings (YERPSASD), or industry standards, codes, and forms shall be resolved in writing by the PMT. Direct all requests to deviate from this Procedure in writing to the PMT, who shall follow internal company procedure YERP-SAEP-302, Instructions for Obtaining a Waiver of a Mandatory YERP Engineering Requirements, and forward such requests to the appropriate channel for review and approval.
3.0 3.1
REFERENCES YERP References YERP Engineering Procedures YERP-SAEP-302 YERP-SAEP-1142 YERP Project Procedures Project Procedure 865 Radiation Control for Radiographic Services Instructions for Obtaining a Waiver of a Mandatory YERP Engineering Requirement Qualification of Non-YERP NDT Personnel
3.2
Industry Codes and Standards American Society of Mechanical Engineers ASME B31.1 ASME B31.3 ASME B31.4 Power Piping Process Piping Pipeline Transportation Systems Hydrocarbons and other Liquids
for
Liquid

ASME B31.8 ASME B46.1 ASME SEC I ASME SEC V ASME SEC VIII D1 ASME SEC IX American Welding Society AWS D1.1
Gas Transmission & Distribution Piping Systems Surface Texture Rules for Construction of Power Boilers Nondestructive Examination Boiler and Pressure Vessel Code Welding and Brazing Qualifications
Structural Welding Code - Steel
American Petroleum Institute API STD 650 API STD 1104 Welded Steel Tanks for Oil Storage Welding of Pipelines and Related Facilities
American Society for Testing & Materials ASTM E-94 ASTM E-747 Standard Guide for Radiographic Examination Standard Practice for Design, Manufacture and Material Grouping Classification of Wire Image Quality Indicators (IQI) Used for Radiology Standard Practice for Calibration of Transmission. Densitometers
ASTM E-1079
International Organization for Standardization ISO 1027 ISO 5580 4.0 4.1 Radiographic Image Quality Indicators for NDT Principles and Identification Industrial Radiographic Illuminators Min. Requirements
DEFINITIONS AND ABBREVIATIONS Definitions Contract Package A defined and designated portion of the Yanbu Export Refinery Project that is executed and managed as a unit. Contract Package PMT The personnel of the YERP Project Management Team assigned to manage a particular Contract Package. Contractor or Contractors Any Design, Construction or Service Contractor(s); Manufacturer(s); Vendor(s); Government Agencies; and other similar organization(s) having a contractual relationship or a prospective contractual relationship with the Company.

Onsite The areas of property that will contain the facilities to be built as part of the YERP project. Vendor A company providing materials or equipment for the YERP project according to the provisions of a Purchase Order. YERP Project Management Team The group responsible for the management of the entire project and dedicated to the overall success, development and execution of the work and alignment across the numerous project interfaces. YERP Welding Representative A welding engineer/inspector for the YERP PMT who has the approval authority for project welding procedures. 4.2 Abbreviations PMT YERP 5.0 5.1 Project Management Team Yanbu Export Refinery Project
REQUIREMENTS Preparation of Radiographic Examination Procedures The Contractor is to prepare the radiographic examination procedures that will be required for examinations to be performed by the Contractor. The Contractor will decide if subcontractors are to generate their own procedures or whether the subcontractors are to use procedures prepared by the Contractor. If radiographic examination procedures are to be prepared by subcontractors, the Contractor shall be responsible to make sure they are prepared, submitted, and approved.
5.2
Safety Requirements The procedures governing radiographic examinations need to specify the steps to be taken to prevent the excessive exposure of personnel to radiation. The requirements of Project Procedure 865, Radiation Control for Radiographic Services, must be followed.
5.3
Equipment and Materials The radiographic examination procedures need to address the following aspects of equipment and materials to be used. Acceptable Radiation Sources Film including types, processing, and storage Intensifying Screens Image Quality Indicators Viewing Facilities

5.4
Creating Radiographs The radiographic examination procedures need to address the following aspects of making or creating radiographs. Surface Preparation Single Wall Exposure Double Wall Exposure Single Wall Viewing Double Wall Viewing Selection of Radiation Energy Geometric Unsharpness Location Markers including starting point and direction of numbering Film Identification including item, weld, and date Penetrameter including selection, placement, number, and density variation Backscatter Radiation Detection Film including number of sheets, number of exposures, and film density
5.5
Radiographic Film Interpretation The radiographic examination procedures need to address the following aspects of radiographic film interpretation. Blemishes including fogging, streaks, stains, scratches, crimps, marks, and false indications Penetrameter Clarity Backscatter Radiation Allowance Weld Acceptance Criteria including cracks, lack of fusion, incomplete penetration, inclusions, undercutting, porosity, and concavity
5.6
Radiograph Documentation The radiographic examination procedures need to address the following aspects of radiograph documentation. Radiography Reports including date, radiographer, weld identification, number of films, radiation description (source, type, strength, size, exposure time, source distance), film (brand, type, processing), and film reviewer Radiograph Retention and Storage

6.0
YERP REVIEW OF PROCEDURES The Contractor will submit all applicable, Contractor and subcontractor, radiographic examination procedures to the Contract Package PMT for YERP PMT review and comment. The Contract Package PMT will forward the procedures to the YERP Welding Representative for review. The YERP Welding Representative will comment on the procedures and return them to the Contract Package PMT for forwarding to the Contractor. The Contractor will ensure that YERP comments are incorporated before the procedures are used onsite. After YERP and Contractor comments have been incorporated, the Contractor will approve subcontractor procedures. The Contractor will ensure that all reviewed, applicable, Contractor and subcontractor, radiographic examination procedures are available to the YERP inspectors onsite.

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Yanbu Export Refinery Project

General Business Confidential Page 2 of 8

Yanbu Export Refinery Project

General Business Confidential Page 3 of 8

Yanbu Export Refinery Project

CONFLICTS AND DEVIATIONS

Yanbu Export Refinery Project

Structural Welding Code - Steel

Yanbu Export Refinery Project

Yanbu Export Refinery Project

General Business Confidential Page 7 of 8

Yanbu Export Refinery Project

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