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Ordering Information
I BASIC TYPE SIDE ROTARY SWITCHES Total travel 45 degrees, with one-way operation option, 1/2-14NPT conduit (-TS type)
Actuator Part number Complete switch Head with lever Lever Head Built-in switch Leverless
Roller lever
WL-1H
W-10FB3
WLRCA2-TS
Adjustable roller lever Adjustable rod lever (140 mm) Fork lock lever Left roller on front, right roller on back Left roller on back, right roller on front Both rollers on front
WL-4H WL-5H
WLRCL-TS WLRCA32-TS
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I OVERTRAVEL TYPE SIDE ROTARY SWITCHES Total travel 80 degrees, without one-way operation option, 1/2-14NPT conduit (-TS type)
Actuator Part number Complete switch Head with lever Lever Head Built-in switch
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Leverless
Short (38 mm radius), standard sensitivity Short, high sensitivity Standard sensitivity High sensitivity 140 mm, std. sensitivity 140 mm, high sensitivity 380 mm, std. sensitivity
WL-2H1100
WL-1A100
WL-2H
W-10FB3 W-10FB3-8
I OVERTRAVEL TYPE SIDE ROTARY SWITCHES Total travel 90 degrees, with one-way operation option (-2N type), 1/2-14NPT conduit (-TS type)
Actuator Part number Complete switch Head with lever Lever Head Built-in switch Leverless
Roller lever
WL-6H
W-10FB3
I HIGH PRECISION TYPE SIDE ROTARY SWITCHES Total travel 45 degrees, with one-way operation option, 1/2-14NPT conduit (-TS type)
Actuator Part number Complete switch Head with lever Lever Head Built-in switch Leverless
Roller lever
WLGCA2-TS
WL-1H1100-1
N/A
W-10FB3-4
WLRGCA2-TS
WLRGCL-TS
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I PLUNGER SWITCHES 1/2-14NPT conduit (-TS type)
Actuator Part number Complete switch Head with actuator Built-in switch
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Top plunger Top roller plunger Top sealed roller plunger Top ball plunger Horizontal plunger Horizontal roller plunger Horizontal ball plunger
W-10FB3
W-10FB3-4
Coil spring, 6.5 mm dia. Coil spring, 5.0 mm dia. Steel wire, 1.0 mm dia. Nylon rod, 8.0 mm dia.
W-10FB3
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I MODEL NUMBER LEGEND
Base Units WL 1 2
Identifier 1 2 3 Electrical ratings Head, actuator Corrosion
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3 4 5 6 7 8 9 10 11
Symbol None 01 None RP P1 Definition 10A, 125/250/480 VAC Rivet 0.1 A, 125/250 VAC Micro current/voltage crossbar See following "Head and Actuator Chart" Non-corrosion-proof or acid-proof Corrosion-proof type Acid-proof type W-10FB3 (standard type) W-10FB3-55 (special hermetic type) -10C to 80C 5C to 120C (high temp. type) -40C to 40C (low temp. type) Without cable/no part is molded/standard switch (W-10FB3) With 5M VCI cable pre-wired/conduit opening is resin-molded/standard built-in switch (W-10FB3) With 5M VCI cable pre-wired/conduit opening and case cover are resin-molded/standard built-in switch (W-10FB3) With 5M VCI cable pre-wired/special hermetic built-in switch (W-10FB3-55) With 5M VCI cable pre-wired/conduit opening and case cover are resin-molded/special hermetic built-in switch (W-10FB3-55) With 5M S-flex cable pre-wired/conduit opening and case cover are resin-molded/special hermetic built-in switch (W-10FB3-55)/special molding head With 5M S-flex cable pre-wired/conduit opening and case cover are resin-molded/special hermetic built-in switch (W-10FB3-55)/viton sealed PF 1/2 without Earth Terminal PF 1/2 with Earth Terminal PG 13.5 with Earth Terminal M20 with Earth Terminal
1
4 5
None 55 None TH TC
Special hermetic
Conduit
None G1 G Y TS
Operating indicator
None LE LD
Without indicator With neon indicator (125 to 250 VAC) With LED indicator (10 to 115 VAC/VDC) With single nuts With double nuts Non-spatter-proof type Spatter-proof type Screw terminal 4-pin receptacle (NO, DC type, wired no.3 & no.4) 4-pin receptacle (NO, AC type, wired no.3 & no.4) 4-pin receptacle (DC type, all wired) 4-pin receptacle (AC type, all wired) Pre-wired connector (4-pin, NO, DC type, wired no.3 & no.4, 0.3m cable) Pre-wired connector (4-pin, AC type, 0.3m cable) Pre-wired connector (4-pin, DC type, 0.3m cable)
9 10 11
None A None S None K13 K13A K43 K43A -M1J -AGJ03 -DGJ03
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Head and Actuator Chart
Symbol CA2 CA2-7 CA2-8 H2 G2 CA2-2 CA2-2N GCA2 GCA2-7 GCA2-8 CA12 H12 G12 CA12-2 CA12-2N GCA12 CL HL HLAL4 GL CL-2N HAL5 CA32-41 CA32-42 CA32-43 D D2 D28 D3 SD SD2 SD3 NJ NJ-30 NJ-2 NJ-2S Definition Roller lever, short (38 mm radius), with one-way operation option Roller lever, medium (50 mm radius), with one-way operation option Roller lever, long (63 mm radius), with one-way operation option Roller lever, short (38 mm radius), overtravel: 80 degrees Roller lever, short (38 mm radius), overtravel: 80 degrees, high sensitivity Roller lever, short (38 mm radius), overtravel: 90 degrees Roller lever, short (38 mm radius), overtravel: 90 degrees, with one-way operation option Roller lever, short (38 mm radius), high precision, with one-way operation option Roller lever, medium (50 mm radius), high precision, with one-way operation option Roller lever, long (63 mm radius), high precision, with one-way operation option Adjustable roller lever, with one-way operation option Adjustable roller lever, overtravel: 80 degrees Adjustable roller lever, overtravel: 80 degrees, high sensitivity Adjustable roller lever, overtravel: 90 degrees Adjustable roller lever, overtravel: 90 degrees, with one-way operation option Adjustable roller lever, high precision Adjustable rod lever (140 mm), with one-way operation option Adjustable rod lever (140 mm), overtravel: 80 degrees Adjustable rod lever (380 mm), overtravel: 80 degrees Adjustable rod lever (140 mm), overtravel: 80 degrees, high sensitivity Adjustable rod lever (140 mm), overtravel: 90 degrees, with one-way operation option Spring rod lever, overtravel: 80 degrees Fork lock lever, left roller on front, right roller on back, with one-way operation option Fork lock lever, left roller on back, right roller on front, with one-way operation option Fork lock lever, both rollers on front, with one-way operation option Top plunger Top roller plunger Top sealed roller plunger Top ball plunger Horizontal plunger Horizontal roller plunger Horizontal ball plunger Coil spring, 6.5 mm dia. Coil spring, 5.0 mm dia. Nylon rod, 8.0 mm dia. Steel wire, 1.0 mm dia.
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Construction
Proper Operation Zone Markers Two raised markers on the shaft housing indicate the proper limits for normal operation to simplify installation.
Too much Overtravel, adjustment needed. Normal operation Too little Overtravel, adjustment needed. Normal operation Too much Overtravel, adjustment needed.
Roller Sintered stainless steel with selflubricating bearing resists wear. Lever Aluminum alloy resists corrosion. Roller Lever Mounting Screw
Operating Head Roller lever, rod lever and side plunger types may be locked in at any of four 90 positions.
Shaft Seal O-ring provides a high degree of sealing. Axis Bearing Assures smooth plunger movement. Built-in Switch Long mechanical life of 15 million operations, minimum.
Terminal Screws Four M4 screws Insulation Material provides insulation and seals out corrosive gas. Cover Mounting Screws Self-retaining Phillips head screws will not fall out.
Specifications
I GENERAL RATINGS
Rated voltage Non-inductive load Resistive load NC 125 VAC 250 VAC 480 VAC 600 VAC 8 VDC 14 VDC 30 VDC 125 VDC 250 VDC 10 A 10 A 10 A 3A 10 A 10 A 6A 0.8 A 0.4 A NO 10 A 10 A 10 A 1A Lamp load NC 3A 2A 1.5 A 1A 6A 6A 4A 0.2 A 0.1 A NO 1.5A 1A 0.8 A 0.5 A 3A 3A 3A Inductive load Inductive load NC 10 A 10 A 3A 1.5 A 10 A 10 A 6A 0.8 A 0.4 A NO Motor load NC 5A 3A 1.5 A 1A 6A 6A 4A 0.2 A 0.1 A NO 2.5 A 1.5 A 0.8 A 0.5 A
Note: 1. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 2. Lamp load has an inrush current of 10 times the steady-state current. 3. Motor load has an inrush current of 6 times the steady-state current.
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Recommended Load Range (DC only)
Zones 1 through 3
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Voltage (VDC)
I EN60947-5-1 RATINGS
Model WL WL01 WL -LE WL01 -LE WL -LD WL01 -LD Category and rating AC-15 DC-12 AC-14 DC-12 AC-15 AC-14 AC-15 DC-12 AC-14 DC-12 2 A/250 VAC 2 A/48 VDC 0.1 A/125 VAC 0.1 A/48 VDC 2 A/250 VAC 0.1 A/125 VAC 2 A/115 VAC 2 A/48 VDC 0.1 A/115 VAC 0.1 A/48 VDC Thermal current (i the) 10 A 0.5 A 10 A 0.5 A 10 A 0.5 A Indicator None None Neon lamp Neon lamp LED LED
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I CHARACTERISTICS
Operating speed Operating frequency Insulation resistance Contact resistance Dielectric strength Mechanical Electrical 1 mm/s to 2 m/s (with WLCA2) 120 operations/min. 30 operations/min. 100 M min. (at 500 VDC) 25 m (initial)
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1,000 VAC (600 VAC for overtravel model), 50/60 Hz for 1 min between non-continuous terminals 2,200 VAC, 50/60 for 1 min between each terminal and non-currentcarrying metal part and between each terminal and ground 4 kV 300 VAC (EN60947-5-1) 10 A (0.5 A for micro load type) (EN60947-5-1) 10 A fuse (type gG, IEC269 approved, EN60947-5-1) 100 A (EN60947-5-1) 3 (EN60947-5-1) Class I 50 max Malfunction Destruction Malfunction Operating Operating Mechanical Electrical UL NEMA IEC 10 to 55 Hz, 1.5 mm double amplitude 1,000 m/s2 (approx. 100G) 300 m/s2 (approx. 30 G) -10C to 80C (14F to 176F) with no icing 95% max 15,000,000 operations min. (See Note 2.) See Engineering Data Types 3, 4 and 13 Types 1, 2, 3, 3R, 4, 5, 6, 12 and 13 IP67 Approx. 275 g (with WLCA2)
Rated impulse withstand voltage (Uimp) Rated insulation voltage (Ui) Thermal current (Ithe) Short-circuit protective device Conditional short circuit current Operating environment pollution degree Protection against electric shock Temperature rise Vibration resistance Shock resistance (See Note 1.) Ambient temperature Ambient humidity Life expectancy Enclosure ratings
Weight
Note: 1. Excludes the coil spring models (-NJ) 2. Overtravel model, low differential model, wobble stick model and micro load model: 10,000,000 operations min.
I APPROVED STANDARDS
Approval UL CSA
..
TUV SEV LR
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I OPERATING CHARACTERISTICS
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Legend: OF = Operating Force (max.); RF = Reset Force (min.); OT = Overtravel (min.); PT = Pretravel MD = Movement Differential (max.); OP = Operating Position; TT = Total Travel (min.); TTP = Total Travel Position (mm/inch) Part number WLCA2-TS WLCA2-7TS WLCA2-8TS WLCA12-TS* WLCL-TS** WLCA32-41TS WLCA32-42TS WLCA32-43TS WLD-TS WLD2-TS WLD28-TS WLD3-TS WLSD-TS WLSD2-TS WLSD3-TS WLNJ-TS*** WLNJ30-TS*** WLNJ-S2TS*** WLNJ-2TS*** Description Short roller lever Medium roller lever Long roller lever Adjustable roller lever Adjustable rod lever Fork roller lever, left front, right back Fork roller lever, left back, right front Fork roller lever, both on front Plain top plunger Top roller plunger Top sealed roller plunger Top ball plunger Horizontal plain plunger Horizontal roller plunger Horizontal ball plunger Coil spring, 6.5 mm dia. Coil spring, 5.0 mm dia. Steel wire Nylon rod OF 1.36 kg (3 lb) 1.04 kg (2.3 lb) 820 g (28.92 oz.) 1.36 kg (3 lb) 142 g (5.00 oz.) 1.2 kg (2.7 lb) 1.2 kg (2.7 lb) 1.2 kg (2.7 lb) 2.72 kg (6 lb) 2.72 kg (6 lb) 1.7 kg (3.75 lb) 2.72 kg (6 lb) 4.082 kg (9.01 lb) 4.082 kg (9.01 lb) 4.082 kg (9.01 lb) 150 g (5.29 oz.) 150 g (5.29 oz.) 29 g (1.02 oz.) 150 g (5.29 oz.) 910 g (2.01 lb) 910 g (2.01 lb) 450 g (15.87 oz.) 910 g (2.01 lb) 907 g (2.00 lb) 907 g (2.00 lb) 907 g (2.00 lb) 6.4 mm (0.252 in) 5.6 mm (0.220 in) 5.6 mm (0.220 in) 4 mm (0.157 in) 6.4 mm (0.252 in) 5.6 mm (0.220 in) 4 mm (0.157 in) 1.7 mm (0.067 in) 1.7 mm (0.067 in) 1.7 mm (0.067 in) 1.7 mm (0.067 in) 2.8 mm (0.110 in) 2.8 mm (0.110 in) 28 mm (0.110 in) (0.79 0.39 in) 20 mm 10 mm (0.79 0.39 in) 40 mm 20 mm (1.58 0.79 in) 40 mm 20 mm (1.58 0.79 in) 1 mm (0.04 in) 1 mm (0.04 in) 1 mm (0.04 in) 1 mm (0.04 in) 1 mm (0.04 in) 1 mm (0.04 in) 1 mm (0.04 in) 34 0.8 mm (1.34 0.03 in) 44 0.8 mm (1.73 0.03 in) 44 0.8 mm (1.73 0.03 in) 44.5 0.8 mm (1.75 0.03 in) 40.6 0.8 mm (1.60 0.03 in) 54.2 0.8 mm (2.13 0.03 in) 54.2 0.8 mm (2.13 0.03 in) 29.5 mm (1.16 in) 39.5 mm (1.56 in) 39.5 mm (1.56 in) 41 mm (1.61 in) 35 50 5 90 10 35 50 5 90 10 RF 227 g (8.01 oz.) 170 g (6.00 oz.) 137 g (4.83 oz.) 227 g (8.01 oz.) 28 g (0.99 oz.) 35 50 5 90 10 30 15 5 12 40 30 15 5 12 40 30 15 5 12 40 30 15 5 12 40 OT 30 PT 15 5 MD 12 OP TT(P) 40
20 mm 10 mm
Note: * Operating characteristics of WLCA-12-TS is measured at arm length of 38 mm (1.496 in). ** Operating characteristics of WLCL-TS is measured at the rod length of 140 mm (5.512 in) *** Operating characteristics are measured at the tip of the coil spring or steel wire.
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Engineering Data
I ELECTRICAL LIFE EXPECTANCY
Life expectancy (x 103 operations)
I CONTACT RATINGS
NEMA A600 for SPDT switches without status indicators: 10 A at 125, 250, 480 VAC 1/2 HP at 125 VAC, 1 HP at 250 VAC 0.8 A at 125 VDC, 0.4 A at 250 VDC 0.1 A at 600 VDC NEMA A300 for SPDT switches with neon status indicator type
I CONTACT RESISTANCE
25 m max (initial)
I ELECTRICAL APPROVALS
UL Recognized, File No. E76675 CSA Certified, File No. LR45746
Operation
I CONTACT FORM Standard/microload models
NO (4) (3) NO
NC (1) (2)
NC
SPST-NO model
NO NO
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I ROTARY ACTUATOR POSITIONING
Actuators for rotary switches such as WLCA-TS roller lever and WLCL-TS rod lever switches can be positioned within a 360 range. Loosen the Allen-head set bolt on the side of the actuator, position the actuator, then tighten in place.
Actuator lever can be installed at any angle in 360.
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CW 90 operation to right
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I ADJUSTING LEVER AND ROD LENGTH
Switches with adjustable lever and rod actuators can be set to desired length by loosening the Allen-head set screw, setting the length. Then tighten the set screw. Rod lever switch Adjustable roller lever switch
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Indicator is lit while actuator is free, then goes off when NO contacts close: when actuator rotates or is pushed down
When connecting a limit switch to a programmable controller, select the neon lamp or LED with the smallest leakage current. Refer to the table at right.
Rated voltage 125 VAC 250 VAC 10 to 115 VAC 10 to 115 VDC
To change operation to Normally Closed ON, remove the cover from the switch body, and rotate lamp holder 180. Then, replace the unit in the housing.
13
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Dimensions
Unit: mm (inch)
I LIMIT SWITCHES
WLCA2-TS Short Roller Lever Switch
14
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Unit: mm (inch) WLCA12-TS Adjustable Roller Lever Switch
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15
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WLD-TS Plain Plunger Switch
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16
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Unit: mm (inch) WLSD-TS Horizontal Plain Plunger Switch
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17
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WLNJ-TS Coil Spring Switch
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18
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Unit: mm (inch) WLNJ-2TS Nylon Rod Switch
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Installation
I MOUNTING HOLES
Most WL Switches
Customized Models
Overtravel Type
Overtravel type limit switches offer a longer overtravel (OT) to accommodate different cam shapes. The key difference between "standard" and "overtravel" is in the angle of operation: overtravel types can operate at 90 on either side of the center point. Standard types are recommended for operation at 45 on either side of the center point. However, overtravel type switches cannot be expected to provide 90 operation on only one side. Standard Limit Switches Overtravel Limit Switches
19
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I OPERATING CHARACTERISTICS
Legend: OF = Operating Force (max.); RF = Reset Force (min.); OT = Overtravel (min.); PT = Pretravel MD = Movement Differential (max.); OP = Operating Position; TT = Total Travel (min.) Part number WLCA2-2-TS WLCA12-2-TS WLCL-2-TS WLCAL4-2-TS WLCAL5-2-TS Description Short roller lever Adjustable roller lever Adjustable rod lever, 140 mm L Adjustable rod lever, 380 mm L Spring OF 900 g (31.74 oz.) 900 g (31.74 oz.) 260 g (9.17 oz.) 80 g (2.82 oz.) 80 g (2.82 oz.) RF 50 g (1.76 oz.) 50 g (1.76 oz.) 10 g (0.35 oz.) 8 g (0.28 oz.) 8 g (0.28 oz.) OT 60 60 60 60 60 PT 25 5 25 5 25 5 25 5 25 5 MD 16 16 16 16 16 TT 90 90 90 90 90
Note: Levers for WLCAL4-2-TS and WLCAL5-2-TS have a large tare, so positioning the actuator with the bottom up will reduce chattering. Operating characteristics of WLCA12-2-TS are measured at arm length of 38 mm (1.29 in). Operating characteristics of WLCL-2-TS are at arm length of 140 mm (5.51 in) Operating characteristics of WLCAL4-2-TS are measured at rod length of 380 mm (1.25 ft) Operating characteristics of WLCAL5-2-TS are measured at rod length of 412.5 mm (1.35 ft)
I DIMENSIONS
Unit: mm (inch) WLCA2-2TS Short Roller Lever Overtravel Switch
20
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Unit: mm (inch) WLCL-2TS Adjustable Rod Lever Overtravel Switch
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21
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High-Precision Type
The key differences between "highprecision" and "standard" limit switches are in the pretravel (PT) ratings and the repeat accuracy. High-precision switches have a pretravel (PT) of 5 compared to 20 for standard switches. The repeat accuracy is best compared by referring to the graph at right. Highprecision switches are ideal for positioning control in machine tools and other applications.
I OPERATING CHARACTERISTICS
Legend: OF = Operating Force (max.); RF = Reset Force (min.); OT = Overtravel (min.); PT = Pretravel; MD = Movement Differential (max.) Part number WLGCA2-TS WLGCA2-2-TS WLGCA2-7-TS WLGCA2-8-TS WLGCA12-TS WLGCL-TS Description Short roller lever Overtravel short roller lever Medium roller lever Long roller lever Adjustable roller lever Adjustable rod lever, 140 mm L OF 1.3 kg (47.97 oz.) 900 g (31.74 oz.) 1.04 kg (36.68 oz.) 820 g (28.92 oz.) 1.36 kg (47.97 oz.) 400 g (14.1 oz.) RF 150 g (5.29 oz.) 50 g (1.76 oz.) 110 g (3.88 oz.) 90 g (3.17 oz.) 150 g (5.29 oz.) 10 g (0.35 oz.) OT 40 85 40 40 40 40 PT 5 (+2/-0) 8 max. 5 5 5 (+2/-0) 5 (+2/-0) MD 3 3 3 3 3 3
Note: Operating characteristics of WLGCA12-TS are measured at arm length of 38 mm (1.29 in). Operating characteristics of WLGCL-TS are at arm length of 140 mm (5.51 in)
I DIMENSIONS
Unit: mm (inch) WLGCA2-TS Short Roller Lever High Precision Switch
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Unit: mm (inch) WLGCA2-2TS Short Overtravel Roller Lever High Precision Switch
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WLGCA12-TS Adjustable Roller Lever High Precision Switch
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OMRON ON-LINE
Global - http://www.omron.com USA - http://www.omron.com/oei Canada - http://www.omron.com/oci
1-800-55-OMRON
Cat. No. CEDSAX4 11/01
416-286-6465
Printed in the U.S.A.