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Introduction
Chlorine is universally accepted for combating slime and algae better than any other chemical. The most important aspect of chlorine usage is its economy and effectiveness in killing bio-organisms. Other uses of chlorine include control of H2S and Odor, fly control, sludge bulking and foaming control,ammonia oxidation,BOD reduction,disinfection,bleaching etc.

Chlorinator is a device to provide a continuous and constant supply of metered chlorine in the safest possible manner.Chlorinators find application in Drinking water treatment, Cooling Water Treatment, Waste Water Treatment, Bleaching, Pharmaceutical formulations and other industrial applications. Depending upon the mode of operation Gas Chlorinators are classified into two types namely Vacuum-Feed Gas Chlorinator and Gravity Feed Gas Chlorinator. The Industries that benefit includes Chemicals and Fertilizers, Refineries, Petrochemicals, Power stations, Steel Plants, Cement Plants, Pharmaceuticals, Industries, Pesticide Industries, Food Industries, Textiles, Paper and Pulp Industries,Sugar Plants, Municipalities, Corporations, Townships, Water Boards, Theme Parks, Hotels, Apartment Complexes, Aquaculture Units etc. We market a wide range of chlorinating equipment and related accessories to cater to this requirement.

Vacuum feed Gas Chlorinators


This is a Vacuum Operated Solution Feed Unit.
Designed to provide continuous and constant quantity of chlorine solution. Capacity ranges from 100 Gms/hr to 250 Kgs/hr of chlorine. Pressure Reducing Value [PRV] and to a constant vacuum at the AVR.The gas under vacum passes trhough a Gas or Rotameter and Flow

Comes in both Automatic [Self - Proportioning] and Manual Control Valve [FCV]. A Differebtial Pressure Regulator [DPR] is provided for Chorinators above 6 Kgs/hr capacity, to control the pressure drop Adjusted Design. Comes in Wall Mounted, Frame Mounted Floor/Pedestal Mounted Cabinet Models. and across the Flow meter and also to ensure accurate and steady flow of gas. The chlorine gas then gets mixed with the water at the injector and is

Also comes in Cylinder or Tonner Mounted Models of Three the discharged to the point of application. Safety Valves like Check Valve, Emergency Drain Valve, Pressure Relief Valve and Vacuum Relief or Two Piece Integrated Construction. Simple Design, Easy to Operate and Efficient Performance. Compact , Reliable and Comletely Safe. Valve are provided in this System to make it safe for both Operating Personnel and Equipment's longevity.

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SALIENT FEATURES
Principle of Operation

Motive Water (water at high pressure) passes through the injector Automatic Vacuum Regulator to produce vacuum. This vacuum extends upto Automatic Vacuum Regulator (AVR). The chlorine gas supplied (from Tonnes / Cylinders or Chlorine Evaporators) under pressure is reduced to a lower pressure by Normally closed and opens only when there is vacuum, thus regulating the flow of chlorine gas in a controlled manner. Exclusive design ensures minimal risk of handling chlorine gas under pressure.
Flow Meter

Indecates

directly

the

flow

Chlorine

gas

in

terms

of

Grams/kilograms Pounds consumed per hour. Made of Borosilicate glass and calibrated for 0.1, 0.2, 0.5, 1,2,3,5,6 10, 15, 20, 25, 30, 40, 50, 75, 90, 110, 150, 200, 250 kgs/hr. Accuracy is +- 4% of indicated flow. Flow can be adjusted by a specially designed Flow Control Valve allied with the Flow meter.

VACUUM - FEED GAS CHLORINATORS

Principle of Operation

Safety Valves

The system is provided with Pressure Relief Valve. Vacuum Relief Valve, Check Valve and Emergency Drain Relief Valve. Ensures safety at all critical moments to both Men and Machinery.
Inhector

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Comes in Fixed-throat and Variable - throat types. Variable orifices can be provided along with throttle valve for capacities above 50 Kgs/hr thereby reducing water consumption to a minimum. Made of PVC - FRP/ Cast Iron Rubber Lined / Mild Steel Rubberlined.

STANDARD ITEMS OF SUPPLY


01 Yoke & Additional Tonner Valve 02 Coiled Copper Tube 03 Manifold Single / Tow / Three/ Four 04 Manifold valve 05 Pressure Gauges with Isolation valve 06 Evaporator & its accessoies (above 40 kgs/hr) 07 Gas Filter 08 Pressure Reducing Valve (PRV) 09 Automatic Vacuum Regulator (AVR) 10 Pressure Relief Valve 11 Flower (Rotameter) 12 Flow Control Valve (FCV) 13 Cabinet 14 Vacuum Relief Valve 15 Emergency Draon Valve 16 Differential Pressure Regulator (>-& kgs/hr) 17 Check Valve 18 Vacuum Gauge with Isolation Valve 19 PVC Ball Valve 20 Injector

Note: The above items are standard for Wall Mounted / Frame Mounted and Floor Mounted Manual Vacuum Feed Gas Chlorinators. Supply of Chlorinator and
Accessories shall vary based on specific needs of the Clients (Model, Capacity, levels of automation etc.,). Evaporators have to be used for Chlorinator capacities of above 50 Kgs/Hr. Heaters can be connected to vacuum regulators to ensure adequate flow and prevent reliquification in areas where temperature is very low.

Gravity Feed Gas Chlorinators


Ensures continuous and constant quantity of chlorine solution by using a packed Absorption Tower. Capacity normally ranges from 200 Gms/hr to 40 Kgs / hr of Chlorine. [Higher capacities can also be provided on request ] Simple design, very easy to operate and maintain. Fewer spares, less operating costs.

SALIENT FEATURES
Principle of Operation

Chlorine Gas from Cylinders / Tonners at regulated pressure passes through a Flow Control Valve, Rotameter /Flowmeter , Moisture-Trap and Check Valve to a Packed Absorption Tower where it gets uniformly mixed with the incoming water. The chlorine solution is then discharged to the point of application [normally discharged into a sump or reservoir at an elevation below the Absorption Tower only]. The Flow meter directly indicates the amount of chlorine consumed. It is very important that the required water flow to the absorption Tower, should be constant and continuous at the time of operation for safety reasons.
GRAVITY - FEED GAS CHLORINATORS Principle of Operation

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Flow Meter

Design:

Indicates directly the flow of Chlorine Gas in terms of Grams/ Kilograms/ Pounds consumed per hour., Made of Borosilicate glass and calibrated for 0.2, 0.5, 1, 2, 3, 5, 6, 10, 15, 20, 25, 30, 40, kgs/hr of chlorine gas. Accuracy is 4% of indicated flow. Flow can be adjusted by a specially designed Flow Control Valve allied with the Flow meter

3000 parts of chlorine dissolves in one litre of water. Our design consideration is dissolution of 1500 parts of Chlorine in one litre of water. Chlorine gas is released inside the packed [PVC/PP Rashig rings] Absorption Tower with high velocity with 360 degree + 90 degree turn ensuring a uniform and complete mixing. A "Compensating-Head" is provided to avoid Back-surge during pressure drop of Chlorine gas.

Absorption Tower

Comes in both Co-Current and Counter Current Types.

STANDARD ITEMS OF SUPPLY


01 Yoke & Additional Tonner Valve 02 Coiled Copper Tube 03 Manifold Single / Tow / Three/ Four 04 Manifold valve 05 Pressure Gauges with Isolation valve 06 Gas Filter 07 Pressure Reducing Valve 08 Pressure Gauge with Isolation val
(0-10Kg/sq.cm)

12 Check Valve 13 Absorption Tower with Rashing Rings 14 Moisture Trap 15 PVC Ball Valve 16 Diffuser

09 Flowmeter 10 Flow Control Valve 11 Cabinet

Note: The above items are standard for Wall Mounted/Frame Mounted and Floor Mounted Manual Gravity Feed Gas Chlorinators. Supply of Chlorinator and Accessories shall vary based on specific needs of the Clients (Model, Type, Capacity, levels of automation etc). Points to be Noted
We can design , manufacture, supply, erect, test, and commission the entire Chlorination Plant on a Turnkey Basis.

Our Product and Services Gas Chlorinators from 100 gms/hr to kgs/hr [Vaccum Feed or Gravity Type,Cylinder Mounted,Frame/Wall/Floor Mounted Cabinet Models in Manual or Automatic operatingmode]

All materials and equipments subscribe to codes and

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standards as per IS: 10553 1983 Part [1-4] and Chlorine Institute Inc, U.S.A. Each Chlorinator and its Accessories is Tailor-made, as per specific Client's requirements. Supply of Chlorinator and Accessories shall be as per the Flow diagram and Llist of Items of Supply approved by the Client. We also undertake related Make-up Water/ Motive Water Pipeline System and chlorine solution pipeline system [Valves, Instruments and Pipeline] Some of the Automation in Chlorination System that can be provided are as under Flow proportioning based on Free Residual Chlorine [FRC] Levels/Oxygen Reduction Potential [ORP] /Water Flow rate ["Self Proportioning Chlorinators"] Automatic Shut -off of chlorine supply, in case of low pressure/ low flow in water line [pump trip down/ choking in motive water line to Injector] or Chlorine Gas Leakage or Vacuum low. Automatic Changeover from one Tonner /Cylinder to another Tonner/Cylinder in case of a Tonner/Cylinder becoming empty. Automatic Selection of Chlorine Stream in case, more than one Chlorinators are operated. Either Electrical Control Panel or PLC based Automation systems can be provided. The Chlorination System supplied by us is "Guaranteed" for one year against any Workmanship defects/ materials defects from the date of dispatch.

Evaporator

Systems

for

Chlorine,Sulphurioxide

or

Ammonia[Steam Heated or Electrically Heated] Electro Chlorinators: Capacity:15 gms/hr to 15 kgs/hr.[Batch or Continiuous Production Models] Sodium Hypochlorite Dosing Systems. Comprehansive System.[Auto Chlorine Leak Tonner Absorbtion Leak Absorbtion or Chlorine System(ACLAS)

Scrubbling System]. Both Ton Containers Rooom/Chlorination Plant Room & neutralization of the same, can be designed & implemented on Turnkey Basis . Simpler Chlorin Tonner Leak Neutralization System [in Alkali Pit or Tank] can also be provided. Chlorine Tonners Storage & Handling Systems: Tonner Roller Supports, Lifting Beam with Adjustable Hooks,Hoists & Trolley(Electrical & Manual),Platform Weighscale etc. Chlorine Safety Equipments: Tonner Emergency Kit [TypeB]/Cylider Leak Emergency Kit [Type-A],Chlorine Gas Leak Detector with one or two sensors ,Air Breathing Apparatus,Positive Airline Breathing Eye-wash Apparatus and with Cylinders and Trolley,Emergency with Canister,Air Shower,Gas Mask

Reusitator,Windsock, Ammonia Torch, Full face Mask & PVC Suit, Gloves, Boots, First Aid Kit, Display Charts,etc. Chlorine Testing and Monitoring Equipment: Free Residual Chlorine Analyser ,Mass Flow meter, Manual Chlorine Test Kit, Comparators,Chloroscope,Reagents etc. Chlorine Gas Leak Detectors. Filled Chlorine Cylinders[55kgs,80kgs,&100kgs] & Chlorine Ton Containers. Water Treatment Chemicals Dosing Systems. All FRP Fabrication and installation works.[FRP Pipes,Tanks,Vessels,Lining etc]

PLEASE SEND IN FOLLOWING DETAILS.


or Gravity Feed]

YOUR

ENQUIRIES

WITH

Supply of spares, Servicing , Revamping of any Capacity,type, model of Chlorination System and Accessories. Operation & Maintenance, Annual Maintenace of Chlorination Plants. Water Treatment Chemicals Dosing Systems.

Type and Quantity of Chlorinators Required [Vacuum Feed

Type of Automation required [if required] Capacity of Chlorinator / Required Free Residual Chlorine [FRC] in ppm/ Volume of Water / Flow rate of water to be treated. Back pressure in the Chlorine Solution discharge pipeline / Point of dosing. Purpose for which this system is to be used. Drinking water / Waster water/ Cooling water / Other special applications.

PERFECT CHLORO SYSTEM


ADMINISTRATIVE OFFICE & WORKS: A-24, SIDCO Industrial Estate, Villivakkam. Chennai - 600049. India. Phone: 044-26173445 - 216173045. Fax : +91-44-26173455 / 26257749 Cell : 0-98400-29244

Registered Office:
#20, 39 kakkanji Street, GKM Colony. Chennai - 600082. India. Phone : 044-26257739. Fax:++91-44-26257749.E-mail :
perfectchlorosystem@yahoo.com

E-mail :

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perfectchloro@vsnl.com, perfectchloro@yahoo.co.in perfectchloro@eth.net

Website : www.perfectchloro.com
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