List of Problems:
Example Problems
List of Problems:
2 New Template 2005
Structures Workspace:
• Linear Static Analysis of a Model of a Solid Crank for Pressure or Point Loading
• Linear Static Analysis of a Tension Coupon
• Linear Static Analysis of a Cantilevered Beam
• Linear Buckling Analysis of a Column
• Buckling Analysis of a Simply Supported Plate
• Modal Analysis of Cantilevered Beam
• Normal Mode Analysis of Rectangular Plate That is Pinned at Each End
• Modal Analysis of a Model of a Solid Crank
• Modal Frequency Response Analysis of a Rectangular Plate
• Direct Frequency Response Analysis of a Rectangular Plate
• Direct Transient Analysis
• Cantilevered Plate - Modal Transient Analysis
• Freebody Analysis of a Truss
• Postprocessing with Isosurfaces
• VMT Diagram
Motion Workspace:
• Example - Piston and Cylinder Assembly
• Example - Flexible Body Analysis of Four Bar Linkage
Crash Workspace:
• Crushing of a Thin Square Tube
MD Explicit Workspace:
• Impact of a Tapered Beam
Thermal Workspace:
• PCB with Component Heating
• Thermal Analysis for Flux Load, Free Convection, and Radiation
Linear Static Analysis of a Model of a Solid Crank for
Pressure or Point Loading
Linear Static Analysis
Time Required
Problem Description
A thick walled square tube-like structure with fillets and an interior hole is to be modeled.
The structure is constrained at one end, and a pressure load is applied at the other end. Also, a point load
is applied about midway along the length of the structure.
The finite element model is composed of Tet10 elements.
The analysis focuses on obtaining the stress, displacement distribution, and the deformation of the model.
2 Linear Static 3D Crank
Name: Steel
Young’s Modulus 2.1e+8
Poisson’s Ratio 0.28
4. Click OK.
To observe that the material and element property have been linked to the part:
1. From the Model Browser tree right click on Part ENGINE_block.prt_BLOCK.
4 Linear Static 3D Crank
2. Select Properties.
3. Notice that under Properties, Type 3D, the following is shown:
• Solid_1, Prop. ID = 1, Type = SOLID.
4. Click Cancel.
To create the solid elements and nodes for the geometric solid:
1. Select the Meshing tab at the top of the Tool Ribbon.
2. Select the Solid icon in the Automesh box.
3. For Body Type select Geometry.
4. For Solid To Mesh click the Pick... icon.
5. Screen select the single solid.
6. In the Solid Mesher form click the Done icon.
1. For Element Size use 10.0.
2. For Element Type select Quadratic to obtain Tet10 elements.
1. For Element Property click the Pick... icon.
2. Select SOLID_1 in the Model Browser tree.
3. In the Solid Mesher form click the Done icon.
4. Click OK.
CHAPTER 5
4. Use Rotate Window Center for the View Manipulation tool bar to rotate the geometry so that
the end with the two faces is visible.
To specify the static analysis solution parameters for the two load cases:
1. From the Model Browser tree under Simulations, right click Load Cases, then click Create
Loadcase.
CHAPTER 9
4. Click Update.
Time Required
Problem Description
A linear static analysis using a 1/4 symmetry model of a tension coupon is to be performed. The steps are
• Import the geometry
• Mesh the surface
• Create the 1/4 symmetry constraints
• Create the loads on one edge
• Perform the analysis
• View the stress and displacement results
2 Linear Static 3D Crank
Name: Steel
Young’s Modulus 3.05e+7
Poisson’s Ratio 0.28
4. Click OK.
To create the quad4 elements and nodes for the geometric surface:
1. Select the Meshing tab at the top of the Tool Ribbon.
2. Select the Surface icon in the Automesh box.
3. For Surface To mesh click the Pick... icon.
4. Screen select the single tension coupon surface.
5. In the Surface Mesher form click the Done icon.
6. For Element Size use 0.1
7. For Element Type select Linear to obtain Quad4 elements.
8. For Element Property click the Pick... icon.
9. Select Plate in the Model Browser tree.
10. In the Surface Mesher form click the Done icon.
11. Click OK.
12. From the View menu select Model Views, then select the Top option.
CHAPTER 5
To specify the linear static analysis solution parameters for setup of job:
1. For Model Browser right click on FileSet, then click Create new Nastran job.
2. Enter Linear_Static_Tension_Coupon for Job Name.
3. Select Linear Static Analysis (SOL 101) for Solution Type.
4. For Solver Input File navigate to the desired directory and enter the name
Linear_Static_Tension_Coupon.
5. Click Save.
6. Click OK.
1. Click Results tab, then select Fringe icon in the Results box.
2. Select Result cases Static Subcase.
3. Select Result type Stress Tensor.
4. For Derivation select von Mises.
5. Click Update.
Time Required
Problem Description
A solid steel bar is to be modeled.
The bar is to be constrained at one end, while a point load is to be applied at the other end (a cantilevered
beam system).
1D bar elements will be used to represent the bar.
The analysis focuses on obtaining the displacement of the model once it is constrained and the point load
is applied.
2 Linear Static 3D Crank
Name Steel
Young’s Modulus 3.05e+7
Poisson’s ratio 0.28
4. Click OK.
DIM1: 0.25
5. Click OK.
6. Click OK.
7. Second, create the 1D Property Beam. Select the Beam icon in the 1D Properties box.
8. For Name specify BEAM_1.
9. For Cross-section type specify Library.
10. For Entities use the Pick Filters type Pick Curves.
11. For Entities click the Pick... icon.
12. Select the single curve in the viewport.
13. In the Beam Property form click the Done icon.
14. For Material click the Pick... icon.
15. Select the material named Steel in the Model Browser.
16. In the Beam Property form click the Done icon.
17. For Section name click the Pick... icon.
18. Select the section type named ROD_1 in the Model Browser.
19. In the Beam Property form click the Done icon.
20. Click OK.
• Orientation Vector X = 0
• Orientation Vector Y = 0
• Orientation Vector Z = 1
8. For Element Property click the Pick... icon.
9. Select the property named BEAM_1 in the Model Browser.
10. In the Curve Mesher form click the Done icon.
11. Click OK to mesh the curve with 1D bar elements.
To constrain the cantilever end of the beam constrain the bottom left node:
1. Select the LBCs tab at the top of the Tool Ribbon.
2. Select the Fixed icon in the Constraints box.
3. For Entities click the Pick... icon.
4. Screen select the single node at the bottom left of the screen.
5. In the Fixed Constraint LBC form click the Done icon.
6. Click OK.
To create a load:
1. Select the Force icon in the Loads box.
2. For Entities click the Pick... icon.
3. Screen select the single node at the top right of the screen.
4. In the Force LBC form click the Done icon.
5. Set the Magnitude to 20.0
CHAPTER 7
Note: You can view the forces and constraints that you have made by clicking on the Detailed
Rendering button located on the Render toolbar.
8 Linear Static 3D Crank
Time Required
Problem Description
A beam is constrained on one end, and a force is applied along the centerline of the beam on the other end.
Name Aluminum
Young’s Modulus 1.00e+7
Poisson’s ratio 0.3
3. Click OK.
Create a 1D Property:
1. First, create a Beam Section. On the Material and Properties tab, select Beam Section from the
1D Properties group.
2. For Section Type, select BAR.
5. Click OK.
6. Secondly, create the 1D Property Beam. On the Materials and Properties tab, select Beam from
the 1D Properties group.
7. For Name, enter Column.
8. For Cross-section type select Library.
9. Click in the Entities textbox.
10. Select the Pick... icon.
11. Select the Pick Filters type Pick Curves.
12. Select the curve from the viewport.
13. In the Beam Property form click the Done icon.
14. Click in the Material textbox.
15. Select the material named Aluminum in the Model Browser tree.
16. Click in the Section name textbox.
17. Select BAR_1 from the Model Browser tree.
18. Click OK.
3. Click All
3. Click OK.
4. For Output Requests right click Element Stress Output Request, then click Properties.
5. Use default values.
6. Click OK.
Time Required
Problem Description
This problem is the simulation of a rectangular plate that is pinned at one end and partially pinned at the
other end. The partially pinned end of the plate is to be subjected to a buckling load. The results are to be
viewed.
.
2 Buckling Analysis of Simply Supported Plate
Name Steel
Young’s Modulus 3.05e+7
Poisson’s ratio 0.28
5. Click OK.
Optional:
1. Experiment with the Hatch lines On/Off icon.
4 Buckling Analysis of Simply Supported Plate
To specify the linear buckling analysis solution parameters for setup job:
1. Right click FileSet, then click Create new Nastran job.
2. On the job properties form enter Buckling_Analysis_of_Plate_Model as the Job Name.
8 Buckling Analysis of Simply Supported Plate
Time Required
Problem Description
This problem involves modeling a cantilevered beam using CBAR elements. The model is constrained
at one end. You will calculate the natural frequencies and normal modes of the model.
To enter the Structures Workspace, not set UI as Solver Card, and set Units as
English:
1. Startup SimXpert and select Structures as the default workspace from the startup panel.
2. Make sure to not set the UI to Solver Card.
3. Select Tools / Options.
This displays the User Options form.
4. Select GUI Options.
5. Unselect the Solver Card checkbox, if necessary.
6. Select Units Manager.
7. Set Basic Units as follows:
• Length: “in”.
• Mass: “lb”.
• Time: “s”.
• Temperature: “fahrenheit”.
• Force: “lbf”
8. Click OK.
Name: Steel
Young’s modulus 3.05e7
Poisson’s ratio 0.28
Density (mass) 0.284
3. Click OK.
DIM1: 0.25
5. Click OK.
6. Click OK.
7. On the Materials and Properties tab, select Beam from the 1D Properties group.
8. For Cross-section type, select Library.
9. Click the Material textbox and select Steel from the Model Browser.
10. Click Section name, and select BAR from the Model Browser.
11. Click OK.
To constrain the cantilever end of the beam constrain the bottom left node:
5. On the LBCs tab, select Fixed from the Constraint group.
6. Click in the Entities textbox.
7. Screen pick bottom left node.
8. Click OK.
7. Select Update.
8. Under the Plot Data tab select Fringe for Plot type.
9. For Result Cases select Mode1: Freq = 98.526.
10. For Result type select Eigenvectors, Translational.
11. For Derivation select Magnitude.
12. Select Update.
CHAPTER 9
21. Under the Plot Data tab select Fringe for Plot type.
22. For Result Cases select Mode5: Freq = 1683.8.
23. For Result type select Eigenvectors, Translational.
24. For Derivation select Magnitude.
CHAPTER 11
Time Required
Problem Description:
A 5x2 plate is constrained translationally on two ends, then a modal analysis is performed.
To enter the Structures Workspace, not set UI as Solver Card, and set Units as
English:
1. Startup SimXpert and select Structures as the default workspace from the startup panel.
2. Make sure to not set the UI to Solver Card.
3. Select Tools / Options.
This displays the User Options form.
4. Select GUI Options.
5. Unselect the Solver Card checkbox, if necessary.
6. Select Units Manager.
7. Set Basic Units as follows:
• Length: “in”.
• Mass: “lb”.
• Time: “s”.
• Temperature: “fahrenheit”.
• Force: “lbf”
8. Click OK.
3. Click OK.
CHAPTER 3
5. Click OK.
6. Click OK.
11. Follow Steps 3 through 11 to plot the results for the remaining result cases.
Time Required
Problem Description
A slightly complex thick walled square tube like structure with fillets and an interior hole is to be
modeled.
To enter the Structures Workspace, not set UI as Solver Card, and set Units as
English:
1. Startup SimXpert and select Structures as the default workspace from the startup panel.
2. Make sure to not set the UI to Solver Card.
3. Select Tools / Options.
This displays the User Options form.
4. Select GUI Options.
5. Unselect the Solver Card checkbox, if necessary.
6. Select Units Manager.
7. Set Basic Units as follows:
• Length: “mm”.
• Mass: “kg”.
• Time: “s”.
• Temperature: “kelvin”.
• Force: “mN”
8. Click OK.
3. Click OK
Create Constraints
The model must be constrained at one end. A load is not to be applied to the model because this is a modal
analysis.
6. Click OK.
6 Linear Static 3D Crank
1. For Output Requests right-click Displacement Output Request, then click Properties.
2. Use default values.
3. Click OK.
4. For Output Requests right-click Element Stress Output Request, then click Properties.
5. Use default values.
6. Click OK.
6. Click Clear.
6. Click Clear.
This is the end of this example.
Modal Frequency Response Analysis of a Rectangular
Plate
Time Required
Problem Description
There are several things that must be done to perform the simulation of a rectangular plate constrained at
one end and a periodic concentrated force applied at the other end.
• Create a rectangular shaped geometric surface
• Mesh the surface
• Constrain one end of the surface
• Apply a concentrated force at the other end of the surface
• Create DELAY, DPHASE, and RLODAD1 MD Nastran entries
• Specify modal damping
• Perform the simulation
2 Geometry
To enter the Structures Workspace, not set UI as Solver Card, and set Units as
English:
1. Startup SimXpert and select Structures as the default workspace from the startup panel.
2. Make sure to not set the UI to Solver Card.
3. Select Tools / Options.
This displays the User Options form.
4. Select GUI Options.
5. Unselect the Solver Card checkbox, if necessary.
6. Select Units Manager.
7. Set Basic Units as follows:
• Length: “in”.
• Mass: “lb”.
• Time: “s”.
• Temperature: “fahrenheit”.
• Force: “lbf”
8. Click OK.
4. Click OK.
13. From the Geometry tool ribbon tab, select Filler from the Surface box.
14. If necessary, click Using Curves in the Filler form.
15. For the Curves textbox, click the Pick... icon.
16. Click on the two curves.
17. In the Filler form, click the Done icon.
18. In the Filler form, click OK.
Direction X 0
Direction Y 0
Direction Z 1
6. Click OK.
8. From the Model Browser tree, right-click LBC, then click on Create LBC, then click on SPC
BC, then click on DPHASE.
9. Click in the Entities textbox, then click the Pick... icon.
10. For the Pick Filters toolbar, under FEM Filters, select Pick Nodes.
11. Select the node at the bottom right corner of the plate.
12. For the Phase lead LBC form click the Done icon.
13. Click the checkbox for Tz, and for Phase lead enter a value of 0.0.
14. Click OK.
In the Tool Ribbon, click on the Fields/Tables tab, click on NastranBDF in the Tables box, then select
TABLED1.
15. Press the Add “+” button twice, and enter the following values
20 1
1000 1
To create a job:
1. From the Model Browser tree, right click on FileSet, then click on Create new Nastran job.
2. On the job properties form enter Modal_Frequency_Response for Job Name.
3. For Solution Type drop down menu select Modal_Frequency_Response (SOL 111).
4. For Solver Input File, navigate to the desired folder, enter the file name
Modal_Frequency_Response, then click Save.
5. Click OK to create the new job.
To Run job:
1. In the Model Browser tree under Simulations, right click on Modal_Frequency_Response.
2. Click Run.
Attach Results
Attach the XDB file from the MD Nastran job run to the SimXpert database to view the results.
1. From the File menu click Attach Results.
2. For File path navigate to the results file Modal_Frequency_Response.xdb.
3. Click Open.
4. Click OK.
5. From the View menu select Model Views, then click Isometric View.
6. From the View menu select Display, then click Fill to fit the model to the model window.
9. From the tool ribbon Results tab, click Fringe from the Results box.
10. For Result Cases select Freq. = 100.
11. For Result type select Displacements, Translational.
12. For Derivation select Magnitude.
13. Select Update.
12 Geometry
Time Required
Problem Description
There are several things that must be done to perform the simulation of a rectangular plate constrained at
one end and a periodic concentrated force applied at the other end.
• Create a rectangular shaped geometric surface
• Mesh the surface
• Constrain one end of the surface
• Apply a concentrated force at the other end of the surface
• Create DELAY, DPHASE, and RLODAD1 MD Nastran entries
• Specify modal damping
• Perform the simulation
2 Geometry
To enter the Structures Workspace, not set UI as Solver Card, and set Units as
English:
1. Startup SimXpert and select Structures as the default workspace from the startup panel.
2. Make sure to not set the UI to Solver Card.
3. Select Tools / Options.
This displays the User Options form.
4. Select GUI Options.
5. Unselect the Solver Card checkbox, if necessary.
6. Select Units Manager.
7. Set Basic Units as follows:
• Length: “in”.
• Mass: “lb”.
• Time: “s”.
• Temperature: “fahrenheit”.
• Force: “lbf”
8. Click OK.
4. Click OK.
13. From the Geometry tool ribbon tab, select Filler from the Surface box.
14. If necessary, click Using Curves in the Filler form.
15. For the Curves textbox, click the Pick... icon.
16. Click on the two curves.
17. In the Filler form, click the Done icon.
18. In the Filler form, click OK.
9. Click OK
Direction X 0
Direction Y 0
Direction Z 1
6. Click OK.
8. From the Model Browser tree, right-click LBC, then click on Create LBC, then click on SPC
BC, then click on DPHASE.
9. Click in the Entities textbox, then click the Pick... icon.
10. For the Pick Filters toolbar, under FEM Filters, select Pick Nodes.
11. Select the node at the bottom right corner of the plate.
12. For the Phase lead LBC form click the Done icon.
13. Click the checkbox for Tz, and for Phase lead enter a value of 0.0.
14. Click OK.
In the Tool Ribbon, click on the Fields/Tables tab, click on NastranBDF in the Tables box, then select
TABLED1.
15. Press the Add “+” button twice, and enter the following values
20 1
1000 1
To create a job:
1. From the Model Browser tree, right click on FileSet, then click on Create new Nastran job.
2. On the job properties form enter Direct_Frequency_Response for Job Name.
3. For Solution Type drop down menu select Direct Frequency Response (SOL 108).
4. For Solver Input File, navigate to the desired folder, enter the file name
Direct_Frequency_Response, then click Save.
5. Click OK.
To Run job:
1. In the Model Browser tree, under Simulations right-click on Direct_Frequency_Response.
2. Click Run.
Attach Results
Attach the XDB file from the MD Nastran job run to the SimXpert database to view the results.
1. From the File menu click Attach Results.
2. For File path navigate to the results file Direct_Frequency_Response.xdb.
3. Click Open.
4. Click OK.
5. From the View menu select Model Views, then click Isometric View.
6. From the View menu select Display, then click Fill to fit the model to the model window.
10 Geometry
9. From the tool ribbon Results tab, click Fringe from the Results box.
10. For Result Cases select Freq. = 100.
11. For Result type select Displacements, Translational.
12. For Derivation select Magnitude.
13. Select Update.
CHAPTER 11
Time Required
Problem Description
A 5 x 2 plate is constrained at one short edge, and at the opposite edge there is a periodic transient
concentrated force at one of its corners. Also, there is a periodic transient pressure load over the entire
plate. The simulation is to be transient using the direct method, as opposed to the modal method.
2 Geometry
To enter the Structures Workspace, not set UI as Solver Card, and set Units as
English:
1. Startup SimXpert and select Structures as the default workspace from the startup panel.
2. Make sure to not set the UI to Solver Card.
3. Select Tools / Options.
This displays the User Options form.
4. Select GUI Options.
5. Unselect the Solver Card checkbox, if necessary.
6. Select Units Manager.
7. Set Basic Units as follows:
• Length: “in”.
• Mass: “lb”.
• Time: “s”.
• Temperature: “fahrenheit”.
• Force: “lbf”.
8. Click OK.
Name: Steel
CHAPTER 3
3. Click OK.
Direction X 0
Direction Y 0
Direction Z 1
3. Click Apply.
4. On the Solution 109 Parameters form enter the following values:
5. Click Apply.
6. Select Output File Properties from the list.
7. Check Print under Text Output.
8. Select XDB for Binary Output.
9. Click Apply.
10. Click Close.
3. Click Open.
4. Select Result as the Attach Option.
5. Click OK.
6. From the View menu click Model Views, then click Isometric View.
7. From the View menu click Display, then click Fill to fit the model to the model window.
Time Required
Problem Description
A 5 x 2 plate is constrained at one short edge, and at the opposite edge there is a periodic transient
concentrated force at one of its corners. Also, there is a periodic transient pressure load over the entire
plate. The simulation is to be transient using the modal method, as opposed to the direct method.
To enter the Structures Workspace, not set UI as Solver Card, and set Units as
English:
1. Startup SimXpert and select Structures as the default workspace from the startup panel.
2. Make sure to not set the UI to Solver Card.
3. Select Tools / Options.
This displays the User Options form.
4. Select GUI Options.
5. Unselect the Solver Card checkbox, if necessary.
6. Select Units Manager.
7. Set Basic Units as follows:
• Length: “in”.
• Mass: “lb”.
• Time: “s”.
• Temperature: “fahrenheit”.
• Force: “lbf”.
8. Click OK.
Name: Steel
Young’s modulus 30E6
Poisson’s ratio 0.30
Density (mass) 0.101
3. Click OK.
Direction X 0
Direction Y 0
Direction Z 1
3. Click Apply.
4. On the Solution 112 Parameters form enter the following values:
5. Click Apply.
6. Select Output File Properties from the list.
7. Check Print under Text Output.
8. Select XDB for Binary Output.
9. Click Apply.
10. Click Close.
8. Under the Plot Data tab, select Fringe for Plot type.
9. For Result Cases select Time = 0.0004.
10. For Result type select Displacements, Translational.
11. For Derivation select Magnitude.
12 Geometry
Time Required
Problem Description
Truss Structure is fixed at one end with permanent constraints at all nodes. Point forces applied to top.
18. Set the Direction values to 0, -1, and 0. This will apply the force in negative Y direction.
19. Click Apply.
20. Change Name to Horizontal and Direction values to 1,0,0
21. Click OK.
19. Click Update to plot interface forces at the new summation point.
6 Linear Static 3D Crank
Postprocessing with Isosurfaces
Model Browser
Time Required
Problem Description
View isosurfaces on a solid model using the provided results file.
Time Required
Problem Description
Import model and results from a Nastran results file and create 2 types of VMT diagrams.
7. Repeat one more time, this time selecting the two elements in the center of the top row and
entering 8 0 0 for Monitor Point / Enter location.
Monitor Point
Element List Node List Location
11:31:10 13:16:11 000
13:33:10 15:48:11 400
15:35:10 17:50:11 800
17:37:10 19:52:11 12 0 0
19:39:10 21:54:11 16 0 0
Time Required
Problem Description.
This example shows the simulation of a piston and cylinder assembly subject to specific motion. The
example covers many simulation topics, including importing geometry, creating hardpoints, creating
various types of joints, and imposing motion.
2 Geometry
3. On the properties of Part form click in the Geometry field (at the bottom), then click on the
crankshaft model in the model window.
4. Click OK.
To create motion:
1. From the Model Browser Tree right click, select New / Motions, then select Joint.
2. Enter Motion_1 for the Joint Name.
3. Click in the Joint Name cell and select CrankPivot from the Model Browser Tree.
4. Select Rotate Z for Freedom.
5. Select Displacement as Motion Type.
6. For Motion / Method select Expression.
7. For Expression enter 100*TIME
8. Click OK.
5. When the simulation is finished running (at 100%), close the form.
3. When finished viewing the animation click on the Reset Animation button, and close the form.
Time Required
Problem Description.
A four bar linkage is to be modeled.
The Structure is anchored at both ends and the individual bars are linked together.
Analysis will focus on obtaining the stress and deformation distributions of the model first when it is
made to rotate about a link, and then again when the link is connected with a rotational stiffness.
2 Motion Four Bar Flexible Body
To Import a Parasolid:
1. From the File menu select Import, then select Parasolid.
2. In the selection window navigate to <SimXpert installation directory>/help/PartFiles, and
select the file 4bar1.x_t.
CHAPTER 3
3. Click Open.
To create connections:
7. Now select a circular edge of a hole at the connection of link1 and link2. It may be heplful to
unselect Faces and Vertices.
8. Click Apply.
1. In the Connection form, click in the Part 1 text box and select link1 from the Model Browser tree.
1. Click in the Part 2 text box, and select lug1 from the Model Browser tree.
2. Click in the Feature text box.
3. From the Motion Pick Filters toolbar select Edges.
4. Now select a circular edge of a hole at the connection of link1 and lug1.
5. Click OK.
Note: Once completed there should be five components and four connections in the Model
Browser tree.
7. Under Connections and Forces, select the Load Bearing Geometry field for Connector_2.
8. From the Motion Pick Filters toolbar, select Faces.
9. Click Pick... .
10. Select the cylindrical face of the hole of link2 at Connector_2.
11. In the Properties of “link2” editor form, click Apply.
Note: This action will cause the workspace to be changed from Motion to Structures, then
link2 to be meshed with tetrahedral elements and a modal analysis will be
performed. Finally, the workspace will be switched back to Mation and the link2
part will be changed to a flexible part automatically.
8 Motion Four Bar Flexible Body
Note: This increases animation speed and it easier to see contours when zoomed out.
Time Required
Problem Description
A square cross section thin tube is to be simulated for crushing by a rigid wall moving with an initial
velocity toward one end of the tube, while the other end is fixed. The basic FEA model containing the
nodes and the elements is imported from a Nastran input file. Complete the crush model with materials,
sections, boundary conditions, loads, and analysis and output options for performing the crush
simulation.
Some Key Data:
Cross-section of the tube: 69.954 mm X 69.954 mm
Length of the tube: 320 mm
Thickness of the tube: 1.2 mm
Weight of the rigid wall: 0.4 ton
Initial velocity of the rigid wall: 5646 mm/sec
Steps:
Following are the steps to complete the crush model.
1. Launch SimXpert
Select Structures as the Workspace
This fixes the bottom edge of the tube against all translations and rotations.
17
Crushing of a Thin Square Tube
Top edge
z-symmetry edge
x-symmetry
edge
10. Create a constrained node set on all the nodes on the top edge:
Nodes/Elements ->Elements -> Create -> Rigid -> Constrained Node Set
Set DOF to 2
Click Store
Click Exit
Pick all the nodes on the top edge
Click Done on the Pick panel
Click OK
Control -> [N to Z] -> CONTROL OUTPUT
Select value for NPOPT: 1
Select value for NEECHO: 3
Click OK
Control -> Title ->TITLE
Enter value for Title: Crushing of a thin square tube
Click OK
15. Select the dyna database options:
Database -> OPC -> DATABASE BINARY option
Enter valuEnter value for DT_D3PLOT: 1.E-4
Check in the IOPT select box, and set its value to 1
Click OK
Database -> OPC -> DATABASE option
Enter value for DT_GLSTAT: 2.E-5
Enter value for DT_MATSUM: 2.E-5
Click OK
Time Required
Problem Statement
Simulate the impacting of a square cross section solid, tapered beam with a rigid wall. The impacting is
to be simulated by moving the beam with an initial velocity toward wall, while the other end is free. The
basic FEA model containing the nodes and the elements is imported from a nastran input file. Complete
the model with materials, sections, boundary conditions, loads, and analysis options for performing the
simulation.
Beam Dimensions:
Length: 40 in.
Cross Section: 2 in. square at one end, and 4 in. square at the other end.
Plate Dimensions:
6 in. X 6 in. ; Thickness: 0.60
Impact velocity = 7,200 in./sec
Material Properties
E = 30.E6 psi
ν = 0.3
ρ = 7.33E-4 lb-mass/in^3
σy = 58.E3 psi
ET = 29.E3 psi
Steps
Following are the steps to complete the impact model.
1. Launch SimXpert
Select MD Explicit as the Workspace
14. Specify the time step for d3plot and time hstory output
Job Parameters -> PARAM
Enter DYDTOUT for N1
Enter 0.0001 for V1
Enter STEPFCTL for N1
Enter 0.1 for V1
Click Create
Click Exit
18. Submit the exported input file tapered_beam.bdf for analysis by MD Nastran.
Open MD Nastran
Select the input file: tapered_beam.bdf
Click Open
Click Run
19. Attach the Analysis Results (after the spawned MD Nastran job is completed)
File -> Attach Results
Select Results
Click the File Path icon
Select the result file: tapered_beam.dytr.d3plot
Click Open
Click OK
Time Required
Problem Description
A plate structure with extrusions will be used to demonstrate the heat flow by heat flux and free
convection. A steady state heat transfer analysis with SimXpert is to be performed. The analysis focuses
on the temperature of the plate.
2 Geometry
4. Select the LBCs named Normal Flux_1 and Free Convection_2 in the Model Browser tree. Use
the Shift key for picking.
5. In the LBC Set form click the Done icon.
6. Click OK.
To specify the steady state analysis solution parameters for setup of job:
1. From the Model Browser tree, expand Analysis.
2. Right click on Nastran Jobs, then click on Create New Job.
3. On the Job Properties form enter Flux_Convection for Job Name.
4. On the Solution Type drop down menu select Steady State Heat Transfer (SOL153).
5. Click OK to create the new job.
4. Click OK.
1. In the View menu, select Model Views, then select Isometric View.
2. In the View menu, select Display, then select Fill.
Thermal Analysis for Flux Load, Free Convection, and
Radiation
Steady State Heat Transfer Analysis
Time Required
Problem Description
A beam structure will be used to demonstrate the heat flow by heat flux, free convection, and ambient
radiation. The analysis is to be performed using steady state heat transfer analysis with SimXpert. The
analysis focuses on the temperature of the beam structure.
4. Under the View menu select Model Views, then click Left view.
5. Under the View menu select Display, then click Fill to fit the model into the model window.
6. Then, in the View Manipulation toolbar select Screen Zoom. Hold the mouse arrow over the
model, and move the mouse while left clicking to reduce the size of the image as needed.
4 Geometry
To create radiation:
1. From the Workspace select LBC: LBC / Thermal BC / Rad to Space.
2. For Ambient Temperature enter 490.
3. For View Factor enter 1.
4. For Absorptivity enter 0.3.
5. For Emissivity enter 0.5.
6. Click Store, then click Exit.
7. On the Create Rad to Space pick panel select Nodes.
8. Select the top row of nodes by dragging a rectangle around them.
9. Drag two other rectangles around nodes, one around the left vertical edge and the other around
the right vertical edge.
10. Click Done, then click Exit.
6 Geometry
To specify the steady state analysis solution parameters for setup of job:
1. From the Model Browser tree expand Analysis.
2. Right-click on Nastran Jobs, then click on Create New Job.
3. On the Job Properties form enter heat_flux_conv_rad for Job Name.
4. On the Solution Type drop down menu select Steady State Heat Transfer (SOL153).
8 Geometry
4. Click OK.
1. Click OK.
3. On the Output File Properties form check the Print box under Text Output.
4. Select XDB for Binary Output.
5. Click OK to close the Output File Properties form.
Time Required
Problem Description
Explore the Enterprise tab of the Model Browser.
3. Click OK. The Project object named MyProject has been created.
4. To display the names of types of objects, as they are created, right-click in the Enterprise Objects
bar, and select Type.
A tree has been created. The object named MyProject will contain references to the original model
and all its revisions.
2. Click OK.
An Enterprise object of the type Item, named Top Assembly, has been created. It is the container
(set) for all the tree objects that will be created below it (Design Variants and the original model
with all its revisions). The icon for this object is three gears. They represent the Design Variant
objects that will be below it in the tree.
4 Linear Static 3D Crank
An Enterprise object of the type Design Variant, named Top Assembly, v1 has been created. It is
the container (set) for all the tree objects that will be created below it (models - original model
and all its revisions). A Design Variant references all the data associated with a single revision of
a part or assembly. This gear icon is used to designate Design Variants.
2. For Model Type, select Nastran Mesh. This will become an identifying label in the Model
Browser.
6 Linear Static 3D Crank
3. Click the folder icon to the right of Filename, browse to <SimXpert installation
directory>/help/PartFiles, and select the file hood.nas.
The paper clip icon indicates that the MD Nastran file has been attached.
4. Click the Model tab. Notice that the Browser tree is not populated. No model is open yet in
SimXpert. For SimXpert to be able to use the MD Nastran data, the file must be loaded into the
memory.
The MD Nastran file has been loaded into memory and SimXpert can access the file contents.
This is indicated by the green check-mark next to the paper clip icon.
8 Linear Static 3D Crank
7. Click the Model tab. The Model Browser tree is now populated.
8. Notice, that the name of the loaded MD Nastran file, hood.nas, is displayed as part of the Part
name.
Enterprise Tab - Single File
Model Browser
Time Required
Problem Description
Track changes in a model using the Enterprise tab of the Model Browser.
3. Click OK. The Project object named MyProject has been created.
A tree has been created. The object named MyProject will contain references to the original model
and all its revisions.
3. Click OK.
An Enterprise object of the type Design Variant, named Door, v1 has been created. It is the
container (set) for all the tree objects that will be created below it (models - original model and
all its revisions). A Design Variant references all the data associated with a single revision of a
part or assembly. This gear icon is used to designate Design Variants.
2. For Model Type, select Nastran Mesh. This will become an identifying label in the Browser tree.
3. Click the folder icon to the right of Filename, browse to <SimXpert installation
directory>/help/PartFiles, and select the file frontdoor.nas.
4. Click Open.
5. Click OK.
The paper clip icon in the model browser indicates that the MD Nastran file has been attached.
6. Click the Model tab. Notice that the Browser tree is not populated. No model is open yet in
SimXpert. For SimXpert to be able to use the MD Nastran data, the file must be loaded into the
memory.
7. Click the Enterprise tab.
8. Right click on the Enterprise NastranMeshModel object named frontdoor.nas, v1, and select File
/ Open.
The MD Nastran file has been loaded into memory and SimXpert can access the file contents. This
is indicated by the green check-mark on the paper clip icon.
9. Drag the mouse to enclose a region of elements in the bottom left region of the door.
10. Enter 15 for Element Size.
11. Change Seed Type to Existing Boundary.
12. Click in Add to part text box and select Part PSHELL_10000046_frontdoor.nas (Driver Door)
in the model browser.
13. Click OK.
14. Click the Enterprise tab.
15. Right click in the Model Browser and select Refresh Tree.
16. Right click frontdoor.nas, v1 and select File > Save All.
17. Set both to Auto-Revision.
18. Click OK.
Verify design revision by expanding Design Variant Door, v2 and verifying a new, incremented
filename frontdoor.nas, v2.
Publish to SimManager
1. Log on to SimManager by selecting File > SimManager > Logon.
2. Logon with the user name and password and click OK.
3. To create a project, select Tools > SimXpert Enterprise Manager > Project Configuration.
4. Click Create Project.
5. Enter MyProject for Project Name and Short Name.
6. Enter Car door assembly for Project Description.
7. Click OK.
8. Click OK.
9. Click OK.
10. Click on the Enterprise Tab.
4 Linear Static 3D Crank
Time Required
Problem Description
Using the Enterprise tab, manage and view files associated with a model.
3. Click OK. The Project object named MyProject has been created.
A tree has been created. The object named MyProject will contain references to the original model
and all its revisions.
4. Right click in the column heading region and select Type.
5. Right click in the column heading region and select Description.
3. Click OK.
An Enterprise object of the type Design Variant, named 5x2 plate has been created. It is the
container (set) for all the tree objects that will be created below it (models - original model and
all its revisions). A Design Variant references all the data associated with a single revision of a
part or assembly. This gear icon is used to designate Design Variants.