INSTRUCTION MANUAL

Installation, Operation and Maintenance

GROTH FLAME ARRESTERS

MODELS 7618 / 7628 / 7638 / 7648

IOM 7618.0 May 94 Groth Corporation 1994

TABLE OF CONTENTS:
Description Introduction Inspection & Installation Maintenance Replacement Parts Bills of Material & Drawings Model 7618 Model 7628 Model 7648 Model 7618 with Steam Jacket Model 7618 with Weatherhood Figures Fig. 1 - Typical Flame Arrester Tables Table 1 - Flame Arrester MAWP Table 2 - Flange Bolt Torque Table 3 - Housing Bolt Torque Table 4 - Element Housing Weight Table 5 - Flame Arrester Weight Table 6 - Replacement Gaskets INTRODUCTION
Groth's flame arresters are designed to inhibit flame propagation in gas piping systems and to protect low pressure tanks containing flammable liquids. They protect low flash point liquids from externally caused sources of heat and ignition, providing increased fire protection and safety. The flame arresters consist of two main components, the arrester bases and the flame element housing. The bases serve as the connecting interface to the piping system. The housing accommodates the flame element and is instrumental in stopping the flame passage. The flame element is comprised of small parallel triangular passageways aligned so that an approaching flame front is slowed down and then quenched before it can propagate to the protected side of the device. All Groth flame elements utilize spiral wound, crimped ribbon constructed of corrosion resistant
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materials, to insure the best flame quenching performance with minimum pressure drop. Depending on the design of the system in which it is used, the arrester bases can include optional ports for temperature or pressure monitoring devices. These devices can activate warning or shutdown systems if abnormal conditions are detected.

A flame arrester should be treated as a safety device and maintained by a knowledgeable repair technician. Carefully read and understand this Manual before installing or servicing this product. Groth Corporation offers repair services for all products manufactured by the Tank Protection Division.
For information not contained in this manual, please contact:

Groth Corporation 13650 N. Promenade Blvd. Stafford, Texas 77477, USA 281-295-6800 (Office) 281-295-6999 (Fax) INSPECTION & INSTALLATION
All Groth's flame arresters are bi-directional and the installation on a tank or piping system depends to a great extent on the design of the system. The Model 7618 is recommended for vertical installation in closed piping systems or venting to atmosphere. If a Model 7618 is installed in a horizontal line, it should be equipped with drain ports for removal of condensation from the housing.

WARNING Do not pipe both drainage connections to a common line as this can provide a passage for flame to by-pass the flame arrester element.
The Models 7628/7648 are designed for either vertical or horizontal installation. These series of flame arresters have 150# ANSI flange drilling compatibility, [30 & 36 model 7618 & 7628 have API 650 drilling], and are pneumatically tested to 15 PSIG at the factory. Please follow the guidelines listed in Table 2 for flange make-up torque. The arresters are NOT rated for full flange pressure and do not require high bolting torque. Recommended torque values are

WARNING
based on pressures [MAWP] in Table 1. Consult factory for higher pressure applications. The following guidelines should be observed at installation:

WARNING Groth Corporation's flame arresters have been tested by Factory Mutual Research. To maintain the approval classification, all arresters must be installed within 10 pipe diameters of the open end of the vent pipe or the potential ignition source.
1. Remove any flange protectors and discard all packing material. Inspect flange faces and flame element for damage or contamination. Inspect the gasket seating surface of the tank nozzle or piping. It must be clean, flat, free of scratches, corrosion and tool marks. Aluminum flame arresters are furnished with flat face flanges; they should only be installed on a mating flat face flange with a full face gasket.

The handles on the arrester housing are to be used for handling the element only during inspection and maintenance. DO NOT use the handles to lift the entire flame arrester assembly.
Table 1: Flame Arrester MAWP PSIG (kPa) Size Model 7618 Alum Model 7618 CS/SS Model 7628 Alum Model 7628 CS/SS

2.

3.

2 50 100 150 285 3 50 100 140 285 4 50 100 140 285 6 50 100 140 285 8 50 100 90 200 10 50 100 75 150 12 50 100 75 150 All Model 7618A & 7628A: MAWP = 15 PSIG All Model 7648: MAWP = 285 PSIG Table 2: Flange Bolt Torque (*) Lb. Ft. (Nm) Size 2 3 4 6 8 10 12 * Raised Face 60 (82) 60 (82) 60 (82) 105 (143) 105 (143) 140 (190) 140 (190) Flat Face 60 (82) 60 (82) 60 (82) 105 (143) 105 (143) 170 (231) 170 (231) Size 14 16 18 20 24 30 36 Raised Face 240 (326) 240 (326) 340 (462) 340 (462) 460 (626) 105 (143) 105 (143)

WARNING Installation of an aluminum arrester in piping with raised face flanges can cause permanent distortion of the base flanges. This may result in vapor leakage at the flange connection. Adjacent piping must have appropriate structural support to prevent excessive loads on the flame arrester flanges.
4. Lubricate all studs and nuts with an appropriate thread lubricant. If the arrester will see high temperature service or if stainless steel fasteners are used, select an anti-seize compound such as moly-disulfide. Inspect the gasket; make sure that the material is suitable for the application. Center the gasket within the bolt circle. Set the arrester between its mating flanges or on the nozzle. Position the lifting handles and jacking nuts to facilitate future removal of the flame arrester housing (See Maintenance Instructions). Install the studs and tighten nuts hand tight.
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5.

Torque values are for reference only and based on a nitrile binder synthetic gasket, 1/16" thick and unlubricated threads

Notes:

6.

When installing Model 7628 in the horizontal position, the eccentric portion of the housing must be positioned upward (See Page 8). In this position condensation will tend to move in the direction of flow and not collect in the element.

Leave space behind mating pipe flange for insertion of studs, as there may not be sufficient space to insert studs from the flame arrester side. (Models 7618 & 7628). Torque all fasteners to half the value listed in Table 1 in a staggered, alternating pattern to provide an evenly compressed gasket joint.

9.

Make up the final torque and check that no further nut rotation occurs at the specified torque value.

8.

WARNING: After installation, all connections must be inspected for vapor leakage. This may be accomplished by static pressure test, gas detector, or "bubble" test using a liquid leak detector.

Fig. 1- Typical Model 7618 Flame Arrester

MAINTENANCE
For maximum operating efficiency the element of a flame arrester must be inspected for clogging at regular intervals. Frequency of inspection and maintenance should be based on the experience gained in each application. For ease of service, the flame element housing can be easily removed for inspection and maintenance without removing the arrester from the line. It is recommended that the arrester be removed for inspection of the element at least once per year or any time that one of the following conditions occurs:

Excessive pressure drop is encountered at a known flow rate. A flame front is detected.

Flame arresters equipped with a steam jacket or Model 7648 can not be serviced in-line. The arrester must be removed from the pipeline or tank nozzle for inspection and maintenance.
1. Purge the line or tank with an inert gas before attempting to remove the arrester for maintenance.

CAUTION The connecting pipeline must be free of all hazardous or flammable vapors before inspection procedures begin. Before disassembling arrester consult Material Safety Data Sheets (MSDS) for all products that the arrester was exposed to in service. The components should be cleaned according to MSDS procedures. Take appropriate safety precautions regarding eye protection, skin contact & respiration.
2. 3. Refer to Fig. 1 which illustrates a typical flame arrester with the element removed. Loosen the housing nuts and remove only those studs or tie rods necessary to withdraw the housing. Do not remove studs, which have spreader nuts.

supporting grids for damage or corrosion buildup from both sides. If the flame element appears to be damaged, it should be replaced immediately.

WARNING Failure to replace a damaged flame element can render the flame arrester ineffective.
8. Verify that the element openings are not clogged by viewing a light source through the element passages. If the flame element is dirty or clogged it can be cleaned by one of the following methods: Compressed air. High pressure steam or water purge. Solvent wash followed by compressed air.

WARNING WARNING The handles on the arrester housing are to be used for handling the element only during inspection and maintenance. DO NOT use the handles to lift the entire flame arrester assembly.
4. If the flame arrester is in a horizontal line, attach whatever lifting equipment is required to remove the element [see weight table 4].

Never try to clean the element by inserting a sharp tool or probe into the orifices. Any damage to the integrity of these passages can render the flame arrester ineffective. CAUTION If compressed air, steam or high pressure water jet is used to clean clogged element passageways, restrict access to the area to prevent injury from blown debris exiting the element. Use appropriate personnel safety equipment for the cleaning method used.
9. Inspect the sealing gasket for damage and replace if necessary. (See Table 6 for replacement gasket part numbers. Note that 30 arresters (and larger) use adhesive backed Teflon tape sealant instead of a gasket. 10. Install a gasket in the counter bore of each base. Position the element housing to align with the counterbores. Insert the studs and torque all fasteners to half the value listed in Table 3 in a staggered, alternating pattern to provide an evenly compressed gasket joint. If the arrester is in high temperature service or stainless steel external fasteners are used, apply an anti-seize compound such as moly-disulfide to all threaded components.
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CAUTION If not supported, the element housing will drop onto the remaining studs when the bases are separated. Be careful to avoid contact with the housing while separating the bases.
5. On the remaining studs, loosen the housing nuts incrementally while advancing the spreader nuts to separate the bases. When the bases are separated sufficiently to remove the housing, tighten the housing nuts so the bases form a rigid assembly when the housing is removed. If a vertically mounted flame arrester is used to support a pressure/vacuum relief valve or similar equipment, tightening the housing nuts after separating the bases will provide sufficient support for the PVRV valve. Remove the housing assembly for inspection. Visually inspect the flame element and

6.

7.

11.

Make up the final torque and check that no further nut rotation occurs at the specified torque value. The torque values are based on original gaskets supplied by Groth Corporation and unlubricated studs. Table 3: Housing Bolt Torque Chart (*) Ft. Lb. (Nm) Size 2 3 4 6 8 10 12 14 16 18 20 24 30 36 Model 7618 60 (82) 60 (82) 60 (82) 105 (143) 105 (143) 170 (231) 170 (231) 40 (54) 40 (54) 40 (54) 40 (54) 40 (54) 40 (54) 60 (82) Model 7628 40 (54) 40 (54) 40 (54) 105 (143) 105 (143) 220 (300) 220 (300) 40 (54) 40 (54) 40 (54) 40 (54) 40 (54) 40 (54) 60 (82)

Table 5: Flame Arrester Assembly Weight - [Lb. (kg)] Models 7618 Size 2" 3" 4" 6" 8" 10" 12" 14 16 18 20 24 30 36 Size 2" 3" 4" 6" 8" 10" 12" 14 16 18 20 24 30 36 Aluminum 15 (7) 25 (11) 40 (18) 80 (36) 130 (59) 200 (91) 285 (130) Alum/SS (+) 20 (9) 30 (14) 45 (20) 100 (45) 155 (70) 245 (111) 345 (157) Steel 45 (70) 75 (34) 105 (48) 225 (102) 360 (164) 555 (252) 795 (361) 1110 (505) 1535 (698) 1765 (802) 2240(1018) 3360(1527) 5730(2605) 9240(4200) Steel 70 (32) 95 (43) 105 (48) 225 (102) 360 (164) 555 (252) 795 (361) 1110 (505) 1535 (698) 1765 (802) 2240(1018) 3360(1527) 5730(2605) 9240(4200)

Consult Factory

Models 7628 Aluminum 25 (11) 35 (16) 50 (23) 85 (39) 150 (68) 235 (107) 320 (125) Alum/SS (+) 30 (14) 40 (18) 60 (27) 100 (45) 175 (80) 280 (127) 385 (175)

Torque values are for reference only and based on a nitrile binder synthetic gasket, 1/16" thick and unlubricated threads

Table 4: Element Housing Weight - [Lb. (kg)] Models 7618 / 7628 Size 2" 3" 4" 6" 8" 10" 12" 14 16 18 20 24 30 36 Aluminum 5 (2) 10 (5) 15 (7) 30 (14) 45 (20) 70 (32) 95 (43) Alum/SS (+) 10 (5) 10 (5) 20 (9) 45 (20) 70 (32) 110 (50) 160 (73) Steel 15 (7) 20 (9) 35 (16) 75 (34) 115 (52) 175 (80) 250 (114) 575 (261) 745 (339) 890 (405) 1135 (516) 1805 (820) 3095(1407) 4315(1961)

Consult Factory

To order original Groth general purpose replacement gaskets (#), select the corresponding Part Number for the arrester size from the table below: Size 2 3 4 6 8 10 12 Table 6: Gasket Part Number Part No. Size Part No. 80018020 14 80018123 80018030 16 80018126 80018040 18 80018127 80018060 20 80018135 80018080 24 80018136 80018100 30 Teadit 24B 80018120 36 Teadit 24B

Consult Factory

(+) = Aluminum construction with SS flame element.

(#) = Synthetic Non-Asbestos Fiber sheet material with a nitrile binder. For special applications or chemical compatibility please contact factory.

Groth Model 7618 Flame Arrester with Steam Jacket

Groth Model 7618 Flame Arrester

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Groth Model 7628 Flame Arrester

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

DESCRIPTION Base Handle Hex Nut Stud Plug Rod Grid Housing Coupling (optional) Plug (optional) Gasket (*) Flame Element
(*)= Spare parts (See Table 6).

CARBON ALUMINUM STAINLESS CS Aluminum 316 SS CS Aluminum 316 SS 304 SS 304 SS 304 SS 304 SS 304 SS 304 SS SS SS 316 SS SS SS 316 SS SS Aluminum 316 SS CS Aluminum 316 SS CS Aluminum 316 SS CS Aluminum 316SS Non-Asbestos Compressed Fiber SS Aluminum 316 SS

Groth Model 7618A Flame Arrester

Groth Model 7628A Flame Arrester

Groth Model 7648 Flame Arrester

ITEM 1 2 3 4 5

DESCRIPTION Base Grid Flame Element Plug Rod

CARBON CS SS SS SS SS

ALUMINUM Aluminum Aluminum Aluminum SS SS

STAINLESS 316 SS 316 SS 316SS 316 SS 316 SS

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Groth Model 7618 Flame Arrester w/ Weatherhood

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DESCRIPTION Base Handle Hex Nut Stud Plug Rod Grid Housing Coupling (optional) Plug (optional) Gasket (*) Flame Element Weatherhood Post Eye Nut Hex Nut Weatherhood Screen Adapter Plate

CARBON ALUMINUM STAINLESS CS Aluminum 316 SS CS Aluminum 316 SS 304 SS 304 SS 316 SS 304 SS 304 SS 316 SS SS SS 316 SS SS SS 316 SS SS Aluminum 316 SS CS Aluminum 316 SS CS Aluminum 316 SS CS Aluminum 316SS Non-Asbestos Compressed Fiber SS Aluminum 316 SS 304 SS 304 SS 316 SS CS CS SS 304 SS 304 SS 316 SS CS Aluminum 316 SS SS PVC SS Aluminum CS SS

(*)= Spare parts (See Table 6).

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The nameplate on the flame arrester contains the Model Number, Serial Number and additional information about materials of construction and options. The following chart will assist in relating the Model Number to the characteristics of your equipment:
MODEL -----SIZE -----MATERIAL ------------OPTIONS

7618 7628 7648

02 03 04 06 08 10 12 14 16 18 20 24 30 36

1=Aluminum Element 5=316 SS Element Z=Special Element 1=Aluminum Body 3=Carbon Steel Body 5=316 SS Body Z=Special Body

O = No Specials Z = Special Options O = No Jacket J = Steam Jacket F = Flanged Outlet W = Weatherhood

EXAMPLE: 7618-02-35-FOO indicates a 2" Model 7618 with Carbon Steel body, 316SS flame element winding and no special options.

PRODUCT LIMITED WARRANTY

A. Seller warrants that products which are manufactured by Seller, are manufactured in accordance with published specifications and free from defects in materials and/or workmanship for a period of (12) twelve months. Seller, at its option, will repair or replace any products returned intact to the factory, transportation charges prepaid, which Seller, upon inspection, shall determine to be defective in material and/or workmanship. The foregoing shall constitute the sole remedy for any breach of Seller's warranty. THERE ARE NO UNDERSTANDINGS, AGREEMENTS, REPRESENTATIONS, OR WARRANTIES, EXPRESS OR IMPLIED, (INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE REGARDING PRODUCTS) UNLESS SPECIFIED IN THE SALES CONTRACT. THIS CONTRACT STATES THE ENTIRE OBLIGATION OF SELLER. Seller makes no warranties, either express or implied, except as provided herein, including without limitation thereof, warranties as to marketability, merchantability, for a particular purpose or use, or against infringement of any patent of products. In no event shall Seller be liable for any direct, incidental or consequential damages of any nature, or losses or expenses resulting from any defective new product or the use of any such product, including any damages for loss of time, inconvenience, or loss of use of any such product. C. The original Manufacturer shall be solely responsible for the design, development, supply, production, and performance of its products hereunder, and the protection of its trade name or names, if any. It assumes no responsibility, for products modified or changed in any way by its agent or customer. Any such modifications or changes to products sold by Seller hereunder shall make the product limited warranty null and void. The Manufacturer shall be under no obligation to manufacture, sell, or supply, or to continue to manufacture, sell or supply any of the Products.

B.

D.

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