Special supplement for ARF Annual Rice Forum, 22 November 2013 www.irri.org Cambodian farmers adopted IRRIs postharvest technology package, which improved the quality of their rice grains, increased their harvests milling output, and allowed them to save on labor, time, and money Machines of progress by Lanie Reyes and Trina Leah Mendoza A seaof newly harvestedrice extendstothehorizonin BattambangProvincetherice bowl of Cambodia. It wasonly thethirdweek of February, just the beginningof theharvestingseasonfor many Asiancountries, but it seemed likeharvest timewasalready over in Battambang. Aswedrovefarther alongthe dry anddusty roadsof theprovince, a combineharvester suddenly appeared onthehorizon. It cut throughtherice stalksalmost aseffortlessly asmowing abackyardlawnwithanoperator sitting ontopof alawnmower. Thisisastark contrast tothetraditional backbreaking andtediousharvestingprocess, inwhich farmersbendtogather andslashstalks usingrazor-sharpsickles. Somecollect andtiethestalkswhileothersthresh, by hittingthericeplant onapieceof wood. Thenthefarmerswinnow thepaddy and let thetrashblow away fromit. Farmers chatstolet their minds drift away fromthescorchingsunand theharrowinglabor havebeenreplaced by thewhirringsoundof themachine making its way through the rice felds. Thecombineharvester, aniconic imageof farminginprogressive countries, isbecomingtheusual scene inCambodiaahint that labor shortage duringharvest timeisbecominga seriousproblemfor Cambodianfarmers. A dynamo of change WhenMartinGummert, anagricultural engineer at theInternational Rice ResearchInstitute(IRRI), visited Cambodia for the frst time in 2001, it remindedhimof Vietnaminthe 10s, when the mechanization of the countrysagriculturewasinitsinfancy. Itspostharvest technology wasat avery low stage. Themillingindustry was mismatchedandoutdated, andthere waslimitedstoragecapacity. Though therewasalot of poverty, I couldsense theexcitement of peopletryingtoleave thepast behind, grabevery opportunity, moveon, anddevelop, recalledEngr. Gummert. Many years back, in 188, Harry Nesbitt andGlennDenning, twoof IRRIsagricultural scientists, went to Cambodiatorebuilditsriceproduction andtobreathelifeback intothekilling felds, as the country was ravaged by theKhmer Rougeunder Pol Pot. (See Towering legacies ol. 1, No. 1 of Rice Today.) Sincealmost all traditional knowledgeonricefarminghadbeen lost, Drs. Nesbitt andDenningwere theretobasically buildawholenew farminginfrastructureandasystemof agricultural researchfor Cambodiansto carry on. In 2001, a newly established CambodianAgricultural Research andDevelopment Institutethentook overpart of thesocial context of thedynamism, whichEngr. Gummert observed. Wind of inspiration Cambodiasdynamic racetodevelopment specifcally in rice production can beattributedtothetenacity of the Cambodiansthemselves. Their horrid history during the Khmer Rouge, 0 yearsback, seemstohavefadedinthe backgroundasthey movedforward. PysethMeas, apostharvest expert onrice, isoneof themembersof thenew generationunfetteredby thenations challenginghistory. Instead, hispast has become his inspiration. He vividly remembersgrowinguponaricefarm withhisfather, whowasagovernment offcial before Pol Pots regime. When helost hisfather duringthewar, his mother raisedhimandhissiblingsby selling rice. He witnessed his mothers hard work and diffculty selling milled ricetoconsumersandtraders. Likean imprint onhisyoungmind, hewasdrawn toaprofessionthat wouldeasetheplight of thosewhodependedonrice, suchas hismother. Thus, hepursuedacareer in postharvest technology. I couldseethat thiswaswhereI couldcontributemoretomy country knowing that 8 of the Cambodian farmersarericefarmers, Dr. Meas said. All of my life, Ivewantedtodo somethingfor theCambodianpeople, especially thefarmers, becausewerely onriceasour staplefoodandmainsource of income. So, whenI becameinvolvedin aproject onpostharvest asapartner with IRRI, I wasmorethanhappy. In 200, the Postproduction Work Group(PPWG) under IRRIsIrrigated RiceResearchConsortium, fundedby theSwissAgency for Development and Cooperation, pooleditsresourcestogether withtheAsianDevelopment Bank (ADB) andtheJapanFundfor Poverty Reduction (J FPR) tofundtheproject Improving Poor Farmers Livelihoodsthrough ImprovedRicePostharvest Technology. It wasdesignedandinitially ledby Joseph Rickman, whowasthentheheadof the Agricultural EngineeringUnit at IRRI. When he moved to Africa in 200, ngr. Gummert took thelead. Theprojectsgoal wasto demonstratetosomevillagesin BattambangandPrey Vengprovinces that improvedharvesting, drying, storage, andmillingcanhelpfarmers increaseincomesfromriceharvestsand improvethequality of grainandseeds throughout thepostharvest chain. In February 200, farmers and rice millers needswereassessedthrough a survey. Hearing from the farmers themselves, theprojectteamwasable todeterminethatthefarmersneeded dryers, especially duringtherainy season, whenpaddy quality wasatahighrisk of deterioratingquickly, andcombine harvesterstosolvethelabor shortage. The rst line of defense Since knowledge is the frst line of defenseinthiscaseagainst postharvest lossestheproject teamconducteda trainers traininginthesameyear to sharetheir knowledgeandexpertiseon improvedpostharvest optionsamong thestaff of theprovincial agricultural extensionservicesandtheir project counterpart inCambodia. Inthesecond half of 200 and 200, knowledge andskillsinpostharvest technologies smoothly cascadedtothefarmers, as thesetrainersvisitedatotal of eight villages. They taught andadvised farmersregardinggrainandseed quality, andsafestorageoptionssuchas harvesting, threshing, cleaning, drying, hermetic storage, andmilling. Labor shortage Just likeinother countries, theyoung generationsinrural farmingareas move to the cities to fnd better jobs. Withfewer hands, it isalmost next to impossibletoholdtogether thework on thefarm. Cultivatingahectareof land, accordingtoDr. Meas, needsabout 100120 person-days. And, about 0 isspent onestablishingthecropand another 0 for harvesting. Small machine, huge eect Thencamethemini-combineharvester, alsoknownasamini-combineor simply combine. It fusesfour operations (reaping, collecting, threshing, and cleaning) inonemachine(seeCleverly cutting costs in Cambodia, ol. 2, No. 2 on pages - of Ripple). 39 Rice Today J uly-September 2010 Rice Today J uly-September 2010 38 C H R IS Q U IN T A N A MARTIN GUMMERT, an agricultural engineer at IRRI, advocates better postharvest management to improve the quality of rice and reduce losses caused by spoilage and pests. T R IN A L E A H M E N D O Z A THE USE of machinery is imperative for Cambodia to become a rice exporter, said Dr. Pyseth Meas (above left), a Cambodian expert on rice. Cambodian farmer Net Kimyorn (above right) said that, with the use of a combine harvester, he can harvest the crop on time, with less labor, and at less cost. Seum Kouy (left), a farmer in Prey Stor Village, Prey Veng, said that, with an improved granary, her grains are protected from rain, insects, birds, and rats. LANIE REYES (3) 2 3 Whentheteambrought inthissmall contraptionfromVietnam, they hadtwo reasonsinmind: one, toreducethehigh harvestingcost causedby alack of labor and, two, toincreasethequality of the grain. After they showedhow amini- combineworkstofarmersinboth BattambangandPrey Vengprovinces, combinesindifferent sizeshavebecome abighit. Net Kimyornof BoengPringVillage in Battambang said, My felds are already less prone to accidents like fre. InCambodia, it wascommonfor soon-to-be-harvested rice to catch fre, causedby lit cigarettebuttsthrownin the rice felds. Since harvest time falls during the summer season, rice felds are vulnerable to fres. Mr. Kimyorn recalled a fre in his community in 1 when 8 hectares of rice felds were turned into ashesbecauseadrunkenmancookedrice near the felds. Lucky for Mr. Kimyorn, his rice felds were spared. Moreover, wecanharvest thecrop ontime, withlesslabor, andat lesscost, Mr. Kimyornsaid. And, wedonot rely ontheclimateanymore. Before, it took almost amonthtoharvest acrop. Now, it takesonly afew days. Lesslikely for rain tocomewhileweareharvesting. Tomanually harvest ahectareof rice feld, a farmer needs to hire at least 2 persons. The farmer pays each one US per day or spends 100120 per hectare. Asidefromit takinglonger, the workerswouldstill needtogather the cropfor threshing. Hiring a combine harvester with an operator, on the other hand, costs 0 100. Aside from the difference in cost, grainquality isbetter, andit doesnt take somuchtime. A largecombineharvester withacuttingwidthof 3meters, for example, canharvest ahectareinonly an hour. Now, withlesslabor requiredinthe feld, Mr. Kimyorn and his family can devotetheir extratimetoother income- generating activities such as fshing and sellingnoodles. Most of all, thefamily canspendmorequality timewitheach other. Competition benets the farmers Thereareevensomecaseswherein farmersdonot needtodomuchafter harvestingbecause, recently, buyers fromVietnamandThailandhavebeen purchasingricedirectly fromthem. AccordingtoDr. Meas, though thesepurchasesareinformal andare not in good order, farmers beneft much fromthem. Without buyerscrossing theborder, farmersrely mostly onrice millers to buy their paddy. However, with competition, farmerscanask for abetter price. Thisdoesnot mean, however, that dryingisnolonger needed. Some farmersdry andstoretheir rice, then wait until thepriceishighbeforethey sell it. Thisiswhentheinformation boardgreatly helpsfarmers. Theuseof informationboards, aspart of theholistic packageof thePPWG of IRRI, givesup- to-datereportsonthericepricesinthe market, allowingfarmerstoplanthebest timetosell their rice. Inaddition, most farmersset aside anamount of ricefor their familysfood until thenext harvest andsell only the surplus. Thus, they still need the benefts fromthemechanical dryingtechnology. Flatbed dryers Bringingtechnology tofarmersis important for themtoseetheir optionsup close. Thus, in 200, the team introduced mechanical dryinginCambodia, by installing the frst atbed dryer in Ballat Village, Battambang, incollaboration withtheirrigators association. WhenthefarmersfromthePoChrey community inPrey Vengheardabout the benefts of using mechanical dryers, they requestedtheproject teamtohelp theminstall amechanical dryer intheir village. Theteamassistedthecommunity by providingablower andricehusk furnace, while the farmers fnanced and installedthedryingbinandtheshed. In early 2008, two dryers were installedinPoChrey community: one wasinitially supportedby thePPWG andtheother wasset upby theprivate company ABK incooperationwiththe community. Dryersbecamesoindemand that, by mid-200, the number of dryers increasedtonine. Now, thecountry already has 11 known dryers. Before, Koul Savoeun, just likeother farmersinBallat Mancheay Villageof BattambangProvince, hadnoideaabout moisture content. He relies only on his gut feelingindeterminingwhether the paddy isdry or not. After learningabout moisturecontent, henoticedthat his grainsbecameclean, hadnobugs, and hadbetter quality. AccordingtoMr. Savoeun, after milling, sun-driedriceisyellowishand hasmorebrokengrainsthanricedried usingthemechanical dryer. Sincethe quality of thegrainsdriedthrougha mechanical dryer hasimproved, theprice has stepped up also, from 2 per bag to 2 per bag a bag contains 0 kilograms of rice). Mr. Savoeunaddedthat they no longer dependontheclimatetodry their paddy. They candry their paddy even duringrainy days. Storing the harvest Evenif grainsareproperly dried, this doesnot meanthat farmersarefreefrom potential postharvest losses. Instorage, lossestoinsects, rodents, andbirdsare estimated to be 10, according to Engr. Gummert. Ricestoredinhomesisascommon asaspirit housestandingineachfront yardinCambodiabecauseaKhmer family securesitsriceconsumptionuntil thenext harvest. Othersstoregrainsto sell whenthepriceisat itspeak. SeumKouy, afarmer inPrey Stor Village, Prey Veng, saidthat withthe improvedgranaryatechnology also promotedby theprojecther grainsare protectedfromrain, insects, birds, and rats. And, for grainsstoredasseeds, IRRI providesthehermetic Super Bag, whichprotectsthegerminationability of theseed(seeFighting Asias postharvest problems, ol. , No. 1 of Rice Today). hasmorepotential togoup. Asfar asI know, Thailandisalready near its ceiling; I dont think it hasmorespaceto climbup, Dr. Measadded. If thecountry will usemodern varietiesalongwithimprovedirrigation infrastructure, let aloneusepostharvest technologies, thecountry may eventriple itspresent riceproduction, Dr. Meas confdently predicted. Contribution to the countrys goal It ishopedthat postharvest technologies will helpCambodiaattainitsgoals tobeamajor exporter anddoubleits production in 201. For ngr. Gummert, therearetwowaysinwhichbetter postharvest management cancontribute tothecountrysgoal. First, Southeast Asia loses 12 of grains because of spoilageandpests. Reducingthese losseswill contributetothecountrys riceoutput. Theother areaisbasically quality. Better quality directly affects theability toexport ricebecause, to becomeamajor exporter, explained Engr. Gummert, thecountry needs toproducequality consistently. And, only by usingadvancedpostharvest technology canthisbeattained. Cambodia cannot defnitely rely onmanual labor if it wantstobea major exporter someday. Dr. Meas explainedthat if acountry, let ussay the Philippines, wantsricefromCambodia, it prefersonly oneor twovarieties. The samevariety ripensat thesametime. If manual labor isusedtoharvest, it is diffcult to maintain the grain quality and, becauseof labor shortages, it is impossibletoharvest thisvariety at thesametime. Someplantswill beless mature, andothersoverripe. If thericeislessmature, it will havelessmillingoutput; if it isoverripe, it will havealot of breakage, Dr. Meas explained. Therefore, useof machinery isimperativefor Cambodiatobecomean exporter. Nodoubt, combineharvestersand atbed dryers, among other postharvest technologies, areradically transforming how farmersfarminCambodia. It goes without sayingthat Cambodiaismoving toward effciency and modernity as it strivestoincreasericeproductionand leapfrogstobecomeamajor riceexporter inAsia. Plausible promise ADB hasbeenfundinganew project, Bringingabout aSustainableAgronomic RevolutioninRiceProductioninAsia by Reducing Preventable Pre and Postharvest Losses, since 200. It builds onthepilot activitiesof theADB-J FPR- funded project, which ended in 2008, andaimstoreducepostharvest lossesby scalingout technologiesthat havebeen proveneffective. Withthesuccessof postharvest technologiesinCambodia, how didthe teamknow that thetechnologieswere matureenoughtobereleased? I think atechnology isnever matureenoughto bereleased, explainedEngr. Gummert. Itsalwaysaprocess; youhavetostart withsomething. Wecall it aplausible promise, whereinthetechnology hasthe potential tosolveaproblem. Vietnamhascommercially produced ,000 mechanical dryers, being used in countiesintheMekongDelta. For the team, thisisahint that thetechnology issoundandcouldalsobeapplicablein Cambodia. Hence, it became a starting point tointroducethetechnology in another country, rather thaninitiatinga researchproject todesignanew dryer, Engr. Gummert explained. The combine was frst introduced as mini or small. Itscuttingedgeof about 1 meter was just suited for small blocks of rice felds. The reason was that it wascheapandaffordable, saidEngr. Gummert. Weknew that it waslimited intermsof capacity andit isnot the technology that cantreat all theneedsof farmers. Now, farmersadaptthetechnology totheir needs. SinceCambodiahasbigger rice areas, medium 2-meter cutting width andlargecombineharvesters(3-meter cuttingwidth) havebeenimportedfrom Thailand, Vietnam, andChina. Developing Cambodias potential A UnitedStatesDepartment of Agriculture report in 200 says that Cambodiaaimstodoubleitsrice production in 201 and become a major exporter. AccordingtoDr. Meas, the country already hasasurplusfor export evenif itsaveragericeproductionis only 2. tons per hectare and it has poor irrigation infrastructure only 1 of itsriceareasareirrigated). Thus, it Rice Today J uly-September 2010 40 41 Rice Today J uly-September 2010 KOUL SAVOEUN, a Cambodian farmer, said that, because the quality of the rice grains dried through a mechanical dryer has improved, he can sell them at a higher price. RICE STORED in homes is as common as a spirit house in Cambodia. CAMBODIAN FARMERS rest under a tree while waiting for the combine to load rice on a truck. L A N IE R E Y E S (3 ) 4 5 30 31 Rice Today April-J une 2012 Rice Today April-J une 2012 T he excitement of rice farmers in Saint-Louis, Senegal, upon seeing an appropriate engine-driven small-scale thresher from Asia in the mid-1990s could not have been far dierenl from lhal of lhe hrsl American residenl, George Washington, in 1796, when he was execling lhe hrsl horse-overed threshing machine to arrive from London. He described the new machine as one of the most valuable institutions in this country; for nothing is more wanting and to be wished for on our farms. The Asian rice thresher, which the Senegalese rice farmers appreciated, was sent by the International Rice Research Institute (IRRI) upon request by the Africa Rice Center (AfricaRice). It was expected that this thresher could be locally manufactured and mounted to serve as an alternative to manual threshing. The making of ASI Thanks to an innovative partnership forged between national and international research and extension organizations, local artisans, farmers organizations, and the private sector, an improved rice thresher for the Senegal River Valley (the principal zone for irrigated rice in the country) was soon developed. Based on the IRRI prototype, it can reduce the drudgery associated with hand threshing and improve yield and marketability of rice. SubslanliaI modihcalions vere made to the original thresher, including doubling its capacity, making it more robust by using sturdier material, increasing its processing power, and adding two wheels to make it a four-wheel version. Named ASI after the three main partnersAfricaRice, the Senegal River Valley National Development Agency (SAED), and the Senegalese Institute of Agricultural Research (ISRA)the thresher went through several adaptations to ensure that it met the requirements of producers and women rice farmers engaged in threshing activities. ASI was commercially released in Senegal in 1997. Since then, ASI has become the most widely adopted thresher in Senegal, with major impact on the rice production chain. A study showed that, with six workers, ASI yields six tons of paddy per day vis--vis one ton by manual threshing and four tons by Votex, the alternative small-scale thresher that was available in the Senegal River Valley. Moreover, with a grain-straw separation rate of 99%, no additional labor is required for sifting and winnowing compared to Votex, which could not properly separate grains from straw after threshing. In other words, it reduces labor requirements, freeing up family members, particularly women, for other useful tasks; speeds up the postharvest process; allows production of a higher quality product with lower risk of damage; and increases the marketability of local rice in the face of imports. Recognizing its immense value for the country as a technical solution that is acceptable to everyone in the rice-growing community, including vomen, lhe Grand Irix du Iresidenl de Ia ReubIique du SenegaI our Ies Sciences (SeciaI Irize of lhe Iresidenl of SenegaI for Scienlihc Research) was conferred in 2003 on the ASI thresher team. The team included AfricaRice Deputy Director GeneraI Marco Woereis, vho had served as an agronomist in the Saint- Louis Station of AfricaRice in the 90s and was closely involved in all the stages of ASIs development. An impact study conducted by AfricaRice in Senegal 12 years later in 2009 showed that ASI continued to be one of the most important improved postharvest technologies in the Senegal River Valley, helping irrigated rice farmers to cope with labor scarcity. For farmers, the ASI thresher is a time- and labor-saving device with a high grain recovery rate. Spreading across the region As ASIs popularity grew among the rice farming community and its impact continued to ripple outward and change the lives of rural households, the experience in Senegal was successfully extended to several West African countries (Cle d'Ivoire, urkina Iaso, Ghana, Mali, Mauritania, etc.), where each country further adapted the machine lo suil ils ovn secihc condilions and reIeased il under dierenl brands. ASI has recently spread to Central African countries Cameroon and Chad. Here, the local artisans, who were trained by AfricaRice and partners, were inspired to develop Africa shifts from back- breaking operations to almost labor-free threshing by Savitri Mohapatra The little machine that could a series of modihed rololyes for various crops. In 2011, the Chad government gave ASI high praise at the countrys 50th anniversary celebration, where local ASI models were publicly displayed. Why ASI clicked Labor is a serious concern in sub- Saharan African agriculture since many labor-intensive tasks in crop production are carried out manually. For example, rice threshing and cleaning are manually carried out predominantly by women, who spend hours on these back-breaking oeralions. This nol onIy aecls lheir health but also the grain quality and rohlabiIily of rice. Field surveys carried out in the 90s in the Senegal River Valley revealed that the lack of improved practices and machinery resulted in postharvest rice crop losses of up to 35% and poor grain quality due to inecienl manuaI lhreshing. The surveys also revealed other constraints, such as the frequent shortage of labor during rice harvest and postharvest periods and the unsuitability of existing systems that were too costly, time-consuming, or labor-intensive during peak labor demand. Consequently, paddy may sil in lhe heId for veeks or even months waiting to be harvested or threshed; quality then deteriorates because of exposure to the elements and shauering. Therefore, in response to the demand from rice stakeholders, AfricaRice decided to adapt and introduce ASI in the region by creating a coalition of partners. The partnership model made the technology relevant. AfricaRice is now using this model to forge a new partnership and alliance to further develop rice harvest and postharvest technologies in sub-Saharan Africa. Now, the Center is introducing and adaling a smaII aordabIe combine harvester in the Senegal River Valley for timely harvesting and threshing. The adapted prototype combine harvester, which is under tests, not only harvests small farm plots more quickly, but also provides threshed and bagged grain of high quality, making it more auraclive lo IocaI lraders. Given lhe examIes of ASI and the mini-combine harvester introduced by AfricaRice and its partners, a number of rice stakeholders from sub-Saharan Africa who met in July 2011 to develop a road map for sustainable mechanization of the rice sector emphasized the value of small- scale, locally adapted machinery secihcaIIy largeling Iabor-inlensive activities. They also recommended that governments consult research when importing machinery to ensure its ecacy and durabiIily under African farming conditions, and that capacity be built to provide after-sales support for farm machinery. Thus, the ripples created by ASI continue to expand. AN ASI thresher is being used at the Institut d'Economie Rurale (IER), Niono, Mali. PARTICIPANTS AT a meeting on Boosting agricultural mechanization in rice-based systems in sub-Saharan Africa, under the Global Rice Science Partnership (GRiSP), inspect a mini-combine prototype designed by a local manufacturer. MARCO WOPEREIS, AFRICARICE WITH SIX workers, manual threshing yields only one ton per day, but, using an ASI thresher, it yields six tons per day. R.RAMAN, AFRICARICE (2) 6 7 A l hrsl, lhe albed rice grain dryer did nol lake o in mosl counlries because of lhe high-cosl kerosene- fueIed burner. Ils 1-lon drying caacily er balch vas loo big for smaII farmers and loo smaII for lhe commerciaI seclor. Il vas onIy in Vielnam vhere lhe lechnoIogy vas successfuIIy adaled, lhanks lo a version modihed by Nong Lam Universily (NLU). y 2005, around 4,000 dryers vilh 4- lo 8-lon caacily vere inslaIIed in lhe Mekong DeIla, aII using rice husk as fueI. Neighboring Lao IDR, Cambodia, and Myanmar had no dryers al lhal lime. Indonesian dryers moslIy inslaIIed by lhe governmenl vere nol being used. And, onIy a fev dryers based on lhe Vielnamese design vere used in lhe IhiIiines. The InlernalionaI Rice Reasearch Inslilule (IRRI) began vorking vilh NLU, nalionaI arlners, and rivale slakehoIders in 2006 lo inlroduce lhe albed dryer in Soulheasl Asia. Myanmar Dr. Myo Aung Kyav from lhe Iioneer Ioslharvesl DeveIomenl Grou (IIHDG) and Mr. Tin Oo, a manufaclurer, arlicialed in an IRRI-organized dryer manufacluring lraining by NLU in 2006. Afler lhe lraining, lhey inslaIIed lhe hrsl iIol unil in Myanmar, vhich sarked lhe roduclion and inslaIIalion of dryers al rice miIIs and vilh farmers' grous. y 2012, more lhan 70 dryers had been inslaIIed by lhe IIHDG, 80 by Mr. Tin Oo, and 150 by olhers vho had coied lhe design. The Iioneer oslharvesl leam conhrms lhal 13,700 farmers are benehling fromlhe dryers lhal lhey have inslaIIed, and aboul 35,000 farmers are aIready benehling from more lhan 300 dryers in lhe counlry. Indonesia In lhe lidaI Iands of Soulh Sumalra, Iov-quaIily discoIored rice vas common because of deIays in handIing and drying. This vas caused by shorlages in Iabor and oor oslharvesl faciIilies. Then, AGRINDO, a machinery manufaclurer in }ava, inlroduced a kerosene-fueIed albed dryer in Soulh Sumalra in 1995. UnforlunaleIy, users abandoned lhe dryer because of rising fueI cosls. In 2003, a rice-husk-hred dryer vilh 3.3-lon caacily vas deveIoed by lhe Indonesian Cenler for Rice Research in Sukamandi, and inlroduced in Soulh Sumalra by lhe Assessmenl Inslilule for AgricuIluraI TechnoIogy in IaIembang. IRRI heIed by lransferring a bigger and more ecienl fan lo a IocaI manufaclurer in IaIembang. Come 2010, around 200 dryers vere inslaIIed in Soulh Sumalra, mainIy by rice miIIers. Iour IocaI vorkshos are nov roducing dryers lhere, vilh one sho in IaIembang aIready making good-quaIily dryers. In 2012, IRRI rovided addilionaI lraining on bIover lesling and manufacluring of an imroved rice husk furnace. The Philippines Mosl IiIiino farmers reIy on lhe sun lo dry lheir grain, bul nov lhey face quaIily robIems because of unrediclabIe vealher. In lhe asl fev years, lhe IhiIiine Rice Research Inslilule (IhiIRice) vorked vilh NLU lo bring Millions of Asian farmers struggled with poor-quality sun-dried grain until a mechanical ai|c! !rqcr a!apia||c ic inc ircpics uas !ctc|cpc! in inc Pni|ippincs in inc 1970s by Martin Gummert and Trina Leah Mendoza Eclipsing the sun: albed dryers 20 Rice Today J anuary-March 2013 M A R T IN G U M M E R T of lhe dryers' adaled design, lhe use of rice husk as fueI, as veII as lhe faciIilalion of lechnoIogy lransfer and suorl lo IocaI manufaclurers. Iach counlry had IocaI chamions vho drove lhe lechnoIogies even beyond ro|ecl horizons. MuIlislakehoIder Ialforms such as Iearning aIIiances heIed in Iinking aclors across seclors, caluring lhe Iearning, and making il avaiIabIe for olhers. AII lhese vere key ingredienls lhal heIed move albed dryers from Vielnam across Soulheasl Asia. Mr. Gunncri is a pcsinartcsi cxpcri and Ms. Mendoza is a communication specialist at IRRI. |cr a rc|aic! ti!cc a|cui inc ai|c! !rqcr in Can|c!ia, scc nup.//qcuiu.|c/ |!s|cKP|NO| in lhe second-generalion albed dryer vilh reversibIe airov from Vielnam lo lhe IhiIiines. IRRI suorled a arlicialory verihcalion of lhe iniliaI unils of lhese dryers lhrough lhe Irrigaled Rice Research Consorlium (IRRC) and an Asian DeveIomenl ank (AD)- funded oslharvesl ro|ecl. And, lhe IhiIiine Dearlmenl of AgricuIlure funded 10 unils inslaIIed al IhiIRice slalions. These dryers are nov dislribuled lo end users lhrough IhiIRice and a oslharvesl Iearning aIIiance. olh serve as Ialforms in vhich lhe dryers can be evaIualed in a business modeI conlexl vilh end users and suorling inslilulions such as nongovernmenl organizalions, IocaI governmenl unils, and IRRI. Cambodia The need for mechanicaI dryers in Cambodia srang from lhe roIiferalion of combine harveslers in lhe counlry. Nov, vilh around 2,000 combines being used, Iarge amounls of grain harvesled need lo be dried. Sun drying is no Ionger suilabIe (see Machines of progress, VoI. 9, No. 3, ages 38 lo 41 of Rice Today). Thus, lhe AD-IRRI ro|ecl lransferred lhe albed dryer from Vielnam lo a IocaI manufaclurer in Cambodia. Irom one demonslralion unil inslaIIed vilh a farmers' grou in 2007, Cambodia nov has hundreds of albed dryers. The rivale seclor has reaIized lhe benehls of mechanicaI drying and severaI comanies have invesled in lhe lechnoIogy. Nou Kim Sean, a rice miIIer vho arlnered vilh lhe ro|ecl, has nov designed a recircuIaling balch dryerlhe nexl IeveI of lhe lechnoIogy. In 2012, IRRI lesled lhe dryer and assisled him in coming u vilh an imroved second version. Key ingredients Irevious auemls lo inlroduce mechanicaI dryers for rice have faiIed because of unsuilabIe lechnoIogies, high fueI cosls, and markels lhal acceled sun-dried addy vilhoul a rice enaIly. Hovever, increased harvesl voIumes and markels becoming more quaIily-conscious ushed lhe need for mechanicaI dryers in Soulheasl Asia over lhe Iasl decade. Wilhin a fev years, neighboring counlries adoled lhe dryers because PHILIPPINE RICE Research Institute engineers demonstrate the reversible atbed dryer to farmers in Agusan del Norte, Philippines. NOU KIM Sean (right), farmer and chairman of the Pursat Rice Millers Association, adopted the technology and built a recirculating batch dryer with 12-ton capacity. AN IRRI technician assists in installing a privately owned atbed dryer with rice husk-fueled furnace at the foot of Mt. Sierra Madre in Cagayan Valley, Philippines. 21 Rice Today J anuary-March 2013 T R IN A L E A H M E N D O Z A TRINA LEAH MENDOZA MARTIN GUMMERT 8 9 28 29 Rice Today April-J une 2012 Rice Today April-J une 2012 A number of examples in Africa tell stories of how farmers have successfully adopted small-scale equipment, which is now being manufactured locally. The model of adoption has generally been the same. Once a suilabIe machine is idenlihed, it is tested under a range of IocaI condilions, modihed vhen necessary, promoted by the government, and then linked to a local entrepreneur. The use of locally manufactured mechanical threshers in Senegal is one very good example (see story on pages 30-31). When this equipment imported from the International Rice Research Institute in the Philippines was brought to Africa, the government, together with the Africa Rice Center and a local manufacturer, extended its use to the broader farming community. Now, more than 400 of these thresherswhich have been adapted to local conditions are being used in Senegal. In Tanzania, more than 600 two-wheel tractors, which were imported from Thailand, are now being widely used for rice production. Local dealers in Dar es Salaam support these tractors by supplying spare parts and training operators in using and maintaining the equipment. In Madagascar, locally manufactured mechanical weeders have been adopted widely. These weeders were originally imported from Asia but are now being fabricated locally. In all of these cases, adoption and promotion have been based on sound business principles, without government subsidies. by Joseph Rickman Small equipment: A big hit in Africa A farmers life has never been an easy one. Before farmers can rea lhe fuII benehl of their harvest, they have to do many energy-sapping tasks: plowing, planting, irrigating, weeding, harvesting, threshing, transporting, and storing. Traditionally, most activities on small rice farms require long hours of work, using a lot of family labor or energy. Studies show that, for each ton of rice produced, more than 7,000 megajoules of energy are needed, whether provided by humans or machines. In physical terms, work or energy is a function of force and distance. The more force you need to apply or distance you need to travel, the more energy is required. The faster you accomplish this, the more power you exert. When humans or animals work in lhe heId, lhe robIem is lhal lhey can suIy onIy a hnile amounl of energy at a given time. When they get lired, eciency dros and so does lhe quality of work. Are machines the answer? Although humans and animals have limited energy over time, machines dont get tired, and they can get the job done much fasler vilhoul sacrihcing quality of work. For instance, to plow a hectare requires 150 erson-days lo hnish, 12 days when animals are used, a day with a 2-wheel tractor, and 12 hours with a 4-wheel tractor. The same amount of energy of about 1,500 megajoules is required to do the job. The dierence is in lhe lime. Aside from time, labor cost should also be considered. Using a machine or hiring a contract service provider is cheaper. The cost for one-pass plowing using animals, a 2-wheel tractor, or a 4-wheel tractor by Joseph Rickman and Paula Bianca Ferrer is US$4050 per hectare depending on the locality while manual labor costs more than $200 per hectare, and lhe |ob done is no beuer lhan lhe mechanical output anyway. In terms of harvesting, hand harvesting and threshing cost $100120 per hectare and hand cuuing vilh mechanicaI lhreshing costs about $80 per hectare, which is similar to combine harvesting that costs $80100 per hectare. When a machine is introduced into a farming system, it often brings vilh il olher benehls. The engine can be used as a power source for other machines such as threshers, water pumps, and electricity generators. Moreover, a farmer who owns a machine such as a 2-wheel tractor or thresher can do contract service work for other farmers. Technical loopholes Good management and understanding of the machine and the farming environment are all critical and should not be overlooked. For example, when mechanical threshers were brought to Mozambique from Asia, all had broken down with mechanical problems within 2 months. The cause of the problem was that farmers had always cut the straws long enough for easy gri vhen lhey manuaIIy aiIed them over a drum to release the grain. However, mechanical threshers require shorl slravs lo be ecienl. Another problem encountered was that the farmers normally left lheir rice cro in lhe heId unliI lhe moisture dropped to 1516%, which made it easier for threshing. The mechanical threshers, however, were It takes sound business principles and planning to introduce farm equipment in a sustainable way designed to thresh grains at 2022% moisture, which not only gets the cro oul of lhe heId 34 veeks earIier but also gives higher grain yield of a beuer quaIily. Iarmers vho vere nol used to managing grain with high moisture thus faced a problem. This resulted in a second technology, solar grain drying, which could dry the grain to 14% moisture for safe storage. The biggest lesson here is that its very important to analyze the entire production chain before introducing new equipment. Gears in place In rice-producing countries where mechanization is at an early stage, many nuts and bolts have to be in place to develop a sustainable industry. Experiences from Asia and from some parts of Africa indicate that farm equipment can be introduced in a sustainable way through sound business principles and planning. Governments, training institutes, international organizalions, NGOs, hnanciaI institutions, and the private sector all have a role to play. The governments main role is in the importation and testing of new equipment, as well as in the development of import and tax policies that support importers, dealers, and local manufacturers. Vocational training institutes need to develop curricula that focus on mechanization and can provide both technical and basic business planning and training for operators, mechanics, and arlisans. Ixlension oces and NGOs need training to extend and support mechanized agriculture. Credit institutions need to be encouraged to structure loans to suit farmers and contract service suppliers. Most importantly, there must be champions for rice mechanization who will link to all the stakeholders and who must be supported by the government to drive the process from introduction to adoption. Mr. Rickman is an IRRI senior scientist and regional coordinator for East and Southern Africa. JO S E P H R IC K M A N (8 ) 10 11 28 Rice Today October-December 2013 W ith her tiny frame, blunt- cut bangs, and trendy oulhls, 28-year-oId Truong Thi Thanh Nhan looks more like a school girl than a farmer. Nhan earned her degree in software programming from the University of Science in Ho Chi Minh Cily, Vielnam, in 2010. ul, afler graduation, she agreed to her parents wishes to oversee their family farm in Dak Lak Province in Vietnams Central Highlands. In December 2011, Nhan slarled the daunting task of managing lheir aImosl 70 heclares of Iand. She started planting rice twice a year on 20 heclares of lheir farm. Once a year, Nhan also grows maize and pumpkin on 10 heclares each. AIlhough her familys farm is located on a steep sIoe, bringing valer inlo lhe heId vas easy because lhe heId vas nexl to a water canal. It was managing the watermaking sure that higher areas were reachedthat was the problem. Most of the rice plants in higher areas die because lhey Iacked sucienl water. She had no choice but to hire many Iaborers lo reIanl lhe heId. A fair for laser In earIy 2012, Nhan chanced uon a show on a Vietnamese TV channel that featured rice farmer Nguyen Loi Duc from Tri Ton Dislricl, An Giang Province. She found herself glued to the channel as Nguyen was sharing his exeriences and lhe benehls from Iaser IeveIing his 150-heclare heId. Wilh her inleresl iqued, she searched the Internet to learn more about the technology. Wilh Iaser IeveIing, a lransmiuer Iaced al lhe side of lhe heId sends a laser beam to a receiver, which is auached lo a IeveIing buckel dravn by a tractor. Then, a control panel mounted on a tractor interprets the signal from the receiver and opens or closes a hydraulic valve, which in turn raises or lowers the bucket. The bucket then drags and drops soil across lhe heId lo make il even. Nhan, together with her family, visited Nong Lam University (NLU) in Ho Chi Minh City. They were briefed on the technology by NLU Laser- guided dreams Truong Thi Thanh Nhan doesnt look like a typical farmer, but she is proving to be a powerful "engine" for growth in Vietnams farming communities Story and photos by Trina Leah Mendoza 29 Rice Today October-December 2013 sla member Tran Van Khanh, a principal lecturer on agricultural machinery, and Ihung Anh Vinh Truong, a researcher who became Nhan's husband in 2013 and nov helps her manage the farm. Ingr. Khanh emhasized lhe benehls of lhe lechnoIogy and assured Nhans family that the International Rice Research Institute (IRRI) also provides technical support. Nhans family was convinced and decided to buy laser- IeveIing equimenl and a drag bucket from a Saigon-based distributor, Ideal Farming Corporation. Loads of benefts They began using laser leveling in their rice-growing area. Now that 9 hectares of our rice heId have been laser-leveled, lhe benehls have been tremendous, Nanh says. We save on water because we dont need to pump more water to reach the once-high areas. Wilh even valer coverage, lhe crops are healthy and thrivingand we dont need to hire laborers for replanting. Laser leveling their land had olher benehls loo. IerliIizer is nov spread evenly among the crop, saving as much as 77 kilograms per hectare. Pests, which used to hide in uneven spots, can no longer do so, resulting in less pesticide applied. Weed conlroI is aIso easier. Herbicide spraying has been reduced to one, before the emergence of rice, unlike before when they sprayed herbicide twice during the season. The yield from lhe Iaser-IeveIed heId during the dry season, from January to May 2013, vas higher al 6.7 lons er heclare comared vilh 4.5 lons er heclare for lhe unIeveIed heId. The Iaser-IeveIing equimenl, however, is subject to wear and tear. Nhans husband, Truong, shares that the usual challenges they face with laser leveling have more to do vilh hxing lhe equimenl vhen il breaks down. It usually takes a week to repair the system, and Truong, being an agricultural engineer by profession, does it on his own in their workshop. However, since they live in a rural area where power shortages are common, repairing broken equimenl lakes more lime and eorl. postharvest technologies organized by lhe Asian DeveIomenl ank-IRRI Postharvest Project. A role model AIlhough Nhan is not a typical Vietnamese farmer, she has managed to turn their farm into a roduclive and ecienl business. ul, many people are surprised by Nanhs decision to be a farmer. They do not understand why a young lady like her, with a background in software programming from a prestigious university, would want to go back to agriculture. For Nhan, it was no surprise. Her parents both grew up on farms, and agriculture was part of their family lradilion. Going back to her roots made her happy and she is optimistic about her future. She hopes that, with a new generation of farmers like her, it will be possible to change the general perception of farming. Nowadays, young people think that farmers are old-fashioned, poor, and lack social standing, and that returning to the farm is a last option, says Nhan. I am a smart, young, dynamic person, and even though I am a farmer living in an area without many comforls and I face dicuIlies vilh hnances and managing eoIe, I know that I am on the right path toward a stable income and a sustainable future. I am contributing to food sustainability for my region and country, which young people now rareIy do. And, I have my famiIy lo thank for helping me be the farmer that I am now. Ms. Mendoza is a senior communication specialist with the Irrigated Rice Research Consortium at IRRI. Spreading the word ul, overaII, Nahn's decision lo urchase lhe equimenl is roving lo be a very vise one. As lhe neighboring farmers witnessed the improvements on Nhans rice farm, it wasnt long before they sought her help. She already provided laser- leveling services to one farmers 2.7-heclare rice heId in December 2012 and she has Ians lo do more. Afler I hnish IeveIing our 20 heclares of rice farm and our maize farm, we plan to rent out our equimenl lo olher farmers, nol onIy for rice but for other crops as well, says Nhan. Nhan is now also on a mission. An advocale of Iaser- leveling technology, she shares her exeriences in adoling Iaser leveling with representatives from both the public and private sector during meetings and seminars on NHAN AND her husband Khanh are changing farming practices and the image of farmers in Vietnam. 12 13 16 Rice Today April-J une 2011 17 Rice Today April-J une 2011 F ew countriesinAsiaare familiar withprecisionland levelingor laser landleveling, but, inIndia, thetechnology hasalready beenadoptedinmany statesandit hasalmost becomean indispensabletool inagriculture. Throughlaser landleveling, farmers areabletosavewater andreducetheir irrigationcost becauselaser-leveled felds, unlike traditionally leveled felds, allow better water coverageandmore effcient irrigation. Around7,000Indianfarmersnow own10,000laser landlevelersandclose to1millionhectaresof landinIndiahave beenlaser-leveled. For traditional agricultural practicesof therice-wheat farming system, pumpirrigationiscommon, saysRaj Gupta, regional facilitator of theRice-Wheat Consortium(RWC) for theIndo-Gangetic Plains. Electricity consumptionfrompumpingunderground water can reach 800 kilowatts per hectare per year andlevelingthelandcouldhelp saveuptoUS$65millionannually. Laser levelingallowsustouse more effciently water that, at times, becomesscarce, headded. Also, comparedwithunleveledor traditionally leveled felds, laser-leveled felds can save18centimetersof water. Withabout 1millionhectaresof landthat hasbeen laser-leveled, thistranslatesto2cubic kilometers of water savedroughly the size of a lake that is 2 kilometers long, 1 kilometer deep, and 1 kilometer wide. Laser levelingnot only allows evendistributionof water sothat it can be used more effciently but it also leads to better nitrogen-use effciency, which by Bianca Ferrer helpsgiveusamuchbetter cropstand, heconcludes. Levelingthelandusinglaser systemshasalsobecomeasourceof incomefor farmersasthey rent theunits tofellow farmersat 500rupees($1) an hour. Sometimes, thesefarmershireout thesystemtothreetofour other farmers to level their felds, working in shifts. Thelaser landlevelersgivethefarmers anextrasourceof incomeasidefrom helpingincreasetheir productivity, cites Dr. Gupta. Farmers in India enjoy benefts similar tothoseenjoyedby farmersin Pakistan, from where Dr. Gupta and his colleagues from the RWC frst stumbled uponthetechnology. In2002, theRWC teamvisited farmers felds in Pakistan. During the feld trip, they saw felds that had been laser-leveled. We got good feedback fromthefarmers, explainsDr. Gupta. They liked laser leveling very much becauseit helpedthemsavewater, get extraincomefromrentingout theunits toother farmers, andincreasetheir productivity. So, wedecidedtointroduce laser landlevelinginIndia. Inthesameyear, alaser land- levelingunit wassuppliedby Spectra Precision, Inc., adealer inHyderabad, India, and was brought to a farmers feld inHaryanafor testing. However, the technology wasnot asuccessbecausethe system buckled and was taken back for further improvements. It did, however, providetwoimportant lessons: that theunitsautomatic hydraulic scraper bucket should be assembled with locally availablematerialsandthat local service providershadtobeabletohandledefects in their small workshops. After the frst unsuccessful attempt, the RWC asked Joseph Rickman, an agricultural engineer at theInternational RiceResearchInstitute(IRRI), to develop a hydraulic scraper bucket for a50- to60-horsepower tractor that was ftted with a laser land-leveling unit. As hehadgainedmuchexperiencefromhis projectsinCambodiaandThailand, Mr. Rickman developed an automatic scraper bucket with Beri Udyod Ltd., a local manufacturer, whichofferedhimfree use of its workshop facilities. As a result, they wereabletobuildthehydraulic scraper bucket using local automobile componentsandthey connectedit toa tractor-drivenland-levelingunit. Themachinewastestedonafarm inKarnal Provinceandtheresultswere encouraging. Thisthenledtoalarger demonstration and a training workshop at theIndianAgricultural ResearchInstitute inNew Delhi, whereabout200agriculture professionals, serviceprofessionals, and local manufacturersattended. Throughaninitiativetopromote laser landlevelinginnorthernIndia, similar toSpectraPrecision, Inc., in southernIndia, another manufacturer cameontothesceneandforayedinto manufacturingunitsthat copiedthe hydraulic scraper bucket from Beri and usedalocally-procuredcontrol valve mechanism. Competitivemanufacturing wasbornwithLeicaGeosystemsand Beri producing the same units and nine other suppliersthat cameonboardlater. In2005, theAtomic Energy CommissioninIndiaalsodeveloped aprototypeof alaser landleveler but, althoughit wassuccessfully developed usinglocally-availablematerials, it failed tobemass-produced. Meanwhile, Indias privatesector alsodevelopedprototypes of laser landlevelersand, at thesame time, throughcontactswithforeign suppliers, importedother unitsfromthe U.S. toIndia. Many on-farmdemonstrations, feld days, and training workshops took place. UnitswereproducedinKarnal, Ludhiana, Uttar Pradesh, and Bihar by 2006sothetechnology couldreach farmers felds more effectively. One of thefarmer-serviceproviders, Ranjeet, together with his brother, undertook more than 200 feld demonstrations in Bihars 12districtscoveringWest Champaranto Purneafrom2007to2008. Throughsubsidiesprovidedby the stategovernmentsof Haryana, Punjab, Bihar, Uttar Pradesh, and others, farmers Laser land leveling is fast changing the face of traditional farming in South Asia weresoonabletopurchasetheir own units, whichthey alsorentedout to other farmers. A cooperativeinPatna and Samastipur districts in Bihar called thePrimary AgricultureCredit Society, alongwithafarmers seedvillagein Begusarai, promoted laser land leveling together withtheir other resource- conservingtechnologies. TheDepartment of Agriculture in Bihar also bought fve units of laser landlevelersfor demonstrationsin 2008-09. Duringthesameyears, Dr. ApurbaChowdhury andhisteamfrom UttarbangaAgricultureUniversity procuredthreeunitsof laser landlevelers in Kochbehar and Dakshin Dinazpur for farmer participatory trials. Moreover, Dr. Paritosh Bhattacharyya from the West Bengal Department of Agriculture took seven more units of laser landlevelerstodifferentdistrictsof West Bengal. This then became a collaborative effortwiththeIndianCouncil of Agricultural Research. Theexperiencesgainedinfarmers felds helped further improve laser land levelers. PunjabAgricultureUniversity also took the initiative of modifying the hitch system for the scraper bucket, allowingit toimproveitsturningradius by 27%andthemaneuverability of tractors in small felds. Another innovationmadeonthe machine was the addition of a quick- releasehydraulic coupler that enabledit tobeattachedtoor detachedfromthe Even grounds tractor. Thishelpedfreethetractor when thelaser landleveler wasnot inuseand restoredthetractor tobeingamultiutility vehicle. Thisledtoatotal of 20unitssent to Bihar, West Bengal, Punjab, Haryana, andwesternUttar Pradesh. Sincethen, moreimprovementswere madeonthelevelingunit suchasadding doublewheelstoit toreducetheloadon thetractor, whichincreasedthemachines capacity by 25%. Animprovement that included a powered mast for fner elevationsettingof thereceiver not only enhancedmast-receiver control onthe laser landlevelersbut alsoboostedfuel and tractor effciency during leveling. Like in India, where the technology startedwithoneunit, but hasnow grown to 10,000 units, farmers in Bangladesh andNepal, wherethetechnology was introduced in 2008, are also keen to purchasemore, saysDr. Gupta. Eachcountry now ownsthreeunits andthetechnology hasbeenintroduced intheCereal SystemsInitiativefor South Asia, acollaborativeprojectamong IRRI, theInternational MaizeandWheat ImprovementCenter, theInternational FoodPolicy ResearchInstitute, andthe International Livestock Research Institute. Withjoint effortsamongdifferent organizationsandConsultativeGroup onInternational Agricultural Research centers, laser landlevelingcould becomeanindispensabletool for agriculture in Bangladesh and Nepal, holdinglotsof promisefor farmers. A LASER land leveler plows a eld in the village of Matiala, western Uttar Pradesh. R A J G U P T A , R W C (3 ) VILLAGERS HELP a local service provider, who rents out a laser land leveler to farmers, do land surveys. USAID AGRICULTURAL advisor Robert Bertram (right) tests a laser land-leveling unit with Indian agronomist R.K. Naresh (left). 14 15 I nAsia, whereabout 90%of riceis grown, hundredsof millionsof rural poor grow riceonlessthanahectare of land. Producingaffordablericefor the poor hasbeenachallengefor thelast 50 years. Duringthe2008ricepricecrisis, changesinriceavailability andprice causedsocial unrest insomedeveloping countries. TheInternational Rice ResearchInstitute(IRRI) estimatesthat anadditional 810milliontonsof rice needtobeproducedeachyear tokeep ricepricesstable. Thechallengenow istogrow more ricewithlessland, lesswater, andless labor amidst climatechange. A regional approach to food security In1997, theSwissAgency for Development andCooperation(SDC) beganfundingtheIrrigatedRice ResearchConsortium(IRRC), which providesaplatformfor partnershipin researchandextensionintheintensive lowlandirrigatedrice-basedproduction systems. Initially, theIRRC focusedon integratedpest management (IPM) andnutrient management. However, since2002, theIRRCsresearchhas featuredwater-savingtechnologies, labor sustainability (includingdirect seeding andweedandrodent management), postharvest management, crophealth initiatives, and, recently, climatechange in11countries: Bangladesh, Cambodia, China, India, Indonesia, LaoPDR, Myanmar, Sri Lanka, Thailand, Vietnam, andthePhilippines. TheIRRC developspartnershipsto identify theneedsof ricefarmersand potential solutionstotheir problems, andtofacilitatetheadoptionof suitable technologies. It providesarangeof technologiesfor ricefarmersandother stakeholdersinAsiatoimprovetheir per hectare. In2009alone, partnersreported120,000 farmersadoptingAWD. Theprivatesector promotesAWD by producingtubesthat are usedtomonitor water levels in the feld. lthough thousandsof farmersare practicingAWD inthe country, a2010adoption study reportedthat, with millionsof farmersstill to bereached, adoptionisin itsinfancy. Around40,000farmers inVietnamarepracticing AWD, andmorefarmers areexpectedtobereachedthrougha new IRRC-AnGiangDepartment of AgricultureandRural Development initiative: theOneMust Do, Five ReductionsProgram. In2010, LaoPDR, Indonesia, Myanmar, andThailand startedor successfully demonstrated AWD. Personalized precision farming Most farmerslack knowledgeonthe most effectiveuseof fertilizer. They either apply toomuchor toolittle, or apply it at thewrongtime. Toomuch nitrogenfertilizer leadstoincreases indiseasesandpests, damagetothe environment, and lo proft. or more thanadecade, IRRI soil scientist Roland Buresh, leader of theIRRC Productivity andSustainability Work Group, hasbeen workingwithpartnersinAsiatoprovide site-specifc nutrient management (SSNM) practicesfor rice. Since2003, correct fertilizer timing andapplicationrateshavegreatly increasedfarmers yieldscomparedwith traditional practices. Yieldincreases fromadoptingSSNM haveimproved net returnsby $100to$300per hectare per year inChina, India, Indonesia, Vietnam, andthePhilippines. Animpact assessment study onSSNM intheRed River DeltainVietnamrevealeda2% and3%increaseinnet present valuesfor smallholder farmersinHaTay andHa Namprovinces, respectively. Farmers whousedSSNM reportedareduceduse of pesticides. EncouragingfarmerstouseSSNM hasbeenachallengebecauseit is knowledge-intensiveandmany factors needtobeconsidered, suchascropyield andtheuseof organic materials. Thishas sloweddownfarmers adoptionof these improvedpractices. But, thisspeedbumpdidnot slow downDr. Bureshandhisgroup, who lookedfor waystomaketheir science simpler for thefarmers. Theleaf color chart (LCC) wasdevelopedasatool for farmerstoassessthenitrogenneedsof their crop. InBangladesh, anestimated 600,000farmersuseLCCs, whichhas increased the effciency of urea fertilier use, enablingfarmerstoharvest more ricewithlessexpensefor purchased fertilizer. Farmerslearnedabout theuseof potassiumandphosphorusfertilizers, andgainednew knowledgeonother micronutrients. They wereabletosave $25per hectareinproductioncostsand harvestedhigher yields. In2008, SSNM principleswere packedintoacomputer-baseddecision- makingtool calledNutrient Manager for Rice. A farmer or extensionworker only needstoanswer about 15questions and, within510minutes, afertilizer guidelineis provided for a feld. In 2010, Webandmobilephone versionsweredeveloped inthePhilippines. Web applicationsof theNutrient Manager arenow available for Guangdong, China, and Indonesia, whileapplications for Bangladesh, Vietnam, southernIndia, andWest Africaareunder way. Saving labor and water costs IntheIndo-Gangetic Plain, whichcoversmost of northernandeasternIndia, andalmost all of Bangladesh, farmers facerisingcosts, waningproductivity, worseningsoil health, andlabor shortages, asmany peoplemovetothe cities to fnd or. armers depend on themonsoonrains, andthey cannot plant if therainscometoolate. Ledby IRRI weedscientist David Johnson, theIRRC Labor Productivity andCommunity Ecology Work Group promotesdirect seedingof riceasan alternativeway toestablishacrop. In direct seeding, pregerminatedseeds are son directly into a nonfooded but saturated feld, using a drum seeder. Direct seedingallowsquicker land preparation, andfarmerscansave20% inlabor costsand30%inwater costs. It takes50person-daystotransplant a hectareof rice, but it takesonly 2person- daystodirectly seedusingadrum seeder. Direct-seededricematures1015 daysearlier, allowingfarmerstoplant other cropsearlier. Inapartnership withIndiasRamakrishnaMissionin 2010, direct seeding(wet or dry) in90 farmers felds helped the early harvest of autumnandwinter paddy, providing new opportunitiesfor improvedwinter croppingpracticesthroughearlier timing of planting, new cultivars, andnew crops. Anearlier winter riceharvest meant earlier potatoplantingandalarger potato Technologies meet farmersby Trina Leah Mendoza and Grant Singleton Hundreds of thousands of Asian farmers are adopting a range of IRRC-facilitated technologies because of the many impressive economic, social, and environmental benets 23 Rice Today October-December 2011 Rice Today October-December 2011 22 livelihoodsandincreasericeproduction tomaintainfoodsecurity. Hundredsof thousandsof Asian farmersarenow adoptingthese technologiesbecauseof impressive economic, social, andenvironmental benefts. This article eamines some of thesesuccesses. More rice, less water Irrigatedlowlandriceisusually grown under fooded conditions, and ept fooded to help control eeds and pests. However, researchersfoundthat rice needs to be continuously fooded only at the foering stage. Through alternate wettinganddrying(AWD), awater- saving practice, felds can be dried for 110 days before being re-fooded. Farmerscansave1530%of water and still harvest thesameyields. Thewater saved can be used to irrigate more felds, thusincreasingoverall production. If AWD weretobeadoptedall across Asia, theamount of water savedinone year wouldequal 200timesthewater consumptionof Parisfor ayear. TheIRRC Water-SavingWork Groupledby IRRI water scientist Ruben LampayanbeganstudyingAWD with Philippinepartnersandfarmersin several national irrigationsystemsin 2002. In2009, thePhilippinegovernment approvedtheendorsement of AWD for nationwideadoption. By July 2011, more than80,000Filipinofarmershadadopted AWD. IntroducedinBangladeshin 2004, AWD isnow beingpromoted by government andnongovernment agencies. Thesecretary of theMinistry of AgricultureendorsedAWD in2009, and directedthegovernmentsDepartment of AgricultureandExtension(DAE) topromotethetechnology nationwide. Alongwithother agencies, theDAE promotedAWD inover 50districtsin 2010. Fieldstudiesreportedadecrease inpumpingcost andfuel consumption, andanincreasedincomeof US$6797 A FARMER in Myanmar directly seeds his rice crop using a drum seeder. D A V ID JO H N S O N A FARMER from Vinh Phuc Province, Vietnam, uses the leaf color chart to check the nitrogen needs of his rice crop. T.T. SON 16 17 25 Rice Today October-December 2011 Rice Today October-December 2011 24 harvest, andreducedfungicideusageand drought risk. Innorthwest Bangladesh, direct seedingcombinedwithshorter duration ricevarieties, appropriateweed management, and crop diversifcation is helpingtoeasemonga, aseasonal hunger. Eachyear, farmworkerssuffer from monga fromSeptember toNovember as they wait for thewet-seasonharvest. Inmonga-affecteddistrictsof Rangpur andNilphamari, farmerswho directly seededtheir ricegot higher net returnsinboththewet anddry seasons. Yieldsof directly seededcropsinthewet seasonwerehigher by 493kilograms per hectare, andtotal productioncosts werelower by $47per hectarethanon farmswithtransplantedrice. Plantingof potato, maize, andwheat ontimeinthe dry seasonallowedfarmerstosell their cropsat higher prices, becausethey were abletoharvest earlier whensupply inthe market wasstill relatively low. On-time plantingof thesedry-seasoncropsalso resultedinbetter yields. Net incomes of farmerswhodirectly seededduring thewet anddry seasonswerehigher by $441per hectarethanfor farmerswho transplanted. Withtheearlier harvest of the directly seededricecropinthewet season, 5559person-daysper hectare canpotentially behiredduring harvesting, thuseasingtheproblemof unemployment. Ecologically based rodent management It isnot uncommonfor farmersto losehalf of their entirecroptorats, becauserat damageisusually patchy andfamily riceplotsaresmall, says Grant Singleton, IRRC coordinator and rodent expert. Surprisingly, only 10%of themany different speciesof rodentsare pestsinagriculture. Thechallengeisto developwaystocontrol thepestswithout greatly affecting those that are benefcial inour environment. Farmersareadoptingasimple, environment-friendly community methodcalledecologically basedrodent management (EBRM). WithEBRM, farmersareencouragedtoconduct control methodsasacommunity, suchas plantingsynchronously andhuntingrats together. EBRM reducesrodent damage by 3350%, andincreasesriceyieldby 25%. It alsoreducesrodenticideuseby 6290%. EBRM hasbeenadoptedasthe national policy for rodent management inVietnam, Indonesia, andMyanmar. It alsowasrecently includedinanational integratedcropmanagement programin Indonesia, whichwaspromotedthrough 50,000 farmer feld schools in 2009 and 2010. Theimpact of rodent outbreaks indifferent partsof theworldwas highlightedinthe2010book Rodent outbreaks: ecology and impacts, publishedby IRRI. Reducing postharvest losses Asianricefarmerslose3050%of their earningsfromharvest tomarket. IRRI postharvest specialist Martin Gummert leadstheIRRC Postproduction Work Groupintacklingproblemson postharvest lossesby providingbest practicesandtechnologiestofarmersand other stakeholders. Since2005, activities havebeenfundedby SDC andtheAsian Development Bank. The mechanical fat-bed dryer, whichproducesbetter quality rice thansundrying, wasintroducedin Cambodia, Myanmar, andLaoPDR. Farmers groupsandprivatecompanies themselvesprovidefundstoinstall moredryersindifferent provinces. As many as35,000farmersinMyanmar benefted from using fat-bed dryers. In Cambodia, traderspay 20%higher for dry paddy, andanadditional 1012% for mechanically driedpaddy. Inthe Philippines, third-generation fat-bed dryersweretransferredfromVietnam, andadaptationtrialsareongoing. StakeholdersinCambodia, Indonesia, Myanmar, LaoPDR, Vietnam, andthePhilippinestestedsmall-scale hermetic (airtight) storagesystemsfor grainsandseeds. Local distributorswere establishedaswell. Animpact survey indicatedthat Cambodianfarmerswho useIRRI Super bagsreducedtheir seed ratesby 22kilogramsper hectare. In Myanmar, alocally manufacturedbag for riceseedswasdeveloped, withover 10,000bagssoldtofarmers. Partnerssharetheir experiences inusingthesepostharvest technologies throughnational learningalliances (LA) inCambodia, Vietnam, andthe Philippines. Fiveregional LAshavebeen establishedinVietnam. Successes in Sulawesi Throughcountry outreachprograms inMyanmar, Vietnam, Indonesia, and thePhilippines, combinationsof IRRC technologiesareshowingpositiveresults in trials in farmers felds. From2008to2011, anIRRC-led project fundedby theAustralianCentre for International Agricultural Research focusedonraisingriceproductivity in SouthandSoutheast Sulawesi, twomajor rice-producingprovincesineastern Indonesia. Farmersinfour villagestested AWD, integratedpest management, and direct seeding(usingadrumseeder) with appropriateweedmanagement. EBRM, storingseedsusingtheIRRI Super bag, andfertilizer management (usingasoil test kit andthecomputer-basedNutrient Manager) werealsobenchmarked. Farmersobtainedasubstantial increaseinyieldsof 0.5to2.3tonsper hectare. Theincreaseinmeanfarmer incomerangedfrom22%to566%, signifcantly higher than the 10% target of theproject. Thenumber of farmersadopting direct seedingalmost doubledin Southeast Sulawesi, from26%inthe 2008wet seasonto48%inthe2010wet season. Noneof thefarmershadheardof the Nutrient Manager in2008, but, in2010, 1455%of thefarmershadheardabout it and1020%hadusedit. Comparedwithfarmersincontrol villages, thenumber of farmerswith improvedknowledgeonkey insect pest management principlesdoubled. For water management, noneof thefarmers hadheardof AWD in2008, but, in2010, 1980%of thefarmersintheproject villageshadadoptedAWD. Theprojectsadaptiveresearch approachwasintegratedintoanational programcalledIntegratedCrop Management-Farmer FieldSchools. Closing yield gaps in Southeast Asia TheIRRC hasproventobeaneffective platformfor deliveringnew technologies tosmall-scalericefarmersacrossAsia. Withover adecadeof valuablelearning experiencesunder itsbelt, theIRRC envisionsthat it will continuetoprovide scientifc leadership and essential networksfor environmentally sustainable increasesinriceproductioninSoutheast Asiasmainricebowls. Theimpactshavebeenimpressive sofar, andtheIRRC, throughits national partnersinboththepublic and privatesector, hasakey roletoplay in facilitatingfoodsecurity intheregion. Dr. Singleton is coordinator of the IRRC. IN NORTHWEST Bangladesh, direct seeding, combined with early-maturing varieties, appropriate weed management, and crop diversication, is helping to ease seasonal hunger called monga. T . M E N D O Z A (2 ) M . C A S IM E R O MEN, WOMEN, and childrenand their dogshunt rats together in An Giang, Vietnam. RAT POPULATIONS can be successfully managed if farmers work together as a communityapplying their control at the right time and in the right habitats. C H R IS Q U IN T A N A CHILDREN AND their families across Asia have more reasons to smile as the IRRC continues to help bring rice to their tables. G R A N T S IN G L E T O N AFTER A SUCCESSFUL eld trial, the women in Bone, South Sulawesi, proudly carry the seasons bountiful rice harvest. 18 19 22 Rice Today September 2005 23 Rice Today September 2005 A lmost 90% of the 11 million hectares of rice that are planted each season in Bangladesh is transplanted seedlings are grown in nurseries LIen moved Lo LIe eId. L Is u heavily labor-intensive process, requiring nearly half-a-billion person-duys ucross LIe counLry. n the past, rural laborers abounded, but increasing labor out-migration to city areas and a shift towards alternative rural employment has seen a severe shortage of hands uvuIIubIe Ior LrunspIunLIng rIce. This scarcity of farm workers is hurting Bangladeshi rice farmers on severuI IronLs. TIe mosL obvIous ImpucL Is un Increuse In Iubor cosLs. Also, the optimal planting periods for the boro (dry) and aman (wet) seusons ure reIuLIveIy sIorL. A lack of workers means not all farmers can plant their rIce on LIme. Delayed planting leads to late- maturing rice, increasing the risk of crop losses at the tail end of both seasons due to hailstorms or oodIng Irom ruIn durIng the boro season and due to drought during the aman seuson. TIese factors, combined with increasing costs of other inputs and a falling or stagnant market price for rice, are diminishing the economic viability oI rIce producLIon In BungIudesI. But a simple, inexpensive piece of equipment has the potential to change the face of rice farming across the counLry. TIe drum seeder (see pIoLo, opposite) is a lightweight device made from high-density plastic with a cost of around US$40 and a life of 6-8 yeurs. OrIgInuIIy desIgned by LIe nLernuLIonuI RIce ReseurcI nsLILuLe (RR), ImprovemenLs by reseurcIers and manufacturers in Vietnam have substantially reduced the weight, cost und usubIIILy oI LIe devIce. L consIsLs of six to eight cylindrical drums uIong u cenLruI uxIs. EucI drum Is studded with holes through which pre-germinated seeds drop neatly in rows on puddled soils as the drum seeder Is puIIed uIong. TIe drums ure supported by a large plastic wheel at each end, allowing the whole system to be easily pulled along by a single user uL wuIkIng puce. Drum seedIng has already had success in Vietnam as a seed-saving strategy, but its capacity to save labor is profound: while it may take up to 50 person- days to transplant 1 hectare of rice, direct wet seeding with a drum seeder Lukes bureIy z person-duys. BungIudesI`s rsL drum-seedIng trial, conducted during the 2003 aman season a collaboration beLween RR und LIe BungIudesI RIce ReseurcI nsLILuLe (BRR), Iunded by LIe nLernuLIonuI und Ior AgrIcuILuruI DeveIopmenL (AD) - wus u compreIensIve success. n LIe LrIuI, Ied by M. ZuInuI AbedIn, urmIng SysLems SpecIuIIsL In s u c c e s s D r u m m i n g
u p
An improved way of planting rice is increasing farmers incomes and strengthening communities in Bangladesh Story and photography by Leharne Fountain A PLASIIf 0kuH Sff0fk hoIds s!x or e!ght perforated cyI!ndr!caI drums hous!ng pregerm!nated seeds that are dropped !n rows as the seeder !s eas!Iy pushed or puIIed aIong by a s!ngIe person ~ I!ke f!I!p!no farmer J!mmy 6onzaIes ~ at waIk!ng pace. H. 2a!nuI Abed!n (be/ow /ejt}, who Ied the drum-seed!ng tr!aI, !s !nter- v!ewed about the technoIogy by 8angIadesh Iv fhanneI i dur!ng a eId day !n Pabna. Ihe med!a has pIayed a cruc!aI roIe !n ra!s!ng awareness of drum seed!ng throughout 8angIadesh. M A . R O M IL E E B O O L 20 21 24 Rice Today September 2005 25 Rice Today September 2005 fAkHfk JamaI She!kh (opposite} d!scusses h!s drum-seed!ng exper!ences w!th fhanneI i d!rector Shykh Seraj dur!ng the Pabna eId day. Look!ng on are State H!n!ster H!rza fakhruI IsIam AIamg!r (io wbite), 8kkI 0!rector of kesearch h!Ioofar kar!m (riqbt oj mioister} and 0r. Abed!n (/ejt oj 5eroj}. IRRIs Social Sciences Division, and implemented by BRRI Chief ScIenLIc OIcer MusIerruI HusuIn und purLIcIpuLIng Iurmers, drum seedIng resuILed In un uveruge 18% IIgIer yIeIds und 6% reduced cosLs compured wILI LrunspIunLIng, und drum-seeded crops muLured un uveruge 1o duys eurIIer. WIuL`s more, drum-seeded rIce guve un uveruge gross reLurn z1% IIgIer LIun Ior LrunspIunLed rIce. TIIs LrunsIuLes Lo more LIun doubIe LIe uveruge proL - u boosL oI uround $1zo-1o per IecLure per crop. AII LIose InvoIved suw LIe LecInoIogy us cIeuper, requIrIng Iess Iubor, producIng IIgIer yIeIds und resuILIng In beLLer pIunL growLI. TIe onIy ureus oI concern were LIe poLenLIuI cosL oI ucquIrIng u drum seeder, uncerLuInLy over uvuIIubIIILy, und weed munugemenL. More recenLIy, LIougI, u IoIIow- up AD-Iunded projecL, uImIng Lo ucceIeruLe LIe udopLIon oI LIe LecInoIogy, Ius gIven RR und BRR, wILI LIe ussIsLunce oI LIe BungIudesI DepurLmenL oI AgrIcuILuruI ExLensIon (DAE), LIe cIunce Lo soIve some InIerenL probIems und Ieud LIe spreud oI drum seedIng In BungIudesI. Dr. AbedIn deveIoped guIdeIInes Ior LecInoIogy udopLIon usIng u communILy purLIcIpuLory upproucI Lo reseurcI und exLensIon. One key Lo LIe upproucI Is u pre-udopLIon unuIysIs LIuL Lukes InLo consIderuLIon InsLILuLIonuI, LecInIcuI, poIIcy, socIuI und economIc IucLors LIuL muy IeIp or IInder udopLIon. TIIs meuns undersLundIng un enLIre IurmIng communILy, noL jusL IndIvIduuI Iurmers. Muny Iurmers grow oLIer crops In uddILIon Lo rIce, so LIe upproucI musL consIder Iow drum seedIng wIII uIIecL LIeIr wIoIe IurmIng sysLem. TIe producL oI u BungIudesII Iurm IumIIy IImseII, Dr. AbedIn empIusIzes LIe vuIue oI uIIowIng IurmIng communILIes Lo muke LIeIr own decIsIons, und Lo recognIze LIey Iuve LIe ubIIILy Lo experImenL, Luke cuIcuIuLed rIsks und InnovuLe. IILy-sIx groups ucross LIe counLry decIded Lo Lry drum seedIng durIng LIe zooq boro season, in the Iope LIe LecInoIogy wouId spreud ouL Irom LIese poInLs. EsLubIIsIIng u drum-seeded crop requIres eurIIer IrrIguLIon LIun does LrunspIunLIng, so owners oI Lube weIIs - eucI oI wIIcI usuuIIy IrrIguLes severuI rIce Iurms - were LIe rsL peopIe conLucLed In eucI IocuLIon. L`s useIess, suys Dr. AbedIn, Lo geL LIe Iurmers InvoIved II LIey cun`L IrrIguLe LIeIr crop uL LIe rIgIL LIme, so IL wus crucIuI LIuL we IncIuded LIe weII owners. UndersLundIng, und workIng wILIIn, LIe exIsLIng communILy sLrucLures Is essenLIuI. Extraordinary pace Now, uILer jusL LIree growIng seusons, LIe popuIurILy oI drum seedIng Is spreudIng uL un exLruordInury puce. Some q,ooo BungIudesII Iurmers In more LIun oo groups ure uIreudy usIng LIe LecInoIogy, wILI Iundreds more seekIng uccess Lo drum seeders. Dr. AbedIn uLLrIbuLes LIe successIuI udopLIon oI drum seedIng In Iurge purL Lo LIe projecL`s communILy purLIcIpuLory upproucI und, crILIcuIIy, LIe eurIy esLubIIsImenL oI reseurcI IInkuges wILI deveIopmenL und poIIcy mukers, enLrepreneurs und LIe medIu. UILImuLeIy, LIougI, IL comes down Lo LIe Iurmers LIemseIves. L wus LIe Iurmers wIo experImenLed wILI LIe LecInoIogy und were condenL oI success, even In LIe Iuce oI skepLIcIsm, Ie suys. TIe reseurcIers were conLInuousIy IeurnIng Irom Iurmers und InLegruLIng LIese Iessons InLo LIe work pIun. urmers uIso LruIned oLIer Iurmers. WorkIng wILI groups oI Iurmers IeIps esLubIIsI ongoIng, communILy- IeveI monILorIng und evuIuuLIon, und ensures LIuL drum-seedIng success sLorIes spreud rupIdIy Lo neIgIbors. TIe projecL ubounds wILI sLorIes ubouL Iurmers IIke AbduI AzIz, Irom GuzIpur dIsLrIcL norLIeusL oI LIe cupILuI, DIuku. AzIz soIdIered on even wIIIe neIgIborIng Iurmers scoIIed, beIIevIng Ie wouIdn`L IurvesL uny rIce Irom IIs drum-seeded crop. AL bIgIu, or jusL under 8 IecLures (; bIgIus equuI 1 IecLure), AzIz`s Iurm Is Iurge by BungIudesII sLundurds. He sLurLed growIng drum-seeded rIce durIng LIe zooq-o boro seuson. PrevIousIy, IIs enLIre crop wus LrunspIunLed, requIrIng z Iuborers per bIgIu. or LIe sume ureu, drum seedIng requIred jusL u sIngIe Iuborer. AzIz expIuIns LIuL on Lop oI LIe Iubor suvIngs, Ie Increused IIs yIeId by o.-o.8 Lons per IecLure, und Ie IurvesLed 1o duys eurIIer LIun prevIousIy wILI LrunspIunLed rIce. He Ius more money In IIs pockeL und Ie InLends Lo InvesL IL ouLsIde oI rIce IurmIng, Lo Increuse IIs eurnIng cupucILy und dIversIIy IIs Income. Muny oI AzIz`s IeIIow GuzIpur Iurmers ure now euger Lo Lry drum seedIng Ior LIemseIves, und Ie Is onIy Loo Iuppy Lo sIure IIs knowIedge und experIence - und IIs drum seeder - wILI LIem. L`s u common LIeme: skepLIcuI neIgIbors become Lrue beIIevers. MoIummud GIIusuddIn, wIo owns u very smuII Iurm In MymensIngI dIsLrIcL norLI oI DIuku, Ius uIreudy IurvesLed LIree drum-seeded crops. AILer jusL one seuson, boLI Ie und IIs neIgIbors, wIo Iud orIgInuIIy LIougIL IIm mud, were convInced oI LIe vIrLues oI drum seedIng, und Ie Loo Ius sIured LIe LecInoIogy wILI LIem. n LIIs wuy, Irom Iurmer Lo Iurmer, LIe LecInoIogy Is spreudIng. 22 23 26 Rice Today September 2005 Field days, often attended by hundreds of farmers, give drum- seeding converts the chance to inspire others to try the technology. AL u eId duy In AprII zoo, LIree farmers shared their experiences of drum seeding with a crowd of nearly qoo Iurmers und exLensIon workers Irom uround Pubnu, zqo km wesL oI DIuku. One oI LIe speukers, JumuI SIeIkI, descrIbed LIe experImenL Ie and some fellow farmers performed to try and reduce both the need for irrigation and the cost of land preparation by adopting a zero-tillage technique that made use of residual moIsLure In IIs eId Irom recedIng oodwuLers - und wIIcI, In concerL with drum seeding, gained them yIeIds uL IeusL zo% IIgIer LIun Ior transplanted rice. It is this spirit of innovation and determination that has stirred pride in those already drum seeding and inspired their counterparts. Involving Bangladeshi policy mukers In LIe udopLIon process provided a major boost. From an early stage, Dr. Abedin realized government support would be critical (see Grain of truth on page 38). The team fostered relations with the Bangladesh Ministry of Agriculture and subsequently secured governmenL IundIng oI 1o mIIIIon BungIudesII Luku (US$16,ooo), which was mainly used to buy un exLru z,oo drum seeders. The government also pledged to subsidize the cost of drum seeders for farmers. The media have also been instrumental in increasing awareness oI drum seedIng. Muny peopIe - noL onIy rIce Iurmers - upproucIed BRRI and DAE for information on trying drum seeding after seeing stories about the technology on television or in the newspapers. BuL LIere Is sLIII work Lo be done. Research is still identifying the varieties and areas most suited to drum seeding, particularly LukIng InLo uccounL land, soil and existing cropping systems. Weed management is also an issue, as is the availability of the drum seeders, and the possible need for adaptations. And although scarcity of labor is the primary basis for using drum seeding, in some areas the technology has the potential to displace jobs. Researchers need to be aware of their social responsibility to see that there is no serious effect on rural employment, cautions Dr. Abedin. However, the economic boost caused by drum seeding should create jobs elsewhere to absorb displaced labor. IRRI, BRRI and the DAE are currently in discussions with Bangladeshi entrepreneurs interested in manufacturing drum seeders locally, and two companies have already manufactured prototypes. This sort of enterprise can help the availability of drum seeders meet the rising demand. Major shift Drum seeding represents a major shift from transplanting, and there is a need to manage the change and create an environment that allows change nationally. Training farmers and both government and nongovernmenL exLensIon workers is of paramount importance. An RR-Ied meeLIng In June zoo, attended by senior government oIcIuIs und IIgI-IeveI reseurcI, extension, nongovernmental, media and business personnel, esLubIIsIed u -yeur pIun Ior transferring drum-seeding technology. Following this, the government has given the go ahead I0wfL 8uSIhfSSHAh haj! Shahabudd!n (obove} approached 8kkI, eager to try drum seed!ng on h!s Iand, after see!ng the technoIogy showcased on the IocaI teIev!s!on program 5oi/ ood moo. farmer Hohammad 6h!asudd!n (obove riqbt} stands !n front of h!s drum-seeded crop. f!II!ng drum seeders !s easy for f!I!p!no farmer hernando 8ambo (be/ow} ~ s!mpIy open the hatch !n each drum and pour !n the pregerm!nated seeds. M A . R O M IL E E B O O L 21 Rice Today September 2005 to the project team for an additional investment of around 100 million taka ($1.56 million) to continue the work to spread drum-seeding technology across Bangladesh. Originally, the only planned beneL oI drum seedIng wus LIe cost saving from reduced labor requirements. It was expected, however, that this would be offset slightly by an increased need for weed management. As it turns out, farmers have also experienced improved plant growth, increased yields and earlier plant maturity, and they have used fewer seeds. The latest results of drum seeding across the country show yield increases of up to 20% in both boro and aman seasons, und up Lo doubIe LIe neL proL, translating to additional income, over transplanted rice, of 7,000- 10,000 taka ($110-160) per hectare per seuson, u sIgnIcunL boosL Ior most Bangladeshi rice farmers. Drum seeding also frees family labor, which Ius wIde-rungIng socIuI beneLs. Even with modest projections, Dr. Abedin believes drum seeding can have a profound impact. If drum seeding works on only 4 million hectares, he explains, a 15% yield increase equates to 3 million tons of extra rice with very little extra investment. I believe drum seeding has the potential to change the landscape of rice farming in Bangladesh. Rangpur Dinajpur Rural Service, a participating nongovernmental organization, sees early harvest and increased yield as more than just a way to reduce monga (starvation) during the pre-harvest period in October and November. First, early harvesting generates employment for landless laborers, providing them income to buy food. Second, the early harvest and increased production make food available to vulnerable farmers during the monga period. The farmers themselves are overjoyed by the results and are eagerly sharing the technology with other farmers. Dr. Abedin has also wILnessed beneLs oI LIe LecInoIogy that run deeper than this the spirit of innovation and entrepreneurship among farmers and the strengthening of communities through working LogeLIer ure jusL us sIgnIcunL. Drum seeding is helping to advance rice farming in Bangladesh. I n his own words, Ayub Husain is a father of farmers. Husain was part of the rst group of farmers to receive drum-seeding training from BRRI. He then trained others, beginning with ve farmers in two locations during the 2003-04 boro (dry) season. In the following aman (monsoon) season, just two farmers used the drum seeder. The next boro season, though, more than 60 farmers sowed 15 hectares by drum seeding, including almost a hectare of Husains own land. Wanting to spread the word, he joined forces with IRRI and BRRI to hold a farmer eld day, which was attended by the State Minister for Agriculture. Inspired by the results in his own area, Husain set out 500 km across Bangladesh, where he led trials in the hometown of the Finance Minister to raise government awareness of the technology. The trials were not as successful as hoped because of unsuitable conditions, but neither he nor the farmers were discouraged; these same farmers are now testing the seeder in the aus (pre-monsoon) season. What motivates a farmer to go to such lengths? Husain claims his mission is simply to help his fellow Bangladeshi farmers, as most grow enough rice merely to feed themselves and their families, and many struggle to produce even that. By instilling farmers with a spirit of innovation, he believes Bangladeshi society as a whole can move forward. Husain has seen that partnerships between farmers, scientists and researchers can increase productivity, and he wants scientists to help farmers realize that they can take a technological approach to solving problems and improving their farming. While Husain travels around the country spreading the news about drum seeding and other technologies, his family looks after the farm. It is more important, he feels, to dedicate his time to benet the entire country. This self- professed father of farmers doesnt expect any payment for his work: parents dont expect to be paid for being parents, he says, For Husain, it is a reward in itself to watch his children the farmers he has mentored growing up. The father of farmers Ls success so Iur conrms LIuL simple and relatively inexpensive technologies can be effective. It goes much further, too. The drum- seeding experience is proving that working with communities in the testing, adaptation and adoption of appropriate technologies, and linking policy makers, entrepreneurs and other stakeholders early on in other words, engaging from the beginning LIose wIo sLund Lo beneL und LIose who have the power to help can have a profound and lasting impact. kIff fAkHfk AbduI Ahad stands bes!de a shaIIow tube weII, wh!ch !rr!gates crops on severaI farms dur!ng the boro (dry} season. 8ecause they controI !rr!gat!on, tube weII owners are cruc!aI to the success of drum seed!ng, wh!ch requ!res earI!er !rr!gat!on than does transpIant!ng. 24 25 24 Rice Today October-December 2013 D uring the Vietnam War, the Mekong Delta was perhaps best known as a CoId War bauIeground. While the war raged, however, a technological revolution, every bit as profound, was underway as farmers began adapting small engines for valer ums and boal molors. Since the introduction of these engines in the early 1960s, almost every househoId managed lo acquire one. Mounted on a water pump, these engines enabled farmers to irrigate cros and doubIe lheir yieIds. Higher yieIds ermiued olher urchases from bicycIes and Honda molorbikes to generators and sewing machines (see I remember Honda rice on pages 39-44 of Rice Today VoI. 5, No. 4). As the war escalated in the late 1960s and the Vietnamese governments authority deteriorated in the countryside, a sort of fragmented by David Biggs modernizalion vas undervay. Afler a reIaliveIy brief resile afler 1975, imports of these engines have surged since lhe 1990s. Invasion of the small engines Across monsoon Asia, a simiIar smaII-engine revoIulion occurred. Powering scooters, three-wheeled trucks, boats, and water pumps, Iov-horseover (h) engines have radically altered the social and ecoIogicaI fabric of ruraI Iife. AImosl everyone is famiIiar vilh lheir sounds, if nol lheir oeralion. Rarely a moment exists in the rivers or heIds vhen one does nol hear lhe ercussive rauIing of a molor. Such goods hrsl became videIy avaiIabIe in lhe 1960s. And, since lhe 1980s, lheir use has grovn exonenliaIIy. The adoption of cheap internal combustion engines to power pumps allowed farmers to start growing 1 MoIIe I el aI. 2003. The GroundsveII of Iums: MuIliIeveI Imacls of a SiIenl RevoIulion. Iaer reared for lhe ICID-Asia Meeling, Taivan. 2 Sansom R. 1969. The Molor Ium: A Case Sludy of Innovalion and DeveIomenl. In: Oxford Iconomic Iaers, Nev Series, VoIume 21, Number 1. 109-121. with high-yielding rice and fertilizers lhal have become lhe norm loday. These pumps have played a pivotal role in what Francois Molle and olhers caII a siIenl revoIulion. 1 Local ingenuity AIlhough American and inlernalionaI aid missions were usually quick to claim the credit for winning hearts and minds via such introductions of nev machinery, American lechnicaI advisers were, for the most part, the spectators, and local farmers lhe invenlors. Roberl Sansom, a Rhodes scholar who studied the rural economy of the Mekong Delta in 1966-67, noted that an enterprising Vietnamese dredging mechanic adapted an impeller to build a shrimp-tail pump (may bom duoi tom) oul of lhe engines avaiIabIe in 1963. 2 y 1967, he soId some 80,000 pumps across the delta and made a sizabIe forlune. Il vas onIy afler Dr. Sansom reIaled his observalions lo ociaIs al lhe U.S. Agency for InlernalionaI DeveIomenl (USAID) in Saigon lhal Roberl Komer, an American ambassador and head of U.S. Iresidenl Lyndon . }ohnson's nation-building operations, considered lhe revoIulionary imIicalions. Farmers, working in muddy heIds far removed from agricuIluraI exlension oces, exerimenled vilh engines for several years before lhe Americans and lhe Saigon governmenl aid any auenlion. The ironic role reversal here was not simply a case of the tail wagging lhe dog, hovever. The Americans played a supporting role in this lakeo slory lhrough a CommerciaI Imorl Irogram lhal romoled lhe videsread imorlalion of American lechnoIogy al cul-rale rices. There were other factors, too, particularly lhe invoIvemenl of Asian lechnicaI advisers. In lhe same lovn vhere the dredge mechanic improvised the shrimp-tail pump, Taiwanese advisers successfully introduced lhe hrsl high-yieIding rice varielies from lhe InlernalionaI Rice Research Inslilule (IRRI) lhal couId roduce more rice vhen irrigaled. Big engines vs. small engines To understand both the popularity of the small engines and the challenges faced by governments and people in the region today, one must consider the problems inherent with the older, state-managed forms of large water pumping stations and canals (big engines). RecIamalion rograms initiated by the French colonial government produced an agricultural landscape that depended on large inuls of Iabor and funding. In lhe Mekong Delta, this infrastructure fell inlo disreair as }aanese miIilary occualion (1940-45) gave vay lo aImosl lhree decades of hghling. Throughout this era, engineers, social scientists, and aspiring Vietnamese nationalists all debated the future of valer managemenl in lhe deIla. Afler lhe Geneva Accords vere concIuded in 1954, lhe U.S. advisory mission in Saigon immedialeIy embarked on an ambitious scheme to use its own big machines, especially a eel of muIlimiIIion-doIIar, cuuer- suction dredges manufactured in aIlimore, MaryIand. Iresidenl Ngo Dinh Diem resenled Americans vilh ambilious Ians lo reseuIe hundreds of thousands of northern Vietnamese refugees on abandoned rebel-held Iands of lhe deIla, and Americans responded by sending several dredges to clear the main canals for these grid-like projects covering lhousands of heclares. Wilh a surge in vioIence in 1959, communisl insurgenls began a concerled eorl lo auack lhe American machines. In nev seuIemenls across lhe deIla, Ialoons of a nev IeoIe's Liberalion Armed Iorces scauered seuIers and lhen oened hre nol on governmenl lroos bul on lhe dredges. WhiIe 25 Rice Today October-December 2013 The widespread use of small engines for water pumps and boat motors gave rise to profound changes in the Mekong Delta Motor pump diagram MANY ADVANCEMENTS in Vietnam's agricultural mechanization started with small engines introduced in the early 1960s. M A R T IN G U M M E R T , IR R I 26 27 26 27 Rice Today October-December 2013 Rice Today October-December 2013 the insurgents deliberately shifted targets, the new socialist government in Norlh Vielnam aIso favored big-engine aroaches lo irrigalion. Insurgenls arorialed smaII- engine technology for immediate tactical needs, but the general auilude in lhe norlh vas lhal irrigation was the responsibility of the state, typically involving mass labor campaigns and Russian- designed uming slalions. A not-so-silent revolution The shift to an agricultural economy dependent on small engines began simultaneously at many sites across lhe region in 1963. American and Vietnamese archives suggest after lhe Iresidenl of Soulh Vielnam, Ngo Dinh Diem, was overthrown in 1963 the way was opened more importers lo arliciale in American-backed rograms. Iour years Ialer, in 1967, American ociaIs hrsl noliced lhe demand for this equipment, and they began promoting motorized equipment in their overall nation- buiIding slralegy. Among IngIish- language sources, the best known account of the shrimp-tail pumps deveIomenl comes from Dr. Sansom's 1967-69 research. A severe droughl in 1962 prompted farmers around the town of My Tho to start major canal projects lo save lheir harvesl. One roserous farmer in a nearby village bought a diesel-powered centrifugal pump for roughIy US$600. Anolher farmer vilnessed hov lhe um eecliveIy lifted water into that landowners heIds and quickIy grased lhe vaIue of molorized irrigalion. This man had worked on French dredges as a mechanic in the 1940s, so he set to devise an impeller similar to suction dredges in use afler 1945. Afler several unsuccessful trials with a Irench bicycIe molor and a }aanese 4-h engine, he urchased a 4.5-h Clinton engine, and within months lurned a rohl by renling oul lhis imrovised um. In 1964, deaIers improvised their own impellers and lin sIeeves. Across Asia, saIes of similarly made motor pumps increased sleadiIy. In each Iace, locals circulated their own stories of invenlion. IRRI's high-yieIding rice aIso played an important supporting roIe in lhe smaII-engine revoIulion. Privately owned water pumps allowed farmers to more reliably irrigale heIds Ianled vilh one of the early high-yielding varieties, IR8, inlroduced in 1966. This variely required about 30 fewer days to mature than most varieties, and it was extremely responsive to nitrogen fertilizers, but it required steady irrigation for maximum roduclivily. y 1967, 80,000 shrim-laiI pumps were in use based on an American eslimale ciling imorl slalislics for 4-h engines. Wilh Dr. Sansom's reveIalions lo coIIeagues al USAID and successfuI IR8 lriaIs, American aid ociaIs vere avare lhal a kind of agroeconomic revolution was undervay. MeanvhiIe, var-reIaled violence escalated and the canal infraslruclure delerioraled furlher. By 1974, a Dutch advisory team estimated that more than a million pumps were being used across the deIla for irrigalion and ood conlroI. Inefciency and insurgency AIlhough American advisers and Vielnamese ociaIs in Saigon generally supported modernization, their reactions to the improvised pumps and shrimp-tail motors ranged from concerns about ineciency lo oulrighl oosilion. American advisers, in memos and promotional literature, favored lhe more ecienl singIe-urose centrifugal pumps while ignoring the importance of the shrimp-tail as a lvin-use um/molor. LocaI government representatives often refused to publicize the shrimp-tail um because il vas onIy 540% as ecienl as lhe cenlrifugaI ums. In keeing vilh lhe USAID Iine on ineciency, Vielnamese ubIicalions on motorized water pumps excluded lhe shrim-laiI from lhe Iineu. The Soulh Vielnamese resonse ranged from obstructionist to concerns over miIilary securily. One of lhe biggesl bouIenecks lo lhe raid sale of engines in the 1960s was not supply or even hard currency, but the arcane process in which only farmers lucky enough to acquire a Iicense vere ermiued lo buy an engine. Navigaling governmenl and insurgent checkpoints also slowed the transport of equipment from Saigon docks lo lhe deIla vilh bribes and taxes, thus raising the end rice. Governmenl bans aIso aimed to prevent the sale of boat motors lo insurgenl-conlroIIed areas. y restricting the sale of engines and even rice seed in government-held areas, the end result was to spur rice roduclion in Iiberaled zones. Thus, the shrimp-tail revolution became an integral part of the Vielnamese revoIulion, loo. An American reorl in 1970 noled that government bans on the sale of equipment had resulted in the rapid movement of equipment inlo lerrilory heId by lhe NalionaI Liberalion Ironl (NLI). Wilh rice prices at all-time highs in 1970, much of the rice was then being sold in government-controlled markets to generale cash.
Postwar epilogue AIlhough academics have exlensiveIy examined mechanization, the ruraI cash economy, and lhe Green RevoIulion in mosl of monsoon Asia, the role of small engines has been IargeIy ignored. The rapid adoption of these engines raises important questions about the states role in managing valer resources. This is an increasingIy dicuIl lask even in countries such as Vietnam that advocate a form of state-managed cailaIism. The oslvar governmenl in 1975 hrsl suorled a modeI of cenlraIized state control over irrigation with large irrigation stations and mass- Iabor ubIic vorks camaigns. Afler 1986, vilh Vielnam's IiberaIizalion policy, imports in boat motors, motorized pumps, and other equipment surged as the state reduced ils obIigalions. This smaII- engine revolution produced a kind of ecopolitical impasse in which states and their constituencies were at odds over measures to divide u increasingIy scarce resources. This resulted in some notable disaslers such as a 2002 foresl hre lhal consumed much of lhe U Minh Forest, a freshwater area with cajuput trees that once protected a large rear base for lhe NLI. The uming of groundwater on surrounding farms lowered the water table in the forest and dried out the layer of peat, which fueIed lhe hre. Advances in smaII lechnoIogy since the 1960s, the not-so-silent revolution, have literally empowered millions of individuals to improve crop yields and to survive ecological challenges brought by natural and sociaI changes. Hovever, to the extent they contribute to groundwater depletion and other problems, they point to a present- day predicament for states trying to manage increasingly scarce valer resources. The lurn lovards everyday technology since the 1960s has produced a middle ground on which farmers and states alike must navigate landscapes shaped both by small-engine technology and aging networks of levees, canaIs, and oIder vorks. Slales have, for the most part, been left in the dust and engine exhaust of the small-motor revolution, and it remains a challenge for experts and intellectuals to catch up and respond lo lhis lrend. Dr. Biggs is an associate professor of history at the University of California at |itcrsi!c. His rcscarcn rcccis inicrcsis in Southeast Asia, environmental issues, and agriculture. His most recent book is Quagmire: Nalion-uiIding and Nalure in lhe Mekong DeIla (University of Washington Press, 2011). This article is an edited excerpt from an essay by the same author. See SmaII Machines in lhe Garden: Iveryday Technology and Revolution in the Mekong Delta on pages 47-70, Vol. 46, No. 1 of Modern Asian Sludies. This is reprinted with permission from Cambridge University Press. VIETNAM'S GREEN Revolution started when farmers in the Mekong Delta adopted IR8, IRRI's rst high-yielding rice. IR R I 28 29 40 Rice Today October-December 2013 f the searing heat wasnt enough, the thick, dark smoke that engulfed the area surrounding the furnace made the workers want to give up. The smoke vasn'l conhned onIy lo lhe immediale vicinily, bul il aecled neighboring areas as veII. This smoke machine was the inclined- grate design of a rice hull furnace used lo rovide heal lo a albed dryer lhal is used lo dry rice. The vorkers couIdn'l slay Iong near lhe furnace because il vas loo hol, says }ose GageIonia, a albed dryer oeralor in lhe rovince of Nueva Ici|a, IhiIiines, aboul lhe oId furnace of his dryer. The smoke and ash coming from it irritated our neighbors, vho said lhal lhey ended u smeIIing Iike smoked hsh. The furnace, a key comonenl in albed dryers, grealIy aecls lhe quaIily of lhe seeds and grains dried in it. Rice farmers and seed producers vho came lo Mr. GageIonia lo have their produce dried often ended up vilh grains lhal vere unevenIy dried and reeked of smoke. Because of this, lhey oled lo have lheir grains sun dried. Cleaner heat Now, thanks to the new semi- automated downdraft rice furnace (dRHI) designed by exerls al lhe International Rice Research Institute (IRRI), farmers and seed producers have a beuer choice. In the old updraft furnaces, ashes were sucked from the top of lhe burning husk, eseciaIIy vhen lhe griII bed vas slirred or fed vilh rice hull. The new dRHF allows hot air lo go dovn inlo lhe chamber and bIover (dovndrafl) inslead of being bIovn uvard and oulvard. This roduces cIean hol air because lhe burning husk on lhe combuslion griII hIlers lhe ashes. The dRHF has an automatic feeding mechanism that controls the amounl and frequency of lhe rice huIIs fed inlo lhe combuslion griII using a rogrammabIe eIeclronic timer connected to a motor. This roduces a cIean and sleady combuslion, resuIling in a conslanl drying air lemeralure. The cIeaner combuslion grealIy reduces machine oeralors' exosure lo heal and smoke because lhey need lo check on lhe nev furnace onIy every haIf hour (inslead of lhe oId raclice of every 5 minules) during an 8-hour operation. Perseverance and perfection The dRHI vas hrsl deveIoed lhrough coIIaboralion belveen IRRI and Hohenheim Universily in Germany, in lhe 1990s. Il vas inlended lo be used for drying syslems vilh smaII energy requirements. However, the concept vas nol successfuIIy inlroduced to its target market in Southeast Asia, seuing back lhe lesling of lhe furnaces design. IorlunaleIy, Nong Lam Universily in Ho Chi Minh Cily, Vielnam, an IRRI coIIaboralor, continued working on the design of the dRHF. Its improved design s m a r t e r, c l e a n e r by Rona Nia Mae Rojas-Azucena A new de sign of a rice hu ll furnace ha s not onlyi mproved gr ain quality,b ut ha s also made dr yi ngc leaner ande asier IS A G A N I S E R R A N O , IR R I (4 ) 41 Rice Today October-December 2013 was tested for commercial use in lhree 4-lon-caacily albed dryers in Vielnam before IRRI adaled il for further testing at Philippine pilot sites. Although the development of the dRHI vas arlIy suorled by lhe Irrigaled Rice Research Consorlium lhrough lhe IRRI Ioslharvesl Unila lack of funds and ideal test sites for adaptive research in the Philippines roved lo be a chaIIenge. The soIulion arrived in 2010 vhen Generoso aulisla, an agricuIluraI engineer by education and a commercial airline iIol by rofession vho had |usl acquired a rice farm in the province of alangas, became inleresled in albed dryers. I vanled lo buiId a more ecienl albed dryer for my ovn rice farm, exIains Cal. aulisla. Then I came across an online Rice Today article, Machines of progress, which featured IRRIs postharvest lechnoIogy ackage and ils imacl on the lives of farmers (see pages 38-41, VoI. 9, No. 3 of Rice Today). He conlacled Marlin Gummerl, head of IRRIs Postharvest Unit, who referred him to Pat Borlagdan, the engineer in charge of the testing of the dRHF in the Philippines. On his farm in alangas, Cal. Bautista and Engr. Borlagdan spent hours going over the design and discussing the parts that needed lveaking. I hnanced lhe construction of the furnace, while Pat rovided lechnicaI assislance, says Cal. aulisla. Afler 2 years of hard vork, Cal. Bautista is now the proud owner of a rice huII furnace vilh aerodynamic fan bIades. We couId safeIy vork around lhe nev furnace vilhoul vorrying aboul lhe heal and smoke, says farm manager Luis SoIiban, }r. Other benefciaries In Kidaavan, Norlh Colabalo, lhe NalionaI Iood Aulhorily, one of lhe hrsl reciienls of lhe dRHI, suered from high cosls of drying and grain quaIily Iosses unliI lhe nev furnace was installed in its warehouse. In IeabIanca, Cagayan VaIIey, Don Lisler, an enlrereneur, vanled lo Iearn more aboul rice oslharvesl losses. While searching the Internet, he read a slory aboul mechanicaI dryers using rice husk furnaces. He wasted no time in contacting Engr. Borlagdan, who sent him diagrams of lhe albed dryer, bIover, and dRHI. After months of coordination, the 6-lon-caacily albed dryer vilh lhe dRHI vas hnaIIy Iaunched in March 2012. If lhe famiIy can harvesl rice, lhal's good, says Mr. Lisler. ul, if we can help other farmers save their harvesl, lhal's even beuer. Interest in the furnace has conlinued lo sread. IarIy lechnoIogy adolers beIieve lhal lhe dRHI is a simIe lechnoIogy lhal lhe government should support and disseminate. Marketable technology Mr. GageIonia runs a semi-aulomaled dRHF and he manufactures made-to- order furnaces afler he and 19 olhers auended lraining rovided by IRRI on rice husk furnace manufacturing. AII maleriaIs used for fabricalion are sourced IocaIIy, making lhem more aordabIe. He has aIready soId 12 rice huII furnaces lo farmer grous and seed growers from all over the Philippines. He has also made smaIIer furnaces lo hl dryers vilh Iover caacily. Cal. aulisla, on lhe olher hand, still wants to continue improving the machine and he is now in the rocess of deveIoing anolher lye of furnace. In fact, an all-steel furnace sits in a shed on his farm, waiting to be laken lo anolher farm for furlher testing. Other training participants have also started making and marketing their own machines. Mr. Eugene ManaIo from Laguna and Mr. Anlonio CasiIIo from Norlh Colabalo have manufactured and sold the dRHF in their respective provinces. Partnership forged in heat Engr. Borlagdan, though no longer with IRRI, still provides technical assislance and shares his exeriences to help improve the operation and maintenance of the furnace. He credils lhe ubIic-rivale Dr. Pat Borlagdan JOSE GAGELONIA is an early adopter and manufacturer of the downdraft rice hull furnace. 30 31 42 Rice Today October-December 2013 arlnershis lhal had been formed for the successful adoption of the dRHI lechnoIogy. Partnering with the private seclor during lhe earIy lesling slages became a vaIuabIe reference oinl vhen lechnoIogicaI lriaIs by government agencies failed, Engr. orIagdan exIains. Il vas easier to show that the dRHF works, and The old updraft furnace with inclined grate (A) carried y ashes into the dryer and manual rice hull feeding resulted in uneven temperature. With the new downdraft furnace (B), the automatic feeding device and downward airow produced clean, hot air and constant temperature for the atbed dryer. A B is acluaIIy being used by lhe rivale sector. The IRRI postharvest team, in coIIaboralion vilh lhe Asian Development Bank, has now taken sles lo lransfer lhe dRHI lechnoIogy lo olher counlries such as Cambodia and Indonesia. Iarmers shouId be avare lhal lhe lechnoIogy is avaiIabIe lo lhem, adds Cal. aulisla. Wilh suorl from bolh lhe rivale and ubIic seclor, lechnoIogies such as lhe dRHI couId go a Iong vay in imroving lhe quaIily of rice and Iifeof farmers. Ms. Rojas-Azucena is a public relations specialist at IRRI. LUIS SOLIBAN Jr, a farm manager, is happy at how clean and stress-free his working environment has becomethanks to the downdraft rice hull furnace. 32