Production May 07
Page 1 of 117
Production May 07
CONTENTS
INTRODUCTION AND PURPOSE .....................................................................................................6 APPLICABLE ENGINES ...........................................................................................................................6 ELECTRONIC APPLICATIONS CONTACTS................................................................................................6 SAFETY..................................................................................................................................................6 Warning Welding...........................................................................................................................7 Warning - Electrostatic Paint Spraying ...........................................................................................7 Warning Jump Starting..................................................................................................................7 ENGINE COMPONENT OVERVIEW ...............................................................................................8 ELECTRONIC CONTROL MODULE (ECM) ..............................................................................................8 SENSOR DETAILS...................................................................................................................................8 Intake Manifold Pressure Sensor......................................................................................................8 Intake Manifold Temperature Sensor ...............................................................................................8 Coolant Temperature Sensor............................................................................................................9 Fuel Rail Pressure Sensor ................................................................................................................9 Fuel Pump Solenoid .........................................................................................................................9 Electronic Unit Injectors ................................................................................................................10 Crankshaft Speed/Timing Sensor....................................................................................................10 Pump / Camshaft Speed/Timing Sensor..........................................................................................11 Oil Pressure Sensor........................................................................................................................11 Wastegate Regulator ......................................................................................................................11 ENGINE COMPONENT DIAGRAMS AND SCHEMATICS ...........................................................................12 1106D Factory Installed Wiring and Components.........................................................................12 1106D Engine Wire Harness Schematic.........................................................................................13 1104D Factory Installed Wiring and Components.........................................................................14 1104D Engine Wire Harness Schematic.........................................................................................15 1104D Principal Engine Electronic Components...........................................................................17 Connection, Power and Grounding................................................................................................18 Indication Starting and Stopping the Engine..................................................................................18 Controlling the Engine ...................................................................................................................18 REQUIRED COMPONENTS TO INSTALL .................................................................................................19 OPTIONAL CUSTOMER INSTALLED COMPONENTS* .............................................................................19 Typical Customer Installed Component Diagram ..........................................................................20 Example OEM Schematic ...............................................................................................................21 Example 1 Basic Engine Application .............................................................................................21 Example 2 Construction Application..............................................................................................21 Example 3 Industrial Open Power Unit Application......................................................................21 Example 4 Agricultural Application...............................................................................................21 Example 1 - Basic Schematic OEM Harness..................................................................................22 Example 2 - Construction Schematic OEM Harness......................................................................23 Example 3 Industrial Open Power Unit Schematic OEM Harness .............................................24 Example 4 - Agricultural Schematic OEM Harness .......................................................................25 POWER AND GROUNDING CONSIDERATIONS........................................................................26 ENGINE BLOCK GROUNDING ...............................................................................................................26 Ground stud on Starter Motor ........................................................................................................26 Ground Connection to Tapping on engine Block ...........................................................................26 POWER AND GROUNDING CONSIDERATIONS .......................................................................................28 Voltage and Current requirements .................................................................................................28 ECM POWER SUPPLY CIRCUIT RESISTANCE .........................................................................................28 Battery (+) Connection...................................................................................................................30 Battery (-) Connection ....................................................................................................................30 Correct method of ECM battery connection...................................................................................31 Incorrect method of ECM battery connection. ...............................................................................32 ENGINE ECM POWER SUPPLY CIRCUIT RESISTANCE TEST .................................................................33 Test Procedure................................................................................................................................34 CONNECTORS AND WIRING HARNESS REQUIREMENTS ....................................................36
Page 2 of 117
Production May 07
ECM connector...............................................................................................................................36 Connector Layout ...........................................................................................................................37 Tightening the OEM Connector......................................................................................................37 ECM connector Wire Gauge Size ...................................................................................................37 ECM Connector Terminals.............................................................................................................37 Terminal Retention .........................................................................................................................38 Hand Crimping For Prototype machines and Low Volume Production: .......................................38 ECM connector sealing plug installation guidelines......................................................................39 OEM harness Retention at the ECM ..............................................................................................39 Machine Crimping For High Volume Production ..........................................................................39 HARNESS WIRING STANDARDS ...........................................................................................................40 General Recommendations for Machine Wiring harnesses............................................................40 Connectors......................................................................................................................................40 Cable routing..................................................................................................................................40 Mounting location for electronic modules......................................................................................40 Electromagnetic Compliance (EMC) .............................................................................................41 Diagnostic Connector.....................................................................................................................42 Termination Resistor ......................................................................................................................42 Pin Information ..............................................................................................................................42 STARTING AND STOPPING THE ENGINE ..................................................................................43 STARTING THE ENGINE........................................................................................................................43 STOPPING THE ENGINE (AND PREVENTING RESTART) .........................................................................44 Ignition Keyswitch ..........................................................................................................................44 Emergency Stop Button ..................................................................................................................44 Battery Isolation Switches ..............................................................................................................45 Remote Stop Button ........................................................................................................................45 Datalink stops.................................................................................................................................45 Common problems with the application of stop devices.................................................................46 ENGINE SPEED DEMAND................................................................................................................47 ANALOGUE SENSOR ............................................................................................................................48 Device Description .........................................................................................................................48 Analogue Sensors Connection details ..........................................................................................48 Evaluating Component Compatibility ............................................................................................49 Analogue Input Test circuit ............................................................................................................49 Idle Validation Switch Test Circuit.................................................................................................49 Test Procedure................................................................................................................................49 Required Values..............................................................................................................................50 Analogue Throttle Switch - EST Configurable Parameters............................................................50 PWM SENSOR - COMPATIBILITY........................................................................................................51 Device Description .........................................................................................................................51 Component Compatibility...............................................................................................................51 Connection details ..........................................................................................................................51 PWM Throttle - EST Configurable Parameters .............................................................................51 PTO MODE ..........................................................................................................................................52 PTO Mode ON/OFF switch............................................................................................................52 PTO Mode Set/lower Button...........................................................................................................52 PTO Mode Raise/ Resume Button...................................................................................................52 PTO Mode Disengage Switch.........................................................................................................52 PTO Mode Preset Speed.................................................................................................................53 PTO Mode lamp .............................................................................................................................53 PTO Mode - EST Configurable Parameters...................................................................................53 Example of PTO mode operation ...................................................................................................54 MULTI POSITION THROTTLE SWITCH (MPTS) ....................................................................................55 Multi Position Throttle Switch - EST Configurable Parameters ....................................................56 TORQUE SPEED CONTROL TSC1 (SPEED CONTROL OVER CAN)........................................................56 ARBITRATION OF SPEED DEMAND ........................................................................................................56 Manual Throttle Selection Switch...................................................................................................56 RAMP RATE .........................................................................................................................................56
Page 3 of 117
Production May 07
THROTTLE CALIBRATION ....................................................................................................................57 THROTTLE PARAMETER DESCRIPTION ................................................................................................59 THROTTLE CALIBRATION FUNCTION ...................................................................................................60 Idle Validation Switch ....................................................................................................................64 COLD STARTING AID. .....................................................................................................................65 CONTROL OF GLOW PLUGS BY THE ENGINE ECM...............................................................................65 Relay, Fuse and Cable Gauge Specification ..................................................................................65 Wait-to-Start / Start Aid active lamps.............................................................................................66 OEM / Operator control or override of the Glow Plugs ................................................................67 Ether Cold Start Systems ................................................................................................................67 Water Jacket Heaters .....................................................................................................................68 Ambient Temperature Sensor - EST Configurable Parameter .......................................................68 OPERATOR DISPLAYS.....................................................................................................................69 Gauge Drivers ................................................................................................................................69 Lamp Outputs .................................................................................................................................69 Indicator lamps Logic.....................................................................................................................70 Datalink Driven Intelligent Displays..............................................................................................71 Minimum Functional Specification for J1939 display....................................................................71 Customer Triggered Engine Fault codes........................................................................................71 Engine Monitoring System..............................................................................................................72 Monitoring Mode - EST Configurable Parameters ........................................................................72 Monitoring Mode Thresholds .........................................................................................................73 Other De-rate Reasons ...................................................................................................................74 MONITORED INPUTS FOR CUSTOMER FITTED SENSORS...................................................75 Configurable States ........................................................................................................................75 Air Filter Service Indicator Air Filter Restriction Switch ...........................................................75 Coolant Low Level Switch ..............................................................................................................75 Fuel in Water Trap Switch..............................................................................................................76 ENGINE GOVERNOR........................................................................................................................77 All speed .........................................................................................................................................77 Torque limit curve ..........................................................................................................................77 Droop..............................................................................................................................................77 High Speed Governor (Governor Run-Out) ...................................................................................77 AUXILLARY GOVERNOR ......................................................................................................................79 RATING SELECTION VIA SERVICE TOOL...............................................................................................79 MODE SWITCHES .................................................................................................................................79 Rating and Droop changes requested via the J1939 datalink ........................................................80 Service Maintenance Indicator.......................................................................................................81 USING THE EST SERVICE TOOL. .................................................................................................82 DATALINK SUPPORT.......................................................................................................................83 SAE J1939..........................................................................................................................................83 Summary of Key J1939 Application Issues.....................................................................................83 Physical layer .................................................................................................................................83 Network Layer ................................................................................................................................83 Application Layer ...........................................................................................................................84 J1939 SUPPORTED PARAMETERS QUICK REFERENCE SUMMARY TABLE .............................................85 J1939 PARAMETERS DETAILED DESCRIPTIONS..................................................................89 SENDING MESSAGES TO THE ENGINE ECM.........................................................................................89 J1939 SECTION 71 - VEHICLE APPLICATION LAYER.............................................................90 TORQUE SPEED CONTROL ...................................................................................................................90 J1939 SECTION 73 - DIAGNOSTIC LAYER ................................................................................107
Page 4 of 117
Production May 07
Supported Parameters Section 21 - Simplified Descriptions.....................................................109 Supported Parameters Section 81 Network Management - Detailed Descriptions ...................110 PERKINS DATA LINK .........................................................................................................................111 OTHER DATALINK STANDARDS .........................................................................................................111 CANopen ......................................................................................................................................111 OEM Proprietary CAN standards ................................................................................................111 LIST OF APPENDICES....................................................................................................................112 Appendix 1 - ECM J1 Connector Terminal Assignments .....................................................112 Appendix 2 List of Diagnostic and Event Codes................................................................112 APPENDIX 1 - ECM J1 CONNECTOR TERMINAL ASSIGNMENTS ........................................................113 APPENDIX 2 LIST OF DIAGNOSTIC AND EVENT CODES ...................................................................115
Page 5 of 117
Production May 07
Applicable Engines
The information contained is the best available at the time of authoring to describe the application and installation requirements of the production software as it will be in May 2007 Some engines shipped before this date will not have all the features described in this document. Likewise, some additional features will be added after this date. Contact the Electronic Applications Team for latest information on software feature release dates.
Safety
Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools in order to perform these functions properly. The information in this publication was based upon current information at the time of publication. Check for the most current information before you start any job. Perkins dealers will have the most current information. Improper operation, maintenance or repair of this product may be dangerous. Improper operation, maintenance or repair of this product may result in injury or death. Do not operate or perform any maintenance or repair on this product until you have read and understood the operation, maintenance and repair information. Perkins cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are not all inclusive. If a tool, a procedure, a work method or an operating technique that is not specifically recommended by Perkins is used, you must be sure that it is safe for you and for other people. You must also be sure that the product will not be damaged. You must also be sure that the product will not be made unsafe by the procedures that are used.
Page 6 of 117
Production May 07
Warning Welding
Welding can cause damage to the on engine electronics. The following precautions should be taken before and during welding: Turn the engine OFF. Place the ignition keyswitch in the OFF position Disconnect the negative battery cable from the battery. If the machine is fitted with a battery disconnect switch then open the switch Clamp the ground cable of the welder to the component that will be welded. Place the clamp as close as possible to the weld. Protect any wiring harnesses from welding debris and splatter. DO NOT use electrical components in order to ground the welder. Do not use the ECM or sensors or any other electronic components in order to ground the welder.
Page 7 of 117
Production May 07
Sensor Details
Intake Manifold Pressure Sensor
The intake manifold pressure sensor measures the air pressure inside the intake manifold, after the turbo. There are two sensor options dependant on the choice of rating. The operating range of the sensor options differs. The range is either 0-339 Kpa absolute or 0440 Kpa absolute The sensor is used to determine atmospheric (barometric) pressure. During certain operating conditions the ECM will take a snapshot of the measured pressure to set the atmospheric pressure value. The atmospheric pressure is used to determine the atmospheric related fuel limits (if any) e.g. at high altitude fuel may be limited during cranking to prevent turbo overspeed. The ECM also uses the atmospheric value to calculate gauge pressure of other absolute engine pressure sensors. When the engine is running the sensor measurement is used as an input parameter to calculate torque and air fuel ratio limits. This helps prevent black smoke during transient engine conditions, mainly during acceleration or upon sudden load application. i.e. If intake manifold pressure is too low for the requested fuel, then the fuel is limited to prevent the over fuel condition. The measurement will also be used to select certain timing maps. Intake manifold pressure is also used to control the turbo wastegate regulator, if fitted. The turbo wastegate regulator control system regulates intake manifold pressure to a desired value, calibrated in the software. In order to do this, the software needs to know the actual value of intake manifold pressure, hence the need for the sensor measurement. If the intake manifold pressure sensor/circuit fails, then a low default value is used in the software. The wastegate regulator control (if fitted) will go to open loop, whereby the resultant intake manifold pressure will be low (as determined by the wastegate hardware chosen) and hence fuel will be limited under certain engine conditions, effectively providing a fuel/torque derate.
Page 8 of 117
Production May 07
anticipated that there may be a difference of several degrees Celsius between the engine sensor and the OEM sensor. Intake manifold temperature measurement is used as an input to the cold start strategy. When the engine is running the sensor measurement is used as an input parameter to calculate torque and air fuel ratio limits. The OEM has no connection to this sensor, but if the intake air is required by some machine system, for example for fan control strategy, then the data can be accessed on the J1939 datalink. It is possible, if extreme temperatures are measured at the intake that the engine will derate. In the event of a derate, an event code will be generated on the J1939 datalink, or displayed on the service tool, and the warning lamp will illuminate.
Page 9 of 117
Production May 07
pump. The earlier the solenoid is energized (degrees before TDC), the more fuel is pumped into the fuel rail. The solenoid forms part of the fuel rail pressure closed loop control system in conjunction with the fuel rail pressure sensor, ECM and software. The fuel rail pressure sensor measures the fuel rail pressure; the signal is processed by the ECM and software and compared to the desired fuel rail pressure for the given engine operating conditions. The control algorithm then controls the fuel rail pump solenoid energies time. There is no OEM connection to this component. If the fuel rail pump solenoid fails, it is likely that fuel will not be pumped into the fuel rail and engine shutdown or failed start is expected.
Speed Sensor
Page 10 of 117
Production May 07
Wastegate Regulator
The regulator controls the pressure in the intake manifold to a value that is determined by the ECM. The wastegate regulator provides the interface between the ECM and the mechanical system that regulates intake manifold pressure to the desired value that is determined by the software.
Page 11 of 117
Production May 07
A4E2 ECM
Diagnostic (If Equipped)
Fuel Pump
J1
J2
64 Pin Plug
Coolant Temperature
Oil Pressure
Wastegate Regulator
(If Equipped)
Crank Speed/Timing
Page 12 of 117
Production May 07
T962 BK T956 BK
1 2
6 62 7 63
INJECTOR CYLINDER 6 RETURN INJECTOR CYLINDER 6 INJECTOR CYLINDER 5 RETURN INJECTOR CYLINDER 5
T961 BK T955 BK
3 4
X924 BR
X929BU T960 BK T954 BK 1 2 X923 OR X928 GN X922 WH T959 BK T953 BK 3 4 X927 YL X921 PK
8 64 33 59
INJECTOR CYLINDER 4 RETURN INJECTOR CYLINDER 4 INJECTOR CYLINDER 3 RETURN INJECTOR CYLINDER 3
34 58
INJECTOR CYLINDER 6 INJECTOR CYLINDER 5 INJECTOR CYLINDER 4 INJECTOR CYLINDER 3 INJECTOR CYLINDER 2 INJECTOR CYLINDER 1
T958 BK T952 BK
1 2 X926 GY X920 BR 35 57
INJECTOR CYLINDER 1 RETURN INJECTOR CYLINDER 1
T957 BK T951 BK
3 4
EXTERNAL
1 2 3
46 38 55 47 39 56
OIL PRESSURE SENSOR PWR (+5V) OIL PRESSURE SENSOR RETURN OIL PRESSURE SENSOR SIGNAL
2 3
48 40 51
FMP SENSOR POWER SUPPLY (+5V) FMP SENSOR GROUND FMP SENSOR SIGNAL
2 3
1 2
995 BU
43
1 2
C967 BU L731 BR
42 37
1 2
996 GN E965 BU
10 52
P920 BR
53
1 2
Y950 YL Y951 PU
25 26
C211 BK M795 WH
19 17
1 2
Page 13 of 117
Production May 07
A4E2 ECM
Diagnostic (If Equipped)
Fuel Pump
J1
J2
64 Pin Plug
Coolant Temperature
Oil Pressure
Wastegate Regulator
(If Equipped)
Crank Speed/Timing
Page 14 of 117
Production May 07
T960 BK T954 BK
1 2
34 58 8 64
INJECTOR CYLINDER 4 RETURN INJECTOR CYLINDER 4 INJECTOR CYLINDER 3 RETURN INJECTOR CYLINDER 3
T959 BK T953 BK
3 4
X922 WH
7 63 35 57
INJECTOR CYLINDER 2 RETURN INJECTOR CYLINDER 2 INJECTOR CYLINDER 1 RETURN INJECTOR CYLINDER 1
EXTERNAL
OIL PRESSURE SENSOR PWR (5V) OIL PRESSURE SENSOR RETURN OIL PRESSURE SENSOR SIGNAL
2 3
48 40 51
FMP SENSOR POWER SUPPLY (5V) FMP SENSOR GROUND FMP SENSOR SIGNAL
2 3
1 2
995 BU
43
1 2
C967 BU L731 BR
42 37
1 2
996 GN E965 BU
10 52
P920 BR
53
1 2
Y950 YL Y951 PU
25 26
C211 BK M795 WH
19 17
1 2
Page 15 of 117
Production May 07
Intake Temperature
Coolant Sensor
ECM
Page 16 of 117
Production May 07
Pump/Cam Speed Sensor Crank Speed Sensor Oil Pressure Sensor Note: Wastegate Regulator Fitted to Right Hand Side of Engine
Page 17 of 117
Production May 07
Page 18 of 117
Production May 07
PWM Throttle Position Sensor Analogue Throttle Position Sensor with Idle Validation Switch (1) Analogue Throttle Position Sensor with Idle Engine Speed Demand Validation Switch (2) Throttle Selection Switch Engine Speed Demand Multi-Position Switch Engine Speed Demand PTO On/Off Switch Engine Speed Demand PTO Set/Lower Switch Engine Speed Demand PTO Raise/Resume Switch Engine Speed Demand PTO Disengage Switch Engine Speed Demand Mode Switch (1) Engine Governor Mode Switch (2) Engine Governor Maintenance Due Reset Switch Additional Options Ambient Temperature Sensor Additional Options * Check Compatibility in specific sections, some components cannot be used together.
Page 19 of 117
Production May 07
+
Battery
PWM Throttle
Keyswitch
Coolant Level Switch PTO On/Off Switch PTO Raise/Resume Button PTO Set/Lower Button PTO Disengage
Low Oil Pressure Lamp Modes Switch 1 Maintenance Due Lamp Modes Switch 2 Service Tool Connector Shutdown Switch Maintenance Due Reset Switch
Page 20 of 117
Production May 07
Page 21 of 117
Production May 07
NOTE 7 7 8 15 16
BATTERY + BATTERY + BATTERY + BATTERY +
1 2 3 9
OFF ON START
10 5A 40
IGNITION KEYSWTICH
STOP LAMP TO STARTER MOTOR MAG SWITCH WARNING LAMP NOTE 2 COLD START - WAIT TO START LAMP
60
STOP LAMP
59
WARNING LAMP
63
62
NOTE 4
57 NOTE 5
TO GLOW PLUGS
53
33
SENSOR RETURN
NOTES
1. N/A 2. Fuse value depends on Mag Switch circuit current 3. N/A 4. Fit suppression diodes across relay coils 5. Glow Plug fuse rating differs between 4cyl and 6cyl engines and system voltage 6. Starter motor control circuits will vary 7. Fuse value dependant on system voltage
J1 PLUG
Page 22 of 117
Production May 07
20 21 22 NOTE 3 23 24
NOTE 7
120 OHM 7 8 15 16
BATTERY + BATTERY + BATTERY + BATTERY +
1 2 3 9
OFF ON START
10 5A 40
IGNITION KEYSWTICH
STOP LAMP TO STARTER MOTOR MAG SWITCH WARNING LAMP NOTE 2 COLD START - WAIT TO START LAMP
60
STOP LAMP
59
WARNING LAMP
63
62
NOTE 4
57 NOTE 5
TO GLOW PLUGS
Battery
S1
CMN
49 50 51 52
THROTTLE POSITION SWITCH 1 THROTTLE POSITION SWITCH 2 THROTTLE POSITION SWITCH 3 THROTTLE POSITION SWITCH 4
S2 S3 S4
48
35
SWITCH RETURN
NOTES
1. CAN shield connection at ECM is optional 2. Fuse value depends on Mag Switch circuit current 3. CDL connection may be used for secondary diagnostic connection 4. Fit suppression diodes across relay coils 5. Glow Plug fuse rating differs between 4cyl and 6cyl engines and system voltage 6. Starter motor control circuits will vary 7. Fuse value dependent on system voltage Rear View of J1 Plug
J1 PLUG
Page 23 of 117
Production May 07
NOTE 7 7 8 15 16
BATTERY + BATTERY + BATTERY + BATTERY +
1 2 3 9
OFF ON START
IGNITION KEYSWTICH
61 60
STOP LAMP TO STARTER MOTOR MAG SWITCH WARNING LAMP NOTE 2 COLD START - WAIT TO START LAMP
STOP LAMP
59
WARNING LAMP
63
62
NOTE 4
57 NOTE 5
TO GLOW PLUGS
Battery
35
SWITCH RETURN
NOTES
1. N/A 2. Fuse value depends on Mag Switch circuit current 3. N/A 4. Fit suppression diodes across relay coils 5. Glow Plug fuse rating differs between 4cyl and 6cyl engines and system voltage 6. Starter motor control circuits will vary 7. Fuse value dependent on system voltage
J1 PLUG
Page 24 of 117
Production May 07
20 21 22 NOTE 3 23 24
NOTE 7
120 OHM 7 8 15 16
BATTERY + BATTERY + BATTERY + BATTERY +
1 2 3 9
OFF ON START
IGNITION KEYSWTICH
61 60
STOP LAMP TO STARTER MOTOR MAG SWITCH WARNING LAMP NOTE 2 COLD START - WAIT TO START LAMP
STOP LAMP
59
WARNING LAMP
63
62
58
36
SENSOR SUPPPLY 5V
SENSOR SUPPPLY 5V
47
35
SWITCH RETURN
NOTES
1. CAN shield connection at ECM is optional 2. Fuse value depends on Mag Switch circuit current 3. CDL connection may be used for secondary diagnostic connection 4. Fit suppression diodes across relay coils 5. Glow Plug fuse rating differs between 4cyl and 6cyl engines and systme voltage 6. Starter motor control circuits will vary 7. Fuse value dependent on system voltage Rear View of J1 Plug
J1 PLUG
Page 25 of 117
Production May 07
Page 26 of 117
Production May 07
Page 27 of 117
Production May 07
12V 60A 36A 13A 25A <8mA 9V 16V 5.5V 50 mOhmns 40 mOhms
24V 60A 36A 7.5A 20A <10mA 18V 32V 5.5V 100 mOhmns 80 mOhms
*Max RMS current measurements conducted on engine running at rated speed and load. RMS current will vary with engine speed (assuming constant voltage) no Lamp Drivers or application side components fitted during measurement. ** Suggested fuse rating are based on automotive blade type fuses and are for guidance only. ***The ECM can survive higher voltages. ECM will survive for at least 2 minutes on a supply voltage of 30V for 12V systems and 48V for 24V systems.
Page 28 of 117
Production May 07
The maximum permissible circuit resistance including positive and negative wires is 50mOhms for 12V systems and 100mOhms for 24V systems, however Perkins recommends that this value should not be targeted during design, as it is often difficult to predict the final circuit resistance when considering other factors such as fuse holders, connector resistance and aging. A target calculated circuit resistance including wire and connections of 40mOhms for 12V systems 80mOhms for 24V systems is recommended. The table below provides typical wire resistance for various cross sections of copper wire.
Typical wire resistance (mOhms) and length (m) @20C 2m 4m 6m 8m 10m 2.8 5.6 8.4 11.2 14 4 8 12 16 20 8 16 24 32 40 14 28 42 56 70 20 40 60 80 100
As with all electrical circuits wire should be selected so that the rated maximum conductor temperature is not exceeded for any combination of electrical loading, ambient temperature, and heating effects of bundles, protective braid, conduit and other enclosures. Consult wire manufacturers data sheets for further information.
Page 29 of 117
Production May 07
Battery Connection Do Not supply power to the ECM from the starter motor connections:
Right
Wrong
+
Note: Circuit protection not shown
Battery
Page 30 of 117
Production May 07
Right
ECM Connector
Fuse
Chassis
Correct Power Supply Wiring ECM Positive wires connected direct to battery, not via starter motor Power supply wires go to all 4 positive pins and all 5 negative pins on the ECM Connector Negative is wired to the battery rather than return through chassis The engine is grounded
Page 31 of 117
Production May 07
Wrong
ECM Connector
Chassis
Chassis
Incorrect wiring Positive wired via starter motor. High volt drop to ECM on starting Single pin on ECM used for each of positive and negative supply. Possibly exceeding pin ratings and possibly causing risk of arcing or over heating. ECM return through chassis risk of conducted noise and also additional voltage drop. Engine not grounded risk of engine component damage.
Page 32 of 117
Production May 07
V1
R1
Voltmeter 1
Voltmeter 2
15
16
V2
Machine Harness
+
Machine Battery
Page 33 of 117
Production May 07
Test Procedure
Record the measured resistance value of the test resistor used. Disconnect the J1 engine ECM plug from the ECM and connect the test apparatus detailed in the above diagram to the plug. Press the button for three seconds at the same time record the voltage measured from Voltmeter 1 and Voltmeter 2. Formula: Power Supply Circuit Resistance (mOhms) = 1000 * (R1 * (V2 V1)/ V1) V1 = Voltmeter 1 Measured Value V2 = Voltmeter 2 Measured Value R1 = Measured Resistor Value Worked Example V1 = 11.8 V2 = 12 R1 = 2.21 Ohms 1000 * (2.21 * (12 11.8)/11.8) 1000 * (2.21 * 0.1695) 1000 * (0.375) Harness Resistance = 37.5 mOhms
Page 34 of 117
Production May 07
Page 35 of 117
Production May 07
Qty 1 1 2 N/A
Description (photo ref.) Plug Assembly (1) Wire Dress Cover (2) Terminal Lock (TPA) (3) Contact Socket (Terminal)(4) formed option for high volume machine crimping only. Contact Socket (Terminal) machined option for hand crimping with CH11155 Sealing Plug (5)
N/A
N/A
28170085
N/A
12129557
245-1048
The above components are available in kit form. The kit will provide all the necessary components to make one basic engine connection. Description Connector Kit Perkins Part Number U5MK8198
The wire dress cover must be fitted to prevent direct jet washing onto the rear connector seals.
Page 36 of 117
Production May 07
Connector Layout
The diagram below illustrates the pin layout, looking from the rear of the connector
Page 37 of 117
Production May 07
Terminal Retention
Two terminal position assurance components should be used once all terminals have been crimped and inserted into the connector body. Terminal Position Assurance - Perkins part No. 28170035 (Delphi p/n 15404650) Note: It is critical that two terminal position assurance components are used.
Connector body and terminal assurance components When a terminal has been properly crimped and retained, it will be able to withstand a pull test of 45N (10lb)
N/A N/A
12129557 15314902
Page 38 of 117
Production May 07
Note: The insulation should be stripped to 5 mm from the end of the wire. Only a single wire must be crimped into each terminal.
Small Bundle
Medium Bundle
Large Bundle
Page 39 of 117
Production May 07
Connectors
It is strongly recommended that high quality, sealed connectors are used throughout. Automotive standard components are not necessarily suitable as they are often only designed for a very low number of disconnect/reconnect cycles. Connectors should be horizontally mounted rather than vertically mounted to prevent ingress of water/chemicals. Whenever possible, connectors should be mounted such that they are protected from direct exposure to extreme cold. Connectors can be damaged by frost if water does penetrate the seals. Cables should not bend close to the connector seals, as the seal quality can be compromised. The correct wire seal must be selected for the diameter of wire used. Cables should be selected of an appropriate cross section for the current and voltage drop requirements Where large numbers of wires go to the same connector, it is essential that no single wire is significantly shorter than the others, such that it placed under exceptional strain.
Cable routing.
Cables should be routed such that bend radii are not too tight. A cable should not be either in compression or tension, nor should it be excessively long or loose, such that sections may become caught or trapped. Clips should be used at regular intervals to support cables. These clips should be of the correct diameter to grip the cable firmly without crushing it. Ideally, harnesses should not rub against any mechanical components. The only points of contact should be clamps and connectors. If this is not possible then as a minimum they should not touch components that are hot, that move or vibrate, or that have sharp edges Conductors carrying high currents or voltages, particularly when these are alternating or switched, should be physically separated from conductors carrying small signal currents. In particular, high current and signal wires should not run parallel in the same harness bundle for any significant distance. Ideally, if high current wires must be in proximity to signal wires then they should cross at right angles. The engine wire harness should not be used by the installer for as a support for any components that are not supplied as part of the engine. For example, external hoses and wires should not be tied to the engine harness.
Page 40 of 117
Production May 07
Care should be taken during design to ensure that components are accessible for repair and possible replacement in the field. Poor maintenance access may lead to poor quality repairs in the field.
Page 41 of 117
Production May 07
Diagnostic Connector
A 9 pin diagnostic connector is fitted to the engine wire harness on all industrial engines. Various diagnostic and development tools may use the connector to access the engine data links. If the connector is inaccessible when the engine is in the application or no connector is fitted to the engine wire harness, provisions should be made to allocate an alternative location for diagnostic connection. In this case it is recommended that a diagnostic connector be wired in a location that can be easily accessed, free from possible water/dirt ingress and impact damage. The engine wire harness must not be changed or modified. To wire a diagnostic connection use the data link pins available on the OEM J1 ECM connector. It is recommended that all customer installed 9 pin diagnostic connectors be wired according to the diagram below:
Battery + Battery Service Tool Connector A J1 B PDL + PDL J1939 + J1939 D E G F 23 24 20 21 PDL + PDL J1939 + J1939 ECM
Mandatory Requirement for Prototype Machines It is mandatory for all prototype machines to have access to the engines PDL and J1939 CAN data links.
Termination Resistor
It is recommended that termination resistors be wired to the OEM machine harness as stated in the SAE standard. If the engine is the only CAN J1939 devise ever present on the machine it is not necessary to wire the resistors. It is important to note, however that if devices such as handheld code readers, CAN PC tools or Navigation systems are installed in field later, resistors will be required. 9 Pin Diagnostic Connector Part Numbers Description Receptacle Receptacle End Cap Deutsch Part Number HD10-9-96PE HDC-16-9 Perkins Part Number 2900A026 2900A018
Pin Information
Pin Description Battery + Battery PDL + PDL J1939 J1939 + Diagnostic Connector Pin A Pin B Pin D Pin E Pin F Pin G J1 OEM 64 way Connector
23 24 21 20
Page 42 of 117
Production May 07
OFF
2
ON START
START
Automatic Starting Some applications need to be started automatically. There is no automatic start feature available on this product. If an automatic start sequence is required the following points must be considered: Start Aid - Wait to Start Control Starter Cranking Duration Starter Abutment Detection Number of Start Attempts Starter Disengagement Speed Warm Up Period Cool Down Period
The ECM software considers the engine running when the engine speed is 100rpm below the desired engine speed or has reached 1400rpm, at this point after a predetermined period of time the engine will switch from cranking fuel maps to running fuel maps. It is important to note that starter motors must be disengaged earlier to prevent the starter motor being driven by the engine. The engine is considered stalled when the engine has dropped below 300rpm. When the engine is running the engine firing order is: Engine 1104D 1106D Firing Order 1-3-4-2 1-5-3-6-2-4
Page 43 of 117
Production May 07
Ignition Keyswitch
It is a Perkins requirement that all machines have an simple intuitive and accessible method of stopping the engine. This will normally be a directly wired Ignition Keyswitch. When the keyswitch is turned to the off position or when the key is removed, power must be removed from the ignition keyswitch pin (pin 40) of the ECM J1 connector.
Page 44 of 117
Production May 07
J1 48 35
ECM
REMOTE STOP SWITCH SENSOR RTN
The engine may be restarted by opening the switch and activating the starter motor. The red mushroom emergency stop buttons must not be used for remote stop functions as they may be mistaken for emergency stop buttons as described above.
Datalink stops
It will be possible to stop the engine via a datalink (J1939 or PDL). As per the remote stop button, described above, the datalink stop is not fail safe and does not meet the requirements of emergency stop legislation so should not be relied on to assure the safety of machine operators or other personnel.
Page 45 of 117
Production May 07
Datalink stops may be used in the following circumstances Immobilisers Machine protection strategies Automatic machine features (e.g. idle shutdown timer) Stopping machines by radio control or other telemetry. Geo-fencing is a particular application, where a machine will not operate outside defined map coordinates It is recommended that if such features are implemented, then they are clearly documented and communicated to the final users and owners of the machine. If this is not done then there may be complaints that the engine is stopping unexpectedly.
Page 46 of 117
Production May 07
The speed demand type must be carefully considered and appropriate for the application. The options must be selected at the time of engine order so that the ECM will be configured correctly, for the type or pedal, lever or control device selected. There are two dedicated software input channels that can be configured to accept specific types of speed demand inputs. The valid combinations and throttle logic are given in the following diagram. PTO mode can be used with Analogue/PWM combinations; it cannot be used with multi position switch. The J1939 TSC1 parameter will override any speed demand input when broadcast. Droop is applied to the requested desired engine speed.
VALID COMBINATIONS THROTTLE 1 ANALOGUE PWM MPTS ANALOGUE PWM ANALOGUE PWM MPTS NOT INSTALLED THROTTLE 2 NOT INSTALLED NOT INSTALLED NOT INSTALLED ANALOGUE ANALOGUE MPTS MPTS ANALOGUE NOT INSTALLED THROTTLE 2
THROTTLE 1
% DROOP
OVERALL ARBITRATION
% DROOP
SUMMING
% DROOP
Page 47 of 117
Production May 07
Analogue Sensor
Device Description
Two inputs are available for Analogue throttle devices, which may be either a pedal, lever or cable operated. The Analogue sensor gives a DC Analog output in the range 0.5 to 4.5 volts, when connected to the engine ECM. The ECM provides a regulated 5V 200mA power supply.
J1 42 55 34 44 35
ECM
SENSOR SUPPLY +5 VDC ANALOGUE THROTTLE INPUT 2 SENSOR RETURN IDLE VALIDATION SWITCH SWITCH RETURN
The Analog sensor should use non-contact Hall effect technology. Robust potentiometer contact sensors designed for use in vehicles may be considered under no circumstances should ordinary carbon track or wire wound potentiometers be used, as they will not be reliable. For all mobile applications, and those where a rapid change in engine speed could cause a hazard, an idle validation switch is required. The idle validation switch closes to ground when the sensor is in the minimum position. Off idle switches and kickdown switches are not monitored by the engine ECM. This Analogue input must only be used to control engine speed from a direct operator input, and is not suitable as the mechanism for speed control by another electronic controller. There is no special requirement for a relationship between angular movement of the pedal and output voltage. This document does not measure component acceptability in terms of: Temperature Vibration Electromagnetic Compatibility Design life Supply voltage requirements (min, max, stability) Legal Compliance It the responsibility of the OEM and the throttle device manufacturer to ensure that the component is suitable for the application in which it is to be used.
Page 48 of 117
Production May 07
22K
V+
Sig
13V DC
V1
2K
IVS V+
IVS
13V DC
V2
Test Procedure
Test 1: Output at Min position Place the Device Under Test (DUT) in its minimum or released condition.
Page 49 of 117
Production May 07
Measure the voltage V1 Test 2: Output at Min position: forced Without causing damage, pull the pedal/ handle hard against the minimum travel end stop. Measure the voltage V1 Test 3: Output at Max position Place the DUT in its maximum or fully depressed condition. Measure the voltage V1 Test 4: Output at Max position: forced Without causing damage push the pedal/ handle hard against the maximum travel end stop. Measure the voltage V1 Test 5: IVS switch Closed Voltage Place the DUT in its minimum or released condition. Measure the voltage V2 Test 6: IVS switch Opening Threshold Place the DUT in its minimum or released condition. Test 7: IVS switch Open Voltage Place the DUT in its maximum or fully depressed condition. Measure the voltage V2 Test 8: IVS switch Closing Threshold Place the DUT in its minimum or released condition. Test 9: track resistance (potentiometer type sensors only) If the DUT is a potentiometer type device, disconnect it from the test circuit and measure the resistance across the track (from V+ to V-)
Required Values
If the results obtained from the tests above are in the ranges specified below, then the device will be compatible with the default values in the ECM.
Test
1 2 3 4 5 6 7 8 9
Parameter
Output at Min position Output at Min position: forced Output at Max position Output at Max position: forced IVS switch Closed Voltage IVS switch Opening Threshold IVS switch Open Voltage IVS switch Closing Threshold Potentiometer Track resistance
Units
Volts Volts Volts Volts Volts Volts Volts Volts K Ohms
Min
0.45 0.4 3.8 0 1.08 4 1.08 1
Nominal
0.6 0.6 4 4 0.5 1.15 10 1.15 2.5
Max
0.7 4.5 1.2 1.22 24 1.22 3
If the results of the tests are not in the range specified in the table above, then the device will not be compatible with the default settings in the ECM. Contact the electronic applications team to determine whether it will be possible to configure the input to meet the device.
Page 50 of 117
Production May 07
Component Compatibility
The sensor should have a sinking output driver with a frequency of 500hz (+/- 50hz). The sensor should give a valid output within 150ms of power being applied. When mounted on the pedal and lever the target duty cycle should be as follows, however it is possible to deviate from these values by adjusting the throttle configuration in EST. Position Released (low idle) Fully Depressed Acceptable signal duty cycle range 10 to 22% 75 to 90%
Connection details
PWM Throttle Sensor +8 VDC SIGNAL RTN J1 43 53 33 ECM
SENSOR SUPPLY +8 VDC PWM THROTTLE SENSOR INPUT SENSOR RETURN
Page 51 of 117
Production May 07
PTO mode
PTO mode has also previously been referred to as engine speed cruise control or set speed control PTO mode cost effective way to control engine speed as it only requires switched inputs. Another benefit is that it can be used in an application where it is necessary to control the engine speed from several different points on the machine. The disadvantage of controlling engine speed via PTO mode is that it takes some time to ramp up or down to the required speed.
J1
ON/OFF
ECM 52 51 50 49 35
PTO MODE - ON/OFF PTO MODE - SET/LOWER PTO MODE - RAISE RESUME PTO MODE - DISENGAGE SWITCH RETURN
SET/LOWER
Page 52 of 117
Production May 07
Description
Used to install the PTO feature Memorised speed used as the initial resume speed. Speed at which the engine will accelerate or decelerate when holding the raise or lower button down Speed at which the engine will increment or decrement when the raise or lower button is pressed quickly.
20 to 600 rpm/sec
10 to 200 rpm/sec
Page 53 of 117
Production May 07
Set/Lower Switch
0 Quick Close
0 1200 2030 1200 Disengage - speed retuns to next highest demand (Throttle pedal)
0 1200 2030 1200 Disengage - speed retuns to next highest demand ( Throttle pedal)
Quick 0 Close
1200 1200 1200 1200 1900 1200 1200 1200 1200 1800 1800 1800 1800 1800 1800 1820 2050 2030
1200 1200 1200 1200 1180 2430 1200 1200 2430 Memorized speed lowered by 20RPM but now pedal is highest wins Sets memorised speed to current speed
1200 1200 1200 1200 1800 1800 1800 1800 1200 1200 1200 1200 no effect if both buttons are pressed at once PTO mode switched off. Preset memorised speed now
Resulting engine speed 1200 1200 1800 1800 1900 1800 1820 2050 2030
Comments
Page 54 of 117
Lowered by 20 RPM
Resumes to 2030
Speed ramps up
Speed ramps up
Production May 07
J1 49 50 51 52 35
ECM
THROTTLE SWITCH INPUT 1 THROTTLE SWITCH INPUT 2 THROTTLE SWITCH INPUT 3 THROTTLE SWITCH INPUT 4 SWITCH RETURN
If a switch combination is detected which has been configured as Not Valid then a fault code will be raised and the ECM will ignore the MPTS for the rest of the key cycle. This is a very powerful and flexible feature that may be used in a number of ways. For example: Controlling hydrostatic machines where engine speed is selected and then not required to be frequently changed by the operator. It is in this respect a good alternative to a hand throttle as the speeds selected on the switch. can be designed to correspond to the optimum operating speeds of hydraulic pumps. A rotary encoded 10 position switch component is available for this function. Please contact the electronic applications team for further details. Machine limp home speed feature. For example, if the normal throttle fails the operator could remove a fuse or a link and the engine would go to a speed that would allow the machine to be moved. In this application only one of the available 4 switch inputs would be used. Elevated idle. For example the OEM could increase the idle speed when work lights are switched on so that the alternator will provide sufficient current to recharge the battery. In this application only one of the available 4 switch inputs would be used. The following table illustrates how the ECM may be configured for a 10 position rotary switch. Multi-Position Switch Configuration Example Switch 4 Switch 3 Switch 2 Switch 1 Open Open Open Open Open Open Open Open Closed Closed Closed Closed Closed Closed Closed Closed Open Open Open Open Closed Closed Closed Closed Open Open Open Open Closed Closed Closed Closed Open Open Closed Closed Open Open Closed Closed Open Open Closed Closed Open Open Closed Closed Open Closed Open Closed Open Closed Open Closed Open Closed Open Closed Open Closed Open Closed
Switch position Not valid 1 3 2 7 6 4 5 Not valid Not valid Not valid Not valid 8 9 Not valid 10
Engine Speed 800 800 1800 1400 2050 2000 1900 1950 800 800 800 800 2100 2200 800 2350
Page 55 of 117
Production May 07
The service tool configuration allows the user to specify the number of switch inputs to use. It is recommended that where possible the user configures 4 inputs and mark those not used as not valid. If however the user chooses to configure less then 4 inputs using the service tool the physical input allocation vs software input description changes as described in the table below. MPTS Pin Allocation Logic Pin 49 Pin 50 Pin 51 Software Input 1 Software Input 2 Software Input 3 Software Input 1 Software Input 2 Software input 1
Ramp Rate
It is possible to limit the overall acceleration rate of the engine speed. The acceleration limit applies to overall engine speed, irrespective of applied strategy. The rate may be configured in ET. The rate is defined in units of rpm per second. 0 rpm/s represents no limit to engine acceleration (i.e. turns off the feature.) The default ramp rate will be 0 rpm/s.
Page 56 of 117
Production May 07
Throttle Calibration
The majority of throttle components have mechanical and electrical tolerances that affect the final output of a device, for example two components of the same design and part number may produce a different voltage output in the open position. Also after a period of time throttle components can mechanically wear, affecting/changing the output of a device. To accommodate these differences and changes the engine ECM may be configured to automatically calibrate to differing input values at the upper and lower positions. The diagrams below give an example pedal design where the open and closed position of the throttle pedal are set by adjusting the manufacturing adjustment screws. With this type of arrangement the mechanical accuracy is limited and therefore auto calibration may be used. The calibration control logic needs a number of parameters specific to the chosen device to allow auto calibration. This feature is configurable for Analogue and PWM inputs. The algorithm treats either a PWM or analogue input as a raw signal in the range 0 to 100% for example the analogue voltage range is 5V therefore 0.05V is treated as 1%. Several parameters are used to: Define the boundaries for calibration in the open and closed positions Define the amount of deadzone /play from the open and closed positions Define the upper and lower diagnostic boundaries
Page 57 of 117
Production May 07
imit er L Low
Po Lower
5% 5% 10% 20%
0%
Lower
Deadzo
ne
er ev L n r so atio n t Se Ro
5% 70%
Uppe
r Pos
Limit ition
85%
Sensor
95% 100%
Diagnostic Upper Limit
Pedal Rotation
Pedal
The diagram above is a simplified representation of a throttle pedal assembly; a small lever attaches the pedal to a throttle position sensor. Two lock screws limit the open and closed pedal movement, one for each position. The lever movement is directly proportional to the electrical output signal of the throttle sensor. The electrical raw signal is shown as a percentage of the total permissible input range. Eight parameters are shown on the diagram scale, each parameter has a purpose; these parameters are required for correct calibration. The parameters are expressed as a percentage of raw signal, the parameters may be changed/configured to match the chosen device:
Page 58 of 117
Production May 07
Upper Position Limit This is the maximum point of the upper calibration boundary Upper Deadzone This position is given as a discrete raw signal percentage value. The upper dead zone effectively gives some play at the upper position. This dead band is expressed in terms of a raw signal percentage, such that the initial upper position minus the upper dead zone will give the 100% throttle position. Diagnostic Upper Limit The upper diagnostic limit is the absolute maximum raw value accepted as a valid signal by the engine ECM. Any values above this point will flag appropriate diagnostics and invoke the limp-home strategy. Most analogue devices are classed as faulted with a voltage of 4.75V and above, this is to prevent a possible open or short circuit being mistaken for a valid signal, for similar reasons a PWM duty cycle should not go above 95% duty cycle.
Page 59 of 117
Production May 07
it Lim
it
5% 5% 10% 20%
0%
r owe
OUTPUT 11%
er ev L or ion ns tat e S Ro
p Up
5% 70%
it
85%
Sensor
95% 100%
Diagnostic Upper Limit
Pedal Rotation
Pedal
Diagram A, before calibration, the sensor output falls within the lower calibration region, without auto calibration the initial lower position limit is used by the engine ECM as the throttle start point. Once clear of the deadzone the desired engine speed will change. In this case the lever would have to move 14% of the raw signal (9% + 5% deadzone) before desired engine speed changes. This is situation is undesirable.
Page 60 of 117
Production May 07
it Lim
it
5% 0% 5% 10% 20%
r owe
OUTPUT 11%
er ev L or ion ns tat e S Ro
5% 70%
Limit
85%
Sensor
95% 100%
Diagnostic Upper Limit
Pedal Rotation
Pedal
Diagram B, after calibration, the start position used by the engine ECM has changed; with this new initial lower position the lever needs to travel through the deadzone only. Once clear of the deadzone the desired engine speed will change. The same principal applies for the upper calibration region as shown in the following diagram.
Page 61 of 117
Production May 07
it Lim wer c Lo
it
5% 0% 5% 10% 20%
Lower
Deadz one
r ve e rL n so atio n t Se R o
5% 70%
r Uppe
ion Posit
Limit
85%
Sensor
OUTPUT 75%
95% 100%
Pedal Rotation
Pedal
Diagram C, before calibration, the sensor output falls within the upper calibration region, without auto calibration the initial upper position limit is used by the engine ECM as the throttle maximum point. Once clear of the deadzone the desired engine speed will change. In this case the lever would have to move 10% of the raw signal (5% + 5% deadzone) before desired engine speed changes. This is situation is undesirable.
Page 62 of 117
Production May 07
it Lim wer c Lo
it
5% 0% 5% 10% 20%
Lower
Deadz one
r ve e rL n so atio n t Se R o
70%
5%
ion Posit Limit
r Uppe
85%
Sensor
OUTPUT 75%
95% 100%
Pedal Rotation
Pedal
Diagram D, after calibration, the maximum position used by the engine ECM has changed; with this new initial upper position the lever needs to travel through the deadzone only. Once clear of the deadzone the desired engine speed will change. The auto calibration feature is continuously active during engine operation if a lower minimum position or higher maximum position is seen auto calibration will take place on the new values. The initial positions (defined by the initial lower position limit and initial upper position limit) will be re-instated whenever the power to the ECM is recycled.
Page 63 of 117
Production May 07
ON
ON
5% 21% 25%
OFF
5%
Sensor
100%
Pedal Rotation
Pedal
Page 64 of 117
Production May 07
The relay coil should not draw more than 1A and should be fitted with either a resistor or diode to suppress flyback energy (back emf) when the relay is de-energized. As the glow plugs may be activated during cranking, when the battery voltage may be low, it is recommended that relay is specified such that it will close at a voltage of 60% of nominal battery voltage or lower. The relay contacts should be rated to withstand the current characteristics outlined in the table below. Note that for the purpose of relay specification, the glow plugs are a purely resistive load (no inductive element). Although the glow plugs are normally operated only for a short time, in cold ambient conditions, best practice would be to size the cable to withstand the stabilized glowplug current permenantly. This will allow for a relay that fails closed. For example a 4 Cylinder 12V application should have wire sized to carry 50A. Refer to the recommended cable sizes in the table below. Engine: Supply Voltage: Current - Initial Current after 4 seconds Current after 8 seconds Recommended Fuse To SAEJ1888 ( slow blow) Recommended min cable gauge - mm2 (SAE J1128 GLX cable) 1104D 12V 82A 64A 50A 50 5mm2 24V 36A 29A 24A 30 2mm2 12V 122A 97A 74A 80 8mm2 1106D 24V 54A 43A 36A 40 3mm2
Page 65 of 117
Production May 07
Y The operator should wait until after the Pre-heat period before cranking. The Glow Plugs will remain off after the Pre-heat period until the engine is cranked ECM activates Wait to Start Lamp and Glow Plugs for period determined from Pre-heat map
Coolant Temp
Pre-heat map
Intake Temp
Page 66 of 117
Ti
m e
Production May 07
Busbar connection point An insulated M6 terminal post is provided for the machine harness connection to the busbar, this is located to the top right hand side of the ECM bracket. A 5.5-6 mm diameter ring terminal is required to connect the machine harness; this should be capable of handling an 80Amp current and insulated by a terminal insulator cap. The existing terminal nut is used to locate both the engine-side and harness-side ring terminals to the post. A 10mm ring spanner is required to tighten the terminal nut to a torque of 6 Nm 2Nm. Customers who paint their engine are required to shield the terminal post prior to painting.
Page 67 of 117
Production May 07
Required Parts
Part Number 2874A026 Description Temperature Sensor Qty 1
The Perkins sensor 2874A026 is required for correct operation. The sensor should be located in a position that measures the application external ambient air temperature. A location should be chosen that avoids any radiated or conducted heat produced by the engine water jacket heater. The location and mounting design should protect the sensor from damage; the sensor probe is particularly vulnerable and should be guarded from possible impact damage. NOTE: Do not splice the sensor signal wire for input to third party devices. Recommended connector mounting for component with a pigtail harness: The connector interface should never be tied directly to a vibrating member. Pigtail wire lead should be tied down on only one side of the connector interface. Choose one of these two locations: - midpoint on the sensor pigtail, OR - 150 mm from the connector on the wire harness side
HEX M27
Page 68 of 117
Production May 07
Operator Displays
Gauge Drivers
OEMs are increasingly selecting datalink driven intelligent displays for their applications, instead of traditional gauges and lamps directly driven from sensors or engine ECM. If a needle type Analog gauge is required, to display an engine parameter such as engine speed, oil pressure or coolant temperature, then it is recommended that the OEM uses a gauge or display that can use the parameters broadcast by the ECM on the J1939 datalink. As an alternative, traditional single wire gauge senders may be used if a suitable tapping is available. If this implementation is required, then please contact the electronic applications team to discuss requirements. A traditional tacho signal may be obtained from the W terminal of the alternator, although this will not be as accurate as the value sent on the J1939 datalink. Warning: The engine wiring harness must NEVER be modified to use the signal from the sensors connected to the engine ECM. This action would invalidate the engine warranty.
Lamp Outputs
The lamp strategy is designed to display the maximum amount of information on the minimum number of lamps. There are six lamp outputs available: Lamp Description Red Stop Lamp Amber Warning Lamp Wait to Start Lamp (Cold Start Aid) Low Oil Pressure Lamp PTO Mode Lamp Maintenance Due Lamp Pin Allocation Pin 60 Pin 59 Pin 63 Pin 62 Pin 61 Pin 58
It is mandatory for the OEM to fit the Red Stop Lamp (1), Amber Warning Lamp (2) and the Wait to Start Lamp (3) unless a datalink driven intelligent display is fitted, which fulfils the specification outlined in the next section. Lamps four, five and six are optional.
Page 69 of 117
Production May 07
Warning Lamp
(Also known as Alert Lamp)
Shutdown Lamp
(Also known as Action Lamp)
Lamp State
Engine State
Bulb Check
On On
No Faults Present.
Off Off
Active Diagnostic
On Off
Engine Shutdown
On
On
When the ignition is turned on the EMS shall illuminate each bulb for 2 seconds and extinguish them afterwards. With both lamps off whilst engine is running then there are no currently active warnings diagnostics or events. Should the warning lamp illuminate during engine running this indicates that an Active diagnostic (Electrical fault) is present. Should the warning lamp illuminate and the shutdown lamp flash during engine running this indicates that an Active diagnostic (Electrical fault) is present. The diagnostic is sufficiently serious to invoke engine derate. Should the warning lamp flash during engine running this indicates that one or more of the engine protection strategy warning values have been exceeded but not to a level that will invoke Derate or Shutdown. Should both the Warning lamp and Shutdown lamp flash during engine running this indicates that one, or more, of the engine protection strategy values have been exceeded beyond the level required to invoke engine Derate. Should both the Warning lamp and Shutdown lamp illuminate during engine running this indicates that either 1. One or more of the engine protection strategy shutdown values has been exceeded. 2. A serious Active diagnostic has been detected. Shortly after (time duration to be agreed) engine will shutdown.
Engine is running normally but has one or more faults with the engine management system. Engine is running but has one or more Active diagnostic events that have initiated engine derate.
Engine is running normally but has one or more monitored engine parameters outside of the acceptable range.
Engine is running but one or more of the monitored engine parameters has gone beyond that of warning only and has now exceeded those set for engine derate. Engine is either shutdown or shutdown is imminent, one or more monitored engine parameters have gone beyond that of warning or derate and have now exceeded those set for engine shutdown. Or a serious Active diagnostic has been detected
Page 70 of 117
Production May 07
Perkins will under no circumstances change the engine J1939 implementation in order to resolve compatibility issues with gauges or displays other than those supplied directly by Perkins. Gauge manufacturers may contact the Electronic Applications team, however for information and assistance in ensuring that their products are compatible with the engine ECM. To support new standards and requirements Perkins may add to the fault code table. Therefore any active engine fault codes including those not recognized or referenced should be displayed. Perkins recommends that any suspect parameter number and the associated failure mode identifier are displayed.
Page 71 of 117
Production May 07
General
All parameters work independently using individual threshold values and guard timers. Consequently, it is possible for more than one parameter to register a warning or de-rate condition at any one time.
Warning
Each monitored parameter has its own warning trigger threshold. A warning will be triggered when any parameter equals or exceeds its warning. In addition, for oil pressure, the trigger threshold varies with engine speed. The ECM will log these events and turn on the appropriate lamp driver.
De-rate
Each monitored parameter that uses the de-rate function has its own de-rate trigger threshold. If the de-rate threshold is equaled or exceeded by any parameter for a de-rate protection will be set active. The engine will de-rate. The ECM will log these events and turn on the appropriate lamp driver. Whilst de-rate protection is set active, the de-rate percentage may vary with parameter value
Shutdown
The engine shutdown indication lamp driver will be triggered when any parameter equals or exceeds it shutdown threshold for a time exceeding its shutdown indication guard time. Physical engine shutdown will occur only if enabled by the configurable parameter. The ECM will log these events and turn on the appropriate lamp driver. Note: All values quoted in tables below are subject to change. Also, the percentage derate can be confusing. 100% derate does not mean that the engine has no power at all, it means that the engine will be running on a derate rating. The percentage of normal power that is available on the derate curve will depend on the rating used, but will normally be approximately 50% of nominal power
Page 72 of 117
Production May 07
Shutdown
100 N/A
Warning
Shutdown
Page 73 of 117
Production May 07
Derate
Others
5V sensor supply voltage low diagnostic 5V sensor supply voltage high diagnostic 168-01 Low battery power to ECM diagnostic Crank speed sensor diagnostic Injector data incorrect Injector not responding
Page 74 of 117
Production May 07
Configurable States
The ECM may be configured to take the following action when the monitored element has reached or exceeded the predetermined limit (switched). Disabled, the input will not be monitored. Warning, the input will be monitored when the device is switched the warning light will illuminate and an event flagged. Shutdown, the input will be monitored and when switched will illuminate the shutdown lamp; flag an event and shutdown the engine.
Page 75 of 117
Production May 07
ECM 44 33 43
SENSOR SIGNAL (SWG 9) SENSOR RETURN SENSOR SUPPLY +8 VDC
1 2 3
Operating Voltage 8V-28V @ 5mA Connector Details Component Sensor Male Connector Connector Female Housing Female Terminal Rubber Seals Perkins part number Supplier Part number 523161 AMP 1-142854-0 AMP C-282191-1 AMP 929939-3 AMP
Page 76 of 117
Production May 07
Engine Governor
All speed
The default governor type is an All Speed Governor, also known as a variable Speed Governor. The diagram below illustrates the torque and speed characteristics of this governor
Droop
Droop is the variation of engine speed as load is applied. For example, if an engine has 10% droop and is running at 1500RPM without load, then as load is applied the operator will feel and hear the engine speed gradually decreasing. This is represented by the diagonal dotted lines under the torque curve in the diagram below. When the load reaches the torque limit curve of the engine, the engine will lug back along the curve. Note that droop values can be assigned to the multi-position throttle switch input, PWM accelerator pedal/lever input and the TSC1 speed demand over J1939. Droop does not apply, however to the PTO mode, which always operates isochronously (0% Droop)
Page 77 of 117
Perkins Confidential Green Example Governing1 - showing droop and HSG slopes approximately equal
Flywheel Torque
Production May 07
RS
P DROO
HILL HI
HSG
800
1800
2200
Example Governing 2 Showing isochronous droop but with a shallow HSG slope
Flywheel Torque
RS
DROOP = ISOCHRONOUS
HILL HI
HSG
800
1800
2200
Page 78 of 117
Production May 07
Auxiliary Governor
It is possible to control the engine by the output shaft speed of another module. Perkins do not offer a speed sensor for this component, nor is there a direct speed sensor input, however this is for the following reasons: There are a wide variety of speeds to be measured Speed sensors output signals are low in amplitude and sensitive to electromagnetic interference The engine is often not close to the output shaft to be measured, thus resulting in poor quality speed signals The recommended solution for this requirement is as follows: The speed measured close to the output shaft by a third party electronic control module, which would give an engine speed demand to the engine, using J1939 TSC1 speed control or PTO mode raise and lower inputs. The third party module could also incorporate a display and/or operator control buttons. The electronic Application team can give advise on specifying and selecting the third party electronic module for this function. The advantage of this approach is that, although the initial cost of the additional module is higher than a direct speed input, the cost of the additional components is reasonable and the advantages in reliability and ease of commissioning outweigh the disadvantages.
Mode Switches
A mode is a performance characteristic in terms of power / torque, Droop and rated speed. There are up to 4 modes configurable on the 1104D and 1106D engines, and these can be selected in operation when the engine is running and on load. The mode switches are of the Switch to Ground type and the ECM J1 pin connections are as follows: Function ECM - J1 connector pin assignment 39 46
The following table is an example of how the mode switches can be configured. The 2 switch inputs provide a total of four possible combinations. Two ratings have been configured such that if switch 2 is open the engine will run on the lower rating, and if the switch is closed it will run on the higher rating. Switch 1 is configured such that if it is open then the droop on throttle 1 and 2 is 10%, which may be suitable for road operation in an agricultural tractor, for example. When Switch 1 is closed, however, a tighter droop is applied which may be suitable in field or work operation Note that the highest rating available in the mode switch feature will be defined by the rating parameter on the configuration screen of the service tool
Page 79 of 117
Production May 07
Example of mode switch configuration Switch Switch Mode Rating 2 1 No. Open Open 1 100KW @ 2200 Open Closed 2 100KW @ 2200 Closed Open 3 120KW @ 2200 Closed Closed 4 120 KW @ 2200
Throttle 1 10 5 10 5
Page 80 of 117
Production May 07
Page 81 of 117
Production May 07
Page 82 of 117
Production May 07
Datalink Support
There are 2 datalinks available for OEM connection to the engine. J1939 and Perkins Data link (PDL). It is recognized, however that other CANbus standards (higher level protocols) do exist and are used in off-highway applications, so some notes are also provided for users of those standards.
SAE J1939
The SAE J1939 standard was initially developed for the US truck and bus industry. It has been expanded and is now the most widely used datalink standard for industrial powertrains, with compliance from almost all engine manufacturers and most transmission manufacturers.
Physical layer
The data rate is 250 KBits/sec Twisted pair cable, of a 120Ohm impedance characteristic, should be used throughout. Note that most commercially available twisted pair cable is not suitable. It is recommended that this cable is shielded (as per J1939-11)and that the screen is grounded at a central point in the network. Unshielded-twisted pair cable is used by some machine manufacturers, however (as per J1939-15), offering lower cost but lower immunity to electromagnetic noise. The bus is linear and should be terminated with 120-Ohm resistors at either end. It is a common mistake to use one 60-Ohm resistor instead of two 120-Ohm resistors. This does not work correctly however. Maximum bus length is 40m The terminating resistors should not be contained in Network Nodes Network nodes are connected to the bus via stubs of maximum recommended length 1 meter.
Network Layer
J1939 recommends a bit sample point of 87% . This relatively late sample point gives best compromise for immunity to noise and propagation delay. It does restrict the size of the software jump width (SJW), however. All nodes should have the same bit timing Accurate bit timing is essential (4s +/- 0.2%) It is recommended that the average bus load is not greater than 40% Hardware filtering (masking) of CAN messages should be used under high bus loads to limit demands on processors. The Engine ECM always assumes a fixed address 0. It will not change its address in the arbitration process described in J1939-81 The multi-7packet protocol (described in J1339-21) is used for sending messages with more than 8 bytes of data. In the Perkins application this will be used principally for the diagnostic messages DM1 and DM2. Information may be broadcast, at regular intervals, or requested. For example the engine will broadcast its current speed every 20ms but it will only send hours run information if another node requests it.
Page 83 of 117
Production May 07
Application Layer
The messages (PGNs)supported by Perkins ECM are only a subset of the messages described in J1939-71 and J1939-73 Some PGNs may be partially supported i.e. only those bytes for which the ECM has valid data will be supported. Unsupported data bytes are generally sent as FF (hex) and incorrect or invalid information is sent as FE.
Page 84 of 117
Production May 07
PGN (decimal)
SPN
71 71 71 71 71 71 71 71 71
Parameter (parameters in italics are proposed but may not yet be available / fully validated )
Requested Speed / Speed Limit Override Control Modes Electronic Brake Controller 1 (EBC1)
Auxillary Engine Shutdown Switch
Electronic Engine Controller 2 (EEC2) Percent load at current speed Accelerator Pedal 1 Low Idle Switch Accelerator Pedal 2 Low Idle Switch Accelerator Pedal Position 1 Accelerator Pedal Position 2
Tx
71 71 71 61444 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71
91 29 F004 190 899 513 65174 1188 65213 977 975 65241 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 FED9 Aux Discrete IO State (AUXIO) FEBD Fan Drive FE96 TurboWastegate (TCW) Electronic Engine Controller 1 (EEC1)
Engine Speed
Engine Retarder Torque Mode
Tx Aux IO discrete channel_1 Aux IO discrete channel_2 Aux IO discrete channel_3 Aux IO discrete channel_4 Aux IO discrete channel_5 Aux IO discrete channel_6 Aux IO discrete channel_7 Aux IO discrete channel_8 Aux IO discrete channel_9 Aux IO discrete channel_10 Aux IO discrete channel_11 Aux IO discrete channel_12 Aux IO discrete channel_13 Aux IO discrete channel_14 Aux IO discrete channel_15 Aux IO discrete channel_16
Page 85 of 117
Production May 07
PGN description 1083 1084 65242 234 965 65243 157 Engine Fluid Level_Pressure_2 FEDB (EFL/P2) FEDA Software Identification (SOFT)
71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71
Parameter (parameters in italics are proposed but may not yet be available / fully validated ) Aux IO Analog channel_1 Aux IO Analog channel_2 Tx/OR
Software Identification Number of software ID fields
65247 515 65251 118 539 528 540 529 541 530 540 531 541 532 544 65252 1081 65253 247 65257 250 65259 586 587 588 233 65260 237 65262 110 65263 100 65264 984 982 980
FEDF Electronic Engine Controller 23 (EEC3) Engine Desired Operating Speed FEE3 EngineConfig (EC)
Engine Speed At Idle Pt1 Percent Torque At Idle Pt1 Engine Speed At Pt2 Percent Torque At Pt2 Engine Speed At Pt3 Percent Torque At Pt 3 Engine Speed at pt4 Percent Torque at pt4 Engine Speed at pt5 Percen Torque at pt5 Engine speed at high idle pt6 Reference Engine Torque
Tx
Tx
FEE4 FEE5
Tx Tx Tx/OR
Total Fuel Used
Tx/OR
FEEE Engine Temp (ET1) FEEF EngineFluidLevel_Pressure (EFL/P1) FEF0 Power Take Off Info (PTO)
Page 86 of 117
Receive / Transmit
PGN (decimal)
SPN
Production May 07
PGN description 983 981 65266 183 65270 105 102 106 65271 FEF7 VehicleElectricalPower#1 (VEP1) FEF6 Inlet/ExhaustCond (IC1) FEF2 Fuel Economy (LFE)
Parameter (parameters in italics are proposed but may not yet be available / fully validated )
PTO coast / Decelerate Switch PTO accelerate Switch
71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 71 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73 73
Tx
Fuel Rate
Tx
Electrical Potential Battery Potential Switched
64967 2888 2889 2893 2894 64971 2882 2881 2879 2886 64968 2892 65226
Tx
Rx
TX Tx Protect Lamp Status Amber Lamp Status Red Lamp Status Spn Fmi Oc Spn Conversion Method
65227
Tx/OR
65228
Rx
Page 87 of 117
Receive / Transmit
PGN (decimal)
SPN
Production May 07
Parameter (parameters in italics are proposed but may not yet be available / fully validated )
Request To Clear Logged Fault Codes
73 21 21 21 21 21 21 21 21 21
Tx/Rx TP_DT Tx/Rx BAM and RTS Tx PGN number Control Byte
EC00
59904
Rx
Page 88 of 117
Receive / Transmit
PGN (decimal)
SPN
Production May 07
Page 89 of 117
Production May 07
Page 90 of 117
Perkins Confidential Green TSC1 - Feature Summary Table TSC1 Mode TSC1 Continuous Fault Handling Speed request Speed limit Torque request Torque Limit (temporary) Fault Detection 90ms Timeout Fault Detection Message present at start Accepts TSC1 messages from several sources simultaneously Override Control Mode Switching Transient Disabled Yes Yes No Yes Yes No No Yes
Production May 07
S e n d
R e c e i v e X X X X
Parameter name
B y t e
U n i t s
Resolution (unit/bit)
Range
Min
Max
N o t e
X X X X X X X
Override Control Mode (spn 695) Override Disabled Speed Control Torque Control Speed/Torque Limit Control Requested Speed Control Conditions (spn 696) Override Control Mode Priority (spn 897) Highest Priority High Priority Medium Priority Low Priority Not Defined Requested Speed / Speed Limit (spn 898) Requested Torque / Torque Limit
Note A: The ECM does not prioritize or arbitrate between speed requests or limit from more than one source and so this situation may result in erratic engine operation. The OEM must ensure that TSC1 messages are not sent from more than one source at a time. Note B: Support for the Torque limiting aspect of TSC1 has been added, although this may only be used for temporary conditions, such as during a gear change.
Page 91 of 117
Production May 07
Electronic Brake Controller 1 (EBC1) The EBC1 message is normally used to control a machine braking system. The Auxiliary Engine Shutdown Switch SPN allows an external component on the J1939 network to shutdown the engine without using the key-switch, and sending the ECM into sleep mode. The resulting stop should not be used as a safety related fail-safe stop function.
Identifier 18F00100 S e n d R e c e i v e X Rate (msec) 100 PGN F001 Default Priority 6 R1 0 B y t e DP 0 B i t Source L e n g t h 2 00 01 S t a t e Destination 00 U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
Electronic Engine Controller 2 (EEC2) EEC2 identifies electronic engine control related parameters, including pedal position for throttles 1 and 2, and IVS status for Throttle 1, and the Percent Load at current speed. Note that the name accelerator pedal is not always accurate for off highway machines. Accelerator pedal 1 refers to any pedal, lever or other device that uses either the Analogue 1 or PWM throttle 1 input. Likewise, Accelerator pedal position 2 refers to any device that uses the Analogue Throttle 2 input.
Identifier 0C F0 03 00 S e n d R e c e i v e Rate (msec) 50 PGN 00F003 Default Priority 3 R1 0 DP 0 B y t e Source 00 B i t L e n g t h 2 00 01 10 11 1 3 7 2 2 00 01 10 11 2 3 4 5 1 1 1 1 8 8 8 8 % % .4 1 0 0 100 125 B A S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
X X X X X X X X X X X X
Accelerator Pedal 1 Low Idle Switch (spn 558) Accelerator pedal not in low idle condition Accelerator pedal in low idle condition Error indicator Not available or not installed Accelerator Pedal Kickdown Switch Accelerator Pedal 2 Low Idle Switch (spn 2970) Accelerator pedal not in low idle condition Accelerator pedal in low idle condition Error indicator Not available or not installed Accelerator Pedal Position 1 (spn 91) Engine Percent Load at Current Speed (spn 92) Remote Accelerator Pedal Position Accelerator Pedal Position 2 (spn 29)
.4
100
Page 92 of 117
Production May 07
Note A: Accelerator pedal low idle 2 and accelerator pedal position 2 are new parameters only recently defined by The SAE. The start byte / bit of accelerator pedal low idle switch 2 is still to be defined. Note B: Percent load at current speed is estimated from the steady state engine calibration maps. This parameter is not accurate at low loads or during transient conditions. Note C: When there is discrepancy between the pedal position and the idle validation switch position, then the Accelerator Pedal Low Idle Switch parameter will be transmitted as 10 (error) and the accelerator pedal position will be transmitted as FE (error). However, if a pedal is not configured, then it will be sent as not supported. This will apply to both accelerator 1 and accelerator 2. Electronic Engine Controller 1 (EEC1) EEC1 identifies the Electronic Engine Control related parameters, including; Engine Torque Mode, Actual Engine Percent torque, and Actual Engine Speed.
Identifier 0C F0 04 00 S e n d R e c e i v e Rate PGN (msec) 20 A 00F004 Default Priority 3 R1 0 DP 0 B y t e Source 00 B i t L e n g t h 4 8 8 16 8 4 S t a t e U n i t s Resolution (unit/bit) Range N o t e Destination
Parameter name
Min
Max
X X
Engine Torque Mode Drivers Demand Engine - Percent Torque Actual Engine - Percent Torque Engine Speed Source Address of Controlling Device for Engine Control Engine Starter Mode
1 2 3 4 6 7
1 1 1 1 1 1
% % rpm None
1 1 .125 1
B 0 253
Note A: The J1939 standard describes the frequency of transmission of this PGN as engine speed dependant. The ECM actually transmits the message every 20ms, however, irrespective of engine speed Note B: During the engine cranking cycle, whilst the ECM is detecting engine position and speed, engine speed is transmitted as FE00, or Unavailable. When this value is converted to engine speed, it gives the value of 8128rpm.
Page 93 of 117
Production May 07
Turbocharger Wastegate (TCW) TCW contains the SPN, Turbocharger 1 Wastegate Drive. The implementation is that this value directly equates to the PWM duty cycle of the Smart Wastegate Solenoid. A value of 0% represents fully closed and a value of 100% represents fully open. Due to the fact that the wastegate is also Intake Manifold Pressure dependent, this value does not necessarily align to the actual position of the wastegate.
Identifier 18FE9600 S e n d R e c e i v e Rate (msec) 100 PGN FE96 Default Priority 6 R1 0 DP 0 B y t e B i t Source 00 L e n g t h 8 8 8 8 8 S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
Turbocharger 1 Wastegate Drive (spn 1188) Turbocharger 2 Wastegate Drive Turbocharger 3 Wastegate Drive Turbocharger 4 Wastegate Drive Turbocharger Wastegate Act Control Pressure
1 2 3 4 5
1 1 1 1 1
0.4
100
Page 94 of 117
Production May 07
Auxillary Discrete IO state (AUXIO) The AUXIO PGN is used to transmit the status of all the customer side switch inputs, and two of the analogue voltage inputs of the ECM, irrespective of whether the input is used by the ECM for an application software feature. The spare inputs of the ECM are available for use by the machine designer as additional input channels for non-engine systems. The Table below indicates the inputs, the switch connectors, and the associated J1939 SPN. Table of Input pins to SPNs Input name SWG1 SWG2 SWG3 SWG4 SWG5 SWG6 SWG7 SWG8 SWG9 SWG10 SWG11 SWB1 SWB2 AIN_ACT5 AIN_ACT4
J1939 SPN 701 702 703 704 705 706 707 708 709 710 711 713 714 1083 1084
The 2 SWB inputs below are Switch To Battery, meaning that when battery voltage is applied to the pin then it will be closed. All the other switch inputs are switch to ground, which means that when an input is at ground potential it will be closed.
Identifier 18FED900 S e n d R e c e i v e Rate (msec) Note A PGN FED9 Default Priority 6 R1 0 DP 0 B y t e B i t Source 00 L e n g t h 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 16 16 S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
X X X X X X X X X X X
X X X X
Auxiliary I/O #04 (spn 704) Auxiliary I/O #03 (spn 703) Auxiliary I/O #02 (spn 702) Auxiliary I/O #01 (spn 701) Auxiliary I/O #08 (spn 708) Auxiliary I/O #07 (spn 707) Auxiliary I/O #06 (spn 706) Auxiliary I/O #05 (spn 705) Auxiliary I/O #12 (spn 712) Auxiliary I/O #11 (spn 711) Auxiliary I/O #10 (spn 710) Auxiliary I/O #09 (spn 709) Auxiliary I/O #16 (spn 716) Auxiliary I/O #15 (spn 715) Auxiliary I/O #14 (spn 714) Auxiliary I/O #13 (spn 713) Auxiliary I/O Channel #1 (spn 1083) Auxiliary I/O Channel #2 (spn 1084)
1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5,6 7,8
1 3 5 7 1 3 5 7 1 3 5 7 1 3 5 7 1 1
0 0
64255 64255
B B B B B B B B B B B B B B B B C C
Page 95 of 117
Production May 07
Note A: The message will be sent at a frequency of 100ms, and additionally when any of the supported switch inputs (spns 701 through 716) change state Note B: Each of the switch inputs is transmitted as 00 if it the switch is open (or not connected) and 01 if it is closed. Note C: The analogue channels are scaled at 0.955Volts per bit with a 0.5V offset. For example a voltage of 2.5Voltages would be transmitted as (2.5volts 0.5 v offset)/0.000955 volts/bit = 209410 or 82E16 Software Identification (SOFT) The Software Identification PGN is requested via the Request PGN message, the message includes the Software Part number and the software version release date. This PGN has more than 8 bytes of data, therefore, the message content is returned using the Transport Protocol, and the format of the content is given below. ASCII code as follows: 02 SWPN:1234556701*SWDT:MAY05* Software part number (SWPN) will be of the form 123456701 Software release date (SWDT) will be of the form MAY05
Identifier 18FEDA00 S e n d R e c e i v e Rate (msec) On Req PGN FEDA Default Priority 6 R1 0 DP 0 B y t e B i t Source 00 L e n g t h 8 N ASCII S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
X X
Number of software identification fields (spn 965) Software Identification (spn 234)
1 2
1 1
255
A B
Note A: The number of software identification fields will be transmitted as 02 Note B: The software identification is ASCII text, with the fields delimited by a * Engine Fluid Level / Pressure 2 (EFL/P2) EFL / P2 includes the Injector Metering Rail 1 Pressure SPN; indicating the gauge pressure of fuel in the high pressure rail supplying the injectors.
Identifier 18FEDB00 S e n d R e c e i v e Rate (msec) 500 PGN FEDB Default Priority 6 R1 0 DP 0 B y t e Source 00 B i t L e n g t h 16 16 16 16 S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
Injector Control Pressure Injector Metering Rail 1 Pressure (spn157) Injector Timing Rail 1 Pressure Injector Metering Rail 2 Pressure
1 3 5 7
1 1 1 1
Mpa
1/256Mpa/Bit
251
Page 96 of 117
Production May 07
Electronic Engine Controller 3 (EEC3) EEC3 identifies the Electronic Engine Control related parameter; Engine Desired operating speed. Engine desired operating speed is calculated as requested speed demand from the throttle input; the speed at which the engine would run if all load were removed and current speed demand conditions maintained. This is not the same as the implementation for Tier 2 product, the change has been implemented to make the parameter more relevant to customers who need to determine how far and how rapidly the engine is lugging back. One effect will be that in many applications where there are high parasitic loads, the engine speed will never actually reach its desired operating speed.
Identifier 18 FE DF 00 S e n d R e c e i v e Rate (msec) 250 PGN FEDF Default Priority 6 R1 0 DP 0 B y t e Source 00 B i t L e n g t h 8 16 8 S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
Nominal friction Percent Torque Engines Desired Operating Speed (spn 515) Engines Operating Speed Asymmetry Adjustment
1 2 4
1 1 1
% Rpm Ratio
1 .125
-125 0 0
Page 97 of 117
Production May 07
Engine Configuration (EC) The Engine Configuration PGN describes the stationary behavior of the engine via an engine speed torque map; defining several points on the torque curve (rating) that are active in the engine. This map is only valid for steady state engine behavior at maximum boost pressure. The values will change if a different torque curve is selected or to reflect if the engine is derating e.g. due to excessive engine temperature. As this PGN is more than 8 bytes long, it will always be transmitted via the transport protocol
Identifier See Note A S e n d R e c e i v e Rate (msec) See Note A PGN FEE3 Default Priority 6 R1 0 B y t e DP Source 0 B i t 00 L e n g t h 16 8 16 8 16 8 16 8 16 8 16 16 16 16 8 8 8 8 8 S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
X X X X X X X X X X X
Engine Speed at Idle, Point 1 (spn 118) Percent Torque at Idle, Point 1 (spn 539) Engine Speed at Point 2 (spn 528) Percent Torque at Point 2 (spn 540) Engine Speed at Point 3 (spn 529) Percent Torque at Point 3 (spn 541) Engine Speed at Point 4 (spn 530) Percent Torque at Point 4 (spn 542) Engine Speed at Point 5 (spn 531) Percent Torque at Point 5 (spn 543) Engine Speed at High Idle, Point 6 (spn 532) Gain (KP) of the Endspeed Governor Reference Engine Torque (spn 544) Maximum Momentary Engine Override Speed, Point 7 Maximum Momentary Override Time Limit Requested Speed Control Range Lower Limit Requested Speed Control Range Upper Limit Requested Torque Control Range Lower Limit Requested Torque Control Range Upper Limit
1 3 4 6 7 9 10 12 13 15 16 18 20 22 24 25 26 27 28
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
8031 +125 8031 +125 8031 +125 8031 +125 8031 +125 8031 50.2 64255 8031 25 2500 2500 +125 125
C C
Note A: This PGN is sent every 5 seconds but also whenever there is a change in active torque limit map. Note B: Engine reference torque is the advertised bare engine torque of the highest enabled rating in the box. That is the highest rating that can be selected via mode switches or J1939, whilst the engine is running. Note C: As both point 2 and point 6 are supported, and Gain (Kp) of Endspeed Governor is not, the support of this message conforms to Engine Configuration Characteristic Mode 1 as described in the J1939-71 specification
Page 98 of 117
Production May 07
Shutdown (SHUTDOWN) Shutdown PGN contains the SPN Wait to Start Lamp. This indicates that the engine is too cold to start and the operator should wait until the signal becomes inactive (turns off).
Identifier 18 FE E4 00 S e n d R e c e i v e Rate (msec) 1000 PGN FEE4 Default Priority 6 R1 0 DP 0 B y t e Source 00 B i t L e n g t h 2 2 2 2 2 2 2 2 2 00 01 5 1 3 5 7 7 2 2 2 2 2 S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
X X X
Idle shutdown has shut down engine Idle shutdown driver alert mode Idle shutdown timer override Idle shutdown timer state Idle shutdown timer function A/C high pressure fan switch Refrigerant low pressure switch Refrigerant high pressure switch Wait to start lamp (spn 1081) Off On Engine protection system has shut down engine Engine protection system approaching shutdown Engine protection system timer override Engine protection system timer state Engine protection system configuration
1 3 5 7 7 1 3 5 1
Engine Hours / Revolutions (HOURS) HOURS PGN contains the SPN Total Engine hours. The SAE defines this PGN as being sent on request. However, there are some gages and displays on the market, which require this to be broadcast. Consequently, this message is broadcast at a low update rate, to ensure compatibility with these devices.
Identifier 18 FE E5 00 Rate (msec) 1000 Note A PGN FEE5 Default Priority 6 R1 0 DP 0 Source 00 Destination -
S e n d
R e c e i v e
Parameter name
B y t e
B i t
L e n g t h 32 32
S t a t e
U n i t s
Range
Max
N o t e
1 5
1 1
Hr Rev
.05 1000
0 0
210,554,060 4,211,081,215,000
Page 99 of 117
Production May 07
Fuel Consumption The Fuel Consumption PGN contains the SPN, Total Fuel Used. This parameter is not a direct measurement. It is calculated from standard test fuel at standard test temperatures. The characteristics of most fuels in the field will differ from the test fuel, particularly at very high or very low temperatures. It is recommended, therefore, that this value is taken to be an indication only of the fuel used by an engine.
Identifier 18 FE E9 00 S e n d R e c e i v e Rate (msec) On Req PGN 00FEE9 Default Priority 6 R1 0 DP 0 B y t e B i t Source 00 L e n g t h 32 32 S t a t e Destination U n i t s Resolution (unit/bit) Min Range N o t e
Parameter name
Max
1 5
1 1
L L
.5 .5
0 0
2,105,540,607 2,105,540,607
Component ID (CI) The Component Identification PGN is requested via the Request PGN message; the message includes the Engine Make, the engine model number and the engine serial number. This PGN has more than 8 bytes of data, therefore, the message content is returned using the Transport Protocol. The format of the content is given below. All these parameters are supported as ASCII text delimited by * Make will be transmitted as CTRPL Model will be transmitted in the form C6.6 or C4.4 Serial Number will be the engine serial number as marked on the nameplate of the engine
Identifier 18 FE EB 00 S e n d R e c e i v e Rate (msec) On Req PGN 00FEEB Default Priority 6 R1 0 DP 0 B y t e Source 00 B i t L e n g t h Destination S t a t e U n i t s Resolution (unit/bit) Min Range N o t e
Parameter name
Max
X X X
Make (spn 586) Model (spn 587) Serial Number (spn 588) Unit Number (spn 233)
A A A
Production May 07
Vehicle Identification (VI) The Vehicle Identification PGN is requested via the Request PGN message. The message includes only the Vehicle Identification Number PGN. This PGN has more than 8 bytes of data, therefore, the message content is returned using the Transport Protocol. This PGN may be requested from the ECM but currently the message will simply contain the ASCII text NOT PROGRAMMED.
Identifier 18FEEC00 S e n d R e c e i v e Rate (msec) On Req PGN FEEC Default Priority R1 0 DP 0 B y t e Source 00 B i t L e n g t h S t a t e Destination U n i t s Resolution (unit/bit) Min Range N o t e
Parameter name
Max
ASCII
None
Engine Temperature (ET1) ET1 contains the SPN Engine Coolant Temperature, this SPN contains the engine coolant temperature as sensed by the engine control system,
Identifier 18 FE EE 00 S e n d R e c e i v e Rate (msec) 1000 PGN FEEE Default Priority 6 R1 0 DP 0 B y t e Source 00 B i t L e n g t h 8 8 16 16 8 8 S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
Engine Coolant Temperature (spn 110) Fuel Temperature Engine Oil Temperature Turbo Oil Temperature Engine Intercooler Temperature Engine Intercooler Thermostat Opening
1 2 3 5 7 8
1 1 1 1 1 1
1 1 .03125 .03125 1 .4
Production May 07
Engine Fluid Level / Pressure (EFL/P1) EFL/P1 contains the SPN Engine Oil Pressure; this SPN contains the Oil Pressure as sensed by the engine control system.
Identifier 18 FE EF 00 S e n d R e c e i v e Rate (msec) 500 PGN FEEF Default Priority 6 R1 0 DP 0 B y t e Source 00 B i t L e n g t h 8 8 8 16 8 8 S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
Fuel Delivery Pressure Extended Crankcase Blow-by Pressure X Engine Oil Level Engine Oil Pressure (spn 100) Crankcase Pressure Coolant Pressure Coolant Level
1 2 3 4 5 7 8
1 1 1 1 1 1
4 .4 4 2 .4
0 0 0 0 0
PTO information (PTO) PTO contains the SPNs PTO Switch Enable, PTO Set Switch, PTO Coast/Decelerate Switch, PTO Resume Switch and PTO Accelerate Switch. Some of the PTO mode switch inputs on the ECM have dual functions. For example, one button provides both SET and LOWER functions and another button provides both RAISE and RESUME functions. When the SET/LOWER button is pressed, both SPN 984 and SPN 938 will go to the active state, for at least one message transmission. Similarly, when the RAISE/RESUME button is pressed then both SPN 982 and SPN 981 will go to the active state.
Identifier 18FEF000 S e n d R e c e i v e Rate (msec) 100 PGN FEF0 Default Priority 6 R1 0 DP 0 B y t e Source 00 B i t L e n g t h 8 16 16 2 2 2 2 2 2 2 S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
Power Takeoff Oil Temperature (spn 90) Power Takeoff Speed (spn 186) X Power Takeoff Set Speed (spn 187) PTO Enable Switch (spn 980) Remote PTO preprogrammed Speed Control Switch (spn 979) Remote PTO variable Speed Control Switch (spn 978) PTO set switch (spn 984) PTO Coast / Decelerate Switch (spn 983) PTO Resume Switch (spn 982) PTO Accelerate Switch (spn 981)
1 2 4 6 6 6 7 7 7 7
1 1 1 1 3 5 1 3 5 7
Rpm
Rpm
8031
X X X X
Production May 07
Fuel Economy (LFE) LFE contains the PGN Fuel Rate. This parameter is not a direct measurement. It is calculated from standard test fuel at standard test temperatures. The characteristics of most fuels in the field will differ from the test fuel, particularly at very high or very low temperatures. It is recommended, therefore, that this value is taken to be an indication only for the fuel usage by an engine.
Identifier 18 FE F200 S e n d R e c e i v e Rate (msec) 100 PGN FEF2 Default Priority 6 R1 0 DP 0 B y t e Source 00 B i t L e n g t h 16 16 16 8 S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
Fuel Rate (spn 183) Instantaneous Fuel Economy Average Fuel Economy Throttle Position
1 3 5 7
1 1 1 1
0 0 0 0
Inlet / Exhaust Conditions (IC1) IC1 contains the SPNs Boost Pressure, Intake Manifold Temperature and Air Inlet Pressure. All these parameters are broadcast as sensed by the engine control system.
Identifier 18 FE F6 00 S e n d R e c e i v e Rate (msec) 500 PGN FEF6 Default Priority 6 R1 0 DP 0 B y t e Source 00 B i t L e n g t h 8 8 8 8 8 16 8 S t a t e Destination U n i t s Resolutio n (unit/bit) Range N o t e
Parameter name
Min
Max
X X X
Particulate Trap Inlet Pressure Boost Pressure (spn 102) Intake Manifold Temperature (spn 105) Air Inlet Pressure (spn 106) Air Filter Differential Pressure Exhaust Gas Temperature Coolant Filter Differential Pressure
1 2 3 4 5 6 8
1 1 1 1 1 1 1
.5 2 1 2 .05 .03125 .5
0 0 -40 0 0 -273 0
B A
Note A: Inlet air pressure will be supported as the absolute pressure as measured by the inlet manifold pressure sensor. Note B: Boost pressure will be calculated from inlet manifold sensor. Boost pressure will never be transmitted as a negative number, even though a slight depression at the inlet is possible for some engines when running at low idle speed.
Production May 07
Vehicle Electrical Power (VEP) VEP contains the SPNs Electrical Potential and Battery Potential. Electrical potential and battery potential parameters are both supported with the same value, which is the voltage measured between the battery (+) and battery (-) terminals of the ECM
Identifier 18 FE F7 00 S e n d R e c e i v e Rate (msec) 1000 PGN FEF7 Default Priority 6 R1 0 DP 0 B y t e Source 00 B i t L e n g t h 16 16 16 16 S t a t e Destination U n i t s Resolution (unit/bit) Min Range N o t e
Parameter name
Max
X X
Net Battery Current Alternator Potential (Voltage) Electrical Potential (Voltage) (spn 168) Battery Potential (Voltage), Switched (158)
1 3 5 7
1 1 1 1
Amp V V V
-125 0 0 0
Operator Primary Intermediate Speed (ISCS) The ISCS PGN is used to describe the logical state of the throttle position switch input (also known as multi-position throttle switch).
Identifier 18FDC800 S e n d R e c e i v e
PGN FDC8
Default Priority 6
R1 0
DP 0 B y t e
Source 00 B i t L e n g t h 4
Parameter name
Min
Max
X X X X X X X X X X X X X X
Operator Primary Intermediate Speed Select State (spn 2892) Intermediate speed not requested Logical Position 1 Logical Position 2 Logical Position 3 Logical Position 4 Logical Position 5 Logical Position 6 Logical Position 7 Logical Position 8 Logical Position 9 Logical Position 10 Logical Position 11 Logical Position 12 Logical state 13, 14, 15 or 16 Reserved Not available
0000 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111
B C
Note A: intermediate speed not requested state is not supported. Note however, that on most applications where throttle position switch is used, logical position 1 will be all four switches in the open position and will equate to engine idle. Note B: There are only 13 states available but 16 possible combinations of the 4 switch inputs. No known application has used more than 10 states however, or is expected to use
Production May 07
more than 10 states in the future, so this is not envisaged that this will cause a problem. If 16 states are use then logical states 14, 15 and 16 will be transmitted as 13. Note C: If the throttle position switch is not configured on an application then the ECM will send 1111 not available. Off highway engine control selection (OHECS) OHECS is sent to the engine to select engine rating and droop percentage, in a similar way to the hardwired mode switches. The J1939 request will have precedence over the hard-wired switch inputs to the ECM. When the ECM receives this PGN, it will over-ride the mode selection configuration, and switch to the requested rating and droop setting. The engine will remain in this new state until either another message is received with a different rating and droop request, or until the key switch is cycled
Identifier 18FDCBxx Rate (msec) 500 PGN FDCB Default Priority 6 R1 0 DP 0 Source Destination 00
S e n d
R e c e i v e
Parameter name
B y t e
B i t
L e n g t h 2 2 2 8 4
S t a t e
U n i t s
Resolution (unit/bit)
Range
Min
Max
N o t e
X X X X
Auxillary Governor Switch Multi-Unit Synch On/Off switch Alternate Low Idle Switch Alternate Rating Select Alternate Droop Accelerator 1 select Accel 1-Default Droop (default) Accel 1 Alternate Droop 1 through 10 = 1% through 10% Accel 1 Alternate Droop 11 (Isochornous) Error Not Available Alternate Droop Accelerator 2 Select Accel 12-Default Droop (default) Accel 2 Alternate Droop 1 through 10 = 1% through 10% Accel 2 Alternate Droop 11 (Isochornous) Error Not Available Alternate Droop Remote Accelerator Select Remote Accel-Default Droop (default) Remote Accel Alternate Droop 1 through 10 = 1% through 10% Remote Accel Alternate Droop 11 (Isochornous) Error Not Available Alternate Droop Auxillary Input Select
1 1 1 2 3
1 3 5 1 1
X X X X
X X X X
Note A: Ratings 1 to n are populated with all the ratings available in the ECM with 1 being the lowest and n being the highest rating. If the ECM receives the 0 then the rating value entered through the mode selection switches should be used.
Production May 07
Off highway Engine control selection state (OHCSS) OHCSS broadcasts the SPNs corresponding engine rating select and droop select. When the engine is controlled by the hard-wired mode selection, then OHCSS will contain this data, however, when the OHECS PGN is used to control rating select and droop, the OHCSS message will mirror the over-ride information.
Identifier 18FDC700 S e n d R e c e i v e Rate (msec) 500 PGN FDC7 Default Priority 6 R1 0 B y t e DP 0 B i t Source 00 L e n g t h 2 2 2 8 4 4 4 4 S t a t e Destination U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
X X X X
Auxillary Governor State Multi-Unit Synch State Alternate Low Idle Select State Alternate Rating Select State Alternate Droop Accelerator 1 Select State Alternate Droop Accelerator 2 Select State Alternate Droop Remote Accelerator Select State Alternate Droop Auxillary Input Select State
1 1 1 2 3 3 4 4
1 3 5 1 1 5 1 5
This PGN is intended for the ECM to provide Feedback on the OHECS messages described above
Production May 07
PGN 00FECA
Default Priority 6
R1 0
DP 0
Source 00
Destination -
S e n d
R e c e i v e
Parameter name
B y t e
B i t
L e n g t h
S t a t e
U n i t s
Resolution (unit/bit)
Range
Min
Max
N o t e
X X X X
Malfunction indicator lamp Protect lamp Stop lamp Warning lamp SPN (Suspect Parameter Number) FMI (Failure Mode Identifier) Occurrence Count SPN conversion method
A A A A
Note A: The J1939 diagnostic lamp description and function is not supported Diagnostic lamp implementation is supported as follows: Diagnostic and Event codes have been split into 3 categories of severity called Warning Category Indicators (WCI). The lowest level (Level 1) is used for warning level faults, such as when engine design limits for temperature have been reached, or for a sensor short circuit. The highest level (Level 3) is used for events where the severity merits the machine and the engine being immediately stopped. Level 2 is an intermediate level used particularly for events or diagnostic which cause an engine derate The status lamps in the DM1 message will be switched on according to the following table: WCI 1 2 3 Protect Lamp ON ON ON Warning Lamp OFF ON ON Shutdown Lamp OFF OFF ON
Production May 07
Parameter name
Range
Min
Max
N o t e
X X X X
Malfunction indicator lamp Protect lamp Stop lamp Warning lamp SPN FMI Occurrence Count SPN conversion method
A A A A
Note A: Lamp support as per DM1 Diagnostic Data Clear / Reset of Previously Active DTCs (DM3) DM3 is sent as a Request PGN message, and has the function of erasing the record of all previously active fault codes. The ECM responds to the DM3 message by clearing all diagnostic codes but not event codes. The ECM will send an Acknowledge message (ACK) to say that this action is complete. Diagnostic Trouble Codes defined as faults on the electronic system, for instance if there is a sensor failure. Event codes are raised when the engine system is operating outside of its defined diagnostic limits, for instance, if the engine coolant temperature is excessive. Event codes can only be cleared with the service tool and require a factory password.
Identifier See Note A S e n d R e c e i v e X Rate (msec) On req PGN FECC Default Priority 6 R1 0 DP 0 B y t e Source B i t L e n g t h Destination 00 S t a t e U n i t s Resolution (unit/bit) Range N o t e
Parameter name
Min
Max
Production May 07
Support as per J1939 21. Note that this mechanism is used principally as a multipacket protocol for sending messages larger than 8 bytes of data for example to send diagnostic messages DM1 and DM2 or for the Engine Configuration PGN. This uses the Broadcast Announce Message (BAM) as shown in the example below: Transport Protocol Data Transfer (TP.DT)
Identifier 1CEBFF00 Rate (msec) See note A PGN EB00 Default Priority 7 R1 0 DP 0 Source Destination -
Note A: If a module is required to decode any information that is sent via the transport protocol, then it must be capable of receiving and processing messages with the same identifier within 50 ms. Proprietary A- Service Tool
Identifier 18EF00xx Rate (msec) PGN EF00 Default Priority 6 R1 0 DP 0 Source Destination -
This message is used for communication between the ECM and the service tool. It must not be used by any other electronic system on the machine, as this may cause unpredictable operation when the service tool is connected. Acknowledge
Identifier 18E8xxxx Rate (msec) PGN E800 Default Priority 6 R1 0 DP 0 Source Destination -
Both Acknowledge (ACK) and negative acknowledge (NACK) are supported as per the J1939 specification Request PGN
Identifier 18EA00xx Rate (msec) PGN EA00 Default Priority 6 R1 0 DP 0 Source Destination 00
Supported as per the J1939 specification. This PGN is sent to the ECM to request parameters that are only sent on-request. For example if an electronic module on the machine requires engine hours information then it must send a Request PGN for the Engine Hours/ Revolutions PGN
Production May 07
Production May 07
Production May 07
List of Appendices
Appendix 1 - ECM J1 Connector Terminal Assignments Appendix 2 List of Diagnostic and Event Codes
Production May 07
Perkins Confidential Green PWM Throttle Sensor 8V supply Throttle 2 IVS Throttle 1 IVS Mode switch 2 Throttle Arbitration Switch Remote Shutdown Switch (NO) PTO mode disengage (NC) PTO mode raise/ Resume PTO mode Set/Lower PTO mode ON/OFF PWM throttle input
Production May 07
43 44 45 46 47 48 49 50 51 52
VS_8_100mA SWG 9 SWG 8 SWG 7 SWG 6 SWG 5 SWG 4 SWG 3 SWG 2 SWG 1
N/A Fuel Water Trap Monitor N/A N/A Coolant Level Sensor N/A MPTS1 MPTS2 MPTS3 MPTS4
AIN_ACT/PWM 53 _I 1 Throttle 1 Analog input 54 AIN_ACT 7 Throttle 2 Analog input 55 AIN_ACT 5 N/A 56 AIN_ACT 4 Start aid control 57 DOUT_1A 1 DOUT_0.3A Maintenance Due Lamp 58 10 Warning Lamp 59 DOUT_0.3A 9 Shutdown Lamp 60 DOUT_0.3A 8 61 DOUT_0.3A 4 PTO mode lamp 62 DOUT_0.3A 3 Low oil pressure lamp 63 DOUT_0.3A 2 Wait to Start Lamp 64 DOUT_0.3A 1 N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Production May 07
PDL Code
Description
Flash Code
N/A 0001-02 0001-05 0001-06 0001-07 0002-02 0002-05 0002-06 0002-07 0003-02 0003-05 0003-06 0003-07 0004-02 0004-05 0004-06 0004-07 0005-02 0005-05 0005-06 0005-07 0006-02 0006-05 0006-06 0006-07 0041-03 0041-04
No Diagnostic Code Detected Cylinder #1 Injector erratic, intermittent, or incorrect Cylinder #1 Injector current below normal Cylinder #1 Injector current above normal Cylinder #1 Injector not responding properly Cylinder #2 Injector erratic, intermittent, or incorrect Cylinder #2 Injector current below normal Cylinder #2 Injector current above normal Cylinder #2 Injector not responding properly Cylinder #3 Injector erratic, intermittent, or incorrect Cylinder #3 Injector current below normal Cylinder #3 Injector current above normal Cylinder #3 Injector Not Responding Cylinder #4 Injector erratic, intermittent, or incorrect Cylinder #4 Injector current below normal Cylinder #4 Injector current above normal Cylinder #4 Injector not responding properly Cylinder #5 Injector erratic, intermittent, or incorrect ( C6.6 engine only) Cylinder #5 Injector current below normal (1106D engine only) Cylinder #5 Injector current above normal (1106D engine only) Cylinder #5 Injector not responding properly (1106D engine only) Cylinder #6 Injector erratic, intermittent, or incorrect (1106D engine only) Cylinder #6 Injector current below normal (1106D engine only) Cylinder #6 Injector current above normal (1106D engine only) Cylinder #6 Injector not responding properly (1106D engine only) 8 Volt DC Supply voltage above normal 8 Volt DC Supply voltage below normal
N/A J651-2 J651-5 J651-6 J651-7 J652-2 J652-5 J652-6 J652-7 J653-2 J653-5 J653-6 J653-7 J654-2 J654-5 J654-6 J654-7 J655-2 J655-5 J655-6 J655-7 J656-2 J656-5 J656-6 J656-7 J678-03 J678-04
N/A 651-2 651-5 651-6 651-7 652-2 652-5 652-6 652-27 653-2 653-5 653-6 653-7 654-2 654-5 654-6 654-7 655-2 655-5 655-6 655-7 656-2 656-5 656-6 656-7 678-03 678-04
551 111 111 111 111 112 112 112 112 113 113 113 113 114 114 114 114 115 115 115 115 116 116 116 116 517 517
Production May 07
0091-02 0091-03 0091-04 0091-08 0100-03 0100-04 0100-10 0110-03 0110-04 0168-00 0168-01 0168-02 0172-03 0172-04 0190-08 0247-09 0247-12 0253-02 0261-11 0262-03 0262-04 0268-02 0342-08 0526-05 0526-06 0526-07 0774-02 0774-03 0774-04 0774-08 1639-09
Throttle Position Sensor erratic, intermittent, or incorrect Throttle Position Sensor voltage above normal Throttle Position Sensor voltage below normal Throttle Position Sensor abnormal frequency, pulse width, or period Engine Oil Pressure Sensor voltage above normal Engine Oil Pressure Sensor voltage below normal Engine Oil Pressure Sensor abnormal rate of change Engine Coolant Temperature Sensor voltage above normal Engine Coolant Temperature Sensor voltage below normal Electrical System Voltage high Electrical System Voltage low Electrical System Voltage erratic, intermittent, or incorrect Intake Manifold Air Temperature Sensor voltage above normal Intake Manifold Air Temperature Sensor voltage below normal Engine Speed Sensor abnormal frequency, pulse width, or period SAE J1939 Data Link abnormal update rate SAE J1939 Data Link failure Personality Module erratic, intermittent, or incorrect Engine Timing Offset fault 5 Volt Sensor DC Power Supply voltage above normal 5 Volt Sensor DC Power Supply voltage below normal Programmed Parameter Fault erratic, intermittent, or incorrect Secondary Engine Speed Sensor abnormal frequency, pulse width, or period Turbo Wastegate Drive current below normal Turbo Wastegate Drive current above normal Turbo Wastegate Drive not responding properly Secondary Throttle Position Sensor erratic, intermittent, or incorrect Secondary Throttle Position Sensor voltage above normal Secondary Throttle Position Sensor voltage below normal Secondary Throttle Position Sensor abnormal frequency, pulse width, or period Machine Security System Module abnormal update
J91-02 J91-03 J91-04 J91-08 J100-03 J100-04 J100-10 J110-03 J110-04 J168-00 J168-01 J168-02 J105-03 J105-04 J190-08 J631-02 J637-11 J1079-03 J1079-04 J630-02 J723-08 J1188-05 J1188-06 J1188-07 J29-02 J29-03 J29-04 J29-08 J1196-09
91-02 91-03 91-04 91-08 100-03 100-04 100-10 110-03 110-04 168-00 168-01 168-02 105-03 105-04 190-08 631-02 637-11 1079-03 1079-04 630-02 723-08 1188-05 1188-06 1188-07 29-02 29-03 29-04 29-08 1196-09
154 154 154 154 157 157 157 168 168 422 422 422 133 133 141 514 514 415 143 516 516 527 142 177 177 177 155 155 155 155 426
Production May 07
rate 1743-02 1779-05 1779-06 1785-03 1785-04 1785-10 1797-03 1797-04 1834-02 2246-06
Event Codes
Engine Operation Mode Selector Switch erratic, intermittent, or incorrect Fuel Rail #1 Pressure Valve Solenoid current below normal Fuel Rail #1 Pressure Valve Solenoid current above normal Intake Manifold Pressure Sensor voltage above normal Intake Manifold Pressure Sensor voltage below normal Intake Manifold Pressure Sensor abnormal rate of change Fuel Rail Pressure Sensor voltage above normal Fuel Rail Pressure Sensor voltage below normal Ignition Key Switch loss of signal Glow Plug Start Aid Relay current above normal
J2882-02 J1347-05 J1347-06 J102-03 J102-04 J102-10 J157-03 J157-04 J158-02 J676-06
2882-02 1347-05 1347-06 102-03 102-04 102-10 157-03 157-04 158-02 676-06
144 162 162 197 197 197 159 159 439 199
E172-1 E194-1 E232-1 E360-1 E360-3 E361-1 E361-2 E361-3 E362-1 E396-1 E398-1 E539-1 E539-2 E2143-3
High Air Filter Restriction High Exhaust Temperature High Fuel/Water Separator Water Level Low Oil Pressure - Warning Low Oil Pressure - Shutdown High Engine Coolant Temperature - Warning High Engine Coolant Temperature - Derate High Engine Coolant Temperature - Shutdown Engine Overspeed High Fuel Rail Pressure Low Fuel Rail Pressure High Intake Manifold Air Temperature - Warning High Intake Manifold Air Temperature - Derate Low Engine Coolant Level
J107-15 J173-15 J97-15 J100-17 J100-01 J110-15 J110-16 J110-00 J190-15 J157-00 J157-01 J105-15 J105-16 J111-01
107-15 173-15 97-15 100-17 100-01 110-15 110-16 110-00 190-15 157-00 157-01 105-15 105-16 111-01
151 185 157 157 168 168 168 141 159 159 133 133 169