Emergency Stop Relay

Type BD 5987 safemaster

Features

Category 4 (/001), SIL CL3 Category 3 Contacts 2 N/O (5 m gold plated) Compact 45 mm wide case Internal auxiliary power supply protection with automatic reset AC or 24V DC auxiliary power supply options Link programmable Single or dual channel operation Auto or manual reset (/001) Short circuit/link monitoring of Estop and reset pushbuttons

Model BD 5987.02/001, BD 5987.02

CANADA

USA

Technical Committee of Electrical Engineering

Typical Schematic Diagram

Description

BD 5987.02
Manual reset only

Emergency Stop Relay BD 5987 complies fully with the requirements of the Standard Specifications referred to on page X. The unit is housed in a compact 45 mm case suitable for DIN rail mounting and is available in a wide range of auxiliary voltages. It differs from BN 5983 described previously in that it employs failsafe electronic circuitry for the self checking function and is limited to 2 N/O output contacts. Otherwise the principle of operation is the same.
ON

A1 PE (+) 13 23 S22 S33 () Y1 Y2 13 23 K2 K3 14 24 A2 14 24 S12 S12 S33 S33 S34 () OFF EMERG. STOP

Circuit Connections

Category 3 applications

Diag 1

The OFF and the EMERGENCY STOP buttons are connected in series between terminals S33 and S12/S22.The On/Reset button is connected between terminals Y2 and S22, or S12. The auxiliary supply is connected to terminals A1(+) and A2 ().The circuits to be tripped may be connected to terminals 1314 and 2324. When the EMERGENCY STOP button is activated power is removed from terminals S12/S22, relays K2 and K3 are de-energised and contacts 1314 and 2324 open. BD 5987.02 is equipped with short circuit monitoring of the On/Reset button, this relay is suitable for up to Category 3 and manual restart applications only. BD 5987.02/001 is equipped with cross fault monitoring of the stop button circuit, and is suitable for up to Category 4 and auto restart applications.

BD 5987.02 with External Contactors. This diagram shows how external contactors with positive guided contacts C1 and C2 may be used to reinforce the switching capacity of BD 5987 with continued redundancy.
L C1.1 C2.1 ON A1 PE (+) 13 23 S22 S33 ( ) Y1 Y2 13 23 C2.2 K2 K3 14 24 L A2 14 24 S12 S12 S33 S33 S34 ( ) OFF EMERG. STOP

LOGIC

Indication

C1.2

The relay is equipped with three green LEDs. When illuminated they indicate the healthy condition of the auxiliary supply and circuits K2 - K3.
Special Note

It is recommended that redundancy is carried through to the EMERGENCY STOP button by using a dual contact button as shown. If a single contact button is used then terminals S12 and S22 should be bridged. (Category 2 applications only).

C1 N

C2

LOGIC

Diag 2

22/08/06

Emergency Stop Relay

Type BD 5987 safemaster

Safety Modules

Dimensions

If additional switching contacts are required then Relay BD 5987 may be used with extension module Type BG/LG 5929 / BN 3081 (see text). Should a timed delayed release contact be required then BD 5987 may be used with time delay modules BG 7925 / BG 7926 / IL 7824 / IN 7824 / BA 7924 (see diag 5/ 6). Model BD 5987 can be used with protective guards/screens and an insulation monitoring relay may be connected to monitor PE(-) to ground. NB: When BD 5987.02/001 is used in automatic reset mode, there will be a 900 ms delay on restart.

Weight 0.3 Kg

Schematic Diagram

BD 5987.02 Auto reset

BD 5987.02 with additional delayed release safety timer IL 7824, IN 7824, BA 7924
L

A1 S21 (+) 13 23 S12 PE S22 S23 S33 13 23 K2 K3 14 24 14 24 S12 S33 X5 A2 X6 S34 ( )

14 24 A2 14 24 S12 S12 S33 S33 S34 ( ) A1 PE (+) 13 23 S22 S33 ( ) Y1 Y2

ON RESET

LOGIC

EMERG. STOP
LOGIC

13 23

K2 K3 OFF

EMERG. STOP A1 27 15

A2 28 16

NB: If manual reset is required remove link X5 X6 and connect N/O pushbutton between X5 S34 Category 4 applications With Cross Fault monitoring of ESTOP circuits Diag 3

TIMED DELAYED RELEASE CONTACT N

Category 3 applications Manual reset only

Diag 5

BD 5987.02/001 used as a safety gate monitor with auto reset

BD 5987.02/001 with additional delayed relaese safety timer IL 7824, IN 7824, BA 7924

A1 S21 (+) 13 23 S12 PE S22 S23 S33 13 23 K2 K3 14 24 14 24 S12 S33 X5 A2 X6 S34 ( )

S1

A1 S21 (+) 13 23 S12 PE S22 S23 S33

GATE CLOSED

13 23

LOGIC

LOGIC

K2 K3 OFF

EMERG. STOP A1 27 15

S2

14 24 A2 14 24 S12 S33 X5 X6 S34 ( )

A2 28 16

ON RESET

N
N

TIMED DELAYED RELEASE CONTACT

Category 3 applications

Diag 4

Category 3 applications Manual reset.

Diag 6

Emergency Stop Relay

Type BD 5987 safemaster

Model BD 5987.02/001 with BN 3081 Extension modules

L

A1 S21 (+) 13 23 S12 PE S22 S23 S33 13 23 EMERG. STOP

A1 A3 13 23 33 43 53 63 73 81

A1 A3 13 23 33 43 53 63 73 81

K1

K1 K2

LOGIC

K2 K2 K3 14 24

OFF

A2 14 24 S12 S33 X5 X6 S34 ( )

A2 A4 14 24 34 44 54 64 74 82

A2 A4 14 24 34 44 54 64 74 82

ON/RESET N

BD 5987.02/001

BN 3081

BN 3081

Diag 7

Specifications

24, 48, 110, 127, 230V ac or 24V dc (to be specified) Burden <5VA ac/3W 24V dc Voltage Tolerance 081.1Vn ac 0812Vn dc Frequency 50 to 60Hz 5% Control Voltage 24V dc (S33) Min. Return Voltage 185V (S12/S22) Contacts Gold Plated 5 microns Max Switching Capacity 10A ac (cos 10.7) 10A dc see page XX Continuous Current Rating See page xx Contact Life Mechanical 30 x 106 operations Contact Life Electrical See page xx Derated Capacity AC15, 6A, 250V ac (for Heavy Inductive Loads) DC13, 6A, 24V dc Min. Switching Voltage & Current 01 60V, 1 300mA Max Switching Voltage 250Vac, 250Vdc Max. Switching Power 2500VA (AC1) 240W dc Max. Switching Frequency 6000 operations/hour Max. Loop Resistance 110 S33/S12S22 Dual Channel Operation Reaction Times Manual reset 100ms Auto reset 900ms ESTOP<20ms Operating Temperature 15C...+55C at 90% RH Protection Class Case IP40 terminals IP20 Test Voltage 25KV 1 minute Shock Loading Amplitude 0.35mm Frequency 1055Hz (5g @ 50Hz) Enclosure Material Thermoplastic VO Rating UL94 Terminations 1 x 4mm2 solid 2 x 25mm2 solid 1 x 25mm2 stranded ferruled 1 x 15mm2 stranded

Nominal Voltage (Vn)

BD 5987.02/001 used as a light barrier monitor and/or safety mat monitor with cross fault monitoring of the safety control contacts and link monitoring of the reset circuit.
L

A1 S21 (+) S13 23 S12 PE S22 S23 S33 13 23 SAFETY MAT OR EDGE

LOGIC

K2 K3 LIGHT BARRIER 14 24

A2 14 24 S12 S33 X5 X6 S34 ( )

ON RESET N

Diag 8

BD 5987 Versions

BD BD BD BD

5987.02/001 5987.02 5987.03/001 5987.16/001

2 2 2 1

N/O (auto or manual monitored reset) N/O (manual monitored reset only) N/O, 1 N/O (non redundant contact) N/O, 1 N/C (redundant contact)

NB: BD 5987.03/001 has a built in time delay of 20 ms between the 2 N/O contacts and 1 N/O Auxiliary contact. This is a useful feature when used in drive applications.

Information Required With Order Model type Auxiliary supply Example: Emergency Stop Relay Type BD 5987.02/001 Auxiliary Supply 230V 50Hz