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Things to consider while selecting Pyrolysis Plant Supplier

1. Certified:
ISO 9001:2008 Certified organisation CE Certified to manufacture Pyrolysis equipment Safety provisions: o Air lock feeding o Carbon cooling system o Safety pressure release

2. Experienced:
Turn-key project experience of minimum 10 years Experience of establishing more than 10 plants Vendor should discuss with you the developments in machinery and technology over last 5 years.

7. After Sales Support:


Spare parts Telephonic guidance & Tech Support department Service by visit of technicians Operating manual

8. Visit to an operational pyrolysis plant:


This plant must be supplied but not owned by vendor More than 85% of plant uptime During visit verification of: o Scope of supply o Design calculations like: Mass and energy balance Energy efficiency Scrubbing and emission Payback calculations

3. Manufacturing Facility:
Owned equipment manufacturing facility of minimum 10,000 Sq ft. workshop Manufacturing man power of minimum 20 to 30 experienced persons

4. Professional and Structured Company:


Design engineering department Mechanical engineering department Electrical and automation department Purchase and production planning department Project management team Installation and commissioning engineers Chemical Engineers Quality Control department Customer care and safe service department Tech Support Minimum 20 engineers employed in company and not a one man show

9. Use of latest Engineering software by design department:


Solid Edge or Solid Works 3D Auto Cad FEMAP, NASTRAN

10. Not a One Man Show:


There are at least 10 Employees in company (other than owner of company) who can: Answer to any queries about Pyrolysis Plant Know how to operate and maintain the plant Guide you before and after installation of machinery

5. Authentic and pioneered technology:


Check and verify if technology is owned or copied from someone else Copy of any machine or technology is never perfect Must own at least 2 pilot plants for developmental studies of pyrolysis

11. No history of:


Fire accidents Explosion or blast Loss of life or serious injuries to operators / supervisors Emission of black smoke and / or smell of chemical near the plant Closure notice by Pollution Control Board Discharge of hazardous effluent

6. Ensure complete scope of supply:


Automated Gas Handling System Raw material elevator Heating carried out by Hot Air Generator (Direct heating of reactor reduces safety) Reactor operational pressure of less than 0.03 kg/cm*2 (High reactor pressure increases accident risk) MOC used for reactor heated portion is SS304, SS310, SS316, or SS321 Control panel for automatic control of reactor temperature Installation and commissioning guidance Proven design of scrubbing system to comply with the norms of environmental bodies

12. Discuss design calculations of:


Equipment design, Heating system design, Pollution control equipment Appropriate Catalyst technology Temperature and pressure control calculations Heat Transfer ad Energy Conservation Mass and Energy Balance

Author: Pyrocrat Systems LLP www.pyrolysisplant.com | info@pyrolysisplant.com

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