BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

JOB NO. 2012BD-004

SIGNATURE

COSIGN DISCIPLINE

DATE

MAJOR MACHINERY EQUIPMENT CALCULATION

CNOOC RI
SIGNATORY REVW EXAM. APPR.

APPROVED
DATE

SIGNATURE

Page 1 of 17

(O) B REV.
CLIENT

2012.8 ISSUED FOR REVIEW 2012.6 ISSUED FOR COMMENTS DATE DESCRIPTION

BY

CH K. REV W. EXAM. APPR.

Marine Design & Research Institute of China

CNOOC Ltd. Shenzhen

MAJOR MACHINERY
DESIGN CERTIF. NO .

CNOOC Research Institute A111008717 MARIC 091034-sj

EQUIPMENT CALCULATION
(CN-USP-SCS(E)-EP24-2)

DOCUMENT NO.
BD-CAL-FPSO(HULL)-014-002 MARIC Doc. No.: M40218-014-002JS

REV.

(O)

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

INDEX 1.0 2.0 3.0 4.0 5.0 6.0 7.0 Bilge system ........................................................................................................3 Fire fighting system ............................................................................................5 The ballast system ..............................................................................................7 Compressed air system .....................................................................................9 Inert gas system................................................................................................11 Fuel oil system ..................................................................................................12 The seawater system ........................................................................................16

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 2 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

1.0 1.1

Bilge system The min. Internal diameter of branch bilge line for machinery room : According to BV rules of offshore units: db1=2.16 L1 ( B + C ) +25 mm db1 The min. Internal diameter of branch bilge line mm; L1 The length of the machinery room m ; B The width of the ship m; C The depth of the ship m; db1=2.16 20 (48.9 + 26.7) +25 = 108.99 mm Selected diameter of branch bilge line: 140 x 9.5 mm.

1.2

The min. Internal diameter of main bilge line for machinery room : According to BV rules of offshore units: The cross-section area of the main bilge line is not to be less than twice the cross-section area of the machinery space. dm =

2 db1 =

2 x 108.99 = 154.2

mm mm 219 x 12.7 mm.

dmmin. Internal diameter of main bilge line Selected diameter of main bilge line: 1.3

The capacity of bilge pump for machinery room: According to BV rules of offshore units: The capacity of each pump or group pumps is not to be less than that required by the following formula:
2 = 134.4 m3/h Q m = 0 . 00565 d m

Qm The capacity of bilge pump for machinery room Selected bilge ballast & G. S. Pump in machinery room Capacity: Pressure: Type: 1.4 150 m /h 0.4 MPa
3

m3/h; 2 sets

Vertical, Centrifugal, with self-priming device 1 set

Bilge daily pump( in machinery room ): Capacity: Pressure: Type: 5 m /h

3

0.4 MPa Piston pump

1.5

The min. internal diameter of branch bilge line for void tank of STP area: According to BV rules of offshore units: db3 = 2.16 L3 ( B + C ) +25

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 3 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

= 2.16 17.6 (48.9 + 26.7) +25=103.79 mm Selected diameter of branch bilge line: 1.6 140 X 9.5 mm

The min. internal diameter of main bilge line for STP area void tank: According to BV rules of offshore units: dv= 2 db3=146.78 mm Selected diameter of main bilge line: 168 X 11 mm

1.7

The capacity of bilge ejector for void space around STP According to BV rules of offshore units: Qv=0.00565 x db32 = 121.73 m3/h Selected bilge ejector of void tank: Capacity: ~130m /h
3

1 set

1.8

The min. internal diameter of bilge line for void space between machinery room and cargo oil tank: According to BV rules of offshore units: ds=2.16 L2 ( B + C ) +25 mm

ds The min. Internal diameter of branch bilge line mm; L2 The length of the void space m; B The width of the ship m; C The depth of the ship m; ds=2.16 2.4 (48.9 + 26.7) +25 = 54.1 mm Selected diameter of bilge line: 76 X 9.5 mm 1.9 The capacity of bilge ejector for chain locker: According to BV rules of offshore units: Qv=0.00565 X ds2 = 16.54 m3/h Selected bilge ejector of void tank between machinery room and cargo oil tank: 1 set Capacity: Total head: 1.10 20 m3/h ~35 mlc 1 set
3

Selected bilge ejector of chain locker: Capacity: Total head:

20 m /h ~35 mlc

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 4 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

2.0 2.1 2.1.1

Fire fighting system The capacity calculation of fire pump: According to BV rules of offshore units: capacity of the bilge pumps. Qf = The capacity is not less then 2/3 of the total

2 2 Qm = x (134.4 x 2) = 179.2 m3/h 3 3

2.1.2

According to BV rules of offshore units the water supply volume for the Max. requirement of deck foam fire fighting system (Q) to be about 368 m3 /h. The largest protective water spray for process plant (Q) to be about 740 m3 /h. So, Qh= Q+Q =368+740 =1108m3/h

2.1.3

2.1.4

The water supply volume of the largest water spray unit for process plant: According to CNOOC requirements: Qp=1200 m3 /h

2.1.5

The max. quantity of water for fire-fighting Q = 1200 m3/h

2.2

Selected electric fire pump( in machinery room ): Capacity: Pressure: Type: 680 1.3 m3/h MPa

2sets

Vertical, single stage, centrifugal pump 1set

2.3

Selected diesel engine driven fire pump (on main deck ): Capacity: Pressure: Type: 1200 1.3 m /h MPa
3

Diesel engine driven, deep well type centrifugal pump 1 set

2.4

Selected jockey pump (in machinery room ): Capacity: Pressure: Type: 36 1.3 m /h MPa
3

Horizontal, centrifugal, self-priming

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 5 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

2.5

Selected fire water hydrophore (in machinery room ): 1 set Capacity: Pressure: Type: 5 m3 (in gross volume) 1.3 MPa Pneumatic pressure tank

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 6 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

3.0 3.1 3.1.1

Ballast system Segregated ballast system: The ballast time calculation: The capacity of segregated ballast tanks & F.P.T shall be about 58289.4m3, and two segregated ballast pumps starts simultaneously. Discharging time of ballast tanks T1: T1 =

G Z Q

h h ~58289.4 m3 2 sets 1700 m3/h 0.85

T1 G Z Q

discharging time; quantity of ballast pump;

capacity of special ballast tanks & F.P.T; capacity of each ballast pump; tolerance coefficient;

T1 =
3.1.2

58289.4 = ~ 20 h 2 x 1700 x 0.85

1700 35 mlc Hydraulically driven submerged centrifugal 2 set
3

Selected special ballast pumps (in pump room): 2 sets Capacity: Total head: Type: m3/h

3.1.3

Selected water ballast eductor: Capacity: Total Head: ~ 200 m /h ~ 35 mlc

3.2 3.2.1

A.P.T. ballast system: Discharging time of A.P.T T2: T2=

G Z Q

h h ~7706.4 m3 2 sets 0.85

Page 7 of 17

T2 G Z Q

discharging time; volume of A.P.T;

quantity of bilge ballast & G.S. pump; tolerance coefficient;

capacity of each bilge ballast & G.S. pump; 150 m3/h

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

T2=

7706 .4 = 30 h 2 150 0.85

3.2.2

Selected bilge ballast & G.S. pump(in machine room): Capacity: Pressure: Type: 150/90 m3/h 0.4/0.8 MPa

2 sets

Vertical, centrifugal, with self-priming device

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 8 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

4.0 4.1

Compressed air system Consumption of instrument air Vs: Instrument air consumption for process plant V1: V1= 300 m3 /h (Provided by CNOOC) ~ 10 m3/h ~22 m3/h ~50 m3/h m3/h m3/h m3/h Instrument air consumption for marine equipment V2: For pneumatic valve of heating system: For IGG For other system: V2 = 10++22+50 = 82 m3/h Therefore: Vs = (V1 + V2) /= (300 + 82)/ 0.87 = 440 Vs Total instrument air consumption; V1 Instrument air consumption for process plant; Efficiency of air consumption for dryer.

V2 Instrument air consumption for marine equipment; m3/h

4.2

Consumption of utility air Vu: Consumption of utility air for process plant Vu = V3 + V4 = 160 + 100 = 260 m3/h V3: ~ 160 m3/h ~ 100 m3/h Consumption of utility air for marine equipment V4:

4.3

Total capacity of air consumption Va: Va= Vs+Vu = 440 +260 = 700 m3/h

4.4

Capacity of air compressor Vo: Vo = Va x m = 700 x 1.245 = 871.5 m3/h Vo capacity of air compressor ; m3/h m3/h Va total capacity of air consumption;

m coefficient of correction for environmental condition , 1.245 4.5 Selected instrument & service air compressor: Capacity: Discharge pressure: Type: 4.6 880 m /h 1.2 MPa air cooled, screw type 1sets
Page 9 of 17
3

2 sets

Selected instrument air dryer:

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

Capacity: Working pressure: Dew point: Particle diameter:

600 m3/h 1.2 MPa -23 <3

Type: Heatless desiccant Twin-Tower

Maximum relative humidity: 100% 4.7 Selected instrument air reservoir: Capacity: Working pressure: 10 m3 1.2 MPa 1 set

Note: the capacity could maintain 10 minutes for emergency operation of topside instrument. (to be confirmed by CNOOC) 4.8 Selected service air reservior: Capacity: Working pressure: 5m
3

2 sets 1.2 MPa

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 10 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

5.0

Inert gas system The volume calculation for inert gas consumption hull part: According to SOLAS and relative classification rules, the inert gas system shall be capable of delivering inert gas to the cargo tanks at a rate of at least 125% of the maximum rate of discharge capacity of the ship expressed as a volume. In cargo oil offloading mode, the maximum rate should be consisted of six(6) sets cargo oil pumps , One(1) slop pump, one(1) process water pump and one(1) C.O. settling tank transfer pump at the same time. According to discharge capacity of the pumps mentioned above: Q1 = 1.25(Qc x6 + Qs x1 +Qp x1 +Qt x1) = 1.25690040030015 = 7643.75 m3/h Q1 Qc Qs Qp Qt supplied inert gas quantity for COT at offloading condition; capacity of each cargo oil pumps at offloading condition; capacity of slop pump at offloading condition; ~400 m3/h capacity of process water pump at offloading condition; capacity of C.O. settling tank transfer pump; ~15m3/h ~300m3/h m3/h , 900m3/h

Note: the total consumption of inert gas system should include the amount consumed by topside; and should be provided by CNOOC.

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 11 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

6.0 Fuel oil system

Basic formula of oil consumption for equipment: Q=Zx or gx Nx qx Tx Tx 10 6 10 6 (t) (t) (t) Q=Zx

Q the quantity of consumption for this equipment Z quantity of equipment g specific fuel oil consumption rate q fuel oil consumption rate N rated output of equipment T service time 6.1 (g/h) ( kW )

( g / kW h )

( h ) (self-sustained running time:

504h )

Calculation of fuel oil consumption : The quantity of storage oil shall be according to calculation for twenty-one (21) days.

6.1.1

Fuel oil consumption for generator sets: Q1 = q1 x T1 (t) 6 x 1820 l/h (according to submitted by CNOOC) According to requirement of CNOOC, the MDO used for engine starting and before stopping. (to be confirmed by CNOOC) T1the time of using MDO ~40 h Q1 = 6 x 1820 x 40 x 10 3 = 436.8 ( m3 ) q1 oil consumption under cargo oil offloading;

6.1.2

Fuel oil consumption for emergency generator set: Q2 = Z x qx Tx 10 3 1set ~340kg / h 24 ( h ) 10-3 /0.84 = 9.72 (m3) (t) Z quantity of equipment; g fuel oil consumption rate; T service time; Q2 = 1 x 340 x 24 x

6.1.3

Fuel oil consumption for diesel engine of emergency fire pump: Q3 = Z x qx Tx 10 6 1set (165) l/ h 360 kW (t) Z quantity of equipment; q fuel oil consumption rate; N rated output of equipment;

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 12 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

T service time; Q3 = 1 x 165x 6.1.4 18 x 10 3 = 2.97 m3

18 ( h )

Fuel oil consumption for thermal oil boiler: Q4 = q x T x n n (t) 1500 l/h q1 consumption of thermal oil boiler under normal loading;

number of running boiler, 3 for re-starup after typhoon retreat

According to requirement of CNOOC, the MDO only used for boiler starting and before stopping. T service time; Q4 = 1.5 x 40 x 3 = 180 6.1.5 ~40 h m3

Fuel oil consumption for I.G.G. units: Q5 = q1 x Gx T/ (t) kg/m3 (8000 m3/h) ~72 m
3

q1 fuel oil consumption for producing one I.G. ; q1 0.074 G requirement quantity of I.G. ; T1 The time of offloading; Q4 = 0.074 x 8000 x 72 / 840 = 50.7 6.1.6 Total fuel oil consumption: Q = Q1 + Q2 + Q3 + Q4 = 436.8 + 9.72+ 2.97 + 180 + 50.7 = 680.2 m3 There are three D.O.T. on board, total volume is ~1398 m3 , one cleaning D.O.T. is 170.7 m3 , and one D. O. overflow tank is 99 m3 . Totally more than 1500m3. So it is enough. 6.2 The calculation of diesel oil tank volume: Basic formula of diesel oil service tank:

V=

g xT

xk

m3 kg/h h 840 kg/ m3 1.1

g fuel oil consumption for per hour; T time of continuous service; fuel oil specific gravity; k coefficient.

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 13 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

6.2.1

The volume of fuel oil service tank for emergency generator set: q = 340 T = 24 kg/h h 24(h) x 1.1 / 840(kg/ m3) = 10.7 m3

V2 = 340 (kg /h ) x

Selected volume of fuel oil service tank for emergency generator set: ~17 m3 1set 6.2.2 The volume of fuel oil service tank for emergency fire pump: q = 165 T = 18 l/h h 18(h ) x 1.1 /1000 = 3.3 m3 V3=Nx 5.07 l/kWx (1+5%+5%) =649x 5.07 l/kWx (1+5%+5%) =3.62 m3 Selected volume of fuel oil service tank for emergency fire pump: ~5.2 m3 6.2.3 Selected cleaning D.O.T : Capacity: 6.3 6.3.1 170.7 m
3

V3 = 165 (l/h ) x

According to NFPA20:

1 set

1 set

Diesel oil pump & D.O. separator: The capacity of diesel fuel transfer pump: Q = V1-2 /T = 35 / 2.5 = 14 m3/ h T Filling time (to finish filling by two pumps within 2.5 hours); h (to be V1-2 The selected volume of MDO service tank for generator sets; m3 provided by CNOOC)

6.3.2

The capacity of transfer pump for emergency service tanks Q = ( V2 + V3 )/T = (17 + 5.2 )/2 = 11.1 m /h T Filling time; h
3

2 sets

V2 The selected volume of fuel oil service tank for emergency generator set. V3 The selected volume of fuel oil service tank for emergency fire pump. 6.3.3 Selected diesel oil transfer pump: Capacity: Pressure: Type: 20 m3/h 0.65 MPa Horizontal gear pump 2 sets

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 14 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

6.3.4

Diesel oil separator: Total volume of fuel oil consumption:Q = q1+q4 q1 Volume of fuel oil consumption for generator sets; q1 = 1820 x 2 (l/h) x 10-3 = 3.64 q4 = 1500 (l/h) x 1 x 10-3 = 1.5 Q = 3.64+ 1.5= 5.14 m3/h = 5140 l /h Required capacity: a coefficient; Q = Q x a x 24 / t a = 1.18 for partial discharge t = 24 h l/h m3/h m3/h m3/h q4 Volume of fuel oil consumption for thermal oil boiler; m3/h

t effective service time; Q = 5140 (l/h) x 1.18 x

24 / 24 = 6065 1 set 7100 l/h

Selected diesel oil separator: Effective capacity: Type:

Self-cleaning, partial discharge

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 15 of 17

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

7.0 7.1

The seawater system Capacity of center seawater system: Cooling seawater capacity for process unit Q1: Cooling seawater capacity for HVAC of topside unit Cooling seawater capacity for main generators Q2: Cooling seawater capacity for main inert gas generator unit Q3: Cooling seawater capacity for SPT HPU Q5: Cooling seawater capacity for air conditioning compressor Q6: Cooling seawater capacity for air condition (control space) Q7: Cooling seawater capacity for refrigerating compressors Q8: Cooling seawater capacity for air conditioner of No.1 machinery workshop Q9: Cooling seawater capacity for air conditioner of No.2 machinery workshop Q10: Seawater capacity for fresh water generator Q11: Seawater capacity for anti-fouling system Q12: Cooling SW capacity for fore deck machinery hydr. Oil cooler Q13: Cooling SW capacity for aft. deck machinery hydr. Oil cooler Q14: Cooling SW capacity for stern off-loadind systems HPU cooler Q15: Cooling SW capacity for cargo oil pump HPU cooler Q16: The max. Supply capacity: Qmax.= Q1+ Q1+ Q2+ Q3+ Q5+ Q6+ Q7+ Q8+ Q9+ Q10+ Q11+ Q12+ Q13+Q14+Q15+Q15+Q16 = 4356.8 m3/h In emergency case, the seawater capacity as follows: QE.= Q6+ Q7+ Q8+ Q12= 393 m3/h Q1: ~840m 3 /h ~100 m3/h ~1980 m 3 /h ~600 m3/h ~18 m 3 /h ~150 m3/h x2 ~65 m 3 /h ~8 m 3 /h ~4.4 m3/h ~4.4 m3/h ~16 m3/h ~20 m3/h ~5 m 3 /h ~13 m3/h ~ 13 m 3 /h ~185m3/h x2

7.2

Main sea water pump: Capacity: Pressure: Type:

6 sets (one for stand-by) ~950 m3/h 0.8 MPa vertical, single stage, centrifugal 1 sets 420 m3/h 0.6 MPa vertical, single stage, centrifugal
Page 16 of 17

7.3

Aux. Sea water pump Capacity: Pressure: Type:

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

BASIC DESIGN OF EP24-2 OFFSHORE OIL FIELD DEVELOPMENT

BD-CAL-FPSO(HULL)-014-002 REV. (O)

7.4

Deck water seal pump for I.G.G Capacity: Pressure: Type: ~6 m /h 50mlc horizontal, single stage, centrifugal
3

2 sets

Major Machinery Equipment Calculation MARIC Doc. No.: M40218-014-002JS

Page 17 of 17